TWM579683U - Large-capacity vacuum controlling device - Google Patents

Large-capacity vacuum controlling device Download PDF

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Publication number
TWM579683U
TWM579683U TW108203802U TW108203802U TWM579683U TW M579683 U TWM579683 U TW M579683U TW 108203802 U TW108203802 U TW 108203802U TW 108203802 U TW108203802 U TW 108203802U TW M579683 U TWM579683 U TW M579683U
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Taiwan
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vacuum
chamber
solenoid valve
valve
suction
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TW108203802U
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Chinese (zh)
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游平政
宇威寰
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台灣氣立股份有限公司
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Priority to TW108203802U priority Critical patent/TWM579683U/en
Publication of TWM579683U publication Critical patent/TWM579683U/en

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Abstract

一種大容量真空控制裝置,其本體內具有一控氣室,能用以供一真空發生二口二位閥與一真空破壞二口二位閥設置其中,且控氣室連通至本體外部設置的一真空發生電磁閥與一真空破壞電磁閥,而一氣壓源連通該控制室至該本體內的一進氣室,而一吸入口與一真空壓力開關則連通至本體內的一流道配合一逆止閥至一吸氣室,該進氣室的側壁設置二真空產生器貫穿一吸氣室與一排氣室,該排氣室更設有一消音器形成一排出口,藉該真空產生器並聯讓該吸入口之流量增加外,更利用該真空發生電磁閥與該真空破壞電磁閥各別控制真空發生與破壞,藉以獲得真空節能的效果,讓吸入口能於吸附工件時,不需持續大量輸入壓縮空氣,亦能保持一定時間進行相對應的動作。The utility model relates to a large-capacity vacuum control device, which has a control air chamber in the body, can be used for a vacuum to generate a two-position two-position valve and a vacuum destruction two-position two-position valve, wherein the control air chamber is connected to the outside of the body. a vacuum generating solenoid valve and a vacuum breaking solenoid valve, and a gas pressure source is connected to the control chamber to an inlet chamber in the body, and a suction port and a vacuum pressure switch are connected to the first-class channel in the body. Stopping the valve to a suction chamber, the side wall of the inlet chamber is provided with a vacuum generator through a suction chamber and an exhaust chamber, and the exhaust chamber is further provided with a muffler to form a discharge port, and the vacuum generator is connected in parallel In addition to increasing the flow rate of the suction port, the vacuum generating solenoid valve and the vacuum breaking solenoid valve are respectively used to control the occurrence and destruction of the vacuum, thereby obtaining the effect of vacuum energy saving, so that the suction port can absorb the workpiece without a large amount of time. By inputting compressed air, it can also maintain a certain time for the corresponding action.

Description

大容量真空控制裝置Large capacity vacuum control unit

本創作係關於一種大容量真空控制裝置,本體內部透過並聯方式連接二真空產生器,讓吸入口之流量得以提升外,更配置真空發生電磁閥與真空破壞電磁閥,使其能各別控制真空發生與真空破壞之狀態。This creation is about a large-capacity vacuum control device. The inside of the main body is connected to the two vacuum generators in parallel to increase the flow rate of the suction port. The vacuum generating solenoid valve and the vacuum breaking solenoid valve are also arranged to enable separate control. The state of vacuum generation and vacuum destruction.

在目前工業自動化的發展過程中,氣動真空技術已廣泛應用於各種生產線中,請參閱如第14圖所示,習用的真空產生器(90)可見有一氣壓源(91)、一吸入口(92)、以及一排出口(93),其內部構造相當簡易,其運作係透過壓縮空氣由該氣壓源(91)輸入通過該排出口(93)進行排氣,透過捲吸作用使該 吸入口(92)產生真空吸附的效果,進而達成吸附工件之目的;In the current development of industrial automation, pneumatic vacuum technology has been widely used in various production lines, as shown in Figure 14, the conventional vacuum generator (90) can be seen as a pressure source (91), a suction port (92) And a row of outlets (93), the internal structure of which is relatively simple, and the operation is performed by the compressed air passing through the discharge port (93) through the air source (91) for exhausting, and the suction port is made by the suction action ( 92) generating the effect of vacuum adsorption, thereby achieving the purpose of adsorbing the workpiece;

