TWM567682U - Torque wrench with prompting function and prompting device thereof - Google Patents

Torque wrench with prompting function and prompting device thereof Download PDF

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Publication number
TWM567682U
TWM567682U TW106215772U TW106215772U TWM567682U TW M567682 U TWM567682 U TW M567682U TW 106215772 U TW106215772 U TW 106215772U TW 106215772 U TW106215772 U TW 106215772U TW M567682 U TWM567682 U TW M567682U
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Taiwan
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torque
torque value
module
wrench
unit
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TW106215772U
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Chinese (zh)
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謝哲人
宗文凱
黃玉芬
蔡元培
鄭益昌
鄭盛吉
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遠東科技大學
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Priority to TW106215772U priority Critical patent/TWM567682U/en
Publication of TWM567682U publication Critical patent/TWM567682U/en

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Abstract

一種具提示功能之扭力扳手及其提示裝置,該提示裝置用以安裝於一扳手本體,該提示裝置包含一扭力感測器、一提示模組及一扭力比對單元,該扭力比對單元連接該扭力感測器及該提示模組,用以在該當前扭力值對應預設之一第一扭力值時,使該提示模組產生一第一強度之一提示訊號,且在該當前扭力值對應預設之一第二扭力值時,使該提示模組產生一第二強度之另一提示訊號,該第二扭力值大於該第一扭力值,該第二強度大於該第一強度,以藉此增強提示訊號對組裝人員的刺激,有助於組裝人員察覺到提示訊號。 A torque wrench with a prompting function and a prompting device thereof, the prompting device is mounted on a wrench body, the prompting device comprises a torque sensor, a prompting module and a torque comparison unit, and the torque is compared with the unit The torque sensor and the prompting module are configured to enable the prompting module to generate a first intensity indicating signal when the current torque value corresponds to a preset first torque value, and the current torque value is Corresponding to one of the preset second torque values, the prompting module generates another prompt signal of the second intensity, the second torque value is greater than the first torque value, and the second intensity is greater than the first intensity, This enhances the stimulation of the alert signal to the assembler and helps the assembler to perceive the alert signal.

Description

具提示功能之扭力扳手及其提示裝置 Torque wrench with prompt function and prompting device thereof

本創作係關於一種扭力扳手,尤指可依據當前扭力值提供不同強度提示訊號之具提示功能之扭力扳手及其提示裝置。 The present invention relates to a torque wrench, in particular to a torque wrench and a prompting device thereof, which can provide different strength prompt signals according to the current torque value.

扭力扳手可協助組裝人員將鎖固件依預期適當的鎖緊力鎖固,避免因為組裝人員的不同或手感差異而有鬆緊不一的問題。 The torque wrench assists the assembler in locking the lock to the proper locking force as expected, avoiding the problem of tightness due to differences in assembly or hand feel.

一般的扭力扳手,例如有中華民國發明專利公告第I277494號之「具警示功能的電子扭力扳手」,包含一本體、一應變感測單元、一警示單元、一被驅動裝置及一中央處理單元,該中央處理單元裝設於該本體上並電性連接該應變感測單元及該驅動裝置。當該中央處理單元判定該應變感測單元所量測到一扭力值是對應於一預設參考值時,該中央處理單元可驅動該被驅動裝置之一觸感件,以直接對使用者的手部產生明顯的觸壓警示,進而警示使用者停止繼續施力。 A typical torque wrench, such as the "Electronic Torque Wrench with Warning Function" of the Republic of China Invention Patent Publication No. I277494, includes a body, a strain sensing unit, a warning unit, a driven device, and a central processing unit. The central processing unit is mounted on the body and electrically connected to the strain sensing unit and the driving device. When the central processing unit determines that the torque sensing unit measures a torque value corresponding to a predetermined reference value, the central processing unit can drive one of the driven devices to directly touch the user. The hand produces an obvious touch-pressure warning, which in turn alerts the user to stop applying force.

但上述前案對組裝人員來說,組裝過程仍容易因為外界干擾、戴手套或觸壓件的警示效果不足等問題,而未能即時察覺。 However, in the above case, for the assembler, the assembly process is still difficult to detect immediately due to external interference, insufficient warning effect of wearing gloves or touch parts.

