TWM575816U - Automatic sewing machine with thread clamping mechanism - Google Patents

Automatic sewing machine with thread clamping mechanism Download PDF

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Publication number
TWM575816U
TWM575816U TW107215895U TW107215895U TWM575816U TW M575816 U TWM575816 U TW M575816U TW 107215895 U TW107215895 U TW 107215895U TW 107215895 U TW107215895 U TW 107215895U TW M575816 U TWM575816 U TW M575816U
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Taiwan
Prior art keywords
hook line
sewing machine
upper thread
needle
clamping
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TW107215895U
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Chinese (zh)
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陳旭輝
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啟翔股份有限公司
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Priority to TW107215895U priority Critical patent/TWM575816U/en
Publication of TWM575816U publication Critical patent/TWM575816U/en

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Abstract

本創作具有夾線機構的自動縫紉機包含:縫紉機本體、夾線機構、勾線機構及控制器,縫紉機本體具有能進行移動的機針,而夾線機構具有兩夾固件,兩夾固件能選擇性夾固或釋放於一穿設於機針的面線,勾線機構則具有能移動的勾線件,勾線件能將面線移動至兩夾固件之間,另外,控制器能控制其中一個夾固件及勾線件進行移動,藉此,機針對車縫物完成車縫作業並切斷面線時,勾線件會將面線穿過夾線機構,讓兩夾固件夾固於面線,而機針對再進行下一次車縫作業時,控制器會控制兩夾固件暫時夾固於面線以防止面線脫離於機針,進而面線能確實縫合於車縫物以穩定縫製品質。The automatic sewing machine with the clamping mechanism includes: a sewing machine body, a wire clamping mechanism, a hook line mechanism and a controller, the sewing machine body has a needle that can move, and the wire clamping mechanism has two clamps, and the two clamps can be selectively selected. Clamped or released on a needle thread that is placed on the needle. The hook line mechanism has a movable hook line member. The hook line member can move the upper thread between the two clamps. In addition, the controller can control one of them. The clamp and the hook wire are moved, so that when the sewing work is completed for the sewing material and the upper thread is cut, the hook wire will pass the upper thread through the clamping mechanism, so that the two clamps are clamped to the upper thread. When the machine is used for the next sewing operation, the controller will control the two clamps to be temporarily clamped to the upper thread to prevent the upper thread from being separated from the needle, and the upper thread can be surely stitched to the sewing material to stabilize the seam quality.

Description

具有夾線機構的自動縫紉機Automatic sewing machine with wire clamping mechanism

本創作有關於一種具有夾線機構的自動縫紉機,特別是一種剛進行車縫作業時透過夾線機構來防止面線脫離機針的自動縫紉機。The present invention relates to an automatic sewing machine having a thread clamping mechanism, and more particularly to an automatic sewing machine that prevents a needle thread from coming off a needle when a sewing operation is performed.

縫紉機主要是透過面線貫穿於數層車縫物,讓數層車縫物透過面線與底線相互結合,並且,隨著需求功能不斷地演進,而導致目前市面上的縫紉機具有各種的附加功能,而具有各種的附加功能的縫紉機則能應用於不同車縫物的縫製作業需求。The sewing machine mainly penetrates several layers of sewing materials through the upper thread, allowing several layers of sewing materials to be combined with the upper thread and the lower thread, and as the demand function continues to evolve, the sewing machine currently on the market has various additional functions. The sewing machine with various additional functions can be applied to the sewing work of different sewing materials.

然而,為了提高縫製成品的數量,目前大量生產的車縫物都是利用電腦縫紉機進行縫製作業來以縮短作業時間,讓電腦縫紉機能依據車縫路徑而控制機針與車縫物移動以進行車縫作業,而在機針完成車縫作業之後,電腦縫紉機再控制切線機構自動將面線與底線切斷,但是,切線裝置將面線切斷之後,雖然面線依然會穿設於機針的針孔,但是,面線卻會隨時脫離於機針的針孔,進而當電腦縫紉機再進行下一次縫製作業時,面線可能會脫離於機針的針孔或是面線被拉出而導致面線外凸於針孔的長度過短,進而使機針開進行車縫作業時,面線無法交織於底線,致使會影響縫製的品質。However, in order to increase the number of finished products, the mass-produced sewing materials are currently sewn by a computer sewing machine to shorten the working time, so that the computer sewing machine can control the needle and the sewing object to move according to the sewing path. After the sewing operation is completed, the computer sewing machine controls the thread cutting mechanism to automatically cut the upper thread and the lower thread. However, after the thread cutting device cuts the upper thread, the upper thread is still worn on the needle. Pinhole, however, the upper thread will be separated from the needle hole of the needle at any time, so that when the computer sewing machine performs the next sewing operation, the upper thread may be separated from the needle hole of the needle or the upper thread is pulled out. When the length of the needle thread outside the needle hole is too short, and the needle is opened for sewing work, the upper thread cannot be interwoven with the bottom thread, which may affect the quality of the sewing.

本創作的主要目的在於縫紉機本體開始對車縫物進行車縫時,面線依然會確實穿過於機針以避免脫離於機針,進而面線能確實縫合於車縫物以穩定縫製品質。The main purpose of this creation is that when the sewing machine body begins to sew the sewn body, the upper thread will still pass through the needle to avoid disengagement from the needle, and the upper thread can be surely sewn to the sewn material to stabilize the sewn product.

本創作的次要目的在於勾線件沒有勾住面線時,勾線件會遠離縫紉機本體的操作空間,致使勾線件不會阻礙車縫者觀看機針縫設車縫物的視線。The secondary purpose of this creation is that when the hook line is not hooked to the upper thread, the hook line will be far away from the operating space of the sewing machine body, so that the hook line does not hinder the seamper from seeing the sight of the needle stitching the seam.

