TWM574983U - Battery pack, battery thermal management system and vehicle - Google Patents

Battery pack, battery thermal management system and vehicle Download PDF

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Publication number
TWM574983U
TWM574983U TW107209541U TW107209541U TWM574983U TW M574983 U TWM574983 U TW M574983U TW 107209541 U TW107209541 U TW 107209541U TW 107209541 U TW107209541 U TW 107209541U TW M574983 U TWM574983 U TW M574983U
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Taiwan
Prior art keywords
heat exchange
battery
control valve
battery pack
total
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TW107209541U
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Chinese (zh)
Inventor
伍星馳
談際剛
王洪軍
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大陸商比亞迪股份有限公司
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Publication of TWM574983U publication Critical patent/TWM574983U/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • H01M10/6557Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The utility model discloses a battery pack, a battery thermal management system and a vehicle. The battery pack comprises: a box body; a plurality of battery modules, the plurality of battery modules are divided into a plurality of rows of battery modules, and each battery module is set to be replaced. Hot parts; a plurality of heat exchange tube assemblies, each row of battery modules corresponding to at least one heat exchange tube assembly, each heat exchange tube assembly comprising a heat exchange tube and two branch tubes, one of the heat exchange tubes being connected in a corresponding row between the heat exchange members of two adjacent battery modules in the battery module, the branch pipes are connected at the inlet or the outlet of the heat exchange member of the battery module at the end of each row of battery modules; the total water inlet pipe and the total outlet pipe, the total inlet pipe and the total outlet pipe are respectively connected to the two branch pipes of each heat exchange tube assembly. Therefore, when the battery pack is in operation, the total inlet pipe can supply heat exchange liquid into the plurality of heat exchange tube assemblies, and the heat exchange liquid can flow through the heat exchange members in each row of the battery modules, thereby improving the operation of the battery cells. Temperature.

Description

電池組以及電池熱管理系統和車輛 Battery pack and battery thermal management system and vehicle

本創作涉及車輛技術領域,尤其涉及一種電池組以及具有該電池組的電池熱管理系統和具有該電池熱管理系統的車輛。The present invention relates to the field of vehicle technology, and in particular to a battery pack and a battery thermal management system having the same and a vehicle having the battery thermal management system.

目前,電動汽車由於電池放電或者充電程序中會發熱,而且電池組一般為密封結構,這樣電池組內部空氣流動差,傳熱效率低,導致動力電池溫度升高,影響電池的迴圈壽命。At present, electric vehicles are heated due to battery discharge or charging procedures, and the battery pack is generally a sealed structure, so that the air flow inside the battery pack is poor, and the heat transfer efficiency is low, resulting in an increase in the temperature of the power battery, which affects the life of the battery.

本創作旨在至少在一定程度上解決相關技術中的技術問題之一。為此,本創作提出一種電池組,該電池組的電池模組換熱效果好,工作溫度適宜。This creation aims to solve at least one of the technical problems in the related art to some extent. To this end, the present invention proposes a battery pack in which the battery module has a good heat exchange effect and a suitable operating temperature.

本創作進一步地提出了一種電池熱管理系統。This creation further proposes a battery thermal management system.

本創作進一步地提出了一種車輛。This creation further proposes a vehicle.

根據本創作的電池組,包括:箱體;複數電池模組,該複數電池模組設置在該箱體內,該複數電池模組分成多排電池模組,每一該電池模組設置有換熱件;複數換熱管元件,每排該電池模組至少對應一該換熱管元件,每一該換熱管元件包括多根彼此獨立的換熱管和二分支管,每一該換熱管元件的任一根該換熱管連通在對應一排電池模組中的相鄰二電池模組的換熱件之間,每一該換熱管元件的該分支管連接在位於每排電池模組端部處的該電池模組的換熱件的進口或出口處;總進水管和總出水管,該總進水管和該總出水管分別與每一該換熱管元件的二分支管相連。According to the battery pack of the present invention, comprising: a box body; a plurality of battery modules, the plurality of battery modules are disposed in the box body, the plurality of battery modules are divided into a plurality of rows of battery modules, and each of the battery modules is provided with heat exchange a plurality of heat exchange tube elements, each row of the battery module corresponding to at least one heat exchange tube element, each of the heat exchange tube elements comprising a plurality of independent heat exchange tubes and two branch tubes, each of the heat exchange tube elements The heat exchange tube is connected between heat exchange members of adjacent two battery modules in a row of battery modules, and the branch tube of each of the heat exchange tube elements is connected to the battery at the end of each row of battery modules At the inlet or outlet of the heat exchange member of the module; a total inlet pipe and a total outlet pipe, the total inlet pipe and the total outlet pipe are respectively connected to the two branch pipes of each of the heat exchange tube members.

由此,電池組工作時,總進水管可以向複數換熱管元件內供入換熱液體,換熱液體分別進入到複數換熱管元件,從而可以流過每排電池模組內的換熱件,並且在換熱件內與電芯進行熱交換,進而可以改善電芯的工作溫度,可以延長電芯的工作壽命,而且這樣電池模組之間的溫差較小,電池組的溫度分佈均勻,工作可靠性較好。Therefore, when the battery pack is in operation, the total inlet pipe can supply the heat exchange liquid into the plurality of heat exchange tube components, and the heat exchange liquid enters the plurality of heat exchange tube components respectively, thereby flowing through the heat exchange members in each row of the battery modules. And heat exchange with the battery core in the heat exchange member, thereby improving the operating temperature of the battery core, extending the working life of the battery core, and thus the temperature difference between the battery modules is small, the temperature distribution of the battery pack is uniform, and the work is performed. Good reliability.

在本創作的一些示例中,每一該換熱件在對應的該電池模組上設置有用於與該換熱管連通的介面。In some examples of the present creation, each of the heat exchange members is provided with an interface for communicating with the heat exchange tubes on the corresponding battery module.

在本創作的一些示例中,該換熱管為波紋管。In some examples of the present creation, the heat exchange tube is a bellows.

在本創作的一些示例中,該電池模組的上表面上設置有限制該換熱管自由度的限位件。In some examples of the present creation, the upper surface of the battery module is provided with a limiting member that limits the degree of freedom of the heat exchange tube.

在本創作的一些示例中,該限位件為卡環,該換熱管卡接在該卡環內。In some examples of the present creation, the stop member is a snap ring in which the heat exchange tube is snapped.

在本創作的一些示例中,該複數換熱管組件內的換熱液體流向相同,該總進水管位於該複數電池模組的一側,該總出水管位於該複數電池模組的相對另一側。In some examples of the present creation, the heat exchange liquid in the plurality of heat exchange tubes assembly flows in the same direction, the total inlet pipe is located at one side of the plurality of battery modules, and the total outlet pipe is located on the opposite side of the plurality of battery modules .

在本創作的一些示例中,每排電池模組對應二換熱管組件,二該換熱管組件的流向交替。In some examples of the present creation, each row of battery modules corresponds to two heat exchange tube assemblies, and the flow direction of the heat exchange tube assemblies alternates.

在本創作的一些示例中,該複數電池模組的相對兩側均設置有該總進水管和該總出水管。In some examples of the present creation, the total inlet pipe and the total outlet pipe are disposed on opposite sides of the plurality of battery modules.

在本創作的一些示例中,該分支管為L形以配合該電池模組的側表面和上表面。In some examples of the present creation, the branch tube is L-shaped to fit the side and upper surfaces of the battery module.

在本創作的一些示例中,該總進水管和該總出水管的至少一段管段為矩形。In some examples of the present creation, at least one length of the total inlet pipe and the total outlet pipe is rectangular.

在本創作的一些示例中,每一該換熱管的兩端均設置有轉接頭。In some examples of the present creation, each of the heat exchange tubes is provided with a joint at both ends thereof.

在本創作的一些示例中,每一該電池模組均包括電芯組,該換熱件為換熱板,該換熱板設置在該電芯組的一側。In some examples of the present creation, each of the battery modules includes a battery pack, the heat exchange member being a heat exchange plate disposed on one side of the battery core group.

在本創作的一些示例中,該換熱板與該電芯組之間均夾設有導熱墊。In some examples of the present creation, a thermal pad is interposed between the heat exchange plate and the set of cells.

根據本創作的電池熱管理系統,包括:所述之電池組;換熱迴圈管道,該換熱迴圈管道的兩端分別與該總進水管和該總出水管相連;製冷系統和暖風系統,該製冷系統包括壓縮機、冷凝器和換熱器,該換熱器包括相互換熱的第一換熱通道和第二換熱通道,該第一換熱通道串聯在該壓縮機和該冷凝器之間,該第二換熱通道為該換熱迴圈管道的一部分,該暖風系統用於加熱空氣,該暖風系統包括暖風管道,該暖風管道與該換熱迴圈通道可選擇性地連通;第一PTC加熱器,該第一PTC加熱器用於可選擇性地加熱該換熱迴圈通道內的換熱液體。According to the battery thermal management system of the present invention, comprising: the battery pack; the heat exchange loop pipe, the two ends of the heat exchange loop pipe are respectively connected with the total inlet pipe and the total outlet pipe; the refrigeration system and the warm air a system comprising a compressor, a condenser and a heat exchanger, the heat exchanger comprising a first heat exchange channel and a second heat exchange channel that exchange heat with each other, the first heat exchange channel being connected in series to the compressor and the Between the condensers, the second heat exchange channel is a part of the heat exchange loop pipe, the warm air system is used for heating air, and the warm air system comprises a warm air pipe, the warm air pipe and the heat exchange loop channel Optionally, a first PTC heater for selectively heating the heat exchange liquid within the heat exchange loop passage.

在本創作的一些示例中,該製冷系統還包括第三換熱通道,該第三換熱通道串聯在該壓縮機和該冷凝器之間,該第三換熱通道和該暖風管道相互換熱。In some examples of the present creation, the refrigeration system further includes a third heat exchange passage connected in series between the compressor and the condenser, the third heat exchange passage and the warm air duct being interchanged heat.

在本創作的一些示例中,該電池熱管理系統還包括第一控制閥,該暖風管道與該換熱迴圈通道通過該第一控制閥可選擇性地連通。In some examples of the present creation, the battery thermal management system further includes a first control valve that is selectively in communication with the heat exchange loop passage through the first control valve.

在本創作的一些示例中,該第一控制閥調節從該換熱迴圈通道流入該總進水管的換熱液體的流量,且調節從該換熱迴圈通道流入該暖風通道的換熱液體的流量。In some examples of the present creation, the first control valve regulates a flow rate of the heat exchange liquid flowing from the heat exchange loop passage into the total inlet pipe, and regulates heat exchange from the heat exchange loop passage into the warm air passage. The flow of liquid.

在本創作的一些示例中,該第一控制閥包括第一閥口、第二閥口和第三閥口,該第一控制閥的第一閥口與該第一PTC加熱器的出口連通,該第一控制閥的第二閥口與該暖風管道連通,該第一控制閥的第三閥口與該總進水管連通,該第一控制閥的第一閥口與該第一控制閥的第二閥口連通且流量可調,該第一控制閥的第一閥口與該第一控制閥的第三閥口連通且流量可調。In some examples of the present creation, the first control valve includes a first valve port, a second valve port, and a third valve port, the first valve port of the first control valve being in communication with an outlet of the first PTC heater, a second valve port of the first control valve is in communication with the warm air duct, a third valve port of the first control valve is in communication with the total inlet pipe, a first valve port of the first control valve and the first control valve The second valve port is connected and the flow rate is adjustable, and the first valve port of the first control valve is in communication with the third valve port of the first control valve and the flow rate is adjustable.

在本創作的一些示例中,該電池熱管理系統還包括第二控制閥,該總出水管通過該第二控制閥可選擇性地連通該第一PTC加熱器的入口和該總進水管中的一個。In some examples of the present creation, the battery thermal management system further includes a second control valve, the total outlet pipe selectively connecting the inlet of the first PTC heater and the inlet of the total inlet pipe through the second control valve One.

在本創作的一些示例中,該第二控制閥包括第一閥口、第二閥口和第三閥口,該第二控制閥的第一閥口與該總出水管連通,該第二控制閥的第二閥口與該總進水管連通,該第二控制閥的第三閥口與該第一PTC加熱器連通,該第二控制閥的第一閥口可選擇性地連通該第二控制閥的第二閥口或該第二控制閥的第三閥口。In some examples of the present creation, the second control valve includes a first valve port, a second valve port, and a third valve port, the first valve port of the second control valve being in communication with the total outlet pipe, the second control a second valve port of the valve is in communication with the total inlet pipe, a third valve port of the second control valve is in communication with the first PTC heater, and a first valve port of the second control valve is selectively connectable to the second valve port Controlling the second valve port of the valve or the third valve port of the second control valve.

