TWM577014U - Surface modification device for enamel film - Google Patents
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Abstract
本創作提供一種矽膠片之表面改質裝置,供以針對複數矽膠片進行改質作業,包含至少一腔體、至少一改質結構及至少一輸送帶。改質結構係為長條狀且具有一長軸而設於腔體內,供以發射紫外線,輸送帶設於腔體內並位於改質結構之一側,供以承載呈間隔排列之該些矽膠片,其中,輸送帶之運轉移動方向係平行改質結構之長軸,藉此透過輸送帶運轉使該些矽膠片依序接收紫外線照射,使各矽膠片之行進路徑皆相同而可接收相等之紫外線照射量,進而提升該些矽膠片之表面改質良率。The present invention provides a surface modification device for a crepe film for modifying a plurality of crepe films, comprising at least one cavity, at least one modified structure, and at least one conveyor belt. The modified structure is elongated and has a long axis and is disposed in the cavity for emitting ultraviolet rays, and the conveyor belt is disposed in the cavity and located on one side of the modified structure for carrying the plurality of bismuth films arranged at intervals Wherein, the moving direction of the conveyor belt is parallel to the long axis of the modified structure, so that the film is sequentially irradiated with ultraviolet rays through the operation of the conveyor belt, so that the traveling paths of the respective films are the same and can receive the same ultraviolet rays. The amount of exposure increases the surface modification yield of the crepe films.
Description
本創作係與改質處理裝置領域相關,尤其是一種矽膠片之表面改質裝置。This creation is related to the field of upgrading processing devices, especially a surface modification device for enamel film.
實務上,受限於材料特性限制,若需要因應使用範疇而調整物件之特性,除了尋找以及開發替代材料之外,另一可行的方式即為針對既有材料利用改質處理來提升所需效能。改質處理係視欲改質材料的種類來選擇對應的改質處理方法,例如電漿改質處理、化學處理、物理塗層或電化學處理等方式,藉以改變材料表面提高其耐蝕、耐磨、防水、防汙或著色性等。而為提升處理效率,除了針對部分具有極大體積或面積之物件外,一般會採同時對大量物件一併進行改質處理的方式來執行製程。In practice, limited by the material characteristics, if it is necessary to adjust the characteristics of the object according to the scope of use, in addition to finding and developing alternative materials, another feasible way is to use the upgrading process to improve the required performance for existing materials. . The upgrading process selects the corresponding modification treatment method according to the type of the material to be modified, such as plasma modification treatment, chemical treatment, physical coating or electrochemical treatment, thereby changing the surface of the material to improve its corrosion resistance and wear resistance. Waterproof, antifouling or coloring. In order to improve the processing efficiency, in addition to the parts with a large volume or area, the process is generally performed by simultaneously modifying a large number of objects at the same time.
然而,無論選擇何種改質處理方法,需要考量的因素眾多,除了須使被改質之材料達到所需效能外,在改質製程中讓每一物件能夠接收到均勻且相等的改質處理強度,亦為影響改質良率之一相當重要的要件。因此,如何開發與設計對應的製程機構或方法,以提升經過改質製程後的物件良率,實為目前相關廠商亟需解決的課題之一。However, no matter what kind of upgrading treatment method is chosen, there are many factors to be considered. In addition to the required performance of the material to be modified, each object can receive uniform and equal modification in the upgrading process. Strength is also a very important requirement for one of the factors affecting the quality of the upgrade. Therefore, how to develop a process mechanism or method corresponding to the design to improve the yield of the object after the modification process is one of the problems that the relevant manufacturers urgently need to solve.
有鑑於此,本創作人係集結從事相關行業之豐富經驗,遂而構思並提出一種矽膠片之表面改質裝置,以針對為矽膠材料種類之物件,執行具備高良率之改質製程。In view of this, the creator has accumulated a wealth of experience in related industries, and conceived and proposed a surface modification device for enamel film to implement a high-yield modification process for objects of the enamel material type.
本創作之一目的,旨在提供一種矽膠片之表面改質裝置,其係易於控制製程品質,使每一矽膠片可具有均等之改質效果,進而大幅提升矽膠片之產品良率。One of the purposes of this creation is to provide a surface modification device for enamel film, which is easy to control the process quality, so that each crepe film can have an equal quality improvement effect, thereby greatly improving the yield of the crepe film.
為達上述目的,本創作於一實施方式揭露一種矽膠片之表面改質裝置,供以針對複數矽膠片進行改質作業,包含:至少一腔體;至少一改質結構,係為長條狀且具有一長軸而設於該腔體內,供以發射紫外線;及至少一輸送帶,設於該腔體內並位於該改質結構之一側,供以承載呈間隔排列之該等矽膠片,其中,該輸送帶之運轉移動方向係平行該改質結構之該長軸,藉此透過該輸送帶運轉使該等矽膠片依序接收紫外線照射,進而提升該等矽膠片之表面改質良率。藉此,透過輸送帶之運轉移動設置,即可確保各矽膠片得以接收均等之紫外線照射量,而具備統一之改質結果,消除改質後產品品質參差不齊的問題。In order to achieve the above object, the present invention discloses a surface modification device for a ruthenium film for modifying a plurality of ruthenium films, comprising: at least one cavity; at least one modified structure, which is strip-shaped And having a long axis disposed in the cavity for emitting ultraviolet rays; and at least one conveyor belt disposed in the cavity and located on one side of the modified structure for carrying the tantalum films arranged at intervals, Wherein, the moving direction of the conveyor belt is parallel to the long axis of the modified structure, thereby operating the conveyor belt to sequentially receive the ultraviolet ray film, thereby improving the surface quality of the 矽 film. . Thereby, through the operation and movement setting of the conveyor belt, it is possible to ensure that each crepe film receives an equal amount of ultraviolet ray irradiation, and has a uniform modification result, thereby eliminating the problem that the quality of the product after the modification is uneven.