前述真空產生器(90)係為一種噴射式的真空產生器(90),透過壓縮空氣通過氣壓源(91)內設的噴嘴(94)產生一定程度的真空,根據其工作原理,它只能在更高的供應壓力下達到極限真空度,且耗氣量甚大,並不利於氣動系統的節能;The vacuum generator (90) is a jet type vacuum generator (90) which generates a certain degree of vacuum through a nozzle (94) provided in the air pressure source (91) through compressed air. According to its working principle, it can only The ultimate vacuum is achieved at higher supply pressures, and the gas consumption is very large, which is not conducive to the energy saving of the pneumatic system;

因此,後續該類真空產生器(90)大致發展出高真空型和高抽吸流量型,前者曲線斜率大、後者平坦。但在噴嘴(94)直徑一定的情況下,要獲得高真空,則必然降低抽吸流量,而為獲得大吸入流量,則必然增加其吸入口處的壓力;又或者是可採用設計多及擴大壓管方式,以兩個三級擴壓管式真空產生器並聯,能使吸入流量再增加一倍,但也會讓壓縮空氣的消耗量也增加一倍;Therefore, the subsequent vacuum generator (90) generally develops a high vacuum type and a high suction flow type, the former having a large slope and the latter being flat. However, in the case where the diameter of the nozzle (94) is constant, in order to obtain a high vacuum, the suction flow rate is inevitably lowered, and in order to obtain a large suction flow rate, the pressure at the suction port is inevitably increased; or the design may be increased and expanded. The pressure tube method, in parallel with two three-stage diffuser tube vacuum generators, can double the suction flow rate, but also double the consumption of compressed air;

因此,由上述對於目前真空產生器之缺點,能夠瞭解到實際使用上的各種問題,有鑑於此,本創作人透過精心的規劃與設計,將保持真空吸力、以及使壓縮空氣消耗量減少之設計特點整合重新設計出一種大容量真空控制裝置,藉以改善習用結構的各種問題。Therefore, from the above-mentioned shortcomings of the current vacuum generator, various problems in practical use can be known, and in view of this, the creator will maintain vacuum suction and reduce the consumption of compressed air through careful planning and design. Features Integration Redesigned a large-capacity vacuum control unit to improve various problems with conventional structures.

本創作主要之一目的,旨在提供一種讓吸入口之流量增加、以及能以真空發生電磁閥與真空破壞電磁閥進行各別控制真空發生與破壞的一種大容量真空控制裝置;One of the main purposes of this creation is to provide a large-capacity vacuum control device that increases the flow rate of the suction port and can independently generate vacuum and damage by a vacuum generating solenoid valve and a vacuum breaking solenoid valve;

為達上述目的,本創作之一種大容量真空控制閥,其包含有:一本體內具有一控氣室,能用以供一真空發生二口二位閥與一真空破壞二口二位閥設置,且控氣室連通至本體外部設置的一真空發生電磁閥與一真空破壞電磁閥,而一氣壓源連通該控氣室至該本體內的一進氣室,而一吸入口與一真空壓力開關則連通該本體內的一流道配合一逆止閥至一吸氣室,該進氣室的側壁設置有二真空產生器貫穿一吸氣室與一排氣室,該排氣室更設有一消音器形成一排出口,藉該真空產生器並聯讓該吸入口之流量增加,且利用該真空發生電磁閥與該真空破壞電磁閥各別控制真空發生與破壞之目的。In order to achieve the above object, a large-capacity vacuum control valve of the present invention comprises: a body having a control chamber, which can be used for a vacuum to generate a two-position two-position valve and a vacuum destruction two-position two-position valve setting. And the control air chamber is connected to a vacuum generating electromagnetic valve and a vacuum breaking electromagnetic valve disposed outside the body, and an air pressure source is connected to the air control chamber to an air inlet chamber in the body, and a suction port and a vacuum pressure The switch is connected to the first-class channel in the body to cooperate with a check valve to a suction chamber, the side wall of the air inlet chamber is provided with two vacuum generators through a suction chamber and an exhaust chamber, and the exhaust chamber is further provided with a The muffler forms a row of outlets, and the vacuum generator is connected in parallel to increase the flow rate of the suction port, and the vacuum generating solenoid valve and the vacuum breaking solenoid valve respectively control the occurrence and destruction of the vacuum.