爰此,為協助組裝人員可更容易察覺提示訊號,本創作人提出一種具提示功能之扭力扳手,包含:一扳手本體;一扭力感測器,安裝於該扳手本體,以偵測使該扳手本體變形之一當前扭力值;一提示模組;及一扭力比對單元,連接該扭力感測器及該提示模組,用以在該當前扭力值對應預設之一第 一扭力值時,使該提示模組產生一第一強度之一提示訊號,且在該當前扭力值對應預設之一第二扭力值時,使該提示模組產生一第二強度之另一提示訊號,該第二扭力值大於該第一扭力值,該第二強度大於該第一強度。 Therefore, in order to assist the assembler to more easily detect the prompt signal, the present author proposes a torque wrench with a prompt function, comprising: a wrench body; a torque sensor mounted on the wrench body to detect the wrench a current torque value of the body deformation; a prompting module; and a torque comparison unit, connecting the torque sensor and the prompting module, wherein the current torque value corresponds to one of the presets When the torque value is set, the prompting module generates a first strength indicating signal, and when the current torque value corresponds to a preset one of the second torque values, the prompting module generates another second intensity. a prompt signal, the second torque value is greater than the first torque value, and the second strength is greater than the first strength.

進一步,該提示模組包含一聲音單元、一震動單元、一發光單元之至少任二組合;更包括一控制介面,連接該提示模組,該控制介面包含一切換模組,該切換模組用以切換該提示訊號的種類。 Further, the prompting module includes at least two combinations of a sound unit, a vibration unit, and a light unit; and further includes a control interface connected to the prompt module, the control interface includes a switching module, and the switching module is used by the switching module To switch the type of the prompt signal.

進一步,該控制介面更包含一設定模組,該設定模組連接該扭力比對單元,以設定前述第一扭力值及前述第二扭力值。 Further, the control interface further includes a setting module, and the setting module is connected to the torque comparison unit to set the first torque value and the second torque value.

進一步,該控制介面更包括一顯示單元,該顯示單元連接該扭力感測器,以顯示該當前扭力值。 Further, the control interface further includes a display unit connected to the torque sensor to display the current torque value.

進一步,該控制介面更包括一顯示單元,該顯示單元連接該扭力感測器及該設定模組,以顯示該當前扭力值、前述第一扭力值及前述第二扭力值。 Further, the control interface further includes a display unit, the display unit is connected to the torque sensor and the setting module to display the current torque value, the first torque value and the second torque value.

本創作亦為一種扭力扳手之提示裝置,用以安裝於一扳手本體,該扳手本體包含一握持件及一卡合件,該扭力扳手之提示模組包含:一扭力感測器,分別連接該握持件及該卡合件,以偵測該握持件與該卡合件相對位移之一當前扭力值;一提示模組;及一扭力比對單元,連接該扭力感測器及該提示模組,用以在該當前扭力值對應預設之一第一扭力值時,使該提示模組產生一第一強度之一提示訊號,且在該當前扭力值對應預設之一第二扭力值時,使該提示模組產生一第二強度之另一提示訊號,該第二扭力值大於該第一扭力值,該第二強度大於該第一強度。 The present invention is also a reminder device for a torque wrench, which is mounted on a wrench body. The wrench body includes a grip member and a latching member. The prompting module of the torque wrench includes: a torque sensor, respectively connected The grip member and the engaging member are configured to detect a current torque value of the relative displacement of the grip member and the engaging member; a prompting module; and a torque matching unit connecting the torque sensor and the The prompting module is configured to: when the current torque value corresponds to the preset one of the first torque values, the prompting module generates a first intensity indicating signal, and the current torque value corresponds to the preset one of the second The torque module causes the prompting module to generate another prompt signal of the second intensity, the second torque value being greater than the first torque value, the second intensity being greater than the first intensity.

進一步,該提示模組包含一聲音單元、一震動單元、一發光單元之至少任二組合;更包括一控制介面連接該提示模組,該控制介面包含一切換模組,該切換模組用以切換該提示訊號的種類。 Further, the prompting module includes at least two combinations of a sound unit, a vibration unit, and a light unit; and a control interface is connected to the prompt module, the control interface includes a switching module, and the switching module is used for Switch the type of the prompt signal.