基於前述實施方式,於再一實施方式中,該腔體內設有複數個該改質結構時,該等改質結構係為平行排列,該輸送帶為延續之S型結構而具有至少一迴轉部,且該迴轉部係位於任二相鄰之該改質結構之間,以使該等矽膠片經過任一該改質結構後轉向移往另一該改質結構續以接收紫外線。藉此,該些矽膠片即可透過輸送帶之迴轉部順利地逐一前往各改質結構處接受紫外線照射,進而製成符合所需之矽膠片產品。According to the foregoing embodiment, in another embodiment, when a plurality of the modified structures are disposed in the cavity, the modified structures are arranged in parallel, and the conveyor belt has a continuous S-shaped structure and at least one rotating portion. And the rotating portion is located between any two adjacent modified structures, so that the film passes through any of the modified structures and then moves to another modified structure to receive ultraviolet rays. Thereby, the crepe films can be smoothly irradiated to the modified structures through the rotating portion of the conveyor belt to receive ultraviolet rays, thereby forming a crepe film product which meets the requirements.
於另一實施方式中則提出,該腔體內設有複數個該改質結構及複數個該輸送帶時,該等改質結構及該等輸送帶分別為平行排列設置且相互對應,該腔體外側或內側設有至少一迴轉裝置,且該迴轉裝置之一端係與任一該輸送帶之一輸出端對應設置,該迴轉裝置之另一端則與下一個該輸送帶之一送入端對應設置,以使該等矽膠片經過任一該改質結構後轉向移往另一該改質結構續以接收紫外線。藉此,透過設於腔體外側之迴轉裝置,除可移載矽膠片前往各改質結構處外,於改質作業中亦可隨時檢測矽膠片狀態,以維持改質製程品質。In another embodiment, when the plurality of modified structures and the plurality of the conveyor belts are disposed in the cavity, the modified structures and the conveyor belts are respectively arranged in parallel and correspond to each other. At least one turning device is disposed on the outer side or the inner side, and one end of the rotating device is disposed corresponding to an output end of one of the conveyor belts, and the other end of the rotating device is corresponding to the feeding end of one of the next conveyor belts The film is passed through any of the modified structures and then transferred to another modified structure to receive ultraviolet light. Thereby, through the rotary device disposed outside the cavity, in addition to the transferable crepe film to the modified structure, the state of the crepe film can be detected at any time during the modification operation to maintain the quality of the modified process.
較佳者,於次一實施方式中係揭示該迴轉裝置係為傾斜狀履帶結構,且該迴轉裝置高度較低之端係與任一該輸送帶之該輸出端對應設置,以承接由該輸送帶落下之該等矽膠片,該迴轉裝置高度較高之端係與另一該輸送帶之該送入端對應設置,以使該輸送帶承接該等矽膠片,其中該迴轉裝置之最大高度係大於該輸送帶之設置高度,該迴轉裝置之最小高度係小於該輸送帶之設置高度。藉此,矽膠片係可透過履帶之爬升帶動完成移載動作,使矽膠片可穩定地由任一改質結構移往另一改質結構。Preferably, in the second embodiment, the slewing device is a slanted crawler structure, and the lower end of the slewing device is disposed corresponding to the output end of any of the conveyor belts to receive the transport. The film having the lower height of the rotating device is disposed corresponding to the feeding end of the other conveying belt, so that the conveying belt receives the film, wherein the maximum height of the rotating device is Above the set height of the conveyor belt, the minimum height of the rotating device is less than the set height of the conveyor belt. Thereby, the crepe film can complete the transfer operation through the crawling of the crawler belt, so that the crepe film can be stably moved from any modified structure to another modified structure.
除了前述結構示例,於一實施方式中則揭示該腔體內設有複數個該改質結構及複數個該輸送帶時,該等改質結構及該等輸送帶分別為平行排列設置且相互對應,該腔體外側設有至少一移動翻轉裝置,該移動翻轉裝置係對應該等輸送帶位置設置,以接收任一該輸送帶上之該等矽膠片,並將該等矽膠片翻面再送往下一該輸送帶。藉此,矽膠片除了可順利移往各改質結構續以接受紫外線照射外,亦可達到雙面改質加工之功效。In addition to the foregoing structural examples, in one embodiment, when a plurality of the modified structures and a plurality of the conveyor belts are disposed in the cavity, the modified structures and the conveyor belts are arranged in parallel and correspond to each other. The outside of the cavity is provided with at least one mobile turning device, which is arranged corresponding to the position of the conveyor belt, to receive the film on any of the conveyor belts, and to turn the film into a plane The next conveyor belt. In this way, in addition to being able to smoothly move to the various modified structures to receive ultraviolet radiation, the tantalum film can also achieve the effect of double-sided modification processing.
基於前述實施方式,於再一實施方式中係提出該移動翻轉裝置為一柱狀結構體並具有一開槽,以承接任一該輸送帶上之該等矽膠片,並於該等矽膠片位於該開槽後,上下翻轉該移動翻轉裝置,再移動該移動翻轉裝置至下一該輸送帶位置,以將翻面後之該等矽膠片送至下一該輸送帶,藉此係可穩定且安全地移載與翻轉矽膠片。Based on the foregoing embodiment, in another embodiment, the mobile turning device is a columnar structure and has a slot for receiving the film on any of the conveyor belts, and is located on the film. After the slotting, the moving inverting device is turned upside down, and then the moving inverting device is moved to the next position of the conveyor belt to send the turned-up film to the next conveyor belt, thereby being stable and Safely transfer and flip the film.