而本創作之另一目的,該本體內更有設於該吸入口與該本體內之連接處的一真空過濾網,藉以達成真空過濾之目的。For another purpose of the present invention, the body further has a vacuum filter disposed at the junction of the suction port and the body for vacuum filtration.

通常根據本創作,該最佳之可行之實施例,並配合圖式及詳細說明後,俾增加對本創作之瞭解;In general, based on this creation, the best possible embodiment, together with the drawings and detailed description, will increase the understanding of the creation;

首先,請先參閱如圖式第1~5圖所示,本創作係為一種大容量真空控制裝置,其結構包含有:一本體(10),該本體(10)內部具有一控氣室(11),該控氣室(11)主要用以供一真空發生二口二位閥(21)與一真空破壞二口二位閥(31)設置,且該控氣室(11)連通至本體(10)外部設置的一真空發生電磁閥(20)與一真空破壞電磁閥(30),由第1圖中可見該真空發生電磁閥(20)與該真空破壞電磁閥(30)係呈橫向併排設置;First, please refer to Figure 1 to Figure 5, which is a large-capacity vacuum control device. The structure includes: a body (10) having a control chamber inside (10) 11), the control air chamber (11) is mainly used for a vacuum generating two-position two-position valve (21) and a vacuum destruction two-position two-position valve (31), and the control air chamber (11) is connected to the body (10) An externally disposed vacuum generating solenoid valve (20) and a vacuum breaking solenoid valve (30), as seen in Fig. 1, the vacuum generating solenoid valve (20) and the vacuum breaking solenoid valve (30) are transverse Side by side setting;

其中,第2~4圖,還請以第1圖的A-A剖面、B-B剖面、以及C-C剖面配合觀看,能見一氣壓源(12)設置於該本體(10)的左側,該氣壓源(12)連通該控氣室(11)至該本體(10)內的一進氣室(50),而一吸入口(13)設於該本體(10)的上方,且該吸入口(13)與一真空壓力開關(40)連通至該本體(10)內的一流道(15),該真空壓力開關(40)主要係用以偵測該流道(15)內的真空度,藉以產生一真空訊號(41),該真空訊號(41)得以配合外部線材連結於前述真空發生電磁閥(20)與該真空破壞電磁閥(30)作相關連動,而該流道(15)配合一逆止閥(151)至一吸氣室(51),該逆止閥(151)於本創作中係採二個設置,其數量並不加以限制;In addition, in the second to fourth figures, please also look at the AA section, the BB section, and the CC section of Fig. 1, and it can be seen that an air pressure source (12) is disposed on the left side of the body (10), and the air pressure source (12) Connecting the air control chamber (11) to an air inlet chamber (50) in the body (10), and a suction port (13) is disposed above the body (10), and the suction port (13) and the The vacuum pressure switch (40) is connected to the first-class channel (15) in the body (10), and the vacuum pressure switch (40) is mainly used for detecting the degree of vacuum in the flow channel (15), thereby generating a vacuum signal. (41), the vacuum signal (41) is coupled with the external wire to the vacuum generating solenoid valve (20) and the vacuum breaking solenoid valve (30), and the flow channel (15) is coupled with a check valve ( 151) to a suction chamber (51), the check valve (151) is set in two settings in the present creation, the number of which is not limited;

而該進氣室(50)的側壁還設置有二真空產生器(60)貫穿一吸氣室(51)與一排氣室(52),該排氣室(52)更設有一消音器(521)形成一排出口(14),其前述的進氣室(50)、吸氣室(51)、以及排氣室(52)皆設置於該本體(10)的下方,藉該真空產生器(60)採用並聯的方式,使該吸入口(13)之流量增加,且利用該真空發生電磁閥(20)與該真空破壞電磁閥(30)各別控制真空發生與破壞,且該吸入口(13)與該本體(10)內的連接處更設有一真空過濾網(131),能進行真空過濾用。The sidewall of the inlet chamber (50) is further provided with a vacuum generator (60) extending through an air suction chamber (51) and an exhaust chamber (52), and the exhaust chamber (52) is further provided with a silencer ( 521) forming a row of outlets (14), wherein the aforementioned inlet chamber (50), suction chamber (51), and exhaust chamber (52) are disposed under the body (10), by means of the vacuum generator (60) using a parallel connection to increase the flow rate of the suction port (13), and using the vacuum generating solenoid valve (20) and the vacuum breaking solenoid valve (30) to separately control vacuum generation and destruction, and the suction port (13) A vacuum filter (131) is further provided at the joint in the body (10) for vacuum filtration.