進一步,該控制介面更包含一設定模組,該設定模組連接該扭力比對單元,以設定前述第一扭力值及前述第二扭力值。 Further, the control interface further includes a setting module, and the setting module is connected to the torque comparison unit to set the first torque value and the second torque value.

進一步,該控制介面更包括一顯示單元,該顯示單元連接該扭力感測器,以顯示該當前扭力值。 Further, the control interface further includes a display unit connected to the torque sensor to display the current torque value.

進一步,該控制介面更包括一顯示單元,該顯示單元連接該扭力感測器及該設定模組,以顯示該當前扭力值、前述第一扭力值及前述第二扭力值。 Further, the control interface further includes a display unit, the display unit is connected to the torque sensor and the setting module to display the current torque value, the first torque value and the second torque value.

根據上述技術特徵可達成以下功效: According to the above technical features, the following effects can be achieved:

1.藉由提供不同強度的提示訊號,增強提示訊號對組裝人員的刺激,有助於組裝人員察覺到提示訊號。 1. By providing different intensity prompt signals, the stimulation signal is stimulated to the assembler, and the assembler is aware of the prompt signal.

2.提供切換模組切換提示訊號的提示種類,以便組裝人員依自身喜好變換。 2. Provide the type of prompt for switching the module switching prompt signal, so that the assembler can change according to his own preferences.

(1)(1A)‧‧‧扳手本體 (1) (1A) ‧ ‧ wrench body

(11)‧‧‧握持端 (11) ‧‧‧ Holding end

(11A)‧‧‧握持件 (11A)‧‧‧ Holding parts

(12)‧‧‧工具端 (12) ‧‧‧Tool side

(12A)‧‧‧卡合件 (12A)‧‧‧Cards

(2)(2A)‧‧‧扭力感測器 (2) (2A) ‧ ‧ Torque Sensor

(3)(3A)‧‧‧提示模組 (3) (3A) ‧ ‧ prompt module

(31)‧‧‧聲音單元 (31)‧‧‧Sound unit

(32)‧‧‧震動單元 (32)‧‧‧Vibration unit

(33)‧‧‧發光單元 (33) ‧‧‧Lighting unit

(4)(4A)‧‧‧扭力比對單元 (4) (4A) ‧ ‧ torque comparison unit

(5)(5A)‧‧‧控制介面 (5) (5A) ‧ ‧ control interface

(51)‧‧‧切換模組 (51)‧‧‧Switch Module

(52)‧‧‧設定模組 (52)‧‧‧Setting module

(53)‧‧‧顯示單元 (53)‧‧‧Display unit

[第一圖]係本創作實施例之立體外觀示意圖。 [First figure] is a schematic perspective view of the present embodiment.

[第二圖]係本創作實施例之系統方塊示意圖。 [Second figure] is a system block diagram of the present embodiment.

[第三圖]係本創作實施例之步驟流程示意圖。 [Third image] is a schematic flow chart of the steps of the present creation embodiment.

[第四圖]係本創作實施例之使用狀態示意圖一。 [Fourth figure] is a schematic diagram of the use state of the present embodiment.

[第五圖]係本創作實施例之使用狀態示意圖二。 [Fifth figure] is a schematic diagram 2 of the use state of the present embodiment.

[第六圖]係本創作另一實施例之分解示意圖。 [Sixth Drawing] is an exploded view of another embodiment of the present creation.

綜合上述技術特徵,本創作具提示功能之扭力扳手及其提示裝置的主要功效將可於下述實施例清楚呈現。 In combination with the above technical features, the main functions of the torque wrench and the prompting device thereof with the prompt function will be clearly shown in the following embodiments.