除了在單一腔體內設置多個改質結構,以讓矽膠片可接受足量之紫外線照射外,亦可如一實施方式所述,該腔體為複數設置時,各該腔體內係設有一個該改質結構及一個該輸送帶,且該等腔體為平行排列設置,相鄰之各該腔體間設有一迴轉裝置,該迴轉裝置與相鄰之該等輸送帶相對應,以使經過任一該腔體後之該等矽膠片轉向傳送至另一該腔體續以接收紫外線。In addition to providing a plurality of modified structures in a single cavity so that the crepe film can receive a sufficient amount of ultraviolet ray irradiation, as described in one embodiment, when the cavity is provided in plural, each of the cavity bodies is provided with one. a modified structure and a conveyor belt, wherein the cavities are arranged in parallel, and a rotating device is disposed between the adjacent cavities, and the revolving device corresponds to the adjacent conveyor belts, so that The film after the cavity is diverted to another cavity to receive ultraviolet light.
承前實施方式所述,於另一實施方式中係提及該迴轉裝置係為傾斜狀履帶結構,且該迴轉裝置高度較低之端係與任一該輸送帶之一輸出端對應設置,以承接由該輸送帶落下之該等矽膠片,該迴轉裝置高度較高之端係與另一該輸送帶之一送入端對應設置,以使該輸送帶承接該等矽膠片,其中該迴轉裝置之最大高度係大於該輸送帶之設置高度,該迴轉裝置之最小高度係小於該輸送帶之設置高度,藉此以穩定且迅速地移動矽膠片。As described in the previous embodiment, in another embodiment, the slewing device is a slanted crawler structure, and the lower end of the slewing device is disposed corresponding to one of the output ends of the conveyor belt to receive The enamel film falling from the conveyor belt, the higher end of the slewing device is disposed corresponding to one of the feeding ends of the other conveyor belt, so that the conveyor belt receives the crepe film, wherein the slewing device The maximum height is greater than the set height of the conveyor belt, and the minimum height of the rotary device is less than the set height of the conveyor belt, thereby moving the crepe film stably and rapidly.
於再一實施方式中則揭示該腔體為複數設置時,各該腔體內係設有一個該改質結構及一個該輸送帶,且該等腔體為平行排列設置,該腔體外側設有至少一移動翻轉裝置,該移動翻轉裝置係對應該輸送帶設置,以接收任一該輸送帶上之該等矽膠片,並將該等矽膠片翻面再送往下一該輸送帶,藉此除了可移載矽膠片至各改質結構外,亦可透過機構將矽膠片自動翻面以達雙面改質功效。In another embodiment, when the cavity is disposed in a plurality, the cavity is provided with a modified structure and a conveyor belt, and the cavity is arranged in parallel, and the cavity is disposed outside. At least one moving inverting device disposed corresponding to the conveyor belt to receive the crucible film on any of the conveyor belts, and rewinding the crucible film to the next conveyor belt In addition to the transferable crepe film to each modified structure, the crepe film can be automatically turned over by the mechanism to achieve double-sided modification.
進一步地,於次一實施方式中,該移動翻轉裝置為一柱狀結構體並具有一開槽,以承接任一該輸送帶上之該等矽膠片,並於該等矽膠片位於該開槽內後,上下翻轉該移動翻轉裝置,再移動該移動翻轉裝置至下一該輸送帶位置,以將翻面後之該等矽膠片送至下一該輸送帶,藉此可較為穩定且快速地移載與翻轉矽膠片。Further, in the second embodiment, the moving inversion device is a columnar structure and has a slot for receiving the film on any of the conveyor belts, and the film is located in the slot Afterwards, the moving inverting device is turned upside down, and then the moving inverting device is moved to the next position of the conveyor belt to send the turned-up film to the next conveyor belt, thereby being relatively stable and fast. Transfer and flip the film.
綜上所述,本創作提供之矽膠片之表面改質裝置,係可讓各矽膠片接收均勻等量或等強度之紫外線照射,大幅提升矽膠片改質後的產品良率,使每一產品皆可具相等之改質效果,有效增進利用紫外線針對矽膠片進行改質之製程效能與品質。而基於實際製程經驗,為增進矽膠片之改質效能以及滿足各類需求,本創作亦提出可讓矽膠片在改質作業中接收足夠紫外線照射之結構,以進一步地提升改質效能、速度與產品良率,同時更利於依據所需之改質效果予以調整,在維修上亦具備更佳之便利性。In summary, the surface modification device of the enamel film provided by the present invention allows each enamel film to receive uniform or equal-intensity ultraviolet ray irradiation, thereby greatly improving the product yield after 矽 film modification, so that each product Both can have equal modification effects, effectively improving the process efficiency and quality of using UV to modify the film. Based on the actual process experience, in order to improve the performance of the film and to meet various needs, this creation also proposes a structure that allows the film to receive sufficient ultraviolet light in the upgrading operation to further improve the performance and speed. Product yield, at the same time, is more conducive to adjustment according to the required quality improvement, and also has better convenience in maintenance.
基於矽膠材料的獨特物性與化性,因此係被大幅地使用於各個領中,如手錶、智能手環等消費性電子產品,亦喜於使用矽膠作為其帶體組件。然而矽膠本身雖具有柔軟、耐用等優點,但在應用為錶帶結構時,其表面結構的防水、防汙及光滑度等功能強度就更顯重要,遂而衍生需對矽膠片進行改質處理的需求。紫外光係為目前常見被用於改質的選擇種類,以透過其分子特性提升被改質物件的效能強度,然目前利用紫外光之改質製程中,存在被照射物無法均勻接收紫外線的現象,進而導致產品品質不一,改質良率下降的問題。且如前述,在針對物件進行改質時,如何使每一個矽膠片都能具備均勻且一致的改質效果,即為改質製程中對產品良率產生重大影響之因素。是以,為了解決該些問題,本創作係構思並提出一種矽膠片之表面改質裝置,而可讓接受改質之矽膠片可具備統一且優異之改質品質。Based on the unique physical properties and characterization of silicone materials, they are widely used in various industries, such as consumer electronic products such as watches and smart bracelets. They also prefer to use silicone as their belt assembly. However, although the rubber itself has the advantages of softness and durability, when it is applied to the watchband structure, the functional strength of the surface structure such as waterproofing, antifouling and smoothness is more important, and the derivative film needs to be modified. Demand. The ultraviolet light system is a commonly selected type of modification currently used to improve the performance intensity of the modified object through its molecular characteristics. However, in the current modification process using ultraviolet light, there is a phenomenon that the irradiated material cannot uniformly receive ultraviolet rays. , which leads to different product quality and reduced yield. And as described above, how to make each of the crepe films have a uniform and consistent modification effect when the object is modified, that is, a factor that has a significant influence on the product yield in the reforming process. Therefore, in order to solve these problems, the present invention conceived and proposed a surface modification device for enamel film, which allows the modified enamel film to have uniform and excellent quality of modification.