請參閱如第5圖所示,係為本創作於準備狀態的迴路圖,可見該真空發生電磁閥(20)、真空發生二口二位閥(21)、真空破壞電磁閥(30)、以及真空破壞二口二位閥(31)皆為關閉未啓動的狀態。Please refer to the circuit diagram in the preparation state as shown in Fig. 5. It can be seen that the vacuum generating solenoid valve (20), the vacuum generating two-position two-position valve (21), the vacuum breaking solenoid valve (30), and The vacuum destruction two-position two-position valve (31) is in a state of being closed and not activated.

請參閱如第6~8圖所示,係為本創作於真空發生狀態,當氣壓源(12)輸入壓縮空氣後,通過該真空發生電磁閥(20)後,將推動該真空發生二口二位閥(21)開啓流通至該進氣室(50)內,接續沿著本創作所設置的二真空產生器(60)通過吸氣室(51)、及排氣室(52),最終通過消音器(521)所設的排出口(14)排出,當中經過吸氣室(51)時,該真空壓力開關(40)偵測達預定目標後,該吸入口(13)將由本體(10)外部吸入大氣壓力,此大氣壓力經由流道(15)通過該逆止閥(151)流至該吸氣室(51)內,藉此得以讓該吸入口(13)產生真空吸力,而該逆止閥(151)於本創作中設置為兩片,但並不加以限制其數量;Please refer to the figure 6~8, which is created in the vacuum generation state. When the air pressure source (12) inputs compressed air, the vacuum valve (20) is generated by the vacuum, and the vacuum will be pushed two times. The position valve (21) is opened to flow into the inlet chamber (50), and then passes through the two vacuum generators (60) provided in the present creation through the suction chamber (51) and the exhaust chamber (52), and finally passes The discharge port (14) provided by the muffler (521) is discharged, and when the vacuum pressure switch (40) detects the predetermined target through the suction chamber (51), the suction port (13) is to be used by the body (10). Externally inhaling atmospheric pressure, which flows through the flow passage (15) through the check valve (151) into the suction chamber (51), thereby allowing the suction port (13) to generate vacuum suction, and the inverse The stop valve (151) is set to two pieces in this creation, but the number is not limited;

請參閱如第9~10圖所示,係為本創作於真空保持狀態,當前述真空發生狀態透過該真空壓力開關(40)偵測達到真空度預設目標時,該真空發生二口二位閥(21)將由開啓變為關閉,而真空發生電磁閥(20)也一樣轉為關閉,而流道(15)內的真空吸力將受到該逆止閥(151)的關閉,讓該吸入口(13)仍能保持吸取工件的狀態,讓壓縮空氣不必持續供給維持真空,藉以達成節約能源之目的;Please refer to the figure 9 to 10, which is created in the vacuum holding state. When the vacuum state is detected by the vacuum pressure switch (40) to reach the preset target of the vacuum degree, the vacuum occurs two places. The valve (21) will be changed from open to closed, and the vacuum generating solenoid valve (20) will also be turned off, and the vacuum suction in the flow passage (15) will be closed by the check valve (151), allowing the suction port to be closed. (13) The state of sucking the workpiece can still be maintained, so that the compressed air does not have to be continuously supplied to maintain the vacuum, thereby achieving the purpose of saving energy;

再請參閱如第11~13圖所示,係為本創作於真空破壞狀態,當前述真空保持狀態需要破壞時,壓縮空氣通過真空破壞電磁閥(30)後,將會推動該真空破壞二口二位閥(31)開啓流通至該進氣室(50)和該流道(15),分別由吸入口(13)與排出口(14)排出,藉以解除真空破壞狀態;Referring again to Figures 11 to 13, the creation is in a vacuum-destroyed state. When the vacuum holding state needs to be broken, the compressed air will force the vacuum to destroy the solenoid valve (30). The two-position valve (31) is opened to the inlet chamber (50) and the flow passage (15), and is respectively discharged from the suction port (13) and the discharge port (14), thereby releasing the vacuum destruction state;