在本創作的一些示例中,該暖風系統還包括第二PTC加熱器,該第二PTC加熱器可選擇性地加熱該暖風管道內的換熱液體。In some examples of the present creation, the warm air system further includes a second PTC heater that selectively heats the heat exchange liquid within the warm air duct.

根據本創作的車輛,包括所述之電池熱管理系統。The vehicle according to the present invention includes the battery thermal management system described.

下面詳細描述本創作的實施例,該實施例的示例在附圖中示出。下面通過參考附圖描述的實施例是示例性的,旨在用於解釋本創作,而不能理解為對本創作的限制。Embodiments of the present creation are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are illustrative and are intended to be illustrative of the present invention and are not to be construed as limiting.

下面參考附圖詳細描述根據本創作實施例的電池組1000,該電池組1000可以應用在車輛上作為動力電池使用。A battery pack 1000 according to the present embodiment will be described in detail below with reference to the accompanying drawings, which can be applied to a vehicle as a power battery.

如第7圖至第9圖以及第11圖和第12圖所示,根據本創作實施例的電池組1000可以包括:箱體1、複數電池模組31、複數換熱管組件、總進水管33和總出水管34,複數電池模組31設置在箱體1內,箱體1可以起到保護和固定複數電池模組31的作用。As shown in FIGS. 7 to 9 and FIGS. 11 and 12, the battery pack 1000 according to the present embodiment may include: a case 1, a plurality of battery modules 31, a plurality of heat exchange tube assemblies, and a total water inlet pipe 33. And the total outlet pipe 34, the plurality of battery modules 31 are disposed in the casing 1, and the casing 1 can function to protect and fix the plurality of battery modules 31.

如第1圖、第3圖至第5圖所示,複數電池模組31均屬於電池3的一部分,複數電池模組31分成多排電池模組31,每一電池模組31設置有換熱件312,電池模組31內分佈有電芯311,換熱件312可以與電芯311換熱以改善電芯311的工作溫度,例如,在電芯311工作且溫度較高時,換熱件312可以供入換熱液體以降低電芯311的工作溫度;又如,在電芯311工作且溫度較低時,換熱件312可以供入高溫換熱液體以提升電芯311的工作溫度。As shown in FIG. 1 and FIG. 3 to FIG. 5 , the plurality of battery modules 31 are all part of the battery 3 , and the plurality of battery modules 31 are divided into a plurality of rows of battery modules 31 , and each of the battery modules 31 is provided with heat exchange. In the device 312, the battery module 31 is distributed with a battery core 311, and the heat exchange member 312 can exchange heat with the battery core 311 to improve the operating temperature of the battery core 311. For example, when the battery core 311 operates at a high temperature, the heat exchange member 312 can be supplied with heat exchange liquid to reduce the operating temperature of the battery core 311; for example, when the battery core 311 is operated and the temperature is low, the heat exchange member 312 can supply the high temperature heat exchange liquid to raise the operating temperature of the battery core 311.

每排電池模組31至少對應一換熱管元件,例如,如第7圖至第9圖所示,每排電池模組31對應一換熱管元件,又如,如第11圖和第12圖所示,每排電池模組31對應二換熱管組件。每一換熱管元件包括多根彼此獨立的換熱管32,多根彼此獨立的換熱管32可以在電池模組31的成排方向上間隔開分佈,每一換熱管元件的任一根換熱管32連通在對應一排電池模組31中的相鄰二電池模組31的換熱件312之間。由此,每一換熱管元件可以將對應的一排電池模組31內的換熱件312連接。Each row of battery modules 31 corresponds to at least one heat exchange tube element. For example, as shown in Figures 7 to 9, each row of battery modules 31 corresponds to a heat exchange tube element, as shown in Figures 11 and 12, respectively. It is shown that each row of battery modules 31 corresponds to two heat exchange tube assemblies. Each heat exchange tube element includes a plurality of independent heat exchange tubes 32, and a plurality of independent heat exchange tubes 32 may be spaced apart in the row direction of the battery module 31, and any one of the heat exchange tubes 32 of each heat exchange tube element Connected between the heat exchange members 312 of the adjacent two battery modules 31 in the corresponding row of battery modules 31. Thus, each heat exchange tube element can connect the heat exchange members 312 in the corresponding row of battery modules 31.

如第15圖至第17圖所示,每一換熱管元件還包括位於兩端且分別用於連接總進水管33和總出水管34的分支管,其中一分支管與總進水管33相連,另一分支管與總出水管34相連,每一換熱管元件的分支管連接在位於每排電池模組31端部處的電池模組31的換熱件312的進口或出口處。分支管的設置可以將總進水管33和每排電池模組31之間連接起來,以及可以將總出水管34和每排電池模組31之間連接起來。As shown in Figs. 15 to 17, each of the heat exchange tube members further includes a branch pipe at both ends and for connecting the total inlet pipe 33 and the total outlet pipe 34, respectively, wherein a branch pipe is connected to the main inlet pipe 33, The other branch pipe is connected to the main water outlet pipe 34, and the branch pipe of each heat transfer pipe element is connected at the inlet or the outlet of the heat exchange member 312 of the battery module 31 at the end of each row of the battery module 31. The branch pipe is arranged to connect the main water inlet pipe 33 and each row of the battery modules 31, and to connect the main water outlet pipe 34 and each row of the battery modules 31.

由此,電池組1000工作時,總進水管33可以向複數換熱管元件內供入換熱液體,換熱液體分別進入到複數換熱管元件,從而可以流過每排電池模組31內的換熱件312,並且在換熱件312內與電芯311進行熱交換,進而可以改善電芯311的工作溫度,可以延長電芯311的工作壽命,而且這樣電池模組31之間的溫差較小,電池組1000的溫度分佈均勻,工作可靠性較好。Therefore, when the battery pack 1000 is in operation, the total water inlet pipe 33 can supply the heat exchange liquid into the plurality of heat exchange tube components, and the heat exchange liquid enters the plurality of heat exchange tube components respectively, so that the flow can flow through each row of the battery modules 31. The heat member 312 exchanges heat with the battery cell 311 in the heat exchange member 312, thereby improving the operating temperature of the battery cell 311, extending the working life of the battery cell 311, and thus the temperature difference between the battery modules 31 is small. The temperature distribution of the battery pack 1000 is uniform and the working reliability is good.

其中,總進水管33與每一換熱管元件之間的連接方式有多種,總出水管34與每一換熱管元件之間的連接方式有多種,例如,總進水管33與每一換熱管元件可以直接連接,總出水管34與每一換熱管元件可以直接連接;又如,總進水管33與每一換熱管元件之間連接有進水連接管道35,總出水管34與每一換熱管元件之間連接有出水連接管道36。There are various ways of connecting the total inlet pipe 33 and each heat exchange pipe element, and there are various connection modes between the total outlet pipe 34 and each heat exchange pipe element, for example, the total inlet pipe 33 and each heat exchange pipe component. It can be directly connected, and the total outlet pipe 34 can be directly connected with each heat exchange pipe element; for example, a water inlet connection pipe 35, a total outlet pipe 34 and each heat exchange pipe are connected between the total inlet pipe 33 and each heat exchange pipe element. A water outlet connection pipe 36 is connected between the components.

可選地,每一換熱件312在對應的電池模組31上設置有用於與換熱管32連通的介面,其中,介面可以垂直於電池模組31的上表面。介面可以佈置在電池模組31的上表面,這樣可以避免影響複數電池模組31在箱體1內的排布,而且可以有利於換熱管元件依次將一排電池模組31內的換熱件312連接。如第2圖所示,每一換熱件312均具有進液介面3121和出液介面3122,進液介面3121和出液介面3122結構相同,進液介面3121用於連接上游的換熱管32,出液介面3122用於連接下游的換熱管32。換熱件312中有換熱液體,換熱液體可以從進液介面3121進入換熱件312,進入換熱件312的換熱液體與電芯311進行熱交換後從出液介面3122流出換熱件312,實現對電芯311的加熱或冷卻。Optionally, each heat exchange member 312 is provided with an interface for communicating with the heat exchange tube 32 on the corresponding battery module 31, wherein the interface may be perpendicular to the upper surface of the battery module 31. The interface may be disposed on the upper surface of the battery module 31, so as to avoid affecting the arrangement of the plurality of battery modules 31 in the casing 1, and may facilitate the heat exchange tube components to sequentially heat the heat exchange members in the battery module 31. 312 connection. As shown in FIG. 2, each heat exchange member 312 has a liquid inlet interface 3121 and a liquid outlet interface 3122. The liquid inlet interface 3121 and the liquid outlet interface 3122 have the same structure, and the liquid inlet interface 3121 is used to connect the upstream heat exchange tubes 32. The liquid outlet interface 3122 is used to connect the downstream heat exchange tubes 32. The heat exchange member 312 has a heat exchange liquid, and the heat exchange liquid can enter the heat exchange member 312 from the liquid inlet interface 3121, and the heat exchange liquid entering the heat exchange member 312 exchanges heat with the battery core 311 and then flows out from the liquid outlet interface 3122. The piece 312 implements heating or cooling of the battery cell 311.

較佳地,換熱管32可以為波紋管,波紋管具有一定的伸縮性,可以有效吸收安裝公差。Preferably, the heat exchange tube 32 can be a bellows having a certain degree of flexibility to effectively absorb mounting tolerances.

根據本創作的一可選實施例,電池模組31的上表面上設置有限制換熱管32自由度的限位件。限位件可以有效將二電池模組31之間的換熱管32進行限位,這樣可以保證換熱管32的位置可靠性,從而可以保證電池組1000的結構可靠性。According to an alternative embodiment of the present invention, the upper surface of the battery module 31 is provided with a limiting member that limits the degree of freedom of the heat exchange tube 32. The limiting member can effectively limit the heat exchange tubes 32 between the two battery modules 31, so that the position reliability of the heat exchange tubes 32 can be ensured, thereby ensuring the structural reliability of the battery pack 1000.

具體地,限位件為卡環38,換熱管32卡接在卡環38內。該卡環38可以有效避免換熱管32隨意晃動,從而可以保證換熱管32的連接溫度,可以避免異響的發生。Specifically, the limiting member is a snap ring 38, and the heat exchange tube 32 is snapped into the snap ring 38. The snap ring 38 can effectively prevent the heat exchange tube 32 from randomly shaking, thereby ensuring the connection temperature of the heat exchange tube 32 and avoiding the occurrence of abnormal noise.

可選地,如第7圖至第9圖所示,複數換熱管組件內的換熱液體流向相同,總進水管33位於複數電池模組31的一側,總出水管34位於複數電池模組31的相對另一側。這樣總進水管33和總出水管34佈置合理,而且可以便於對應的換熱管32分別與總進水管33和總出水管34連接,從而可以降低電池組1000的製造難度,可以降低電池組1000的製造成本。Optionally, as shown in FIG. 7 to FIG. 9, the heat exchange liquids in the plurality of heat exchange tubes are flowed in the same direction, the total inlet pipe 33 is located at one side of the plurality of battery modules 31, and the total outlet pipe 34 is located at the plurality of battery modules. 31 on the opposite side. Thus, the total inlet pipe 33 and the total outlet pipe 34 are arranged reasonably, and the corresponding heat exchange tubes 32 can be respectively connected to the total inlet pipe 33 and the total outlet pipe 34, so that the manufacturing difficulty of the battery pack 1000 can be reduced, and the battery pack 1000 can be reduced. manufacturing cost.

另一種可選地,如第15圖所示,每排電池模組31對應二換熱管組件,二換熱管組件的流向交替。也就是說,每一電池模組31內可以對應二換熱件312,二換熱件312內的換熱液體流向相反,從而可以使得二換熱件312與電芯311換熱效果好,可以有利於提升電池模組31之間的溫度均勻性。Alternatively, as shown in Fig. 15, each row of battery modules 31 corresponds to two heat exchange tube assemblies, and the flow directions of the two heat exchange tube assemblies alternate. In other words, each of the battery modules 31 can correspond to the two heat exchange members 312, and the heat exchange liquids in the two heat exchange members 312 flow in opposite directions, so that the heat exchange between the two heat exchange members 312 and the battery core 311 can be performed well. It is advantageous to improve the temperature uniformity between the battery modules 31.