為達到上述目的,本創作有關於一種具有夾線機構的自動縫紉機,上述具有夾線機構的自動縫紉機包含:一縫紉機本體、一夾線機構、一勾線機構以及一控制器,於此實施例中,上述縫紉機本體具有一可進行移動的機針,上述機針穿設一面線,而上述夾線機構連接於上述縫紉機本體,並具有兩夾固件,其中一個上述夾固件能相對於另一個上述夾固件進行移動,使上述兩夾固件能選擇性夾固或釋放於上述面線。In order to achieve the above object, the present invention relates to an automatic sewing machine having a wire clamping mechanism. The automatic sewing machine having a wire clamping mechanism includes: a sewing machine body, a wire clamping mechanism, a hook line mechanism, and a controller. The sewing machine body has a movable needle, the needle is threaded, and the wire clamping mechanism is coupled to the sewing machine body and has two clamps, one of the fasteners being capable of being opposite to the other The clamp is moved so that the two clamps can be selectively clamped or released to the upper thread.

上述勾線機構,連接於上述縫紉機本體,並具有一能自由移動的勾線件,上述勾線件能在一穿過上述夾線機構的穿設位置以及一勾住上述面線的勾住位置之間來回移動,使上述面線能被上述勾線件帶動而穿過上述夾線機構,而上述控制器,電性連接於上述夾線機構與勾線機構,並能在上述機針進行移動之後控制上述兩夾固件釋放於上述面線,而上述控制器能在上述機針停止移動之後先控制上述勾線件帶動上述面線穿過上述夾線機構,後再控制上述兩夾固件夾固於上述面線。The hook line mechanism is connected to the sewing machine body and has a freely movable hook line member, wherein the hook line member can be in a passing position passing through the wire clamping mechanism and a hooking position for hooking the upper thread Moving back and forth so that the upper thread can be driven by the hooking member to pass through the clamping mechanism, and the controller is electrically connected to the clamping mechanism and the hooking mechanism, and can move on the needle And then controlling the two clamps to be released on the upper thread, and the controller can control the hook line to drive the upper thread through the clamping mechanism after the needle stops moving, and then control the clamping of the two clamps. On the above line.

上述縫紉機本體進一步具有一中壓腳,於較佳實施例中,上述中壓腳具有一讓上述機針穿過的針孔,而上述針孔向外凹陷形成一連通孔,讓上述面線能透過上述連通孔而移出於上述針孔。The sewing machine body further has a middle presser foot. In the preferred embodiment, the intermediate presser foot has a pinhole through which the needle passes, and the pinhole is outwardly recessed to form a communication hole, so that the upper thread can be The pinhole is moved through the communication hole.

上述兩夾固件其中之一設有一讓上述面線穿過的開孔以及一圍繞於上述開孔的限制環圈,而上述限制環圈能防止上述面線脫離於上述開孔,並且,上述夾固件進行移動時,其中一個夾固件會遮蓋於上述開孔的一部分,使上述面線穿過於上述開孔的剩餘部分。One of the two clamps is provided with an opening through which the upper thread passes and a restriction ring surrounding the opening, and the restriction ring prevents the upper thread from being separated from the opening, and the clip is When the firmware is moved, one of the clamps covers a portion of the opening such that the upper thread passes through the remaining portion of the opening.

此外,上述夾線裝置進一步設有一連接於上述控制器的夾線驅動源以及一安裝於上述夾線驅動源的夾線連動件,上述夾線連動件與其中一個上述夾固件之間設有一能改變運動方向的切換件,使上述夾線驅動源帶動上述夾線連動件沿著一第一方向進行移動時,其中一個上述夾固件透過上述切換件而沿著一相反於上述第一方向的第二方向進行移動,於較佳實施例中,上述切換件的中央區段具有一樞轉連接於上述縫紉機本體的樞接部,並於兩端活動組裝於上述夾線連動件與其中一個上述夾固件,使上述切換件在上述夾線連動件沿著上述第一方向移動時以上述樞接部為軸心進行轉動。In addition, the wire clamping device further includes a wire clamping driving source connected to the controller and a wire clamping connector mounted on the wire drawing driving source, wherein the clamping wire linking member and one of the clamping members are provided with an energy a switching member for changing a moving direction, wherein when the clamping driving source drives the clamping link to move along a first direction, one of the clamping members passes through the switching member along a direction opposite to the first direction Moving in two directions, in a preferred embodiment, the central portion of the switching member has a pivoting portion pivotally coupled to the sewing machine body, and is movably assembled at the both ends to the clamping link and one of the clips The firmware rotates the switching member with the pivoting portion as an axis when the clamping link is moved in the first direction.

再者,上述機針位在一形成於上述縫紉機本體的操作空間,而當上述勾線件位於上述勾線位置時,上述勾線件的一部份位於上述操作空間的內部,則當上述勾線件由上述穿設位置移動至一退回位置時,上述勾線件會遠離於上述機針,讓上述勾線件沒有位於上述操作空間的內部。Furthermore, the needle is located in an operation space formed on the sewing machine body, and when the hook line is located at the hook line position, a part of the hook line is located inside the operation space, and the hook is When the wire member is moved from the wearing position to the retracted position, the hooking member is away from the needle, so that the hooking member is not located inside the operating space.

最後,上述勾線機構進一步具有一固定於上述縫紉機本體的勾線座,上述勾線座設有一活動組裝於上述勾線件的弧形凹槽,而上述勾線件能沿著上述弧形凹槽進行弧形擺動。Finally, the hook line mechanism further has a hook line seat fixed to the sewing machine body, the hook line seat is provided with an arcuate groove that is movably assembled to the hook line member, and the hook line member can be concave along the curved shape. The groove is curved in an arc.

由以上說明可知,本創作的特點在於控制器能依據機針是否進行移動而控制至少一個夾固件進行移動,讓兩夾固件能選擇性夾固或釋放於面線,藉此,機針對其中一個車縫物完成車縫作業時,勾線件會將面線帶動至兩夾固件之間,讓控制器控制兩夾固件夾固於面線,而機針再對另一個車縫物進行車縫作業時,控制器會控制兩夾固件夾固於面線以防止面線脫離於機針,進而面線能確實縫合於車縫物以穩定縫製品質。It can be seen from the above description that the present invention is characterized in that the controller can control at least one of the clamps to move according to whether the needle moves or not, so that the two clamps can be selectively clamped or released to the upper thread, thereby aiming at one of the machines. When the sewing material completes the sewing operation, the hook wire will drive the upper thread between the two clamps, so that the controller controls the two clamps to be clamped to the upper thread, and the needle then sewn the other sewing material. During operation, the controller controls the two clamps to be clamped to the upper thread to prevent the upper thread from being disengaged from the needle, and the upper thread can be surely stitched to the sewing material to stabilize the seam quality.

