TWM572140U - Seamless stereoscopic hat - Google Patents

Abstract

Provided is a hat including a body. The body includes an outer layer and a liner. The outer layer has a plurality of panels seamlessly bonded together by a strip, so to form a three-dimensional hat shape. The liner is used to be close to a user's head.

Description

Seamless stitching stereo cap

The novel creation is related to a seamlessly stitching stereo cap.

Hat manufacturing is a labor-intensive industry that basically requires a lot of labor. Specifically, starting from the die-cut piece, one stitch and one thread are sewn from the single piece to the finished product. Each door needs a skilled master to master the characteristics of different fabrics, the tightness of the needle thread and the smoothness of the sewing machine. Excellent product. However, with the increase in labor costs, the operation of the cap manufacturing industry has become increasingly difficult. Therefore, how to provide a hat and its manufacturing method to reduce labor costs, increase production, and manufacture different quality caps will become an important issue.

The novel creation provides a hat for seamlessly bonding a plurality of cap sheets together by a strip to greatly reduce the weight of the cap and reduce the discomfort of the scalp.

The novel creation provides a hat, including a cap. The cap includes an outer layer and an inner liner. The outer layer has a plurality of cap pieces which are seamlessly bonded together by a strip to form a three-dimensional hat shape. The lining is used to be close to the user's head.

In an embodiment of the novel creation, the material of the plurality of cap sheets comprises a cloth material, and the cloth material comprises cotton cloth, chemical fiber cloth, blended cloth or a combination thereof.

In an embodiment of the novel creation, the outer layer is lightweight, waterproof, breathable, and the like.

In an embodiment of the novel creation, the material of the inner liner comprises a cloth material, which comprises cotton cloth, chemical fiber cloth, blended cloth, terry cloth, flannel cloth or a combination thereof.

In an embodiment of the novel creation, the inner liner has the functions of absorbing sweat, skin-friendly and antibacterial.

In an embodiment of the present invention, the cap further includes a plurality of openings extending through the outer layer and the inner liner to increase gas permeability.

In an embodiment of the novel creation, the plurality of openings are arranged in a pattern or a letter.

In an embodiment of the present invention, the cap further includes a cap disposed at least a portion of a lower edge of the cap.

In an embodiment of the novel creation, the brim completely surrounds the lower edge of the cap.

In an embodiment of the novel creation, the cap further includes a strong sweatband to fine tune the width of the cap and reduce the discomfort of the scalp.

Based on the above, the novel creation cuts a plurality of cap pieces by laser cutting, and seamlessly bonds the cap pieces together by a strip to form a three-dimensional hat shape. Therefore, the novel creation can greatly reduce the weight of the hat to reduce the discomfort of the scalp. In addition, the new creation includes a strong sweat-absorbent belt, which not only fine-tunes the width of the cap, but also reduces the discomfort of the scalp. In addition, this new creation can also be used as a lining with skin-friendly, anti-bacterial and other fabrics. In addition to being suitable for sports and leisure groups, it can also be applied to sensitive scalpes such as patients with chemotherapy-induced hair loss and silver hair groups.

The above described features and advantages of the present invention will become more apparent and understood from the following description.

The present invention will be described more fully with reference to the drawings of the present embodiment. However, the novel creations can also be embodied in a variety of different forms and should not be limited to the embodiments described herein.

1 is a perspective side view of a hat in accordance with an embodiment of the present invention. 2 is a perspective bottom view of a hat in accordance with an embodiment of the present invention. The hat 1 of the present invention is an example of a fisherman hat. However, the novel creation is not limited thereto. In other embodiments, it may also be a baseball cap, a beret, an empty top cap, a military cap, a cap, a newsboy cap, a hunting deer cap, a bell cap, a top hat, a gentleman's cap. Hats, such as jazz hats, flat-bottom caps, and wide-brimmed hats that can be worn on the head are all in the scope of this new creation.

Referring to FIGS. 1 and 2 , the present invention provides a cap 1 including a cap 10 and a cap 20 . The cap 10 is of a hollow semi-spherical shape to accommodate the user's head. The size of the cap body 10 can be adjusted according to the needs of the user, and the novel creation is not limited thereto. As shown in FIGS. 1 and 2, the cap 10 includes an outer layer 12 and an inner liner 14.

In one embodiment, the outer layer 12 is a three-dimensional hat shape in which a plurality of cap sheets 13 are seamlessly bonded together by a strip. Here, the term "seamless" means that the suture is not required to connect the cap piece, the outer layer and the inner liner, and the cap and the cap. Since the hat 1 created by the present invention does not have a suture, the overall weight of the cap 1 can be greatly reduced to achieve a lightweight effect. In this way, it is possible to reduce the discomfort of the scalp of the user of the sensitive scalp (for example, a patient who is lost due to chemotherapy, a user such as a silver hair group).