還有,複數電池模組31的相對兩側均設置有總進水管33和總出水管34。其中,分支管可以分為進水連接管道35和出水連接管道36。具體地,每排電池模組31中的第一個電池模組31的換熱件312的進液介面3121與總進水管33通過進水連接管道35相連,每排電池模組31中的最後一個電池模組31的換熱件312的出液介面3122與總出水管34通過出水連接管道36相連。進水連接管道35的數量、出水連接管道36的數量與電池模組31的組數相同。Further, the opposite sides of the plurality of battery modules 31 are provided with a total inlet pipe 33 and a total outlet pipe 34. Among them, the branch pipe can be divided into an inlet water connection pipe 35 and a water outlet connection pipe 36. Specifically, the liquid inlet interface 3121 of the heat exchange member 312 of the first battery module 31 of each row of the battery modules 31 is connected to the total water inlet pipe 33 through the water inlet connection pipe 35, and the last of each row of battery modules 31 The liquid discharge interface 3122 of the heat exchange member 312 of one battery module 31 is connected to the total outlet pipe 34 through the water outlet connection pipe 36. The number of the water inlet connecting pipes 35 and the number of the water outlet connecting pipes 36 are the same as the number of the battery modules 31.

可選地,進水連接管道35和出水連接管道36均可以為波紋管,波紋管具有一定的伸縮性,可以有效吸收安裝公差。Optionally, both the inlet connection pipe 35 and the outlet connection pipe 36 may be bellows, and the bellows has a certain degree of flexibility, and can effectively absorb installation tolerances.

進水連接管道35的一端與每排電池模組31中的第一個電池模組31的換熱件312的進液介面3121通過轉接頭37可拆卸地連接,進水連接管道35的另一端與總進水管33通過轉接頭37可拆卸地連接;出水連接管道36的一端與每排電池模組31中的最後一個電池模組31的換熱件312的出液介面3122通過轉接頭37可拆卸地連接,出水連接管道36的另一端與總出水管34通過轉接頭37可拆卸地連接。換熱液體的流通管道採用上述佈置和連接方式,安裝和拆卸方便,且佔用空間小,連接穩定可靠。One end of the water inlet connecting pipe 35 and the liquid inlet interface 3121 of the heat exchange member 312 of the first battery module 31 of each row of the battery modules 31 are detachably connected through the adapter 37, and the water inlet pipe 35 is additionally connected. One end is detachably connected to the main inlet pipe 33 through the adapter 37; one end of the outlet connection pipe 36 and the liquid outlet interface 3122 of the heat exchange member 312 of the last battery module 31 of each row of the battery modules 31 are transferred. The head 37 is detachably connected, and the other end of the outlet connection pipe 36 is detachably connected to the total outlet pipe 34 through a joint 37. The circulation pipe of the heat exchange liquid adopts the above arrangement and connection manner, is convenient to install and disassemble, and has small occupied space, and the connection is stable and reliable.

如第8圖和第9圖所示,總進水管33和總出水管34設在箱體11的底板上,進液介面3121和出液介面3122設在電池模組31的頂部,所以進水連接管道35和出水連接管道36為L型管,這樣進水連接管道35和出水連接管道36可以分別配合電池模組31的側表面和上表面。As shown in Figs. 8 and 9, the total inlet pipe 33 and the total outlet pipe 34 are provided on the bottom plate of the casing 11, and the liquid inlet interface 3121 and the liquid outlet interface 3122 are provided at the top of the battery module 31, so that water is introduced. The connecting pipe 35 and the water outlet connecting pipe 36 are L-shaped pipes, so that the water inlet connecting pipe 35 and the water outlet connecting pipe 36 can respectively fit the side surface and the upper surface of the battery module 31.

還有,卡環38還可以用於固定進水連接管道35和出水連接管道36。較佳地,進水連接管道35可以通過一卡環38固定,該卡環38設置在每排電池模組31中的第一個電池模組31的邊沿上,出水連接管道36可以通過一卡環38固定,該卡環38設置在每排電池模組31中的最後一個電池模組31的邊沿上,由此進水連接管道35和出水連接管道36不會隨意晃動,連接穩定,避免異響。Also, the snap ring 38 can also be used to secure the inlet connection conduit 35 and the outlet connection conduit 36. Preferably, the water inlet connecting pipe 35 can be fixed by a snap ring 38 disposed on the edge of the first battery module 31 in each row of the battery modules 31, and the water outlet connecting pipe 36 can pass a card. The ring 38 is fixed, and the snap ring 38 is disposed on the edge of the last battery module 31 in each row of the battery modules 31, so that the water inlet connecting pipe 35 and the water outlet connecting pipe 36 are not randomly shaken, the connection is stable, and the difference is avoided. ring.

可選地,總進水管33和總出水管34的至少一段管段為矩形。矩形管段可以便於分支管的連接,而且這樣可以便於總進水管33和總出水管34在箱體1內的設置,Optionally, at least one length of the main inlet pipe 33 and the total outlet pipe 34 is rectangular. The rectangular pipe section can facilitate the connection of the branch pipe, and this can facilitate the arrangement of the total inlet pipe 33 and the total outlet pipe 34 in the casing 1.

還有,每一換熱管32的兩端均設置有轉接頭。轉接頭可以用於與對應的換熱管32的介面相連,轉接頭的設置一方面可以保證換熱管32和換熱件312之間的連接可靠性,另一方面可以有利於降低換熱管32和換熱件312之間的連接難度。Further, each of the heat exchange tubes 32 is provided with a joint at both ends thereof. The adapter can be used to connect with the interface of the corresponding heat exchange tube 32. The arrangement of the adapter can ensure the connection reliability between the heat exchange tube 32 and the heat exchange member 312 on the one hand, and can reduce the heat exchange tube 32 on the other hand. Difficulty in connection with the heat exchange member 312.

如第3圖至第5圖、第13圖至第14圖所示,每一電池模組31均包括電芯組,換熱件312為換熱板,換熱板設置在電芯組的一側。例如,如第3圖至第5圖所示,換熱板可以夾設在二電芯組之間,這樣一換熱板可以同時與兩組電芯組進行換熱;又如,第13圖和第14圖所示,二電芯組可以相互靠近,然後二換熱板可以貼設在二電芯組相互遠離的一側。As shown in FIG. 3 to FIG. 5 and FIG. 13 to FIG. 14 , each of the battery modules 31 includes a battery core group, the heat exchange member 312 is a heat exchange plate, and the heat exchange plate is disposed in the battery core group. side. For example, as shown in Figures 3 to 5, the heat exchange plates can be sandwiched between the two cell groups such that one heat exchange plate can simultaneously exchange heat with the two sets of cells; for example, Figure 13 As shown in Fig. 14, the two battery core groups can be close to each other, and then the two heat exchange plates can be attached to the side of the two battery core groups away from each other.

其中每列電芯組均包括至少一排電芯311,每排電芯311均包括至少一電芯311。可以理解的是,當每列電芯組包括多排電芯311時,多排電芯311是從頂到底依次排列的。Each of the cell groups includes at least one row of cells 311, and each row of cells 311 includes at least one cell 311. It can be understood that when each row of cell groups includes a plurality of rows of cells 311, the plurality of rows of cells 311 are sequentially arranged from top to bottom.

這種換熱件312的設置位置和結構形式,能夠應用於電芯311向上層疊的結構,可以有效的利用高度方向的空間,提升電池模組31的電容量的同時,確保每一電芯311均與換熱板直接接觸,且接觸面積大,熱傳導效率高,從而換熱效果好。The arrangement position and structure of the heat exchange member 312 can be applied to the structure in which the battery core 311 is stacked upward, and the space in the height direction can be effectively utilized to increase the capacitance of the battery module 31 while ensuring each battery core 311. Both are in direct contact with the heat exchange plate, and the contact area is large, and the heat conduction efficiency is high, so that the heat exchange effect is good.

可以理解的是,電池模組31的中間部位(例如,兩列電芯組之間)散熱條件差,溫升嚴重,採用將換熱板夾設在兩列電芯組之間的換熱形式,可以有效降低電池模組31發熱最嚴重區域的溫度。It can be understood that the middle portion of the battery module 31 (for example, between two rows of battery groups) has poor heat dissipation conditions and severe temperature rise, and the heat exchange plate is sandwiched between two rows of battery groups. The temperature of the most severe area of the battery module 31 can be effectively reduced.

較佳地,換熱件312垂直安裝在電池模組31內部,結構簡單且安裝方便。Preferably, the heat exchange member 312 is vertically mounted inside the battery module 31, and has a simple structure and convenient installation.

進一步地,換熱板與每列電芯組之間均夾設有導熱墊313,電芯311與換熱板之間通過導熱墊313接觸,以便吸收安裝公差,增大接觸面積,進一步提升換熱效果。Further, a heat conducting pad 313 is interposed between the heat exchange plate and each column of the battery core, and the battery core 311 and the heat exchange plate are in contact with each other through the thermal pad 313 to absorb the mounting tolerance, increase the contact area, and further improve the replacement. Thermal effect.

如第4圖和第5圖所示的實施例中,導熱墊313為二,二導熱墊313分別設在換熱板的兩側。In the embodiment shown in FIG. 4 and FIG. 5, the thermal pad 313 is two, and the two thermal pads 313 are respectively disposed on both sides of the heat exchange plate.

下面參照附圖詳細描述根據本創作實施例的電池熱管理系統10000。如第1圖至第10圖所示,根據本創作實施例的電池熱管理系統10000包括上述實施例的電池組1000、換熱迴圈管道、製冷系統4、暖風系統5和第一PTC加熱器6。The battery thermal management system 10000 according to the present embodiment will be described in detail below with reference to the accompanying drawings. As shown in FIGS. 1 to 10, the battery thermal management system 10000 according to the present embodiment includes the battery pack 1000, the heat exchange loop pipe, the refrigeration system 4, the warm air system 5, and the first PTC heating of the above embodiment. 6.

電池組1000可以安裝在電動汽車上,為電動汽車提供動力輸出以及為車上其他用電裝置供電的儲能裝置,可進行反復充電。電池組1000內可以設有若乾電池模組31。The battery pack 1000 can be installed on an electric vehicle, and provides power output for the electric vehicle and an energy storage device for powering other electric devices on the vehicle, and can be repeatedly charged. A plurality of battery modules 31 may be disposed in the battery pack 1000.

電池組1000具有總進水口21和總出水口22,總進水口21形成在總進水管33上,總出水口22形成在總出水管34上。換熱迴圈管道的兩端分別與總進水口21和總出水口22相連,即換熱迴圈管道連接在總進水口21和總出水口22之間。The battery pack 1000 has a total water inlet 21 formed on the total water inlet pipe 33 and a total water outlet port 22 formed on the total water outlet pipe 34. The two ends of the heat exchange loop pipe are respectively connected to the total water inlet 21 and the total water outlet 22, that is, the heat exchange loop pipe is connected between the total water inlet 21 and the total water outlet 22.

換熱液體從總進水口21進入電池組1000與電池組1000熱交換後從總出水口22流出至換熱迴圈管道,如此往復迴圈實現換熱液體與電池組1000的熱交換。The heat exchange liquid flows from the total water inlet 21 into the heat exchange between the battery pack 1000 and the battery pack 1000, and then flows out from the total water outlet 22 to the heat exchange loop pipe, so that the heat exchange liquid exchanges heat with the battery pack 1000.

製冷系統4和暖風系統5,製冷系統4包括壓縮機42、冷凝器43和換熱器41,冷媒在壓縮機42、冷凝器43和換熱器41中迴圈流動,發生狀態變化,與外界進行熱量交換,實現駕駛室內的製冷。在本創作的實施例中,製冷系統4為熱管理系統10000提供冷卻功率。The refrigeration system 4 and the warm air system 5, the refrigeration system 4 includes a compressor 42, a condenser 43, and a heat exchanger 41, and the refrigerant flows in a loop in the compressor 42, the condenser 43, and the heat exchanger 41, and a state change occurs, and The outside exchanges heat to achieve cooling in the cab. In the presently described embodiment, the refrigeration system 4 provides cooling power to the thermal management system 10000.

換熱器41包括相互換熱的第一換熱通道411和第二換熱通道412,第一換熱通道411串聯在壓縮機42和冷凝器43之間,第二換熱通道412為換熱迴圈管道的一部分,即第一換熱通道411內流動的是冷媒,第二換熱通道412串聯在電池組1000的總進水口21和總出水口22之間,第二換熱通道412內流動的是換熱液體。The heat exchanger 41 includes a first heat exchange passage 411 and a second heat exchange passage 412 which exchange heat with each other, the first heat exchange passage 411 is connected in series between the compressor 42 and the condenser 43, and the second heat exchange passage 412 is heat exchange. A part of the loop pipe, that is, the refrigerant flowing in the first heat exchange passage 411 is a refrigerant, and the second heat exchange passage 412 is connected in series between the total water inlet 21 of the battery pack 1000 and the total water outlet 22, and the second heat exchange passage 412 is The flow is the heat exchange liquid.

較佳地,換熱器41為板式換熱器41,從而結構簡單、成本低。Preferably, the heat exchanger 41 is a plate heat exchanger 41, so that the structure is simple and the cost is low.