此外,勾線件移動至退回位置時,勾線件能避開縫紉機本體的操作空間,讓勾線件不會阻礙車縫者觀看機針縫製車縫物的視線。In addition, when the hook line member is moved to the retracted position, the hook line member can avoid the operation space of the sewing machine body, so that the hook line member does not hinder the sewn person from seeing the line of sight of the sewing machine sewing the sewing object.

茲為便於更進一步對本創作之構造、使用及其特徵有更深一層明確、詳實的認識與瞭解,爰舉出較佳實施例,配合圖式詳細說明如下:In order to further understand the structure, use and characteristics of this creation, we have a deeper and clearer understanding and understanding. The preferred embodiment is described below with reference to the following:

請參閱圖1與圖2所示,本創作具有夾線機構的自動縫紉機1於第一較佳實施例中主要由一縫紉機本體10、一夾線機構20、一勾線機構30以及一控制器40所構成,如圖1所示,縫紉機本體10具有一車頭11、一支柱12以及一底座13三部分,而車頭11、支柱12及底座13三者之間形成一操作空間14,其中,車頭11的內部設有一上軸(圖未示),上述上軸能帶動一機針15與一中壓腳16在操作空間14的內部進行往復運動,並且,車頭11連接一位在操作空間14內部的連接架17,而底座13下方依序具有一針板18以及一切線裝置19,於此實施例中,中壓腳16具有一讓機針15穿過的針孔161。Referring to FIG. 1 and FIG. 2, the automatic sewing machine 1 having a wire clamping mechanism in the first preferred embodiment is mainly composed of a sewing machine body 10, a wire clamping mechanism 20, a hook line mechanism 30 and a controller. 40, as shown in FIG. 1, the sewing machine body 10 has a front end 11, a pillar 12 and a base 13 three parts, and an operating space 14 is formed between the front head 11, the pillar 12 and the base 13, wherein the front end The upper portion of the 11 is provided with an upper shaft (not shown), and the upper shaft can drive a needle 15 and a middle presser foot 16 to reciprocate inside the operating space 14, and the front end 11 is connected to one inside the operating space 14. The connecting frame 17 has a needle plate 18 and a line device 19 in sequence below the base 13. In this embodiment, the intermediate presser foot 16 has a pinhole 161 through which the needle 15 passes.

請參閱圖2與圖3所示,夾線機構20具有一夾固單元21以及一夾線驅動單元22,夾固單元21具有一固定連接於連接架17的第一夾固件211以及一位於第一夾固件211一側的第二夾固件212,第二夾固件212活動組裝於連接架17,使第二夾固件212能相對於第一夾固件211進行移動,其中,第二夾固件212的一部分形成一開孔212a,而第二夾固件212的剩餘部分形成一圍繞於開孔212a的限制環圈212b。Referring to FIG. 2 and FIG. 3 , the wire clamping mechanism 20 has a clamping unit 21 and a clamping driving unit 22 . The clamping unit 21 has a first clamping member 211 fixedly connected to the connecting frame 17 and a first a second clamping member 212 on one side of the clamping member 211, the second clamping member 212 is movably assembled to the connecting frame 17 to enable the second clamping member 212 to move relative to the first clamping member 211, wherein the second clamping member 212 A portion forms an opening 212a, and the remaining portion of the second holder 212 forms a confinement ring 212b surrounding the opening 212a.

如圖3所示,夾線驅動單元22具有一安裝於連接架17的夾線驅動源221以及一連接於夾線驅動源221的夾線連動件222,夾線驅動源221能帶動夾線連動件222進行直線移動,而夾線連動件222與第二夾固件212之間設有一能改變運動方向的切換件223,切換件223的中央區域則設為一樞接部223a,並於樞接部223a的相對兩側分別設有一組裝部223b,其中,樞接部223a樞轉連接於縫紉機本體10的連接架17,而兩組裝部223b分別活動組裝於夾線連動件222與第二夾固件212。As shown in FIG. 3, the clamping line driving unit 22 has a clamping driving source 221 mounted on the connecting frame 17 and a clamping link 222 connected to the clamping driving source 221, and the clamping driving source 221 can drive the clamping line linkage. The member 222 is linearly moved, and a switching member 223 capable of changing the moving direction is disposed between the clamping link 222 and the second clamping member 212. The central portion of the switching member 223 is defined as a pivoting portion 223a and is pivotally connected. An assembly portion 223b is respectively disposed on opposite sides of the portion 223a, wherein the pivot portion 223a is pivotally connected to the connecting frame 17 of the sewing machine body 10, and the two assembly portions 223b are respectively movably assembled to the clamping link 222 and the second clamping member. 212.

請參閱圖4A所示,夾線驅動單元22的夾線驅動源221帶動夾線驅動單元22的夾線連動件222沿著一第一方向D1進行移動,使得夾線連動件222遠離於夾線驅動源221,使得切換件223以樞接部223a為軸心而沿著圖式中的箭頭方向進行順時針轉動,切換件223帶動第二夾固件212沿著一相反於第一方向D1的第二方向D2進行移動,讓第二夾固件212相對於第一夾固件211進行移動,使第一夾固件211遮蓋於第二夾固件212的開孔212a,反之,如圖4B所示,夾線驅動源221帶動夾線連動件222沿著第二方向D2進行移動,使切換件223以樞接部223a為軸心而沿著圖式中的箭頭方向進行逆時針轉動,進而使切換件223帶動第二夾固件212沿著第一方向D1進行移動,致使第一夾固件211遮蓋於開孔212a的範圍逐漸變小。Referring to FIG. 4A, the wire drive source 221 of the wire drive unit 22 drives the wire link linkage 222 of the wire drive unit 22 to move along a first direction D1, so that the wire link 222 is away from the wire. The driving source 221 is configured such that the switching member 223 rotates clockwise along the direction of the arrow in the drawing with the pivoting portion 223a as an axis, and the switching member 223 drives the second clamping member 212 along a direction opposite to the first direction D1. The second direction D2 is moved to move the second clamping member 212 relative to the first clamping member 211, so that the first clamping member 211 covers the opening 212a of the second clamping member 212, and vice versa, as shown in FIG. 4B. The driving source 221 drives the clamping link 222 to move along the second direction D2, so that the switching member 223 rotates counterclockwise along the direction of the arrow in the figure with the pivoting portion 223a as the axis, thereby driving the switching member 223. The second clamp member 212 is moved along the first direction D1, so that the range in which the first clamp member 211 is covered by the opening 212a is gradually reduced.