綜上所述,本創作大容量真空控制裝置,主要透過本體(10)內部以並聯方式將兩個真空產生器(60)加以連接後,使吸入口(13)之流量得以增加,且利用該真空發生電磁閥(20)配合該真空發生二口二位閥(21)、以及真空破壞電磁閥(30)配合該真空破壞二口二位閥(31),構成兩組迴路各別控制真空發生與破壞,藉以獲得真空節能的效果,讓吸入口(13)得於吸附工件時,能不需持續大量輸入壓縮空氣,亦能保持一定時間進行相對應的動作。In summary, the present large-capacity vacuum control device mainly connects the two vacuum generators (60) in parallel through the inside of the body (10), so that the flow rate of the suction port (13) is increased, and the utilization is utilized. The vacuum generating solenoid valve (20) cooperates with the vacuum generating two-position two-position valve (21), and the vacuum breaking electromagnetic valve (30) cooperates with the vacuum breaking two-port two-position valve (31) to form two sets of circuits respectively controlling vacuum generation. And the destruction, in order to obtain the effect of vacuum energy saving, the suction port (13) can be used to adsorb the workpiece, and it is possible to maintain a certain time for the corresponding action without continuously inputting a large amount of compressed air.

(10)‧‧‧本體 (11)‧‧‧控氣室 (12)‧‧‧氣壓源 (13)‧‧‧吸入口 (131)‧‧‧真空過濾網 (14)‧‧‧排出口 (15)‧‧‧流道 (151)‧‧‧逆止閥 (20)‧‧‧真空發生電磁閥 (21)‧‧‧真空發生二口二位閥 (30)‧‧‧真空破壞電磁閥 (31)‧‧‧真空破壞二口二位閥 (40)‧‧‧真空壓力開關 (41)‧‧‧真空訊號 (50)‧‧‧進氣室 (51)‧‧‧吸氣室 (52)‧‧‧排氣室 (521)‧‧‧消音器 (60)‧‧‧真空產生器 (90)‧‧‧真空產生器 (91)‧‧‧氣壓源 (92)‧‧‧吸入口 (93)‧‧‧排出口 (94)‧‧‧噴嘴 (10) ‧‧‧ Ontology  (11) ‧ ‧ control air chamber  (12) ‧‧‧Pneumatic source  (13)‧‧‧ Inhalation  (131)‧‧‧Vacuum filter  (14)‧‧‧Export  (15)‧‧‧Runner  (151)‧‧‧Check valve  (20)‧‧‧Vacuum generating solenoid valve  (21) ‧‧‧Two-position two-position valve in vacuum  (30)‧‧‧Vacuum damage solenoid valve  (31)‧‧‧Vacuum damage two-position two-position valve  (40)‧‧‧Vacuum pressure switch  (41)‧‧‧vacuum signal  (50) ‧‧‧Intake room  (51)‧‧‧Intake chamber  (52)‧‧‧Exhaust chamber  (521)‧‧‧Muffler  (60)‧‧‧ Vacuum generator  (90)‧‧‧ Vacuum generator  (91) ‧‧‧Pneumatic source  (92)‧‧‧ Inhalation  (93)‧‧‧Export  (94) ‧‧‧Nozzles  