請參閱第1~6圖,其係為本創作較佳實施方式第一實施狀態至第六實施狀態之結構示意圖。本創作所揭示之矽膠片之表面改質裝置1,供以針對複數矽膠片2進行改質作業,其包含至少一腔體10、至少一改質結構11及至少一輸送帶12。改質結構11係為長條狀且具有一長軸L而設於腔體10內部,並供以發射紫外線,較佳者,該改質結構11之紫外線波長係屬約介於170~190nm之短波長。輸送帶12設於腔體10內並位於改質結構11一側,供以承載呈間隔排列之該些矽膠片2,其中,輸送帶12之運轉移動方向係平行改質結構11之長軸L,藉此透過輸送帶12運轉使矽膠片2依序接收紫外線照射,進而提升矽膠片2之表面改質良率。改質結構11為供以發射紫外線之結構,然而,紫外線受到所處環境內之溫度、氣體濃度等因素影響,改質結構11不同區域會具備不同的衰減狀態,亦即改質結構11不同區域會具有不同的紫外線強度,因此為了確保該些矽膠片2可接受相等的紫外線照射量,以讓矽膠片2形成相同的改質效果,本創作之表面改質裝置1,即透過使輸送帶12之運轉移動方向平行改質結構11之長軸L,讓製程中之各矽膠片2皆可接受相同的紫外線照射。此外,輸送帶12的移動速度係可依據改質結構11的紫外線強度與希冀的矽膠片2改質效果等要件予以調整,使矽膠片2可透過表面改質裝置1進行加工達到所需的改質效果,並且鑒於送料與收料需求,第1圖中係顯示輸送帶12之二端係分別延伸出腔體10外。Please refer to FIGS. 1 to 6 , which are schematic structural views of the first to sixth embodiments of the preferred embodiment of the present invention. The surface modification device 1 of the enamel film disclosed in the present invention is provided for modifying a plurality of crepe films 2, and includes at least one cavity 10, at least one modified structure 11 and at least one conveyor belt 12. The modified structure 11 is elongated and has a long axis L and is disposed inside the cavity 10 and is configured to emit ultraviolet rays. Preferably, the ultraviolet wavelength of the modified structure 11 is about 170 to 190 nm. Short wavelength. The conveyor belt 12 is disposed in the cavity 10 and located on the side of the modified structure 11 for carrying the plurality of the film 2 arranged at intervals. wherein the running direction of the conveyor belt 12 is parallel to the long axis L of the modified structure 11 Thereby, the operation of the conveyor belt 12 causes the crepe film 2 to sequentially receive ultraviolet ray irradiation, thereby improving the surface modification yield of the crepe film 2. The modified structure 11 is a structure for emitting ultraviolet rays. However, the ultraviolet rays are affected by factors such as temperature and gas concentration in the environment, and different regions of the modified structure 11 have different attenuation states, that is, different regions of the modified structure 11 There will be different ultraviolet ray intensity, so in order to ensure that the bismuth film 2 can receive an equal amount of ultraviolet ray to make the enamel film 2 form the same modification effect, the surface modification device 1 of the present invention transmits the conveyor belt 12 The running direction is parallel to the long axis L of the modified structure 11, so that each of the films 2 in the process can receive the same ultraviolet radiation. In addition, the moving speed of the conveyor belt 12 can be adjusted according to the ultraviolet intensity of the modified structure 11 and the modification effect of the enamel film 2, so that the crepe film 2 can be processed through the surface modification device 1 to achieve the desired modification. The quality effect, and in view of the feeding and receiving requirements, shows that the two ends of the conveyor belt 12 extend out of the cavity 10, respectively.