請參閱圖5所示,勾線機構30具有一勾線單元31以及一勾線驅動單元32,勾線單元31具有一勾線座311,勾線座311連接於一安裝於連接架17的支撐架33,使得勾線座311經由連接架17與支撐架33而組裝於縫紉機本體10的車頭11,其中,勾線座311連接一固定不動的勾線座蓋板312,並凹設形成一弧形凹槽313,而弧形凹槽313活動組裝一勾線件314,其中,勾線件314具有一勾槽314a,並能相對於勾線座311移動,使得勾線件314能沿著弧形凹槽313進行弧形擺動,進而使勾槽314a能選擇性遠離或接近於勾線座311,然而,勾線驅動單元32具有一連接於勾線座311的勾線驅動源321以及一連接於勾線件314的勾線連動件322,勾線驅動源321安裝於支撐架33,並能帶動勾線連動件322進行移動。Referring to FIG. 5, the hook line mechanism 30 has a hook line unit 31 and a hook line driving unit 32. The hook line unit 31 has a hook line seat 311 connected to a support mounted on the connecting frame 17. The frame 33 is assembled to the front end 11 of the sewing machine body 10 via the connecting frame 17 and the support frame 33, wherein the hook line seat 311 is connected to a fixed hook line cover plate 312, and is recessed to form an arc. The groove 313 is formed, and the arcuate groove 313 is movably assembled with a hook line member 314. The hook line member 314 has a hook groove 314a and is movable relative to the hook line seat 311 so that the hook line member 314 can follow the arc. The groove 313 is oscillated in an arc shape, so that the hook groove 314a can be selectively moved away from or close to the hook wire holder 311. However, the hook line driving unit 32 has a hook line driving source 321 connected to the hook line holder 311 and a connection. The hook line driving source 321 is mounted on the support frame 33 and can move the hook line linkage 322 to move.

請參閱圖6A所示,勾線驅動單元32的勾線驅動源321帶動勾線驅動單元32的勾線連動件322向外延伸,使勾線連動件322帶動勾線單元31的勾線件314靠近於縫紉機本體10的機針15,進而讓勾線件314的一部分位於縫紉機本體10的操作空間14內部,相反地如圖6B所示,勾線驅動源321帶動勾線連動件322向內收縮,使勾線連動件322能帶動勾線件314遠離於機針15,進而勾線件314退回至弧形凹槽313的內部。Referring to FIG. 6A, the hook line driving source 321 of the hook line driving unit 32 drives the hook line linking member 322 of the hook line driving unit 32 to extend outward, so that the hook line linking member 322 drives the hook line member 314 of the hook line unit 31. Close to the needle 15 of the sewing machine body 10, and then a part of the hooking member 314 is located inside the operating space 14 of the sewing machine body 10. Conversely, as shown in FIG. 6B, the hook line driving source 321 causes the hook line linking member 322 to contract inward. The hook line linkage 322 can drive the hook wire member 314 away from the needle pin 15, and the hook wire member 314 can be retracted to the inside of the curved groove 313.

請在參閱圖1與圖2所示,控制器40位於縫紉機本體10的下方,其中,當機針15進行移動時,控制器40能控制夾固單元21的第二夾固件212進行移動,另外,當機針15停止移動時,控制器40能先控制勾線單元31的勾線件314進行移動,後再控制第二夾固件212進行移動。1 and 2, the controller 40 is located below the sewing machine body 10, wherein when the needle 15 is moved, the controller 40 can control the second clamp 212 of the clamping unit 21 to move, and When the needle 15 stops moving, the controller 40 can first control the hook member 314 of the hook line unit 31 to move, and then control the second clamp member 212 to move.

於此實施例中,控制器40安裝於縫紉機本體10,並電性連接於夾線機構20的夾線驅動源221,而控制器40能依據機針15是否進行移動而控制第二夾固件212相對於第一夾固件211進行移動,於此實施例中,當上述上軸帶動機針15與中壓腳16進行移動時,控制器40控制夾線驅動單元22的夾線驅動源221帶動夾線驅動單元22的夾線連動件222沿著第二方向D2進行移動,使夾線機構20的第二夾固件212能沿著第一方向D1進行移動,反之,當機針15與中壓腳16都停止移動時,控制器40控制夾線驅動源221帶動夾線連動件222沿著第一方向D1進行移動,使第二夾固件212能沿著第二方向D2進行移動。In this embodiment, the controller 40 is mounted on the sewing machine body 10 and electrically connected to the clamping drive source 221 of the clamping mechanism 20, and the controller 40 can control the second clamping member 212 according to whether the needle 15 is moved. The first clamping member 211 is moved relative to the first clamping member 211. In this embodiment, when the upper shaft driving needle 15 and the intermediate pressing foot 16 are moved, the controller 40 controls the clamping driving source 221 of the clamping driving unit 22 to drive the clamping member. The wire linkage 222 of the wire drive unit 22 moves along the second direction D2, so that the second clamp 212 of the wire clamping mechanism 20 can move along the first direction D1, and vice versa, when the needle 15 and the intermediate presser foot When both of the movements of 16 are stopped, the controller 40 controls the gripping drive source 221 to move the gripper linkage 222 in the first direction D1 to move the second gripper 212 in the second direction D2.