先請參閱第一圖及第二圖,係揭示本創作實施例具提示功能之扭力扳手,包含:一扳手本體(1)、一扭力感測器(2)、一提示模組(3)及一扭力比對單元(4),其中:該扳手本體(1)包含一握持端(11)及一工具端(12),該工具端(12)例如為開口頭、梅花頭、棘輪等型態皆可,實施上並不侷限。該扭力感測器(2)固定地安裝於該扳手本體(1),且位於該握持端(11)及該工具端(12)之間,以偵測使該扳手本體(1)變形之一當前扭力值,該扭力感測器(2)例如可為應變規。該提示模組(3)包含一聲音單元(31)、一震動單元(32)、一發光單元(33)之任一。該聲音單元(31)例如可為蜂鳴器,該震動單元(32)例如可為震動馬達。該扭力比對單元(4)連接該扭力感測器(2)及該提示模組(3),用以比對當前扭力值對應預設之一第一扭力值及一第二扭力值,該第二扭力值(例如為100Ft-lb)大於該第一扭力值(例如為80Ft-lb)。 Referring to the first figure and the second figure, the torque wrench with the prompt function of the present embodiment is disclosed, comprising: a wrench body (1), a torque sensor (2), a prompt module (3) and a torque matching unit (4), wherein the wrench body (1) comprises a holding end (11) and a tool end (12), and the tool end (12) is, for example, an open head, a plum head, a ratchet, etc. The status is acceptable, and implementation is not limited. The torque sensor (2) is fixedly mounted on the wrench body (1) and located between the holding end (11) and the tool end (12) to detect deformation of the wrench body (1) For a current torque value, the torsion sensor (2) can be, for example, a strain gauge. The prompt module (3) comprises any one of a sound unit (31), a vibration unit (32), and a light unit (33). The sound unit (31) may for example be a buzzer, which may for example be a vibration motor. The torque comparison unit (4) is connected to the torsion sensor (2) and the prompting module (3) for comparing the current torque value with a predetermined one of the first torque value and the second torque value. The second torque value (eg, 100 Ft-lb) is greater than the first torque value (eg, 80 Ft-lb).

復請參閱第一圖及第二圖,較佳的是,該提示模組(3)包含一聲音單元(31)、一震動單元(32)、一發光單元(33)之至少任二或以上組合;更包括一控制介面(5)連接該提示模組(3),該控制介面(5)包含一切換模組(51),該切換模組(51)用以切換該提示訊號的種類,例如由聲音訊號切換為震動訊號,以方便使用者依自身所需更換不同種類的提示訊號。最好是,該控制介面(5)更包含一設定模組(52)及一顯示單元(53),該設定模組(52)連接該扭力比對單元(4),以 設定前述第一扭力值及前述第二扭力值,該顯示單元(53)可連接該扭力感測器(2)及該設定模組(52),以顯示該當前扭力值、前述第一扭力值及前述第二扭力值。 Please refer to the first figure and the second figure. Preferably, the prompt module (3) comprises at least two or more of a sound unit (31), a vibration unit (32), and a light unit (33). The combination module (5) further includes a control interface (5), the control interface (5) includes a switching module (51), and the switching module (51) is configured to switch the type of the prompt signal. For example, the audio signal is switched to a vibration signal, so that the user can change different types of prompt signals according to his own needs. Preferably, the control interface (5) further includes a setting module (52) and a display unit (53), the setting module (52) is connected to the torque comparison unit (4), The first torque value and the second torque value are set, and the display unit (53) can be connected to the torque sensor (2) and the setting module (52) to display the current torque value and the first torque value. And the aforementioned second torque value.

使用之流程主要如第三圖之步驟流程圖所示。續請參閱第四圖搭配第二圖,當使用者操作該扳手本體(1),而使該扳手本體(1)的該握持端(11)及該工具端(12)產生一位移量(亦即產生變形時),該扭力感測器(2)將依據該位移量運算一當前扭力值。在該當前扭力值對應預設之一第一扭力值(例如為80Ft-lb)時,該提示模組(3)將產生一第一強度之一提示訊號。續請參閱第五圖搭配第二圖,若使用者尚未察覺而繼續操作,而使該當前扭力值對應預設之一第二扭力值(例如為100Ft-lb)時,該提示模組(3)將產生一第二強度之另一提示訊號(例如更亮的燈光、更強的震動或更大的音量等),由於提示訊號具有強弱差異,而可增強對組裝人員的刺激,有助於組裝人員察覺到提示訊號。 The flow of use is mainly as shown in the flow chart of the steps in the third figure. Continue to refer to the fourth figure, in conjunction with the second figure, when the user operates the wrench body (1), and the holding end (11) of the wrench body (1) and the tool end (12) generate a displacement amount ( That is, when deformation occurs, the torsion sensor (2) will calculate a current torque value according to the displacement amount. When the current torque value corresponds to one of the preset first torque values (for example, 80 Ft-lb), the prompting module (3) generates a first intensity one prompt signal. Continue to refer to the fifth figure and the second figure. If the user continues to operate without notice, and the current torque value corresponds to one of the preset second torque values (for example, 100Ft-lb), the prompt module (3) ) will generate another prompt signal of the second intensity (such as brighter light, stronger vibration or greater volume, etc.), which can enhance the stimulation of the assembler due to the difference in the strength of the prompt signal, which helps The assembler perceives the alert signal.