暖風系統5用於加熱空氣,實現駕駛室內的制熱。The heating system 5 is used to heat the air to achieve heating in the cab.

暖風系統5包括暖風管道51、暖風管道51可選擇性地與換熱迴圈管道連通,也就是說,當需要開啟暖風系統5時,換熱迴圈管道內的換熱液體可以流入暖風通道51,由此暖風管道51內流動的也是換熱液體,換熱液體被加熱時,暖風通道51與流經他的空氣換熱,以實現駕駛室內的制熱;當不需要開啟暖風系統5時,換熱迴圈管道內的換熱液體也可以不流入暖風通道51,根據需求可以合理選擇換熱液體的流動路徑,降低熱量損失。The heating system 5 includes a warm air duct 51, and the warm air duct 51 is selectively connectable with the heat exchange loop pipe, that is, when the warm air system 5 needs to be turned on, the heat exchange liquid in the heat exchange loop pipe can be Flowing into the warm air passage 51, thereby flowing in the warm air duct 51 is also a heat exchange liquid, and when the heat exchange liquid is heated, the warm air passage 51 exchanges heat with the air flowing through it to achieve heating in the cab; When the heating system 5 needs to be turned on, the heat exchange liquid in the heat exchange loop pipe may not flow into the warm air passage 51, and the flow path of the heat exchange liquid may be reasonably selected according to the demand to reduce heat loss.

第一PTC加熱器6為熱管理系統10000的電池組1000提供加熱功率。第一PTC加熱器6用於可選擇性地加熱換熱迴圈通道內的換熱液體,需要對換熱液體加熱時,給第一PTC加熱器6通電,不需要對換熱液體加熱時,給第一PTC加熱器6斷電。The first PTC heater 6 provides heating power to the battery pack 1000 of the thermal management system 10000. The first PTC heater 6 is configured to selectively heat the heat exchange liquid in the heat exchange loop passage, and when the heat exchange liquid needs to be heated, the first PTC heater 6 is energized, and when the heat exchange liquid is not required to be heated, The first PTC heater 6 is powered off.

換熱迴圈管道上可以設有水泵2006、水箱2007,水泵2006主要為換熱液體的循環系統提供動力,水箱2007主要用於換熱液體的循環系統添加換熱液體,並儲存換熱液體。The water pump loop 2006 can be provided with a water pump 2006 and a water tank 2007. The water pump 2006 mainly provides power for the circulation system of the heat exchange liquid. The water tank 2007 is mainly used for adding a heat exchange liquid to the heat exchange liquid circulation system and storing the heat exchange liquid.

在本創作的一具體的實施例中,水箱2007的出入口、水泵2006的入口和第二換熱通道412的出口可以通過第一三通閥91相連通。In a specific embodiment of the present creation, the inlet and outlet of the water tank 2007, the inlet of the water pump 2006, and the outlet of the second heat exchange passage 412 may be in communication through the first three-way valve 91.

可選地,水箱2007可以為電動汽車100000的副水箱,從而熱管理系統10000可以利用電動汽車100000的現有部件,節省成本和佈局空間。Alternatively, the water tank 2007 may be a secondary water tank of the electric vehicle 100000, so that the thermal management system 10000 can utilize the existing components of the electric vehicle 100000, saving cost and layout space.

當電池組1000的溫度過低時,熱管理系統10000啟動,第一PTC加熱器6通電,第一PTC加熱器6利用熱敏電阻特性,電阻隨溫度升高迅速增大,通電後電阻發熱。When the temperature of the battery pack 1000 is too low, the thermal management system 10000 is activated, the first PTC heater 6 is energized, and the first PTC heater 6 utilizes the thermistor characteristic, the resistance rapidly increases with temperature, and the resistance heats up after energization.

此時若駕駛室內未開啟暖風系統5,則如第1圖和第10圖所示,換熱液體依次流經第二換熱通道412、水泵2006、第一PTC加熱器6、電池組1000、第二換熱通道412,且換熱液體在第二換熱通道412處可以與第一換熱通道411內的冷媒進行熱交換,從而第一PTC加熱器6加熱換熱液體,可以實現對電池組1000的加熱。當電池組1000的溫度超過預定值時,第一PTC加熱器6的加熱功率慢慢減小,以使電池組1000維持在適宜溫度。At this time, if the heating system 5 is not turned on in the cab, as shown in FIGS. 1 and 10, the heat exchange liquid sequentially flows through the second heat exchange passage 412, the water pump 2006, the first PTC heater 6, and the battery pack 1000. The second heat exchange passage 412, and the heat exchange liquid can exchange heat with the refrigerant in the first heat exchange passage 411 at the second heat exchange passage 412, so that the first PTC heater 6 heats the heat exchange liquid, and the pair can be realized. Heating of the battery pack 1000. When the temperature of the battery pack 1000 exceeds a predetermined value, the heating power of the first PTC heater 6 is gradually decreased to maintain the battery pack 1000 at a suitable temperature.

此時若駕駛室內開啟暖風系統5,則如第1圖和第10圖所示,換熱液體依次流經水泵2006、第一PTC加熱器6、電池組1000後,一部分進入第二換熱通道412,且換熱液體在第二換熱通道412處可以與第一換熱通道411內的冷媒進行熱交換,從而第一PTC加熱器6加熱換熱液體,實現對電池組1000的加熱,另一部分進入暖風通道51,在暖風通道51處於吹過暖風通道51的空氣熱交換,實現對駕駛室的加熱。At this time, if the heating system 5 is turned on in the cab, as shown in FIG. 1 and FIG. 10, the heat exchange liquid sequentially flows through the water pump 2006, the first PTC heater 6, and the battery pack 1000, and a part of the heat exchange liquid enters the second heat exchange. The passage 412, and the heat exchange liquid can exchange heat with the refrigerant in the first heat exchange passage 411 at the second heat exchange passage 412, so that the first PTC heater 6 heats the heat exchange liquid to realize heating of the battery pack 1000, The other portion enters the warm air passage 51, and the air is blown through the warm air passage 51 in the warm air passage 51 to heat the cab.

當然,為了提升用戶使用的舒適度,可以優先滿足暖風通道51的熱量需求,當駕駛室內的溫度達到預定溫度後,只需維持駕駛室內的溫度維持平衡。Of course, in order to improve the comfort of the user, the heat demand of the warm air passage 51 can be preferentially satisfied. When the temperature in the cab reaches a predetermined temperature, it is only necessary to maintain the temperature in the cab to maintain balance.

可以理解的是,維持駕駛室內的溫度維持平衡,是指,隨著電池組1000的溫度上升後,當電池組1000的溫度比換熱液體的溫度高的時候,可以利用電池組1000的熱量加熱換熱液體,由此可以減小第一PTC加熱器6的加熱功率,使供給駕駛室的溫度維持平衡,達到能量合理利用的目的。It can be understood that maintaining the temperature in the cab to maintain balance means that when the temperature of the battery pack 1000 rises, the temperature of the battery pack 1000 is higher than the temperature of the heat exchange liquid, and the heat of the battery pack 1000 can be used for heating. The heat exchange liquid can thereby reduce the heating power of the first PTC heater 6, maintain the temperature of the supply cab, and achieve the purpose of rational utilization of energy.

根據本創作實施例的電池組1000熱管理系統10000,可以通過第一PTC加熱器6加熱換熱液體,以實現對電池組1000的加熱以及對駕駛室的加熱。According to the battery pack 1000 thermal management system 10000 of the presently-created embodiment, the heat exchange liquid can be heated by the first PTC heater 6 to effect heating of the battery pack 1000 and heating of the cab.

當電池組1000的溫度過高時,熱管理系統10000啟動,製冷系統4的壓縮機42啟動,將冷媒壓縮,經過冷凝器43冷卻後,冷媒通過膨脹閥膨脹後,進入第一換熱通道411內,製冷系統4中的冷媒與第二換熱通道412的換熱液體進行熱交換,換熱液體經過冷卻後,在水泵2006的驅動下,在換熱迴圈管道與電池組1000之間迴圈,並與電池組1000進行熱交換,以降低電池組1000的溫度。When the temperature of the battery pack 1000 is too high, the thermal management system 10000 is started, the compressor 42 of the refrigeration system 4 is started, the refrigerant is compressed, and after being cooled by the condenser 43, the refrigerant is expanded by the expansion valve and then enters the first heat exchange passage 411. The refrigerant in the refrigeration system 4 exchanges heat with the heat exchange liquid of the second heat exchange passage 412. After the heat exchange liquid is cooled, it is driven by the water pump 2006, and is returned between the heat exchange loop pipe and the battery pack 1000. The ring is heat exchanged with the battery pack 1000 to lower the temperature of the battery pack 1000.

當駕駛室內需要開啟製冷系統4對駕駛室降溫時,製冷系統4滿足電池組1000的冷卻需求,且滿足駕駛室內的製冷需求。When the cab needs to be turned on to cool down the cab, the refrigeration system 4 satisfies the cooling requirements of the battery pack 1000 and satisfies the cooling requirements in the cab.

當電池組1000不需要進行冷卻或者加熱時,如果各電池模組31之間的溫度差異超過設定值後,也可以單獨啟動水泵2006,進行電池組1000內部的換熱液體循環,從而減少電池模組31之間的溫差。When the battery pack 1000 does not need to be cooled or heated, if the temperature difference between the battery modules 31 exceeds the set value, the water pump 2006 can be separately activated to perform heat exchange liquid circulation inside the battery pack 1000, thereby reducing the battery mode. The temperature difference between group 31.

根據本創作實施例的熱管理系統10000,通過電動汽車1000的製冷系統4的冷媒與換熱液體的熱交換實現換熱液體的降溫,以實現電池組1000的冷卻,通過第一PTC加熱器6實現對換熱液體的加熱,以實現加熱電池組1000以及駕駛室的作用,且在不同的外界環境下,電池組1000依然處於適宜溫度,保證了電池組1000溫度的均勻性和溫度穩定性,熱管理效率更高,且利用換熱液體與電池組1000進行熱交換,使電池組1000的受熱均勻,電池組1000內的複數電池模組31之間溫差小,換熱迴圈管道佔用空間小,成本低,同時無需增加太多週邊裝置驅動換熱液體在換熱迴圈管道與電池組1000之間迴圈流動,節省了電動汽車的耗電量。According to the thermal management system 10000 of the present embodiment, the cooling of the heat exchange liquid is achieved by heat exchange between the refrigerant of the refrigeration system 4 of the electric vehicle 1000 and the heat exchange liquid to achieve cooling of the battery pack 1000, through the first PTC heater 6. The heating of the heat exchange liquid is realized to realize the function of heating the battery pack 1000 and the cab, and in different external environments, the battery pack 1000 is still at a suitable temperature, and the temperature uniformity and temperature stability of the battery pack 1000 are ensured. The heat management is more efficient, and heat exchange with the battery pack 1000 is performed by the heat exchange liquid, so that the heat of the battery pack 1000 is uniform, the temperature difference between the plurality of battery modules 31 in the battery pack 1000 is small, and the space of the heat exchange loop pipe is small. The utility model has the advantages of low cost and no need to increase too much peripheral device to drive the heat exchange liquid to flow around the heat exchange loop pipe and the battery pack 1000, thereby saving power consumption of the electric vehicle.

此外,根據本創作實施例的熱管理系統10000,將電動汽車100000的空調系統與電池組1000的加熱和冷卻相結合,可以優先保證空調系統的使用需求,當電池組1000溫度達到預定值後,電池組1000的能量又能補充第一PTC加熱器6的加熱功率,達到整車能量充分利用的目的和效果。In addition, according to the thermal management system 10000 of the present embodiment, combining the air conditioning system of the electric vehicle 100000 with the heating and cooling of the battery pack 1000 can preferentially ensure the use requirement of the air conditioning system. When the temperature of the battery pack 1000 reaches a predetermined value, The energy of the battery pack 1000 can supplement the heating power of the first PTC heater 6 to achieve the purpose and effect of fully utilizing the energy of the entire vehicle.

下面參照第1圖和第10圖詳細描述根據本創作的電池熱管理系統10000的一些具體的實施例。Some specific embodiments of the battery thermal management system 10000 in accordance with the present teachings are described in detail below with reference to FIGS. 1 and 10.

如第1圖和第10圖所示,根據本創作實施例的電池熱管理系統10000包括電池組1000、換熱迴圈管道、包括製冷系統4和暖風系統5的電動汽車100000的空調系統、第一PTC加熱器6、第一控制閥7和第二控制閥8。As shown in FIGS. 1 and 10, the battery thermal management system 10000 according to the present creative embodiment includes a battery pack 1000, a heat exchange loop pipe, an air conditioner system of the electric car 100000 including the refrigeration system 4 and the heater system 5, The first PTC heater 6, the first control valve 7, and the second control valve 8.