Specifically, the cloth can be first cut into a plurality of cap pieces 13 by laser cutting. The first laser cutting method can not only replace the knife-cut artificial piece, but also the cut cap 13 is more artificial and the edges are not burrs. In an embodiment, the cap 13 can be triangular, rectangular or any suitable shape. In an alternative embodiment, the first laser cutting mode has a cutting speed of 1800 to 3000 millimeters (mm) per minute (min), and the first laser cutting mode has a power of 30 to 40 watts (W). . However, the novel creation is not limited thereto, and the parameters of the first laser cutting method can be adjusted according to actual needs.

Next, the glue is cut into a plurality of strips 40 by a second laser cutting method and a plurality of notches 45 are cut at the edges of the strips 40 (as shown in FIG. 3A). In this embodiment, the cutting speed of the second laser cutting method may be 2000 to 2500 mm/min, and the power of the second laser cutting method is 20 to 30 W, but the novel creation is not limited thereto. . In one embodiment, the recess 45 allows the strip 40 to conform flatly over the cap 13 without uneven surfaces. In this case, when the cap sheets 13 are seamlessly bonded together by the strips 40 to form a three-dimensional hat shape, the surface of the three-dimensional hat shape is also flat without unevenness. In the present embodiment, the width W of the strip 40 can be, for example, 0.4 to 0.5 cm (cm), and the length of the strip 40 can be adjusted according to the actual size of the cap 10. The depth D of the recess 45 is 0.01 to 0.03 mm. The pitch P between the notches 45 is 0.8 to 1.0 cm. The number and arrangement of the notches 45 can be adjusted according to actual needs. As shown in FIG. 3A, the notches 45 on both sides of the strip 40 are arranged correspondingly. In another embodiment, as shown in FIG. 3B, the notches 55 on both sides of the strip 50 are staggered.

Thereafter, after the plurality of strips 40 are formed by cutting, the strip 40 is pasted along the edge of the cap sheet 13 and subjected to a 3D stereo stamping technique to seamlessly bond the plurality of cap sheets 13 by the strip 40. Further, a three-dimensional hat shape that seamlessly splices is formed. In this embodiment, the 3D stereo-head technology has a vapor temperature of 85 ° C to 95 ° C and a processing time of 4 to 6 seconds. However, the novel creation is not limited thereto, and the parameters of the 3D stereo stamping technology can be adjusted according to actual needs.

It is worth noting that the novel creation cuts the cap piece 13 and the rubber strip 40 with elasticity, heat sensitivity and low temperature pressing and waterproofing by laser cutting, and the multi-piece cap piece 13 is not in the 3D stereo-heading technology. The seams are spliced into a three-dimensional hat shape. This semi-automated process has broken through the traditional domestic cap making process, which can reduce labor costs, increase production and achieve an international standard of high quality caps.

Referring back to Figure 1, the material of the outer layer 12 (or the cap piece 13) comprises a cloth material. In this embodiment, the cloth material may be a thin and thin chemical fiber cloth. However, this new type of creation is not limited to this, as long as the fabrics with light weight, waterproof, breathable and other effects are the scope of the new creation. In other embodiments, the cloth material can also be a cotton cloth, a blended fabric, or a combination thereof.

As shown in Figure 2, the inner liner 14 is located on the inside of the cap 10 for access to the user's head. In an embodiment, the outer layer 12 and the inner liner 14 may also be seamlessly bonded together by the strip 40. The material of the inner liner 14 includes a cloth material. In this embodiment, the cloth material may be a sweat absorbent, skin-friendly, and antibacterial terry cloth. However, the novel creation is not limited thereto. In other embodiments, the cloth material may also be cotton cloth, chemical fiber cloth, blended cloth, flannel cloth or a combination thereof. It is worth noting that the inner liner 14 is close to the user's head. When the cloth of the inner liner 14 has the functions of sweat absorption, skin-friendly and antibacterial, it can be applied not only to the sports and leisure group but also to the cause. Patients with chemotherapy loss, sensitive scalp such as silver hair group.

In addition, as shown in FIGS. 1 and 2, the cap 1 further includes a plurality of openings 16 extending through the outer layer 12 and the inner liner 14 to increase the gas permeability. Specifically, the opening 16 can be formed by a laser cutting method, and therefore, the edge of the opening 16 is free from burrs. As shown in FIG. 1, the opening 16 includes a plurality of first openings 17 and a plurality of second openings 18. The first opening 17 can be arranged and fill the entire cap piece 13, but the novel creation is not limited thereto. In other embodiments, the first openings 17 may also be arranged in text or graphics to enhance aesthetics. The second opening 18 can be regarded as an eyelet, which is disposed on the cap piece 13 different from the first opening hole 17. In the present embodiment, the size of the second opening 18 may be greater than or equal to the size of the first opening 17.