另,如第六圖所示,係本創作另一實施例圖,同樣可皆包含一扳手本體(1A)、一扭力感測器(2A)、一提示模組(3A)、一扭力比對單元(4A)及一控制介面(5A)。主要差異在於適用於不同的扳手本體(1A),該扳手本體(1A)包含可拆解之一握持件(11A)及一卡合件(12A),該扭力感測器(2A)分別可拆地連接該握持件(11A)及該卡合件(12A),以偵測該握持件與(11A)該卡合件(12A)相對位移之一當前扭力值,並可方便拆解收藏或者依需求替換不同的該握持件(11A)及該卡合件(12A)。 In addition, as shown in the sixth figure, another embodiment of the present invention can also include a wrench body (1A), a torque sensor (2A), a prompt module (3A), and a torque comparison. Unit (4A) and a control interface (5A). The main difference is that it is applicable to different wrench bodies (1A). The wrench body (1A) includes a detachable one grip member (11A) and a snap member (12A), and the torque sensor (2A) can respectively The holding member (11A) and the engaging member (12A) are connected to the ground to detect a current torque value of the relative displacement of the holding member and the (11A) engaging member (12A), and can be easily disassembled. Collect or replace the different grips (11A) and the snaps (12A) as needed.

綜合上述實施例之說明,當可充分瞭解本創作之操作、使用及本創作產生之功效,惟以上所述實施例僅係為本創作之較佳實施例,當不能以此 限定本創作實施之範圍,即依本創作申請專利範圍及創作說明內容所作簡單的等效變化與修飾,皆屬本創作涵蓋之範圍內。 In view of the above description of the embodiments, the above-described embodiments are merely a preferred embodiment of the present invention, and can not be used to fully understand the operation, use, and effects of the present invention. Limiting the scope of the implementation of this creation, that is, the simple equivalent changes and modifications made in accordance with the scope of the patent application and the content of the creation of the creation are within the scope of this creation.

Claims (10)