第2~6圖所示則為當矽膠片2需經過多次或較大量之紫外線照射時,表面改質裝置1之較佳結構實施狀態。請先參閱第2圖,於此係揭示腔體10內設有複數個改質結構11時,該些改質結構11係為平行排列,輸送帶12則為延續之S型結構而具有至少一迴轉部121,且迴轉部121位於任二相鄰之改質結構11之間。藉此,使該些矽膠片2經過任一改質結構11後轉向移往另一改質結構11續以接收紫外線。實務上,為了使矽膠片2改質後的效果更為提升,相對地係可增加各矽膠片2所接收之紫外線照射量,延長矽膠片2受到紫外線激發改質之時間。因此,一較佳實施狀態即為在腔體10內設有多個改質結構11,並讓矽膠片2依序經過各改質結構11接受紫外線照射。為使矽膠片2可自動化地依序經過各個改質結構11,是以係使輸送帶12為具有迴轉部121之延續S型結構,當矽膠片2經過最頂側之改質結構11後,透過位於相鄰改質結構11之間的迴轉部121,即可讓矽膠片2轉向並續以前行至下一個改質結構2處繼續接收紫外線,據此係可依循各矽膠片2所需之紫外線預定照射量設置改質結構11的數量,並透過輸送帶12的結構使矽膠片2自動地經過各改質結構11。Figs. 2 to 6 show a preferred configuration of the surface modifying apparatus 1 when the crepe film 2 is subjected to a plurality of or a relatively large amount of ultraviolet ray irradiation. Please refer to FIG. 2 , which shows that when a plurality of modified structures 11 are arranged in the cavity 10 , the modified structures 11 are arranged in parallel, and the conveyor belt 12 has a continuous S-shaped structure and has at least one. The turning portion 121 and the turning portion 121 are located between any two adjacent modified structures 11. Thereby, the crepe films 2 are passed through any of the modified structures 11 and then transferred to the other modified structure 11 to receive ultraviolet rays. In practice, in order to improve the effect of the modified film 2, the relative system can increase the amount of ultraviolet radiation received by each film 2, and prolong the time during which the film 2 is subjected to ultraviolet excitation. Therefore, in a preferred embodiment, a plurality of modified structures 11 are disposed in the cavity 10, and the film 2 is sequentially subjected to ultraviolet irradiation through the modified structures 11. In order to allow the crepe film 2 to be automatically passed through the respective modified structures 11 in order, the conveyor belt 12 is a continuation S-shaped structure having a rotating portion 121, and after the crepe film 2 passes through the topmost side modified structure 11, Through the rotating portion 121 located between the adjacent modified structures 11, the film 2 can be turned and continued to receive the ultraviolet rays from the previous modified structure 2, thereby being able to follow the requirements of the respective film 2 The predetermined amount of ultraviolet rays is set to the number of the reforming structures 11, and the structure of the conveyor belt 12 is passed through the respective modified structures 11 automatically.
請再參閱第3圖,當腔體10設有多個改質結構11時,除了前述的結構狀態外,亦可使腔體10內設有多個分別與改質結構11相對應之輸送帶12,且腔體10外側或內側設有至少一迴轉裝置13,迴轉裝置13之一端與任一輸送帶12之一輸出端122對應設置,另一端則與下一個輸送帶12之一送入端123對應設置,使矽膠片2經過任一改質結構11後轉向移往另一改質結構11續以接收紫外線。藉此,矽膠片2即可透過輸送帶12與迴轉裝置13結構自動地被帶往各改質結構11以接收紫外線照射,其中,使迴轉裝置13設於腔體10外側,係可供作業人員監測矽膠片2之狀態,在每經過一個改質結構11照射後,即時地檢查矽膠片2當前狀態,以針對各種影響改質作業的問題或現象予以排除。於本實施狀態中,係以迴轉裝置13為與各輸送帶12連接設置之弧形結構為例,以透過連動的輸送帶12與迴轉裝置13帶動矽膠片2。Referring to FIG. 3 again, when the cavity 10 is provided with a plurality of modified structures 11, in addition to the foregoing structural state, a plurality of conveyor belts respectively corresponding to the modified structure 11 may be disposed in the cavity 10. 12, and at least one rotating device 13 is disposed outside or inside the cavity 10. One end of the rotating device 13 is disposed corresponding to one of the output ends 122 of one of the conveyor belts 12, and the other end is connected to one of the feeding ends of the next conveyor belt 12. 123 corresponds to the setting, so that the crepe film 2 passes through any of the modified structures 11 and then moves to another modified structure 11 to receive ultraviolet rays. Thereby, the crepe film 2 can be automatically brought to the respective modified structures 11 through the conveyor belt 12 and the slewing device 13 to receive ultraviolet ray irradiation, wherein the slewing device 13 is disposed outside the cavity 10, and is available to the operator. The state of the crepe film 2 is monitored, and after each irradiation of the modified structure 11, the current state of the crepe film 2 is immediately checked to eliminate problems or phenomena affecting the reforming operation. In the present embodiment, the slewing device 13 is exemplified by an arc-shaped structure that is connected to each of the conveyor belts 12, and the squeegee film 2 is driven by the traversing conveyor belt 12 and the slewing device 13.
再請參閱第4A及4B圖,於本實施狀態中,係以迴轉裝置13為傾斜狀之履帶結構為例,迴轉裝置13高度較低之端係與任一輸送帶12之輸出端122對應設置,以承接由輸送帶12落下的矽膠片2,迴轉裝置13高度較高之端則與另一輸送帶12之送入端123對應設置,以使輸送帶12承接由迴轉裝置13落下之矽膠片2,其中,迴轉裝置13之最大高度係大於輸送帶12之設置高度,迴轉裝置13之最小高度係小於輸送帶12之設置高度。藉此,矽膠片2係可透過爬坡的方式自任一改質結構11被移載至另一改質結構11處,而提供另種自動驅使矽膠片2轉向輸送之機構。此外,透過該種結構設置,在維修上亦具備更佳之效率與便利性,於替換組件時也可只針對有所損壞的部分予以更替,無須拆卸整體結構。如第4A圖所示則為迴轉裝置13設置於腔體10外側之結構狀態,第4B圖所示為迴轉裝置13設置於腔體10外側之結構狀態。Referring to FIGS. 4A and 4B again, in the present embodiment, the crawler structure in which the swing device 13 is inclined is taken as an example, and the end of the swing device 13 having a lower height is disposed corresponding to the output end 122 of any of the conveyor belts 12. To receive the crepe film 2 dropped by the conveyor belt 12, the higher end of the slewing device 13 is disposed corresponding to the feeding end 123 of the other conveyor belt 12, so that the conveyor belt 12 receives the crepe film dropped by the slewing device 13. 2, wherein the maximum height of the turning device 13 is greater than the set height of the conveyor belt 12, and the minimum height of the turning device 13 is smaller than the set height of the conveyor belt 12. Thereby, the crepe film 2 can be transferred from any of the modified structures 11 to the other modified structure 11 by climbing the slope, and another mechanism for automatically driving the crepe film 2 to be conveyed is provided. In addition, through this kind of structural arrangement, it also has better efficiency and convenience in maintenance. When replacing components, it can also replace only the damaged parts without disassembling the overall structure. 4A is a structural state in which the turning device 13 is disposed outside the cavity 10, and FIG. 4B is a structural state in which the turning device 13 is disposed outside the cavity 10.