電池組1000具有總進水口21和總出水口22,換熱迴圈管道的兩端分別與總進水口21和總出水口22相連。製冷系統4包括壓縮機42、冷凝器43和換熱器41。換熱器41包括相互換熱的第一換熱通道411和第二換熱通道412,第一換熱通道411串聯在壓縮機42和冷凝器43之間,第二換熱通道412為換熱迴圈管道的一部分。第一PTC加熱器6用於可選擇性地加熱換熱迴圈通道內的換熱液體。The battery pack 1000 has a total water inlet 21 and a total water outlet 22, and two ends of the heat exchange loop pipe are connected to the total water inlet 21 and the total water outlet 22, respectively. The refrigeration system 4 includes a compressor 42, a condenser 43, and a heat exchanger 41. The heat exchanger 41 includes a first heat exchange passage 411 and a second heat exchange passage 412 which exchange heat with each other, the first heat exchange passage 411 is connected in series between the compressor 42 and the condenser 43, and the second heat exchange passage 412 is heat exchange. A part of the loop pipe. The first PTC heater 6 is for selectively heating the heat exchange liquid in the heat exchange loop passage.

暖風系統5包括暖風管道51。暖風管道51與換熱迴圈管道通過第一控制閥7可選擇性地連通,由此控制簡單,便於熱管理系統10000的工作模式的切換。The warm air system 5 includes a warm air duct 51. The warm air duct 51 and the heat exchange loop duct are selectively communicated through the first control valve 7, whereby the control is simple and the switching of the operation mode of the thermal management system 10000 is facilitated.

具體地,第一控制閥7可以調節從換熱迴圈通道流入總進水口21的換熱液體的流量,且第一控制閥7可以調節從換熱迴圈通道流入暖風通道51的換熱液體的流量。也就是說,第一控制閥7為流量調節閥。Specifically, the first control valve 7 can adjust the flow rate of the heat exchange liquid flowing from the heat exchange loop passage into the total water inlet 21, and the first control valve 7 can regulate the heat exchange from the heat exchange loop passage into the warm air passage 51. The flow of liquid. That is, the first control valve 7 is a flow regulating valve.

更加具體地,如第1圖和第10圖所示,第一控制閥7包括第一閥口A1、第二閥口A2和第三閥口A3,第一控制閥7的第一閥口A1與第一PTC加熱器6的出口連通,第一控制閥7的第二閥口A2與暖風管道51連通,第一控制閥7的第三閥口A3與總進水口21連通。More specifically, as shown in FIGS. 1 and 10, the first control valve 7 includes a first valve port A1, a second port A2, and a third port A3, and the first port A1 of the first control valve 7 In communication with the outlet of the first PTC heater 6, the second port A2 of the first control valve 7 is in communication with the warm air duct 51, and the third port A3 of the first control valve 7 is in communication with the total water inlet 21.

第一控制閥7的第一閥口A1與第一控制閥7的第二閥口A2連通且流量可調,例如可以調整第一閥口A1與第二閥口A2的連通處的開口大小。The first valve port A1 of the first control valve 7 communicates with the second valve port A2 of the first control valve 7 and the flow rate is adjustable. For example, the opening size of the communication between the first valve port A1 and the second valve port A2 can be adjusted.

第一控制閥7的第一閥口A1與第一控制閥7的第三閥口A3連通且流量可調,例如可以調整第一閥口A1與第三閥口A2的連通處的開口大小。The first valve port A1 of the first control valve 7 communicates with the third valve port A3 of the first control valve 7 and the flow rate is adjustable. For example, the opening size of the communication between the first valve port A1 and the third valve port A2 can be adjusted.

也就是說,若駕駛室內開啟暖風系統5,換熱迴圈通道內的換熱液體,經過第一PTC加熱器6加熱後,可以全部流入暖風管道51經暖風管道51再流入總進水口21,也可以全部直接流入總進水口21,還可以一部分流入暖風管道51,另一部分流入總進水口21。That is to say, if the heating system 5 is turned on in the cab, the heat exchange liquid in the heat exchange loop passage, after being heated by the first PTC heater 6, can all flow into the warm air duct 51 through the warm air duct 51 and then flow into the total feed. The nozzle 21 may also directly flow into the total water inlet 21, and may partially flow into the warm air duct 51 and the other portion may flow into the total water inlet 21.

總出水口22通過第二控制閥8可選擇性地連通第一PTC加熱器6的入口和總進水口21中的一個,也就是說,當第二控制閥8連通總出水口22與第一PTC加熱器6的入口時,換熱液體可以經過第一PTC加熱器6加熱後流入總進水口21,當第二控制閥8連通總出水口22與總進水口21時,換熱液體可以不經過第一PTC加熱器6加熱,直接流入總進水口21。The total water outlet 22 is selectively connectable to one of the inlet of the first PTC heater 6 and the total water inlet 21 through the second control valve 8, that is, when the second control valve 8 communicates with the total water outlet 22 and the first At the inlet of the PTC heater 6, the heat exchange liquid may be heated by the first PTC heater 6 and then flow into the total water inlet 21, and when the second control valve 8 communicates with the total water outlet 22 and the total water inlet 21, the heat exchange liquid may not After being heated by the first PTC heater 6, it flows directly into the total water inlet 21.

更加具體地,如第1圖和第10圖所示,第二控制閥8包括第一閥口B1、第二閥口B2和第三閥口B3,第二控制閥8的第一閥口B1與總出水口22連通,第二控制閥8的第二閥口B2與總進水口21連通,第二控制閥8的第三閥口B3與第一PTC加熱器6的入口連通。More specifically, as shown in FIGS. 1 and 10, the second control valve 8 includes a first port B1, a second port B2, and a third port B3, and the first port B1 of the second control valve 8 In communication with the total water outlet 22, the second valve port B2 of the second control valve 8 communicates with the total water inlet 21, and the third valve port B3 of the second control valve 8 communicates with the inlet of the first PTC heater 6.

第二控制閥8的第一閥口B1可選擇地連通第二控制閥8的第二閥口B2或第二控制閥8的第三閥口B3。第二控制閥8可以為通斷閥。The first port B1 of the second control valve 8 is selectively communicable with the second port B2 of the second control valve 8 or the third port B3 of the second control valve 8. The second control valve 8 can be an on-off valve.

可選地,第一PTC加熱器6可以設在換熱迴圈通道的外周面上以間接加熱換熱液體,由此換熱效率高且換熱迴圈通道的密封性能好。Alternatively, the first PTC heater 6 may be disposed on the outer peripheral surface of the heat exchange loop passage to indirectly heat the heat exchange liquid, thereby high heat exchange efficiency and good sealing performance of the heat exchange loop passage.

可選地,第一PTC加熱器6可以設在換熱迴圈通道內以直接加熱換熱液體,由此換熱效率更高。Alternatively, the first PTC heater 6 may be disposed in the heat exchange loop passage to directly heat the heat exchange liquid, thereby making the heat exchange efficiency higher.

可以理解的是,第一PTC加熱器6本身並不具有供換熱液體流通的通道,但第一PTC加熱器6可以設在換熱迴圈通道的外周面上以間接加熱換熱液體,或者第一PTC加熱器6可以設在換熱迴圈通道內以直接加熱換熱液體,這裡“第一控制閥7的第一閥口A1與第一PTC加熱器6的出口連通,第二控制閥8的第三閥口B3與第一PTC加熱器6的入口連通”是指:換熱迴圈通道中的設有第一PTC加熱器6的部分的出口與第一控制閥7的第一閥口A1連通,換熱迴圈通道中的設有第一PTC加熱器6的部分的入口與第二控制閥8的第三閥口B3連通。It can be understood that the first PTC heater 6 does not have a passage for the heat exchange liquid to flow by itself, but the first PTC heater 6 may be disposed on the outer peripheral surface of the heat exchange loop passage to indirectly heat the heat exchange liquid, or The first PTC heater 6 may be disposed in the heat exchange loop passage to directly heat the heat exchange liquid, where the first valve port A1 of the first control valve 7 communicates with the outlet of the first PTC heater 6, and the second control valve The third valve port B3 of 8 is in communication with the inlet of the first PTC heater 6" means the outlet of the portion of the heat exchange loop passage where the first PTC heater 6 is provided and the first valve of the first control valve 7. The port A1 is in communication, and the inlet of the portion of the heat exchange loop passage where the first PTC heater 6 is provided communicates with the third valve port B3 of the second control valve 8.

當第一PTC加熱器6可以設在換熱迴圈通道內以直接加熱換熱液體時,換熱液體為絕緣介質。When the first PTC heater 6 can be disposed in the heat exchange loop passage to directly heat the heat exchange liquid, the heat exchange liquid is an insulating medium.

如第1圖和第10圖所示的實施例中,第二控制閥8的第二閥口B2、第一控制閥7的第三閥口A3、總進水口21可以通過第二三通閥92連通,暖風通道51的出口、第二控制閥8的第二閥口B2和總進水口21可以通過第三三通閥93連通。由此,連接方便,換熱選好通道的佈置容易。In the embodiment shown in Figures 1 and 10, the second valve port B2 of the second control valve 8, the third valve port A3 of the first control valve 7, and the total water inlet 21 can pass through the second three-way valve. The communication of 92, the outlet of the warm air passage 51, the second valve port B2 of the second control valve 8, and the total water inlet 21 may be communicated through the third three-way valve 93. Thereby, the connection is convenient, and the arrangement of the heat exchange channel is easy.

進一步地,如第10圖所示,在本創作的一些實施例中,製冷系統4還可以包括第三換熱通道44,第三換熱通道44串聯在壓縮機42和冷凝器43之間,第三換熱通道44和暖風管道51相互換熱。由此,當製冷系統4開啟後,第三換熱通道44內的冷媒與暖風管道51內的換熱液體進行熱交換,由此冷媒在第三換熱通道44處以及第一換熱通道411處均可以與換熱液體進行熱交換,換熱液體的冷卻速度快,電池組1000的冷卻效率更高。Further, as shown in FIG. 10, in some embodiments of the present creation, the refrigeration system 4 may further include a third heat exchange passage 44 connected in series between the compressor 42 and the condenser 43, The third heat exchange passage 44 and the warm air duct 51 exchange heat with each other. Thus, when the refrigeration system 4 is turned on, the refrigerant in the third heat exchange passage 44 exchanges heat with the heat exchange liquid in the warm air duct 51, whereby the refrigerant is at the third heat exchange passage 44 and the first heat exchange passage. At 411, heat exchange can be performed with the heat exchange liquid, the cooling rate of the heat exchange liquid is fast, and the cooling efficiency of the battery pack 1000 is higher.

在一些實施例中,暖風系統5還可以包括第二PTC加熱器,第二PTC加熱器可選擇性地加熱暖風通道51內的換熱液體,也就是說,暖風系統5單獨設置一第二PTC加熱器來加熱暖風通道51內的換熱液體,暖風系統5制熱效率高,駕駛室內溫度提升快,可以減小第一PTC加熱器的加熱功率。In some embodiments, the warm air system 5 may further include a second PTC heater that selectively heats the heat exchange liquid in the warm air passage 51, that is, the warm air system 5 is separately provided with one The second PTC heater heats the heat exchange liquid in the warm air passage 51. The heating system 5 has high heating efficiency, and the temperature in the cab is rapidly increased, and the heating power of the first PTC heater can be reduced.

下面參照第1圖和第10圖詳細描述根據本創作實施例的電池熱管理系統10000的第一至第五種工作模式:The first to fifth modes of operation of the battery thermal management system 10000 according to the present creative embodiment will be described in detail below with reference to FIGS. 1 and 10:

1)、第一種工作模式:該模式下第一PTC加熱器6僅加熱電池組10001), the first mode of operation: in this mode, the first PTC heater 6 only heats the battery pack 1000

具體地,當電池組1000的溫度過低時,第一PTC加熱器6通電,製冷系統4不工作,暖風系統5不工作,水泵2006啟動,第二控制閥8的第一閥口B1與第二控制閥8的第三閥口B3連通,第二控制閥8的第一閥口B1與第二控制閥8的第二閥口B2斷開,第一控制閥7的第一閥口A1與第一控制閥7的第三閥口A3連通,第一控制閥7的第一閥口A1與第一控制閥7的第二閥口A2斷開。Specifically, when the temperature of the battery pack 1000 is too low, the first PTC heater 6 is energized, the refrigeration system 4 is not operating, the warm air system 5 is not operating, the water pump 2006 is activated, and the first valve port B1 of the second control valve 8 is The third valve port B3 of the second control valve 8 is in communication, the first valve port B1 of the second control valve 8 is disconnected from the second valve port B2 of the second control valve 8, and the first valve port A1 of the first control valve 7 is In communication with the third port A3 of the first control valve 7, the first port A1 of the first control valve 7 is disconnected from the second port A2 of the first control valve 7.