控制器40電性連接於勾線機構30的勾線驅動源321,而控制器40能依據第一夾固件211是否遮蓋於第二夾固件212的開孔212a而控制勾線驅動源321進行運作,進而使勾線單元31的勾線件314透過勾線驅動源321而進行移動,其中,當夾固單元21的第二夾固件212沿著第一方向D1進行移動時,夾固單元21的第一夾固件211不會遮蓋於開孔212a,此時,控制器40能控制勾線驅動源321帶動勾線連動件322向外延伸或向內收縮,使勾線件314朝向靠近於機針15的方向進行移動或是朝向遠離於機針15的方向進行移動,讓勾線件314穿過第二夾固件212的開孔212a,反之,當第二夾固件212沿著第二方向D2進行移動時,第一夾固件211會遮蓋於開孔212a,則控制器40會控制勾線驅動源321停止運作,進而使勾線件314停止不動。The controller 40 is electrically connected to the hook line driving source 321 of the hook line mechanism 30, and the controller 40 can control the hook line driving source 321 to operate according to whether the first clamping member 211 covers the opening 212a of the second clamping member 212. And moving the hooking member 314 of the hook line unit 31 through the hook line driving source 321 , wherein when the second clamping member 212 of the clamping unit 21 moves along the first direction D1, the clamping unit 21 The first clamping member 211 does not cover the opening 212a. At this time, the controller 40 can control the hook line driving source 321 to drive the hook line linkage 322 to extend outward or inward, so that the hooking member 314 faces the needle. The direction of 15 is moved or moved away from the needle 15 to pass the hook member 314 through the opening 212a of the second clamp 212, and vice versa, when the second clamp 212 is along the second direction D2. When moving, the first clamping member 211 will cover the opening 212a, and the controller 40 will control the hook line driving source 321 to stop operating, thereby stopping the hooking member 314.

請參閱圖7A所示,進行車縫作業之前,將一面線50穿設於縫紉機本體10的機針15與第二夾固件212的開孔212a,使得面線50依據機針15而區分為一穿過於開孔212a的第一區段51以及一連接於縫紉機本體10的第二區段52,並且,當面線50穿設於開孔212a時,因為第二夾固件212的限制環圈212b環繞於開孔212a,使得限制環圈212b能防止面線50的第一區段51脫離於開孔212a,隨後,控制器40控制夾線驅動單元22的夾線驅動源221進行運作,讓夾線驅動源221經由夾線連動件222與切換件223帶動第二夾固件212沿著第二方向D2進行移動,使得第一夾固件211與第二夾固件212兩者共同夾固於面線50的第一區段51,讓面線50的第一區段51被夾持於開孔212a的內部,此時,第一夾固件211會遮蓋開孔212a的一部分,而面線50的第一區段51會穿過於開孔212a的剩餘部分,同時,控制器40控制勾線驅動單元32的勾線驅動源321停止運作,讓勾線單元31的勾線件314停止不動。Referring to FIG. 7A, before the sewing operation, a line 50 is threaded through the needle 15 of the sewing machine body 10 and the opening 212a of the second clamp 212, so that the upper thread 50 is divided into one according to the needle 15. Passing through the first section 51 of the opening 212a and a second section 52 connected to the sewing machine body 10, and when the upper thread 50 is passed through the opening 212a, because the limiting ring 212b of the second clamping member 212 is surrounded In the opening 212a, the limiting collar 212b can prevent the first section 51 of the upper thread 50 from being disengaged from the opening 212a. Subsequently, the controller 40 controls the clamping driving source 221 of the clamping driving unit 22 to operate, allowing the clamping The driving source 221 moves the second clamping member 212 along the second direction D2 via the clamping link 222 and the switching member 223, so that both the first clamping member 211 and the second clamping member 212 are clamped together on the upper thread 50. The first section 51 allows the first section 51 of the upper thread 50 to be clamped inside the opening 212a. At this time, the first clamp 211 covers a part of the opening 212a, and the first area of the upper thread 50 The segment 51 will pass through the remaining portion of the opening 212a, and at the same time, the controller 40 controls the hook of the hook line driving unit 32. Operating the drive source 321 is stopped, so that the hook member 31 hook line wire unit 314 stops.

請參閱圖7B所示,當縫紉機本體10的機針15開始進行車縫作業時,機針15透過轉動的上述上軸而進行上下往復移動,而面線50的第一區段51則經由機針15而穿入一車縫物60,讓面線50交織於一底線53而在車縫物60表面形成縫目,當車縫物60的表面形成兩個縫目以上時,控制器40控制夾線驅動單元22的夾線驅動源221帶動夾固單元21的第二夾固件212沿著第一方向D1進行移動,使得第一夾固件211與第二夾固件212兩者釋放面線50的第一區段51,使得面線50能確實縫合於車縫物60以穩定縫制品質。Referring to FIG. 7B, when the needle 15 of the sewing machine body 10 starts the sewing operation, the needle 15 reciprocates up and down through the rotating upper shaft, and the first section 51 of the upper thread 50 passes through the machine. The needle 15 is inserted into a slat 60 so that the upper thread 50 is interlaced to a bottom line 53 to form a seam on the surface of the slat 60. When the surface of the slat 60 forms two seams or more, the controller 40 controls The clamping driving source 221 of the clamping driving unit 22 drives the second clamping member 212 of the clamping unit 21 to move along the first direction D1, so that both the first clamping member 211 and the second clamping member 212 release the upper thread 50. The first section 51 allows the upper thread 50 to be securely sewn to the seam 60 to stabilize the seam quality.

請參閱圖7C與圖7D所示,上述上軸繼續進行轉動,讓機針15帶動面線50繼續交織於底線53,而當機針15已完成車縫於車縫物60的車縫作業時,,上述上軸停止轉動,使得機針15與中壓腳16兩者都停止移動,讓機針15的針尖與中壓腳16之間形成間隔距離,隨後,切線裝置19將面線50與底線53同時切斷,使得面線50與底線53兩者的線頭都留在針板18下方。Referring to FIG. 7C and FIG. 7D, the upper shaft continues to rotate, so that the needle 15 drives the upper thread 50 to continue interlacing to the bottom line 53, and when the needle 15 has finished sewing the sewing work of the sewing object 60. , the upper shaft stops rotating, so that both the needle 15 and the intermediate presser foot 16 stop moving, so that the needle tip of the needle 15 and the intermediate presser foot 16 form a separation distance, and then the tangential device 19 sets the upper thread 50 with The bottom line 53 is simultaneously cut so that the thread ends of both the upper thread 50 and the lower thread 53 remain below the needle plate 18.