再請參閱第5及6圖,於本實施狀態中,當腔體10內設有複數個改質結構11及輸送帶12時,改質結構11與輸送帶12為平行排列設置且相互對應,腔體10外側設有至少一移動翻轉裝置14,移動翻轉裝置14對應該些輸送帶12位置設置,以接收任一輸送帶12上的矽膠片2,並將矽膠片2翻面再送往下一輸送帶12。在紫外線改質製程中,為快速且便利地讓矽膠片2雙面皆可執行改質作業,本創作之表面改質裝置1係可於腔體10外側設置移動翻轉裝置14,以讓矽膠片2經由其中一個改質結構11照射後,即透過移動翻轉裝置14承接並翻轉,而讓矽膠片2於移動翻轉裝置14中翻面,而後再側移至對應另一改質結構11之輸送帶12處,讓矽膠片2透過前述輸送帶12移載,並讓矽膠片2的另一側面接受紫外線照射。Referring to FIGS. 5 and 6, in the present embodiment, when a plurality of modified structures 11 and conveyor belts 12 are disposed in the cavity 10, the modified structure 11 and the conveyor belt 12 are arranged in parallel and correspond to each other. At least one moving inverting device 14 is disposed outside the cavity 10, and the moving inverting device 14 is disposed corresponding to the conveyor belt 12 to receive the film 2 on any of the conveyor belts 12, and the film 2 is turned over and then sent down. A conveyor belt 12. In the ultraviolet modification process, the surface modification device 1 of the present invention can be provided with a mobile reversing device 14 on the outer side of the cavity 10 to allow the film to be processed in a fast and convenient manner. 2 After being irradiated through one of the modified structures 11, that is, through the moving inverting device 14, the film 2 is turned over in the moving inverting device 14, and then moved to the conveying belt corresponding to the other modified structure 11 At 12 places, the crepe film 2 is transferred through the aforementioned conveyor belt 12, and the other side of the crepe film 2 is exposed to ultraviolet rays.
更具體地說,移動翻轉裝置14係為一柱狀結構體並具有一開槽141,以承接任一輸送帶12上之矽膠片2,並於矽膠片2位於開槽141內後,上下翻轉前述移動翻轉裝置14,再移動前述移動翻轉裝置14至下一輸送帶12位置,以將翻面後之矽膠片2送至下一輸送帶12。移動翻轉裝置14之開槽141內係可設置具移動功能之結構,例如履帶、可伸縮移動之承載結構或是推移結構等,並於欲承接來自任一輸送帶12上的矽膠片2時,使前述輸送帶12之端末與開槽14相對接,讓矽膠片2藉由輸送帶的移動而進入移動翻轉裝置14,而後移動翻轉裝置14上下翻動後,其內的矽膠片2即會翻往另一面,此時移動翻轉裝置14即側移至另一輸送帶12處,並藉由履帶與輸送帶12之移動將矽膠片2帶回腔體10內部接受另一個改質結構11之紫外線照射。而較佳者,當設有多個改質結構12時,腔體10之相對兩側係可皆設有移動翻轉裝置14,以更為快速且便利地移載矽膠片2執行改質作業。當然,亦可僅在腔體10一側設置移動翻轉裝置14,再控制翻轉移動裝置14前往所需位置承載並翻轉輸送矽膠片2。其中,具體實施上,移動翻轉裝置14係可一次移載一片矽膠片2或是一次移載多個矽膠片2皆可,且矽膠片2進入移動翻轉裝置14的動力可為透過輸送帶12送入,或是透過移動翻轉裝置14內部的結構如履帶、可伸縮移動之承載結構或是推移結構等將矽膠片2移往移動翻轉裝置14內部使其接收翻轉移載皆可。More specifically, the moving inverting device 14 is a columnar structure and has a slot 141 for receiving the film 2 on any of the conveyor belts 12, and is turned upside down after the film 2 is placed in the slot 141. The moving inverting device 14 moves the position of the moving inverting device 14 to the next conveyor belt 12 to send the turned-up film 2 to the next conveyor belt 12. The slot 141 of the mobile reversing device 14 can be provided with a moving function structure, such as a crawler belt, a telescopic movable load bearing structure or a sliding structure, etc., and when it is intended to receive the crepe film 2 from any of the conveyor belts 12, The end of the conveyor belt 12 is brought into contact with the slot 14, so that the crepe film 2 enters the moving reversing device 14 by the movement of the conveyor belt, and then the tamper film 2 is turned over after the tumbling device 14 is turned upside down. On the other hand, at this time, the moving inverting device 14 is laterally moved to the other conveyor belt 12, and the film 2 is brought back to the inside of the cavity 10 by the movement of the crawler belt and the conveyor belt 12 to receive ultraviolet irradiation of another modified structure 11. . Preferably, when a plurality of modified structures 12 are provided, the opposite sides of the cavity 10 may be provided with a moving inverting device 14 to perform the upgrading operation more quickly and conveniently. Of course, it is also possible to provide the moving inverting device 14 only on the side of the cavity 10, and then control the inverting and moving device 14 to carry the desired position and flip the conveying of the film 2 . In the specific implementation, the mobile inverting device 14 can transfer one film 2 at a time or transfer a plurality of film 2 at a time, and the power of the film 2 to enter the moving inverting device 14 can be transmitted through the conveyor belt 12. Alternatively, the film 2 can be moved to the inside of the mobile turning device 14 by the structure inside the moving inverting device 14, such as a crawler belt, a telescopic movable load bearing structure or a sliding structure, so as to receive the transfer load.