In the present embodiment, as shown in FIGS. 1 and 2, the cap 20 of the cap 1 has an annular structure that completely surrounds the lower edge of the cap 10. However, the novel creation is not limited thereto. In other embodiments, when the cap is a baseball cap, the cap of the cap (also referred to as a bill) is disposed only at least a portion of the lower edge of the cap.

In addition, referring to FIG. 2, the cap 1 can optionally include a strong sweatband 22 that not only fine-tunes the width of the cap but also reduces the discomfort of the scalp. In the present embodiment, the material of the strong sweatband 22 may be a sweat absorbing, skin-friendly, and antibacterial terry cloth. However, the novel creation is not limited thereto. In other embodiments, the material of the strong sweatband 22 may also be cotton, chemical fiber cloth, blended fabric, flannel or a combination thereof.

As shown in FIG. 1, the cap 1 can optionally include a cap 30 that is disposed in the center of the cap of the cap 10. In this embodiment, the material of the cap 30 includes a plastic, and the surface thereof is coated with a chemical fiber cloth. In an alternate embodiment, the surface of the buckle 30 may also be coated with a cotton cloth, a blended fabric, or a combination thereof. Compared with the metal, the cap 30 made of the plastic of the embodiment can prevent lightning strikes to increase safety.

In summary, the novel creation cuts a plurality of cap pieces by laser cutting, and seamlessly bonds the cap pieces together by a strip to form a three-dimensional hat shape. Therefore, the novel creation can greatly reduce the weight of the hat to reduce the discomfort of the scalp. In addition, the new creation includes a strong sweat-absorbent belt, which not only fine-tunes the width of the cap, but also reduces the discomfort of the scalp. In addition, this new creation can also be used as a lining with skin-friendly, anti-bacterial and other fabrics. In addition to being suitable for sports and leisure groups, it can also be applied to sensitive scalpes such as patients with chemotherapy-induced hair loss and silver hair groups.

Although the present invention has been disclosed in the above embodiments, it is not intended to limit the novel creation, and any person skilled in the art can make some changes without departing from the spirit and scope of the novel creation. Retouching, the scope of protection of this new creation is subject to the definition of the scope of the patent application attached.

1‧‧‧ hat

10‧‧‧Cap

12‧‧‧ outer layer

13‧‧‧ Caps

14‧‧‧ lining

16‧‧‧Opening

17‧‧‧First opening

18‧‧‧First opening

20‧‧‧ hats

22‧‧‧Strong sweatband

30‧‧‧Buckle

40, 50‧‧‧ strips

45, 55‧‧ ‧ notches

D‧‧‧Deep depth

P‧‧‧ spacing between notches

W‧‧‧The width of the strip

1 is a perspective side view of a hat in accordance with an embodiment of the present invention. 2 is a perspective bottom view of a hat in accordance with an embodiment of the present invention. 3A is a top plan view of a strip of a first embodiment in accordance with the teachings of the present invention. Figure 3B is a top plan view of a strip of a second embodiment in accordance with the teachings of the present invention.

Claims (10)

A cap comprising: a cap comprising: an outer layer having a plurality of cap sheets that are seamlessly bonded together by a strip to form a three-dimensional hat shape; and an inner liner for abutting the user's head. The cap of claim 1, wherein the material of the plurality of cap sheets comprises a cloth material, the cloth material comprising cotton cloth, chemical fiber cloth, blended cloth or a combination thereof. The cap of claim 2, wherein the outer layer has the effects of being lightweight, waterproof, breathable, and the like. The cap of claim 1, wherein the material of the inner liner comprises a cloth material comprising cotton cloth, chemical fiber cloth, blended cloth, terry cloth, flannel cloth or a combination thereof. The cap according to claim 4, wherein the inner liner has the functions of sweat absorption, skin-friendly and antibacterial. The cap of claim 1, further comprising a plurality of openings extending through the outer layer and the inner liner to increase gas permeability. The cap of claim 6, wherein the plurality of openings are arranged in a pattern or a letter. The cap of claim 1, further comprising a cap disposed at least a portion of a lower edge of the cap. The cap of claim 8, wherein the brim completely surrounds the lower edge of the cap. The hat according to claim 8 of the patent application further includes a strong sweatband to finely adjust the width of the cap and reduce the discomfort of the scalp.