[第1圖]係為本創作的立體圖。 [第2圖]係為本創作於第1圖之準備狀態的A-A剖面示意圖。 [第3圖]係為本創作於第1圖之準備狀態的B-B剖面示意圖。 [第4圖]係為本創作於第1圖之準備狀態的C-C剖面示意圖。 [第5圖]係為本創作於準備狀態的迴路示意圖。 [第6圖]係為本創作於真空發生狀態的剖面示意圖。 [第7圖]係為本創作於真空發生狀態的剖面示意圖。 [第8圖]係為本創作於真空發生狀態的迴路示意圖。 [第9圖]係為本創作於真空保持狀態的剖面示意圖。 [第10圖]係為本創作於真空保持狀態的迴路示意圖。 [第11圖]係為本創作於真空破壞狀態的剖面示意圖。 [第12圖]係為本創作於真空破壞狀態的剖面示意圖。 [第13圖]係為本創作於真空破壞狀態的迴路示意圖。 [第14圖]係為習知技術的示意圖。 [Fig. 1] is a perspective view of the creation.  [Fig. 2] is a schematic cross-sectional view taken along line A-A of the preparation state shown in Fig. 1.  [Fig. 3] is a schematic cross-sectional view of the B-B created in the state of preparation of Fig. 1.  [Fig. 4] is a schematic cross-sectional view of the C-C in the state of preparation prepared in Fig. 1.  [Fig. 5] is a schematic diagram of the circuit in which the creation is in a ready state.  [Fig. 6] is a schematic cross-sectional view showing the state in which vacuum is generated.  [Fig. 7] is a schematic cross-sectional view of the creation of a vacuum.  [Fig. 8] is a schematic diagram of a circuit created in a vacuum state.  [Fig. 9] is a schematic cross-sectional view of the creation in a vacuum holding state.  [Fig. 10] is a schematic diagram of a circuit created in a vacuum holding state.  [Fig. 11] is a schematic cross-sectional view of the creation in a state of vacuum destruction.  [Fig. 12] is a schematic cross-sectional view of the creation in a vacuum-destroyed state.  [Fig. 13] is a schematic diagram of a circuit created in a vacuum-destroyed state.  [Fig. 14] is a schematic diagram of a conventional technique.  

Claims (2)

一種大容量真空控制裝置,其包含有:一本體(10),具有一控氣室(11)供一真空發生二口二位閥(21)與一真空破壞二口二位閥(31)設置,且該控氣室(11)連通至本體(10)外部設置的一真空發生電磁閥(20)與一真空破壞電磁閥(30),一氣壓源(12)連通該控氣室(11)至該本體(10)內的一進氣室(50),而一吸入口(13)與一真空壓力開關(40)則連通該本體(10)內的一流道(15)配合一逆止閥(151)至一吸氣室(51),該進氣室(50)的側壁設置二真空產生器(60)貫穿一吸氣室(51)與一排氣室(52),該排氣室(52)更設有一消音器(521)形成一排出口(14),藉該真空產生器(60)並聯讓該吸入口(13)之流量增加,且利用該真空發生電磁閥(20)與該真空破壞電磁閥(30)各別控制真空發生與破壞。A large-capacity vacuum control device comprises: a body (10) having a control chamber (11) for a vacuum to generate a two-position two-position valve (21) and a vacuum destruction two-position two-position valve (31) setting And the air control chamber (11) is connected to a vacuum generating solenoid valve (20) disposed outside the body (10) and a vacuum breaking solenoid valve (30), and a pneumatic source (12) is connected to the air control chamber (11) An intake chamber (50) in the body (10), and a suction port (13) and a vacuum pressure switch (40) are connected to the first-class channel (15) in the body (10) to cooperate with a check valve (151) to a suction chamber (51), the side wall of the inlet chamber (50) is provided with a vacuum generator (60) extending through a suction chamber (51) and an exhaust chamber (52), the exhaust chamber (52) further comprising a muffler (521) forming a discharge port (14), wherein the vacuum generator (60) is connected in parallel to increase the flow rate of the suction port (13), and the vacuum generating solenoid valve (20) is utilized The vacuum break solenoid valve (30) individually controls the occurrence and destruction of vacuum. 依據申請專利範圍第1項所述之大容量真空控制裝置,其中該本體(10),更包含有:一真空過濾網(131),設於該吸入口(13)與該本體(10)內的連接處。The large-capacity vacuum control device according to claim 1, wherein the body (10) further comprises: a vacuum filter (131) disposed in the suction port (13) and the body (10) Connection.
TW108203802U 2019-03-28 2019-03-28 Large-capacity vacuum controlling device TWM579683U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI695948B (en) * 2019-03-28 2020-06-11 台灣氣立股份有限公司 Large capacity vacuum control device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI695948B (en) * 2019-03-28 2020-06-11 台灣氣立股份有限公司 Large capacity vacuum control device

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