一種具提示功能之扭力扳手,包含:一扳手本體;一扭力感測器,安裝於該扳手本體,以偵測使該扳手本體變形之一當前扭力值;一提示模組;及一扭力比對單元,連接該扭力感測器及該提示模組,用以在該當前扭力值對應預設之一第一扭力值時,使該提示模組產生一第一強度之一提示訊號,且在該當前扭力值對應預設之一第二扭力值時,使該提示模組產生一第二強度之另一提示訊號,該第二扭力值大於該第一扭力值,該第二強度大於該第一強度。 A torque wrench with a prompt function includes: a wrench body; a torque sensor mounted on the wrench body to detect a current torque value of the wrench body deformation; a prompt module; and a torque comparison a unit, the torque sensor and the prompting module are configured to enable the prompting module to generate a first intensity indicating signal when the current torque value corresponds to a preset first torque value, and When the current torque value corresponds to one of the preset second torque values, the prompting module generates another prompt signal of the second intensity, the second torque value is greater than the first torque value, and the second intensity is greater than the first strength. 如申請專利範圍第1項所述之具提示功能之扭力扳手,其中,該提示模組包含一聲音單元、一震動單元、一發光單元之至少任二組合;更包括一控制介面,連接該提示模組,該控制介面包含一切換模組,該切換模組用以切換該提示訊號的種類。 The torque wrench of claim 1 , wherein the prompting module comprises at least two combinations of a sound unit, a vibration unit and a light unit; further comprising a control interface, connecting the prompt The module includes a switching module, and the switching module is configured to switch the type of the prompt signal. 如申請專利範圍第2項所述之具提示功能之扭力扳手,其中,該控制介面更包含一設定模組,該設定模組連接該扭力比對單元,以設定前述第一扭力值及前述第二扭力值。 The torque wrench of claim 2, wherein the control interface further comprises a setting module, the setting module is connected to the torque comparison unit to set the first torque value and the foregoing Two torque values. 如申請專利範圍第2項所述之具提示功能之扭力扳手,其中,該控制介面更包括一顯示單元,該顯示單元連接該扭力感測器,以顯示該當前扭力值。 The torque wrench of claim 2, wherein the control interface further comprises a display unit, the display unit is coupled to the torque sensor to display the current torque value. 如申請專利範圍第3項所述之具提示功能之扭力扳手,其中,該控制介面更包括一顯示單元,該顯示單元連接該扭力感測器及該設定模組,以顯示該當前扭力值、前述第一扭力值及前述第二扭力值。 The torque wrench of the present invention, wherein the control interface further includes a display unit, the display unit is connected to the torque sensor and the setting module to display the current torque value, The first torque value and the second torque value. 一種扭力扳手之提示裝置,用以安裝於一扳手本體,該扳手本體包含一握持件及一卡合件,該扭力扳手之提示裝置包含:一扭力感測器,分別連接該握持件及該卡合件,以偵測該握持件與該卡合件相對位移之一當前扭力值;一提示模組;及一扭力比對單元,連接該扭力感測器及該提示模組,用以在該當前扭力值對應預設之一第一扭力值時,使該提示模組產生一第一強度之一提示訊號,且在該當前扭力值對應預設之一第二扭力值時,使該提示模組產生一第二強度之另一提示訊號,該第二扭力值大於該第一扭力值,該第二強度大於該第一強度。 A reminder device for a torque wrench is mounted on a wrench body, the wrench body includes a grip member and a latching member, and the prompting device of the torque wrench comprises: a torque sensor respectively connected to the grip member and The engaging component is configured to detect a current torque value of the relative displacement of the holding component and the engaging component; a prompting module; and a torque matching unit, connecting the torque sensor and the prompting module, When the current torque value corresponds to the preset one of the first torque values, the prompting module generates a first intensity indicating signal, and when the current torque value corresponds to the preset one of the second torque values, The prompting module generates another prompt signal of a second intensity, the second torque value being greater than the first torque value, the second intensity being greater than the first intensity. 如申請專利範圍第6項所述之扭力扳手之提示裝置,其中,該提示模組包含一聲音單元、一震動單元、一發光單元之至少任二組合;更包括一控制介面連接該提示模組,該控制介面包含一切換模組,該切換模組用以切換該提示訊號的種類。 The prompting device of the torque wrench of claim 6, wherein the prompting module comprises at least two combinations of a sound unit, a vibration unit and a light unit; and further comprising a control interface connecting the prompt module The control interface includes a switching module, and the switching module is configured to switch the type of the prompt signal. 如申請專利範圍第7項所述之扭力扳手之提示裝置,其中,該控制介面更包含一設定模組,該設定模組連接該扭力比對單元,以設定前述第一扭力值及前述第二扭力值。 The triggering device of the torque wrench of claim 7, wherein the control interface further comprises a setting module, the setting module is connected to the torque comparison unit to set the first torque value and the second Torque value. 如申請專利範圍第7項所述之扭力扳手之提示裝置,其中,該控制介面更包括一顯示單元,該顯示單元連接該扭力感測器,以顯示該當前扭力值。 The device of claim 1 , wherein the control interface further comprises a display unit, the display unit is coupled to the torque sensor to display the current torque value. 如申請專利範圍第8項所述之扭力扳手之提示裝置,其中,該控制介面更包括一顯示單元,該顯示單元連接該扭力感測器及該設定模組,以顯示該當前扭力值、前述第一扭力值及前述第二扭力值。 The display device of the torque wrench of claim 8, wherein the control interface further comprises a display unit, the display unit is connected to the torque sensor and the setting module to display the current torque value, the foregoing The first torque value and the aforementioned second torque value.
TW106215772U 2017-10-25 2017-10-25 Torque wrench with prompting function and prompting device thereof TWM567682U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI676532B (en) * 2018-12-06 2019-11-11 優鋼機械股份有限公司 Torque tool with segment warning

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI676532B (en) * 2018-12-06 2019-11-11 優鋼機械股份有限公司 Torque tool with segment warning

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