如圖7D所示,因為夾固單元21的第一夾固件211沒有遮蓋於第二夾固件212的開孔212a,使控制器40能控制勾線驅動單元32的勾線驅動源321帶動勾線驅動單元32的勾線連動件322向外延伸,使得勾線件314沿著弧形凹槽313進行弧形擺動,並且,因為夾固單元21的第一夾固件211沒有遮蓋於第二夾固件212的開孔212a,進而勾線件314會穿過開孔212a而移動至一勾住位置P1,其中,當勾線件314位於勾住位置P1時,勾線件314的一部分位於縫紉機本體10的操作空間14內,使得勾線件314穿過上述機針15的針尖與中壓腳16之間,進而使勾線件314的勾槽314a超過機針的中心,致使勾槽314a勾設於面線50的第一區段51。As shown in FIG. 7D, since the first clamping member 211 of the clamping unit 21 does not cover the opening 212a of the second clamping member 212, the controller 40 can control the hook line driving source 321 of the hook line driving unit 32 to drive the hook line. The hook line linkage 322 of the driving unit 32 extends outward, so that the hook line member 314 swings along the curved groove 313, and because the first clamp 211 of the clamping unit 21 is not covered by the second clamp The opening 212a of the 212, and further the hooking member 314, moves through the opening 212a to a hooking position P1, wherein a portion of the hooking member 314 is located in the sewing machine body 10 when the hooking member 314 is in the hooking position P1. The operating space 14 is such that the hooking member 314 passes between the needle tip of the needle 15 and the intermediate pressing leg 16, so that the hook groove 314a of the hooking member 314 exceeds the center of the needle, so that the hook groove 314a is hooked on The first section 51 of the upper thread 50.

請參閱圖7E與圖7F所示,接下來,控制器40控制勾線驅動源321帶動勾線連動件322向內收縮,使勾線連動件322帶動勾線件314由勾住位置P1移動至一穿設位置P2,讓勾線件314將面線50的第一區段51拉出中壓腳16的針孔161,其中,當勾線件314位於穿設位置P2時,勾線件314帶動面線50的第一區段51穿過第二夾固件212的開孔212a,讓面線50的第一區段51穿過於夾線機構20。Referring to FIG. 7E and FIG. 7F, the controller 40 controls the hook line driving source 321 to cause the hook line linkage 322 to contract inwardly, so that the hook line linkage 322 drives the hook line member 314 to move from the hook position P1 to Once the position P2 is inserted, the hook member 314 pulls the first section 51 of the upper thread 50 out of the pinhole 161 of the intermediate presser foot 16, wherein the hooking member 314 is when the hooking member 314 is in the wearing position P2. The first section 51 of the upper thread 50 is passed through the opening 212a of the second clamp 212 such that the first section 51 of the upper thread 50 passes through the thread clamping mechanism 20.

請參閱圖7G所示,勾線驅動源321帶動勾線連動件322繼續向內收縮,使勾線連動件322帶動勾線件314由穿設位置P2移動至一退回位置P3,其中,當勾線件314位在退回位置P3時,第一區段51的線端會掛在第二夾固件212的開孔212a,同時,控制器40控制夾線驅動單元22的夾線驅動源221進行運作,讓夾線驅動源221經由夾線連動件222與切換件223而帶動第二夾固件212沿著第二方向D2移動,讓第一夾固件211與第二夾固件212兩者共同夾固於面線51的第一區段51,然而,當勾線件314位於退回位置P3時,第一夾固件211與第二夾固件212兩者同時夾固於面線50的第一區段51僅方便說明之用,亦即勾線件314從穿設位置P2移動於退回位置P3的過程中,控制器40就能控制夾線驅動源221帶動第二夾固件212進行移動,讓第一夾固件211與第二夾固件212兩者能在勾線件314移動至退回位置P3之前夾固於面線50的第一區段51,進而準備下一次的車縫作業。Referring to FIG. 7G, the hook line driving source 321 causes the hook line linkage 322 to continue to contract inwardly, so that the hook line linkage 322 drives the hook line member 314 to move from the wearing position P2 to a retracted position P3, wherein When the wire member 314 is in the retracted position P3, the wire end of the first segment 51 is hung on the opening 212a of the second clamp 212, and the controller 40 controls the wire drive source 221 of the wire drive unit 22 to operate. The clamping device 221 is caused to move the second clamping member 212 along the second direction D2 via the clamping link 222 and the switching member 223, so that the first clamping member 211 and the second clamping member 212 are both clamped together. The first section 51 of the upper thread 51, however, when the hook line 314 is in the retracted position P3, both the first clamp 211 and the second clamp 212 are simultaneously clamped to the first section 51 of the upper thread 50 only For convenience of description, that is, during the process of moving the hooking member 314 from the wearing position P2 to the retracting position P3, the controller 40 can control the clamping driving source 221 to drive the second clamping member 212 to move, so that the first clamping member is moved. Both the 211 and the second clamps 212 can be clamped to the upper thread 50 before the hook member 314 is moved to the retracted position P3. The first section 51, in turn, prepares for the next sewing operation.

請參閱圖8所示,於第二較佳實施例中,與第一較佳實施例的差別在於中壓腳16,如圖所示,中壓腳16進一步形成一連通於針孔161的連通孔162,使針孔161能經由連通孔162而連通於縫紉機本體10的操作空間14,如圖所示,連通孔162是從針孔161凹陷而形成,讓面線50能透過連通孔162而移出於針孔161的內部。Referring to FIG. 8, in the second preferred embodiment, the difference from the first preferred embodiment is the intermediate presser foot 16. As shown, the intermediate presser foot 16 further forms a communication communication with the pinhole 161. The hole 162 allows the pinhole 161 to communicate with the operation space 14 of the sewing machine body 10 via the communication hole 162. As shown, the communication hole 162 is formed by recessing from the pin hole 161, so that the upper thread 50 can pass through the communication hole 162. Moved out of the inside of the pinhole 161.