換熱液體的流動路徑為:總出水口22、第二換熱通道412、水泵2006、第二控制閥8的第一閥口B1、第二控制閥8的第三閥口B3、第一PTC加熱器6、第一控制閥7的第一閥口A1、第一控制閥7的第三閥口A3、總進水口21、與電池組1000熱交換後,從總出水口22流出,往復迴圈,實現對電池組1000的加熱。The flow path of the heat exchange liquid is: the total water outlet 22, the second heat exchange passage 412, the water pump 2006, the first valve port B1 of the second control valve 8, the third valve port B3 of the second control valve 8, and the first PTC The heater 6, the first valve port A1 of the first control valve 7, the third valve port A3 of the first control valve 7, the total water inlet 21, and the battery pack 1000 are heat exchanged, and then flow out from the total water outlet 22, and reciprocate back. The circle is used to heat the battery pack 1000.

2)、第二種工作模式:該模式下第一PTC加熱器6同時加熱電池組1000和暖風系統52), the second working mode: in this mode, the first PTC heater 6 simultaneously heats the battery pack 1000 and the heating system 5

具體地,當電池組1000的溫度過低時,第一PTC加熱器6通電,製冷系統4不工作,暖風系統5工作,水泵2006啟動,第二控制閥8的第一閥口B1與第二控制閥8的第三閥口B3連通,第二控制閥8的第一閥口B1與第二控制閥8的第二閥口B2斷開,第一控制閥7的第一閥口A1與第一控制閥7的第三閥口A3連通且流量可調,第一控制閥7的第一閥口A1與第一控制閥7的第二閥口A2連通且流量可調。Specifically, when the temperature of the battery pack 1000 is too low, the first PTC heater 6 is energized, the refrigeration system 4 is not operating, the warm air system 5 is operated, the water pump 2006 is activated, and the first valve port B1 of the second control valve 8 is The third valve port B3 of the second control valve 8 is in communication, the first valve port B1 of the second control valve 8 is disconnected from the second valve port B2 of the second control valve 8, and the first valve port A1 of the first control valve 7 is The third valve port A3 of the first control valve 7 is connected and the flow rate is adjustable. The first valve port A1 of the first control valve 7 communicates with the second valve port A2 of the first control valve 7 and the flow rate is adjustable.

換熱液體的流動路徑為:依次流經總出水口22、第二換熱通道412、水泵2006、第二控制閥8的第一閥口B1、第二控制閥8的第三閥口B3、第一PTC加熱器6後,從第一PTC加熱器6的出口分為兩路,一路經由第一控制閥7的第一閥口A1、第一控制閥7的第三閥口A3、總進水口21、與電池組1000熱交換後,從總出水口22流出,往復迴圈,實現對電池組1000的加熱,另一路經由第一控制閥7的第一閥口A1、第一控制閥7的第二閥口A2、暖風通道51、在暖風通道51處於空氣熱交換,實現對駕駛室的制熱,經由總進水口21、進入電池組1000,從總出水口22流出,往復迴圈。The flow path of the heat exchange liquid is: sequentially flowing through the total water outlet 22, the second heat exchange passage 412, the water pump 2006, the first valve port B1 of the second control valve 8, the third valve port B3 of the second control valve 8, After the first PTC heater 6, it is divided into two paths from the outlet of the first PTC heater 6, one via the first valve port A1 of the first control valve 7, the third valve port A3 of the first control valve 7, and the total advance After the water port 21 is in heat exchange with the battery pack 1000, it flows out from the total water outlet 22, reciprocates and loops to realize heating of the battery pack 1000, and the other path passes through the first valve port A1 of the first control valve 7 and the first control valve 7 The second valve port A2, the warm air passage 51, and the air heat exchange in the warm air passage 51 realize heating of the cab, pass through the total water inlet 21, enter the battery pack 1000, and flow out from the total water outlet 22, and reciprocate back. ring.

經過第一PTC加熱器6加熱的液體通過第一控制閥7,通過控制第一控制閥7的第一閥口A1與第一控制閥7的第三閥口A3連通處的流量,並通過控制第一控制閥7的第一閥口A1與第一控制閥7的第二閥口A2連通處的流量,來分配流入暖風通道5和直接進入總進水口21的換熱液體的流量,即分配用於暖風系統5制熱和用於加熱電池組1000的熱量。The liquid heated by the first PTC heater 6 passes through the first control valve 7, by controlling the flow rate at which the first valve port A1 of the first control valve 7 communicates with the third port A3 of the first control valve 7, and is controlled The flow rate at which the first valve port A1 of the first control valve 7 communicates with the second valve port A2 of the first control valve 7 distributes the flow rate of the heat exchange liquid flowing into the warm air passage 5 and directly entering the total water inlet 21, that is, The heat for the heating system 5 and the heat for heating the battery pack 1000 are distributed.

剛開始,通過第一控制閥7的第三閥口A3的換熱液體的流量小於通過第一控制閥7的第二閥口A2的換熱液體的流量,按預定比例優先分配給暖風系統5的熱量多一些,優先滿足駕駛室內的制熱要求。Initially, the flow rate of the heat exchange liquid passing through the third port A3 of the first control valve 7 is smaller than the flow rate of the heat exchange liquid passing through the second port A2 of the first control valve 7, and is preferentially distributed to the heater system at a predetermined ratio. 5 more heat, priority to meet the heating requirements in the cab.

當駕駛室內的溫度升高後,只需要保證能維持駕駛室的溫度平衡就可以了,這時通過第一控制閥7的第三閥口A3的換熱液體的流量大於通過第一控制閥7的第二閥口A2的換熱液體的流量。When the temperature in the cab is raised, it is only necessary to ensure that the temperature balance of the cab can be maintained. At this time, the flow rate of the heat exchange liquid passing through the third port A3 of the first control valve 7 is greater than that passing through the first control valve 7. The flow rate of the heat exchange liquid of the second port A2.

隨著電池組1000的工作溫度上升後,當電池組1000的溫度比換熱液體的溫度高的時候,此時,第一控制閥7的第一閥口A1與第一控制閥7的第三閥口A3斷開,第一控制閥7的第一閥口A1與第一控制閥7的第二閥口A2連通且連通處流量最大,這樣可以利用電池組1000的熱量加熱換熱液體,第一PTC加熱器6可以減小加熱功率,供給駕駛室的溫度維持平衡,達到整車能量合理利用的目的。After the operating temperature of the battery pack 1000 rises, when the temperature of the battery pack 1000 is higher than the temperature of the heat exchange liquid, at this time, the first valve port A1 of the first control valve 7 and the third valve of the first control valve 7 The valve port A3 is disconnected, the first valve port A1 of the first control valve 7 is in communication with the second valve port A2 of the first control valve 7, and the flow rate is the largest at the communication, so that the heat of the heat exchange liquid can be heated by the heat of the battery pack 1000. A PTC heater 6 can reduce the heating power, maintain the temperature of the supply cab, and achieve the purpose of rational utilization of the vehicle energy.

3)、第三種工作模式:該模式下製冷系統4僅冷卻電池組10003), the third working mode: in this mode, the refrigeration system 4 only cools the battery pack 1000

當電池組1000的溫度過高時,第一PTC加熱器6斷電,製冷系統4工作,暖風系統5不工作,水泵2006啟動,第二控制閥8的第一閥口B1與第二控制閥8的第三閥口B3斷開,第二控制閥8的第一閥口B1與第二控制閥8的第二閥口B2連通。When the temperature of the battery pack 1000 is too high, the first PTC heater 6 is powered off, the refrigeration system 4 is operated, the warm air system 5 is not working, the water pump 2006 is started, and the first valve port B1 and the second control of the second control valve 8 are The third port B3 of the valve 8 is opened, and the first port B1 of the second control valve 8 is in communication with the second port B2 of the second control valve 8.

在如第1圖所示的實施例中,換熱液體依次流經總出水口22、第二換熱通道412,換熱液體在第二換熱通道412處與第一換熱通道411內的冷媒熱交換,被冷卻後的換熱液體經由水泵2006、第二控制閥8的第一閥口B1、第二控制閥8的第二閥口B2、總進水口21進入電池組1000,與電池組1000熱交換後,從總出水口22流出,往復迴圈,實現對電池組1000的冷卻。In the embodiment as shown in FIG. 1, the heat exchange liquid sequentially flows through the total water outlet 22 and the second heat exchange passage 412, and the heat exchange liquid is at the second heat exchange passage 412 and the first heat exchange passage 411. The heat exchange of the refrigerant, the cooled heat exchange liquid enters the battery pack 1000 via the water pump 2006, the first valve port B1 of the second control valve 8, the second valve port B2 of the second control valve 8, and the total water inlet 21, and the battery After the group 1000 is heat exchanged, it flows out from the total water outlet 22 and reciprocates the loop to achieve cooling of the battery pack 1000.

在如第10圖所示的實施例中,製冷系統4還可以包括第三換熱通道44,當電池組1000的溫度過高時,第一PTC加熱器6斷電,製冷系統4工作,暖風系統5不工作,水泵2006啟動,第二控制閥8的第一閥口B1與第二控制閥8的第三閥口B3連通,第二控制閥8的第一閥口B1與第二控制閥8的第二閥口B2斷開,第一控制閥7的第一閥口A1與第一控制閥7的第三閥口A3斷開,第一控制閥7的第一閥口A1與第一控制閥7的第二閥口A2連通。In the embodiment shown in FIG. 10, the refrigeration system 4 may further include a third heat exchange passage 44. When the temperature of the battery pack 1000 is too high, the first PTC heater 6 is powered off, and the refrigeration system 4 is operated, which is warm. The wind system 5 does not work, the water pump 2006 starts, the first valve port B1 of the second control valve 8 communicates with the third valve port B3 of the second control valve 8, and the first valve port B1 and the second control of the second control valve 8 The second valve port B2 of the valve 8 is opened, the first valve port A1 of the first control valve 7 is disconnected from the third valve port A3 of the first control valve 7, and the first valve port A1 of the first control valve 7 is The second valve port A2 of a control valve 7 is in communication.

在該具體實施例中,換熱液體依次流經總出水口22、第二換熱通道412、換熱液體在第二換熱通道412處與第一換熱通道411內的冷媒熱交換,被冷卻後的換熱液體經由水泵2006、第二控制閥8的第一閥口B1、第二控制閥8的第三閥口B3、第一控制閥7的第一閥口A1、第一控制閥7的第二閥口A2、進入暖風通道51,換熱液體在暖風通道處於第三換熱通道44內的冷媒熱交換,冷卻後的換熱液體經由總進水口21進入電池組1000,與電池組1000熱交換後,從總出水口22流出,往復迴圈,實現對電池組1000的冷卻。In this embodiment, the heat exchange liquid flows through the total water outlet 22, the second heat exchange passage 412, and the heat exchange liquid at the second heat exchange passage 412 to exchange heat with the refrigerant in the first heat exchange passage 411. The cooled heat exchange liquid passes through the water pump 2006, the first valve port B1 of the second control valve 8, the third valve port B3 of the second control valve 8, the first valve port A1 of the first control valve 7, and the first control valve The second valve port A2 of 7 enters the warm air passage 51, and the heat exchange liquid exchanges heat in the third heat exchange passage 44 in the warm air passage, and the cooled heat exchange liquid enters the battery pack 1000 via the total water inlet 21, After heat exchange with the battery pack 1000, it flows out from the total water outlet 22, reciprocatingly loops, and cooling the battery pack 1000.

簡言之,電池組1000的冷卻,可以根據實際冷卻需要,選擇合適的換熱液體的流動路徑,熱管理系統1000的適用範圍更廣泛。In short, the cooling of the battery pack 1000 can select a suitable flow path of the heat exchange liquid according to the actual cooling needs, and the heat management system 1000 has a wider application range.

4)、第四種工作模式:該模式下製冷系統4冷卻電池組1000且冷卻駕駛室4), the fourth working mode: in this mode, the refrigeration system 4 cools the battery pack 1000 and cools the cab

在該模式時,製冷系統4同時冷卻電池組1000和冷卻駕駛室,製冷系統1000冷卻電池組1000時換熱液體的流動路徑與製冷系統4僅冷卻電池組1000時換熱液體的流動路徑相同。In this mode, the refrigeration system 4 simultaneously cools the battery pack 1000 and the cooling cab, and the flow path of the heat exchange liquid when the refrigeration system 1000 cools the battery pack 1000 is the same as the flow path of the heat exchange liquid when the refrigeration system 4 cools only the battery pack 1000.