請續參閱第7~10圖,其係為本創作第二實施方式第一至第三實施方式之結構示意圖。承前述實施方式暨各實施態樣,相同之元件即以同樣符號標示之。於本實施方式中,係以腔體10為複數設置為例,如第7圖所示,當腔體10為複數設置時,各腔體10內設有一個改質結構11及一個輸送帶12,且腔體10為平行排列設置,相鄰之各腔體10間設有一迴轉裝置13,迴轉裝置13與相鄰之輸送帶相對應,以使經過任一腔體10後之矽膠片2轉向傳送至另一腔體10續以接收紫外線。藉此,各腔體10與其內之改質結構11及輸送帶12係可為獨立並聯之機構,並透過迴轉裝置13相互拼裝構成矽膠片之表面改質裝置1,而可視所需之矽膠片2改質效果快速地調整組裝,且凸出於外側之迴轉裝置13係利於在改質作業過程中即時檢視各矽膠片的狀態。此外,在該種結構設置下,係有利於維修與更換組件,無須變動整個表面改質裝置1,且可針對各腔體10內的改質結構11獨立設定,提升矽膠片2之改質精確度與良率。Please refer to FIGS. 7-10 for the structure of the first to third embodiments of the second embodiment of the present invention. The same elements are denoted by the same symbols in the foregoing embodiments and the embodiments. In the present embodiment, the cavity 10 is provided as a plurality of examples. As shown in FIG. 7, when the cavity 10 is provided in multiple numbers, each cavity 10 is provided with a modified structure 11 and a conveyor belt 12 . The cavities 10 are arranged in parallel, and a rotating device 13 is disposed between the adjacent cavities 10. The revolving device 13 corresponds to the adjacent conveyor belts to steer the film 2 after passing through any of the cavities 10. Transfer to another chamber 10 continues to receive ultraviolet light. Thereby, each cavity 10 and the modified structure 11 and the conveyor belt 12 therein can be independent parallel mechanisms, and the surface modification device 1 constituting the crepe film is assembled with each other through the slewing device 13, and the desired crepe film can be visually selected. 2 The modification effect quickly adjusts the assembly, and the revolving device 13 protruding from the outside facilitates timely inspection of the state of each film during the modification operation. In addition, under such a structural arrangement, it is advantageous to repair and replace the components without changing the entire surface modifying device 1, and can be independently set for the modified structure 11 in each cavity 10, thereby improving the precision of the modified film 2. Degree and yield.
如第8圖所示,同樣地,當腔體10為複數設置時,係可使迴轉裝置13為傾斜狀履帶結構,且迴轉裝置13高度較低之端與任一輸送帶12之輸出端122對應設置,以承接由輸送帶12落下之該些矽膠片2,迴轉裝置13高度較高之端係與另一輸送帶12之送入端123對應設置,以使輸送帶12承接矽膠片2,其中,迴轉裝置13之最大高度係大於輸送帶12之設置高度,迴轉裝置13之最小高度係小於輸送帶12之設置高度。藉此,係可透過迴轉裝置13以爬升移載之方式,讓矽膠片2穩定地逐一進入及離開各腔體10內部,且於此設置態樣下具備更佳之維修便利性。其中迴轉裝置13與各輸送帶12之立體示意則可復搭配參閱第4A圖所示,而其餘細部技術特徵,請再復參閱前述內容。As shown in Fig. 8, similarly, when the cavity 10 is provided in plural, the revolving device 13 can be made to have an inclined track structure, and the lower end of the revolving device 13 and the output end 122 of any of the conveyor belts 12 Correspondingly, in order to receive the plurality of crepe films 2 dropped by the conveyor belt 12, the higher end of the slewing device 13 is disposed corresponding to the feeding end 123 of the other conveyor belt 12, so that the conveyor belt 12 receives the crepe film 2, The maximum height of the turning device 13 is greater than the set height of the conveyor belt 12, and the minimum height of the turning device 13 is smaller than the set height of the conveyor belt 12. Thereby, the crepe film 2 can be stably moved into and out of each of the cavities 10 one by one by means of the slewing device 13 in a climbing and transferring manner, and the maintenance condition is better in this setting. The three-dimensional representation of the rotating device 13 and each of the conveyor belts 12 can be further matched as shown in FIG. 4A, and the rest of the detailed technical features, please refer to the foregoing.
如第9及10圖所示,腔體10為複數設置時且各腔體10分別設有一個改質結構11及一個輸送帶12,並該些腔體10為平行排列設置時,腔體10外側係可設有至少一移動翻轉裝置14,移動翻轉裝置14對應輸送帶12設置,以接收任一輸送帶12上之矽膠片2,並將該些矽膠片2翻面再送往下一輸送帶12。藉此除了可讓矽膠片2逐一經過各個腔體10內部以接受紫外線照射外,更可透過移動翻轉裝置14使矽膠片2透過機構輔助方式翻面,以順利地讓矽膠片2兩面皆可接受到紫外線照射而進行改質。更具體地說,移動翻轉裝置14可為一柱狀結構體並具有一開槽141,以承接任一輸送帶12上之矽膠片2,並於矽膠片2位於開槽141內後,上下翻轉移動翻轉裝置14,再移動移動翻轉裝置14至下一輸送帶12位置,以將翻面後之矽膠片2送至下一輸送帶12。其餘移動翻轉裝置14之具體實施結構與細部技術特徵係可參閱段落第0023、0024段所述與搭配之第5及6圖所示,請復搭配參閱前段內容。As shown in FIGS. 9 and 10, when the cavity 10 is provided in plural and each cavity 10 is provided with a modified structure 11 and a conveyor belt 12, respectively, and the cavity 10 is arranged in parallel, the cavity 10 is provided. The outer side may be provided with at least one moving inverting device 14, and the moving inverting device 14 is disposed corresponding to the conveying belt 12 to receive the crepe film 2 on any of the conveyor belts 12, and to turn the crepe films 2 to the next conveying. With 12. In this way, in addition to allowing the crepe film 2 to pass through the interior of each cavity 10 to receive ultraviolet ray, the squeegee film 2 can be turned through the mechanism assisting manner through the mobile reversing device 14 to smoothly make the crepe film 2 acceptable on both sides. It is modified by ultraviolet irradiation. More specifically, the moving inverting device 14 can be a columnar structure and has a slot 141 for receiving the film 2 on any of the conveyor belts 12, and flipping up and down after the film 2 is placed in the slot 141. The turning device 14 is moved, and the moving inverting device 14 is moved to the position of the next conveyor belt 12 to feed the turned-up film 2 to the next conveyor belt 12. The specific implementation structure and detailed technical features of the remaining mobile inverting device 14 can be referred to in paragraphs 0023 and 0024 of the paragraph and in the fifth and sixth figures of the matching. Please refer to the previous paragraph for matching.