請參閱圖9所示,當第一夾固件211與第二夾固件212兩者共同夾固於面線50的第一區段51,隨後,上述上軸帶動機針15開始對車縫物60進行車縫作業,當面線50在車縫物60表面形成兩個以上縫目時,如果控制器40尚未控制夾線機構20的夾線單元21釋放面線50,面線50可經由連通孔162而離開於針孔161,讓面線50的第一區段51不會被拉緊以避免車縫物60位移。Referring to FIG. 9, when the first clamping member 211 and the second clamping member 212 are both clamped together on the first section 51 of the upper thread 50, then the upper shaft driving needle 15 starts to sew the seam 60. When the sewing operation is performed, when the upper thread 50 forms two or more seams on the surface of the slat 60, if the controller 40 has not controlled the thread clamping unit 21 of the thread clamping mechanism 20 to release the upper thread 50, the upper thread 50 may pass through the communication hole 162. While leaving the pinhole 161, the first section 51 of the upper thread 50 is not pulled tight to avoid displacement of the slat 60.

上述所舉實施例,僅用為方便說明本創作並非加以限制,在不離本創作創作範疇,熟悉此一行業技藝人士依本創作申請專利範圍及新型說明所作之各種簡易變形與修飾,均仍應含括於以下申請專利範圍中。The above-mentioned embodiments are only used to facilitate the description of the present invention and are not limited thereto. In the scope of the creation of the creation, all kinds of simple deformations and modifications made by the skilled person in this industry according to the scope of the patent application and the new description of the creation should still be It is included in the scope of the following patent application.

1‧‧‧具有夾線機構的自動縫紉機1‧‧‧Automatic sewing machine with thread clamping mechanism

10‧‧‧縫紉機本體 10‧‧‧Sewing machine body

11‧‧‧車頭 11‧‧‧ head

12‧‧‧支柱 12‧‧‧ pillar

13‧‧‧底座 13‧‧‧Base

14‧‧‧操作空間 14‧‧‧Operating space

15‧‧‧機針 15‧‧‧ needle

16‧‧‧中壓腳 16‧‧‧ Medium presser foot

161‧‧‧針孔 161‧‧‧ pinhole

162‧‧‧連通孔 162‧‧‧Connected holes

17‧‧‧連接架 17‧‧‧Connecting frame

18‧‧‧針板 18‧‧‧ needle board

19‧‧‧切線裝置 19‧‧‧Thread cutting device

20‧‧‧夾線機構 20‧‧‧Clamping mechanism

21‧‧‧夾固單元 21‧‧‧Clamping unit

211‧‧‧第一夾固件 211‧‧‧First clamp firmware

212‧‧‧第二夾固件 212‧‧‧Second clamp firmware

212a‧‧‧開孔 212a‧‧‧Opening

212b‧‧‧限制環圈 212b‧‧‧Restricted ring

22‧‧‧夾線驅動單元 22‧‧‧Clamping drive unit

221‧‧‧夾線驅動源 221‧‧‧Clamping drive source

222‧‧‧夾線連動件 222‧‧‧Clamping linkage

223‧‧‧切換件 223‧‧‧Switching parts

223a‧‧‧樞接部 223a‧‧‧Pivot

223b‧‧‧組裝部 223b‧‧‧Assembly Department

30‧‧‧勾線機構 30‧‧‧ hook line mechanism

31‧‧‧勾線單元 31‧‧‧ hook line unit

311‧‧‧勾線座 311‧‧‧ hook line seat

312‧‧‧勾線座蓋板 312‧‧‧Hook wire cover

313‧‧‧弧形凹槽 313‧‧‧Arc groove

314‧‧‧勾線件 314‧‧‧ hook line

314a‧‧‧勾槽 314a‧‧‧Check groove

32‧‧‧勾線驅動單元 32‧‧‧Hook line drive unit

321‧‧‧勾線驅動源 321‧‧‧ hook line drive source

33‧‧‧支撐架 33‧‧‧Support frame

322‧‧‧勾線連動件 322‧‧‧Hook line linkage

40‧‧‧控制器 40‧‧‧ Controller

50‧‧‧面線 50‧‧‧Face

51‧‧‧第一區段 51‧‧‧First section

52‧‧‧第二區段 52‧‧‧second section

53‧‧‧底線 53‧‧‧ bottom line

60‧‧‧車縫物 60‧‧‧seam

D1‧‧‧第一方向 D1‧‧‧ first direction

D2‧‧‧第二方向 D2‧‧‧ second direction

P1‧‧‧勾住位置 P1‧‧‧ hooked position

P2‧‧‧穿設位置 P2‧‧‧ wearing location

P3‧‧‧退回位置 P3‧‧‧Returned position

圖1為本創作具有夾線機構的自動縫紉機於第一較佳實施例的立體圖; 圖2為夾線機構與勾線機構安裝於縫紉機本體的示意圖; 圖3為夾線機構的分解圖; 圖4A與圖4B為第二夾固件相對於第一夾固件進行移動的示意圖; 圖5為勾線機構的分解圖; 圖6A與圖6B為勾線件進行移動的示意圖; 圖7A為機針對車縫物進行車縫的示意圖; 圖7B為夾線單元釋放面線的示意圖; 圖7C為勾線件位於勾住位置的示意圖; 圖7D為圖7C中A部分的放大圖; 圖7E為勾線件位於穿設位置的示意圖; 圖7F為圖7E中B部分的放大圖; 圖7G為勾線件位於退回位置的示意圖; 圖8為中壓腳於第二較佳實施例中的立體圖;以及 圖9為第二較佳實施例進行車縫作業的示意圖。1 is a perspective view of a first embodiment of the automatic sewing machine having a wire clamping mechanism; FIG. 2 is a schematic view showing the wire clamping mechanism and the hooking mechanism mounted on the sewing machine body; FIG. 3 is an exploded view of the wire clamping mechanism; 4A and FIG. 4B are schematic views of the movement of the second clamp relative to the first clamp; FIG. 5 is an exploded view of the hook line mechanism; FIGS. 6A and 6B are schematic views of the movement of the hook line member; Fig. 7B is a schematic view showing the release line of the wire clamping unit; Fig. 7C is a schematic view showing the hook line member at the hooking position; Fig. 7D is an enlarged view of the portion A of Fig. 7C; Fig. 7E is a hook line Figure 7F is an enlarged view of a portion B of Figure 7E; Figure 7G is a schematic view of the hook member in a retracted position; Figure 8 is a perspective view of the intermediate presser in a second preferred embodiment; Fig. 9 is a schematic view showing the sewing operation of the second preferred embodiment.