5)、第五種工作模式:該模式下電池組1000的內部迴圈5), the fifth working mode: the internal loop of the battery pack 1000 in this mode

當電池組1000不需要進行冷卻,也不需要加熱時,如果各電池模組31之間的溫度差異超過設定值後,也可以單獨啟動水泵2006,進行電池組1000內部的換熱液體循環,從而減少電池模組31之間的溫差。When the battery pack 1000 does not need to be cooled and does not need to be heated, if the temperature difference between the battery modules 31 exceeds the set value, the water pump 2006 can be separately activated to perform the heat exchange liquid circulation inside the battery pack 1000, thereby The temperature difference between the battery modules 31 is reduced.

此時,第一PTC加熱器6斷電,製冷系統4不工作,暖風系統5不工作,水泵2006啟動,第二控制閥8的第一閥口B1與第二控制閥8的第三閥口B3斷開,第二控制閥8的第一閥口B1與第二控制閥8的第二閥口B2連通。At this time, the first PTC heater 6 is powered off, the refrigeration system 4 is not working, the warm air system 5 is not working, the water pump 2006 is activated, the first valve port B1 of the second control valve 8 and the third valve of the second control valve 8 are activated. The port B3 is opened, and the first port B1 of the second control valve 8 is in communication with the second port B2 of the second control valve 8.

換熱液體的流動路徑為:總出水口22、第二換熱通道412、水泵2006、第二控制閥8的第一閥口B1、第二控制閥8的第二閥口B2、總進水口21、與電池組1000的各電池模組31熱交換後,從總出水口22流出,往復迴圈,以平衡電池組膜31之間的溫差,使電池組1000的溫度更均勻。The flow paths of the heat exchange liquid are: total water outlet 22, second heat exchange passage 412, water pump 2006, first valve port B1 of second control valve 8, second valve port B2 of second control valve 8, and total water inlet 21. After heat exchange with each of the battery modules 31 of the battery pack 1000, the water is discharged from the total water outlet 22 and reciprocated to balance the temperature difference between the battery modules 31 to make the temperature of the battery pack 1000 more uniform.

簡言之,根據本創作實施例的電池熱管理系統10000,根據不同的外部環境,對電池組1000進行溫度控制,使電池組1000始終處於適宜溫度,且利用了製冷系統4的能量為電池組1000製冷,利用電池組1000的第一PTC加熱器為暖風系統5供暖,結構簡單且整車能量分配合理。In short, according to the battery thermal management system 10000 of the present embodiment, the battery pack 1000 is temperature-controlled according to different external environments, so that the battery pack 1000 is always at a suitable temperature, and the energy of the refrigeration system 4 is utilized as a battery pack. 1000 refrigeration, using the first PTC heater of the battery pack 1000 to heat the heating system 5, the structure is simple and the vehicle energy distribution is reasonable.

下面根據第1圖和第10圖簡單描述根據本創作的電動汽車100000,如第1圖和第10圖所示,根據本創作實施例的電動汽車100000包括上述電池熱管理系統10000和電池管理器3000。The electric vehicle 100000 according to the present invention will be briefly described below with reference to FIGS. 1 and 10, as shown in FIGS. 1 and 10, the electric vehicle 100000 according to the present creative embodiment includes the above-described battery thermal management system 10000 and battery manager. 3000.

電池管理器3000用於採集電池組1000的資訊,例如電壓資訊、電流資訊、溫度資訊,以對電池組1000進行監控。The battery manager 3000 is used to collect information of the battery pack 1000, such as voltage information, current information, and temperature information, to monitor the battery pack 1000.

電池管理器3000與電池熱管理系統10000的製冷系統4以及第一PTC加熱器6均相連,以對電池組1000進行管理。可選地,電池管理器3000可與製冷系統4以及第一PTC加熱器6進行CAN通訊,電池管理器3000還可控制高壓接觸器的通斷。The battery manager 3000 is connected to both the refrigeration system 4 of the battery thermal management system 10000 and the first PTC heater 6 to manage the battery pack 1000. Alternatively, the battery manager 3000 can perform CAN communication with the refrigeration system 4 and the first PTC heater 6, and the battery manager 3000 can also control the on and off of the high voltage contactor.

電動汽車100000正常工作的情況下,電池管理器3000採集電池組1000的相關資訊,包括電池組1000的溫度、電壓、電流等資訊,對電池組1000進行監控。In the case that the electric vehicle 100000 is working normally, the battery manager 3000 collects relevant information of the battery pack 1000, including information such as temperature, voltage, current of the battery pack 1000, and monitors the battery pack 1000.

當電池管理器3000檢測到的電池組1000的平均溫度T達到高溫報警溫度值時, 製冷系統4開始工作,熱管理系統1000進入第三種工作模式或第四種工作模式。When the average temperature T of the battery pack 1000 detected by the battery manager 3000 reaches the high temperature alarm temperature value, the refrigeration system 4 starts to operate, and the thermal management system 1000 enters the third operation mode or the fourth operation mode.

當電池管理器3000檢測到電池組1000的平均溫度T達到低溫報警溫度值時,第一PTC加熱器6通電工作,熱管理系統1000進入第一種工作模式或第二種工作模式。When the battery manager 3000 detects that the average temperature T of the battery pack 1000 reaches the low temperature alarm temperature value, the first PTC heater 6 is energized, and the thermal management system 1000 enters the first mode of operation or the second mode of operation.

根據本創作實施例的電動汽車10000,通過電池管理器3000監測電池組1000的溫度,即時控制製冷系統4以及第一PTC加熱器6的開啟和關閉,並調整製冷系統4以及第一PTC加熱器6的功率,實現電池組1000的熱管理,使電池組1000始終處於適宜溫度。根據本創作實施例的電動汽車10000,結構簡單,適應不同環境和氣候,電池組1000的熱管理效果好。According to the electric vehicle 10000 of the present embodiment, the temperature of the battery pack 1000 is monitored by the battery manager 3000, the opening and closing of the refrigeration system 4 and the first PTC heater 6 are instantly controlled, and the refrigeration system 4 and the first PTC heater are adjusted. The power of 6 achieves thermal management of the battery pack 1000, so that the battery pack 1000 is always at a suitable temperature. The electric vehicle 10000 according to the present embodiment has a simple structure and is adapted to different environments and climates, and the thermal management effect of the battery pack 1000 is good.

在本創作的描述中,需要理解的是,術語 “上”、“下”、“前”、“後”、“左”、“右”、“垂直”、“水平”、“頂”、“底”“內”、“外”、 “軸向”、“徑向”、“周向”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本創作和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本創作的限制。In the description of this creation, it is to be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", " The orientation or positional relationship of the indications "inside", "outside", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the creation. The description and the simplification of the present invention are not intended to be a limitation of the invention.

此外,術語“第一”、“第二”僅用於描述目的,而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有“第一”、“第二”的特徵可以明示或者隱含地包括至少一該特徵。在本創作的描述中,“複數”的含義是至少二,例如二,三等,除非另有明確具體的限定。Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly. In the description of the present work, the meaning of "plurality" is at least two, such as two, three, etc., unless specifically defined otherwise.

在本創作中,除非另有明確的規定和限定,術語“安裝”、“相連”、“連接”、“固定”等術語應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或成一體;可以是機械連接,也可以是電連接或彼此可通訊;可以是直接相連,也可以通過中間媒介間接相連,可以是二元件內部的連通或二元件的相互作用關係,除非另有明確的限定。對於本領域的普通技術人員而言,可以根據具體情況理解上述術語在本創作中的具體含義。In this creation, the terms "installation", "connected", "connected", "fixed" and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless expressly stated otherwise. Or in one piece; it may be mechanically connected, or it may be electrically connected or communicated with each other; it may be directly connected or indirectly connected through an intermediate medium, and may be internal communication of two elements or interaction of two elements unless otherwise There are clear limits. For those skilled in the art, the specific meanings of the above terms in the present creation can be understood on a case-by-case basis.

在本創作中,除非另有明確的規定和限定,第一特徵在第二特徵 “上”或“下”可以是第一和第二特徵直接接觸,或第一和第二特徵通過中間媒介間接接觸。而且,第一特徵在第二特徵“之上”、“上方”和“上面”可是第一特徵在第二特徵正上方或斜上方,或僅僅表示第一特徵水平高度高於第二特徵。第一特徵在第二特徵“之下”、“下方”和“下面”可以是第一特徵在第二特徵正下方或斜下方,或僅僅表示第一特徵水平高度小於第二特徵。In the present application, the first feature "on" or "below" the second feature may be the direct contact of the first and second features, or the first and second features are indirectly through the intermediate medium, unless otherwise explicitly stated and defined. contact. Moreover, the first feature "above", "above" and "above" the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature. The first feature "below", "below" and "below" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.

在本說明書的描述中,參考術語“一實施例”、“一些實施例”、 “示例”、“具體示例”、或“一些示例”等的描述意指結合該實施例或示例描述的具體特徵、結構、材料或者特點包含於本創作的至少一實施例或示例中。在本說明書中,對上述術語的示意性表述不必須針對的是相同的實施例或示例。而且,描述的具體特徵、結構、材料或者特點可以在任一或複數實施例或示例中以合適的方式結合。此外,在不相互矛盾的情況下,本領域的技術人員可以將本說明書中描述的不同實施例或示例以及不同實施例或示例的特徵進行結合和組合。In the description of the present specification, the description with reference to the terms "an embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means a specific feature described in connection with the embodiment or example. A structure, material, or feature is included in at least one embodiment or example of the present invention. In the present specification, the schematic representation of the above terms is not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any or a plurality of embodiments or examples. In addition, various embodiments or examples described in the specification, as well as features of various embodiments or examples, may be combined and combined.

儘管上面已經示出和描述了本創作的實施例,可以理解的是,上述實施例是示例性的,不能理解為對本創作的限制,本領域的普通技術人員在本創作的範圍內可以對上述實施例進行變化、修改、替換和變型。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above-described embodiments are illustrative and are not to be construed as limiting the present invention, and those skilled in the art may The embodiments are subject to variations, modifications, substitutions and variations.