綜上所述,本創作提供之矽膠片之表面改質裝置,係可讓各矽膠片接收均勻等量或等強度之紫外線照射,大幅提升矽膠片改質後的產品良率,使每一產品皆可具相等之改質效果,有效增進利用紫外線針對矽膠片進行改質之製程效能與品質。而基於實際製程經驗,為增進矽膠片之改質效能以及滿足各類需求,本創作亦提出可讓矽膠片在改質作業中接收足夠紫外線照射之結構,如前述使輸送帶為延續之S型結構、或於腔體外側設置迴轉裝置、移動翻轉裝置等特徵,以進一步地提升改質效能、速度與產品良率,同時更利於依據所需之改質效果予以調整,在維修上亦具備更佳之便利性。In summary, the surface modification device of the enamel film provided by the present invention allows each enamel film to receive uniform or equal-intensity ultraviolet ray irradiation, thereby greatly improving the product yield after 矽 film modification, so that each product Both can have equal modification effects, effectively improving the process efficiency and quality of using UV to modify the film. Based on the actual process experience, in order to improve the quality of the film and to meet various needs, this creation also proposes a structure that allows the film to receive sufficient ultraviolet radiation during the upgrading operation, as described above for the conveyor belt as a continuous S-type. The structure, or the characteristics of the rotating device and the moving inverting device are arranged outside the cavity to further improve the upgrading performance, speed and product yield, and at the same time, it is more suitable for adjusting according to the required modification effect, and has more maintenance. Good convenience.
1‧‧‧表面改質裝置1‧‧‧Surface modification device
10‧‧‧腔體 10‧‧‧ cavity
11‧‧‧改質結構 11‧‧‧Modified structure
12‧‧‧輸送帶 12‧‧‧ conveyor belt
121‧‧‧迴轉部 121‧‧‧Revolving Department
122‧‧‧輸出端 122‧‧‧output
123‧‧‧送入端 123‧‧‧Send
13‧‧‧迴轉裝置 13‧‧‧Rotary device
14‧‧‧移動翻轉裝置 14‧‧‧Mobile flipping device
141‧‧‧開槽 141‧‧‧ slotting
2‧‧‧矽膠片 2‧‧‧矽 Film
L‧‧‧長軸 L‧‧‧ long axis
第1圖,為本創作第一實施方式第一實施態樣之結構示意圖。 第2圖,為本創作第一實施方式第二實施態樣之結構示意圖。 第3圖,為本創作第一實施方式第三實施態樣之結構示意圖。 第4A圖,為本創作第一實施方式第四實施態樣之結構示意圖。 第4B圖,為本創作第一實施方式第五實施態樣之結構示意圖。 第5圖,為本創作第一實施方式第六實施態樣之結構示意圖(一)。 第6圖,為本創作第一實施方式第六實施態樣之結構示意圖(二)。 第7圖,為本創作第二實施方式第一實施態樣之結構示意圖。 第8圖,為本創作第二實施方式第二實施態樣之結構示意圖。 第9圖,為本創作第二實施方式第三實施態樣之結構示意圖(一)。 第10圖,為本創作第二實施方式第三實施態樣之結構示意圖(二)。 Fig. 1 is a schematic view showing the structure of a first embodiment of the first embodiment of the present invention. Fig. 2 is a schematic structural view showing a second embodiment of the first embodiment of the present invention. Fig. 3 is a schematic structural view showing a third embodiment of the first embodiment of the present invention. 4A is a schematic structural view of a fourth embodiment of the first embodiment of the present invention. FIG. 4B is a schematic structural view of a fifth embodiment of the first embodiment of the present invention. Fig. 5 is a schematic structural view (1) of a sixth embodiment of the first embodiment of the present invention. Fig. 6 is a schematic structural view (2) of a sixth embodiment of the first embodiment of the present invention. Figure 7 is a schematic view showing the structure of the first embodiment of the second embodiment of the present invention. Figure 8 is a schematic view showing the structure of the second embodiment of the second embodiment of the present invention. Figure 9 is a schematic structural view (1) of a third embodiment of the second embodiment of the present invention. Figure 10 is a schematic structural view (2) of a third embodiment of the second embodiment of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW108201513U TWM577014U (en) | 2019-01-30 | 2019-01-30 | Surface modification device for enamel film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW108201513U TWM577014U (en) | 2019-01-30 | 2019-01-30 | Surface modification device for enamel film |
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| Publication Number | Publication Date |
|---|---|
| TWM577014U true TWM577014U (en) | 2019-04-21 |
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| TW108201513U TWM577014U (en) | 2019-01-30 | 2019-01-30 | Surface modification device for enamel film |
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| TW (1) | TWM577014U (en) |
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