Claims (7)

一種具有夾線機構的自動縫紉機,包含: 一縫紉機本體,具有一可進行移動的機針,上述機針穿設一面線; 一夾線機構,連接於上述縫紉機本體,並具有兩夾固件,其中一個上述夾固件能相對於另一個上述夾固件進行移動,使上述兩夾固件能選擇性夾固或釋放於上述面線; 一勾線機構,連接於上述縫紉機本體,並具有一能自由移動的勾線件,上述勾線件能在一穿過上述夾線機構的穿設位置以及一勾住上述面線的勾住位置之間來回移動,使上述面線能被上述勾線件帶動而穿過上述夾線機構; 一控制器,電性連接於上述夾線機構與勾線機構,並能在上述機針進行移動之後控制上述兩夾固件釋放於上述面線,而上述控制器能在上述機針停止移動之後先控制上述勾線件帶動上述面線穿過上述夾線機構,後再控制上述兩夾固件夾固於上述面線。An automatic sewing machine with a thread clamping mechanism, comprising: a sewing machine body having a movable needle, the needle is threaded by a thread; a thread clamping mechanism connected to the sewing machine body and having two clamps, wherein One of the above-mentioned clamps can be moved relative to the other of the above-mentioned clamps so that the two clamps can be selectively clamped or released to the upper thread; a hooking mechanism is connected to the sewing machine body and has a freely movable a hook line member, wherein the hook line member can move back and forth between a piercing position passing through the wire clamping mechanism and a hooking position hooking the upper thread line, so that the upper thread can be driven by the hook line member a controller, electrically connected to the wire clamping mechanism and the hook line mechanism, and capable of controlling the release of the two clamps to the upper thread after the needle is moved, and the controller can be After the needle stops moving, the hook line member is controlled to drive the upper thread to pass through the wire clamping mechanism, and then the two clamp members are controlled to be clamped to the upper thread. 如請求項第1項所述具有夾線機構的自動縫紉機,其中,上述兩夾固件其中之一設有一讓上述面線穿過的開孔以及一圍繞於上述開孔的限制環圈,而上述限制環圈能防止上述面線脫離於上述開孔。The automatic sewing machine with a thread clamping mechanism according to Item 1, wherein one of the two clamps has an opening through which the upper thread passes and a restriction ring surrounding the opening, and the above The restriction ring prevents the upper thread from coming off the opening. 如請求項第2項所述具有夾線機構的自動縫紉機,其中,至少一個上述夾固件透過上述控制器而進行移動時,其中一個夾固件會遮蓋於上述開孔的一部分,使上述面線穿過於上述開孔的剩餘部分。The automatic sewing machine with a thread clamping mechanism according to claim 2, wherein, when at least one of the fasteners is moved through the controller, one of the clamps covers a part of the opening, so that the upper thread passes through Too much of the remainder of the above opening. 如請求項第1項所述具有夾線機構的自動縫紉機,其中,上述夾線裝置進一步設有一連接於上述控制器的夾線驅動源以及一安裝於上述夾線驅動源的夾線連動件,上述夾線連動件與其中一個上述夾固件之間設有一能改變運動方向的切換件,使上述夾線驅動源帶動上述夾線連動件沿著一第一方向進行移動時,其中一個上述夾固件透過上述切換件而沿著一相反於上述第一方向的第二方向進行移動。The automatic sewing machine with a thread clamping mechanism according to claim 1, wherein the wire clamping device further comprises a wire driving source connected to the controller and a wire linkage connected to the wire driving source. A switching member capable of changing a moving direction is disposed between the clamping line linking member and one of the clamping members, wherein the clamping driving source drives the clamping link to move along a first direction, and one of the clamping members Moving through the switching member in a second direction opposite to the first direction. 如請求項第1項所述具有夾線機構的自動縫紉機,其中,上述機針位在一形成於上述縫紉機本體的操作空間,而當上述勾線件位於上述勾線位置時,上述勾線件的一部份位於上述操作空間的內部,則當上述勾線件由上述穿設位置移動至一退回位置時,上述勾線件會遠離於上述機針,讓上述勾線件沒有位於上述操作空間的內部。The automatic sewing machine with a thread clamping mechanism according to Item 1, wherein the needle is located in an operation space formed in the sewing machine body, and when the hook line is located at the hook line position, the hook line member If a part of the hook line is located inside the operation space, when the hook line is moved from the wearing position to a retracted position, the hook line is away from the needle, so that the hook line is not located in the operation space. internal. 如請求項第1項所述具有夾線機構的自動縫紉機,其中,上述勾線機構進一步具有一固定於上述縫紉機本體的勾線座,上述勾線座設有一活動組裝於上述勾線件的弧形凹槽,而上述勾線件能沿著上述弧形凹槽進行弧形擺動。The automatic sewing machine with a thread clamping mechanism according to Item 1, wherein the hook line mechanism further has a hook line seat fixed to the sewing machine body, and the hook line seat is provided with an arc that is movably assembled to the hook line member. The groove is shaped, and the hook line member can be arcuately swung along the arc groove. 如請求項第1項所述具有夾線機構的自動縫紉機,其中,上述縫紉機本體進一步具有一中壓腳,上述中壓腳具有一讓上述機針穿過的針孔,而上述針孔向外凹陷形成一連通孔,讓上述面線能透過上述連通孔而移出於上述針孔。An automatic sewing machine having a thread clamping mechanism according to claim 1, wherein the sewing machine body further has a middle presser foot, the intermediate presser foot having a pinhole through which the needle passes, and the pinhole is outward The recess forms a communication hole through which the upper thread can be moved through the communication hole.
TW107215895U 2018-11-22 2018-11-22 Automatic sewing machine with thread clamping mechanism TWM575816U (en)

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