A1、B1‧‧‧第一閥口A1, B1‧‧‧ first valve port

A2、B2‧‧‧第二閥口 A2, B2‧‧‧ second valve port

A3、B3‧‧‧第三閥口 A3, B3‧‧‧ third valve port

1‧‧‧箱體 1‧‧‧ cabinet

3‧‧‧電池 3‧‧‧Battery

4‧‧‧製冷系統 4‧‧‧Refrigeration system

5‧‧‧暖風系統 5‧‧‧Warm air system

6‧‧‧第一PTC加熱器 6‧‧‧First PTC heater

7‧‧‧第一控制閥 7‧‧‧First control valve

8‧‧‧第二控制閥 8‧‧‧Second control valve

21‧‧‧總進水口 21‧‧‧ total water inlet

22‧‧‧總出水口 22‧‧‧ total outlet

31‧‧‧電池模組 31‧‧‧ battery module

32‧‧‧換熱管 32‧‧‧ heat exchange tube

33‧‧‧總進水管 33‧‧‧Total water inlet

34‧‧‧總出水管 34‧‧‧ total outlet pipe

35‧‧‧進水連接管道 35‧‧‧Inlet connection pipe

36‧‧‧出水連接管道 36‧‧‧Water connection pipe

37‧‧‧轉接頭 37‧‧‧Adapter

38‧‧‧卡環 38‧‧‧Knock ring

41‧‧‧換熱器 41‧‧‧heat exchanger

42‧‧‧壓縮機 42‧‧‧Compressor

43‧‧‧冷凝器 43‧‧‧Condenser

44‧‧‧第三換熱通道 44‧‧‧ third heat exchange channel

51‧‧‧暖風通道 51‧‧‧Warm air passage

91‧‧‧第一三通閥 91‧‧‧ first three-way valve

92‧‧‧第二三通閥 92‧‧‧ second three-way valve

93‧‧‧第三三通閥 93‧‧‧Third three-way valve

311‧‧‧電芯 311‧‧‧ batteries

312‧‧‧換熱件 312‧‧‧ Heat Exchanger

313‧‧‧導熱墊 313‧‧‧ Thermal pad

411‧‧‧第一換熱通道 411‧‧‧First heat exchange channel

412‧‧‧第二換熱通道 412‧‧‧Second heat exchange channel

1000‧‧‧電池組 1000‧‧‧Battery Pack

2006‧‧‧水泵 2006‧‧‧Water pump

2007‧‧‧水箱 2007‧‧‧Water tank

3000‧‧‧電池管理器 3000‧‧‧Battery Manager

3121‧‧‧進液介面 3121‧‧‧Inlet interface

3122‧‧‧出液介面 3122‧‧‧ liquid interface

10000‧‧‧熱管理系統 10000‧‧‧ Thermal Management System

100000‧‧‧電動汽車 100000‧‧‧Electric car

第1圖是根據本創作的電池熱管理系統的一實施例的示意圖; 第2圖是根據本創作實施例的電池模組的結構示意圖; 第3圖是根據本創作實施例的電池模組的內部的第一視角的結構示意圖; 第4圖是根據本創作實施例的電池模組的內部的第二視角的結構示意圖; 第5圖是根據本創作實施例的電池模組的內部的第三視角的結構示意圖; 第6圖是根據本創作實施例的電池組的換熱介質的流路圖; 第7圖是根據本創作實施例的電池組的第一視角的結構示意圖; 第8圖是根據本創作實施例的電池組的第二視角的結構示意圖; 第9圖是根據本創作實施例的電池組的第三視角的結構示意圖; 第10圖是根據本創作的電池熱管理系統的另一實施例的示意圖; 第11圖是根據本創作另一實施例的電池組的第一視角的結構示意圖; 第12圖是根據本創作另一實施例的電池組的第二視角的結構示意圖; 第13圖是根據本創作實施例的電池模組的內部的第一視角的結構示意圖; 第14圖是根據本創作實施例的電池模組的內部的第二視角的結構示意圖; 第15圖至第17圖是根據本創作的電池熱管理系統的再一實施例的示意圖。1 is a schematic diagram of an embodiment of a battery thermal management system according to the present invention; FIG. 2 is a schematic structural view of a battery module according to the present embodiment; FIG. 3 is a battery module according to the present creative embodiment. FIG. 4 is a schematic structural view of a second perspective of the interior of the battery module according to the present embodiment; FIG. 5 is a third diagram of the interior of the battery module according to the present embodiment. FIG. 6 is a flow chart of a heat exchange medium of a battery pack according to the present embodiment; FIG. 7 is a schematic structural view of a first view of the battery pack according to the present embodiment; FIG. A schematic diagram of a second perspective view of a battery pack according to the present creative embodiment; FIG. 9 is a schematic structural view of a third perspective of the battery pack according to the present embodiment; FIG. 10 is another diagram of the battery thermal management system according to the present creation 1 is a schematic structural view of a first view of a battery pack according to another embodiment of the present creation; FIG. 12 is a second view of a battery pack according to another embodiment of the present creation; FIG. 13 is a schematic structural view of a first perspective of the interior of the battery module according to the present embodiment; FIG. 14 is a schematic structural view of a second perspective of the interior of the battery module according to the present embodiment. 15 to 17 are schematic views of still another embodiment of the battery thermal management system according to the present invention.

Claims (22)

一種電池組,其特徵在於,包括: 一箱體; 複數電池模組,該複數電池模組設置在該箱體內,該複數電池模組分成多排電池模組,每一該電池模組設置有一換熱件; 複數換熱管元件,每排該電池模組至少對應一該換熱管元件,每一該換熱管元件包括多根彼此獨立的換熱管和二分支管,每一該換熱管元件的任一根該換熱管連通在對應一排電池模組中的相鄰二電池模組的換熱件之間,每一該換熱管元件的該分支管連接在位於每排電池模組端部處的該電池模組的換熱件的進口或出口處; 一總進水管和一總出水管,該總進水管和該總出水管分別與每一該換熱管元件的二分支管相連。A battery pack, comprising: a box; a plurality of battery modules, the plurality of battery modules are disposed in the box, the plurality of battery modules are divided into a plurality of rows of battery modules, and each of the battery modules is disposed a heat exchange member; a plurality of heat exchange tube members, each of the battery modules corresponding to at least one of the heat exchange tube members, each of the heat exchange tube members comprising a plurality of independent heat exchange tubes and two branch tubes, each of the heat exchange tube members One of the heat exchange tubes is connected between the heat exchange members of the adjacent two battery modules in the corresponding row of battery modules, and the branch tubes of each of the heat exchange tube members are connected at the end of each of the battery modules. An inlet or an outlet of the heat exchange member of the battery module; a total inlet pipe and a total outlet pipe, wherein the total inlet pipe and the total outlet pipe are respectively connected to the two branch pipes of each of the heat exchange tube members. 如申請專利範圍第1項所述之電池組,其中,每一該換熱件在對應的該電池模組上設置有用於與該換熱管連通的介面。The battery pack according to claim 1, wherein each of the heat exchange members is provided with an interface for communicating with the heat exchange tube on the corresponding battery module. 如申請專利範圍第1項所述之電池組,其中,該換熱管為一波紋管。The battery pack according to claim 1, wherein the heat exchange tube is a bellows. 如申請專利範圍第1項所述之電池組,其中,該電池模組的上表面上設置有限制該換熱管自由度的一限位件。The battery pack of claim 1, wherein the upper surface of the battery module is provided with a limiting member for limiting the degree of freedom of the heat exchange tube. 如申請專利範圍第4項所述之電池組,其中,該限位件為一卡環,該換熱管卡接在該卡環內。The battery pack of claim 4, wherein the limiting member is a snap ring, and the heat exchange tube is snapped into the snap ring. 如申請專利範圍第1項所述之電池組,其中,該複數換熱管組件內的換熱液體流向相同,該總進水管位於該複數電池模組的一側,該總出水管位於該複數電池模組的相對另一側。The battery pack of claim 1, wherein the heat exchange liquid in the plurality of heat exchange tubes is flowed in the same direction, the total inlet pipe is located at one side of the plurality of battery modules, and the total outlet pipe is located at the plurality of batteries The opposite side of the module. 如申請專利範圍第1項所述之電池組,其中,每排電池模組對應二換熱管組件,二該換熱管組件的流向交替。The battery pack of claim 1, wherein each row of battery modules corresponds to two heat exchange tube assemblies, and the flow direction of the heat exchange tube assemblies alternates. 如申請專利範圍第1項所述之電池組,其中,該複數電池模組的相對兩側均設置有該總進水管和該總出水管。The battery pack of claim 1, wherein the total inlet pipe and the total outlet pipe are disposed on opposite sides of the plurality of battery modules. 如申請專利範圍第8項所述之電池組,其中,該分支管為L形以配合該電池模組的側表面和上表面。The battery pack according to claim 8, wherein the branch pipe is L-shaped to fit the side surface and the upper surface of the battery module. 如申請專利範圍第1項所述之電池組,其中,該總進水管和該總出水管的至少一段管段為矩形。The battery pack according to claim 1, wherein at least one section of the total inlet pipe and the total outlet pipe is rectangular. 如申請專利範圍第1項所述之電池組,其中,每一該換熱管的兩端均設置有一轉接頭。The battery pack according to claim 1, wherein each of the heat exchange tubes is provided with a joint at both ends thereof. 如申請專利範圍第1項至第11項中任一項所述之電池組,其中,每一該電池模組均包括一電芯組,該換熱件為一換熱板,該換熱板設置在該電芯組的一側。The battery pack according to any one of claims 1 to 11, wherein each of the battery modules comprises a battery core group, and the heat exchange member is a heat exchange plate, the heat exchange plate Set on one side of the battery pack. 如申請專利範圍第12項所述之電池組,其中,該換熱板與該電芯組之間均夾設有一導熱墊。The battery pack of claim 12, wherein a heat conducting pad is interposed between the heat exchange plate and the battery core group. 一種電池熱管理系統,其特徵在於,包括: 如申請專利範圍第1項至第13項中任一項所述之電池組; 一換熱迴圈管道,該換熱迴圈管道的兩端分別與該總進水管和該總出水管相連; 一製冷系統和一暖風系統,該製冷系統包括一壓縮機、一冷凝器和一換熱器,該換熱器包括相互換熱的一第一換熱通道和一第二換熱通道,該第一換熱通道串聯在該壓縮機和該冷凝器之間,該第二換熱通道為該換熱迴圈管道的一部分,該暖風系統用於加熱空氣,該暖風系統包括一暖風管道,該暖風管道與該換熱迴圈通道可選擇性地連通; 一第一PTC加熱器,該第一PTC加熱器用於可選擇性地加熱該換熱迴圈通道內的換熱液體。A battery thermal management system, comprising: the battery pack according to any one of claims 1 to 13; a heat exchange loop pipe, the two ends of the heat exchange loop pipe respectively Connected to the total inlet pipe and the total outlet pipe; a refrigeration system and a heating system, the refrigeration system comprising a compressor, a condenser and a heat exchanger, the heat exchanger comprising a first heat exchange with each other a heat exchange passage and a second heat exchange passage, the first heat exchange passage being connected in series between the compressor and the condenser, wherein the second heat exchange passage is a part of the heat exchange loop pipe, and the heating system is used for the heating system Heating the air, the warm air system includes a warm air duct, the warm air duct selectively communicating with the heat exchange loop passage; a first PTC heater for selectively heating The heat exchange liquid in the heat exchange loop channel. 如申請專利範圍第14項所述之電池熱管理系統,其中,該製冷系統還包括一第三換熱通道,該第三換熱通道串聯在該壓縮機和該冷凝器之間,該第三換熱通道和該暖風管道相互換熱。The battery thermal management system of claim 14, wherein the refrigeration system further comprises a third heat exchange passage connected in series between the compressor and the condenser, the third The heat exchange passage and the warm air duct exchange heat with each other. 如申請專利範圍第14項所述之電池熱管理系統,還包括一第一控制閥,該暖風管道與該換熱迴圈通道通過該第一控制閥可選擇性地連通。The battery thermal management system of claim 14, further comprising a first control valve, the warm air duct and the heat exchange loop passage being selectively connectable through the first control valve. 如申請專利範圍第16項所述之電池熱管理系統,其中,該第一控制閥調節從該換熱迴圈通道流入該總進水管的換熱液體的流量,且調節從該換熱迴圈通道流入該暖風通道的換熱液體的流量。The battery thermal management system of claim 16, wherein the first control valve regulates a flow rate of the heat exchange liquid flowing from the heat exchange loop passage into the total inlet pipe, and adjusts the heat exchange loop The flow rate of the heat exchange liquid flowing into the warm air passage. 如申請專利範圍第17項所述之電池熱管理系統,其中,該第一控制閥包括一第一閥口、一第二閥口和一第三閥口,該第一控制閥的第一閥口與該第一PTC加熱器的出口連通,該第一控制閥的第二閥口與該暖風管道連通,該第一控制閥的第三閥口與該總進水管連通,該第一控制閥的第一閥口與該第一控制閥的第二閥口連通且流量可調,該第一控制閥的第一閥口與該第一控制閥的第三閥口連通且流量可調。The battery thermal management system of claim 17, wherein the first control valve comprises a first valve port, a second valve port and a third valve port, the first valve of the first control valve The port is in communication with the outlet of the first PTC heater, the second valve port of the first control valve is in communication with the warm air duct, and the third valve port of the first control valve is in communication with the main inlet pipe, the first control The first valve port of the valve is in communication with the second valve port of the first control valve and the flow rate is adjustable, and the first valve port of the first control valve is in communication with the third valve port of the first control valve and the flow rate is adjustable. 如申請專利範圍第18項所述之電池熱管理系統,其中,還包括一第二控制閥,該總出水管通過該第二控制閥可選擇性地連通該第一PTC加熱器的入口和該總進水管中的一個。The battery thermal management system of claim 18, further comprising a second control valve, the total outlet pipe selectively connecting the inlet of the first PTC heater and the second control valve One of the total inlet pipes. 如申請專利範圍第19項所述之電池熱管理系統,其中,該第二控制閥包括一第一閥口、一第二閥口和一第三閥口,該第二控制閥的第一閥口與該總出水管連通,該第二控制閥的第二閥口與該總進水管連通,該第二控制閥的第三閥口與該第一PTC加熱器連通,該第二控制閥的第一閥口可選擇性地連通該第二控制閥的第二閥口或該第二控制閥的第三閥口。The battery thermal management system of claim 19, wherein the second control valve comprises a first valve port, a second valve port and a third valve port, the first valve of the second control valve a port is connected to the total outlet pipe, a second valve port of the second control valve is in communication with the total inlet pipe, and a third valve port of the second control valve is in communication with the first PTC heater, the second control valve The first valve port is selectively connectable to the second valve port of the second control valve or the third valve port of the second control valve. 如申請專利範圍第14項所述之電池熱管理系統,其中,該暖風系統還包括一第二PTC加熱器,該第二PTC加熱器可選擇性地加熱該暖風管道內的換熱液體。The battery thermal management system of claim 14, wherein the warm air system further comprises a second PTC heater, the second PTC heater selectively heating the heat exchange liquid in the warm air duct . 一種車輛,其特徵在於,包括如申請專利範圍第14項至第21項中任一項所述之一電池熱管理系統。A vehicle characterized by comprising a battery thermal management system according to any one of claims 14 to 21.
TW107209541U 2017-09-30 2018-07-16 Battery pack, battery thermal management system and vehicle TWM574983U (en)

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