TW201545841A - Torque wrench - Google Patents
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- TW201545841A TW201545841A TW103119193A TW103119193A TW201545841A TW 201545841 A TW201545841 A TW 201545841A TW 103119193 A TW103119193 A TW 103119193A TW 103119193 A TW103119193 A TW 103119193A TW 201545841 A TW201545841 A TW 201545841A
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Abstract
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本發明係一種扭力扳手,詳而言之係一種整合數位感測及機械跳脫之扭力扳手創作,俾使操作者進行螺鎖作業時,能同時具備有精準的數位量測及機械式之跳脫預警。 The invention relates to a torque wrench, which is a torque wrench integrated with digital sensing and mechanical tripping, so that the operator can have accurate digital measurement and mechanical jump when performing screw locking operation. Take off the warning.
按,在機械組裝的技術領域中,利用螺栓與螺帽來鎖固各種元件,係屬一種相當習知的固定方式。然而,因為每個人對力量大小的感覺不盡相同,且某些特殊的結合方式也並非越緊越好,因此便有扭力扳手的問市,令每一次的螺鎖作業,即使在不同人的操作之下,也可以達到相同的扭力要求;然,扭力扳手有一種是採純機械式的設計,當使用者施力接近預設之扭力值時,該扭力扳手會產生擺動之跳脫手感來提醒使用者,亦有一種具有顯示模組之電子式扭力扳手,供使用者能透過顯示模組來獲得扭力值之相關資訊。 According to the technical field of mechanical assembly, bolts and nuts are used to lock various components, which is a relatively well-known fixing method. However, because each person's feeling of strength is not the same, and some special combinations are not as tight as possible, so there is a torque wrench to ask the market, so that every screw lock operation, even in different people Under the operation, the same torque requirement can also be achieved; however, the torque wrench has a pure mechanical design. When the user applies a force close to the preset torque value, the torque wrench will generate a swinging feel. The user is reminded that there is also an electronic torque wrench with a display module for the user to obtain information about the torque value through the display module.
請參閱中華民國專利證書號第M400911號「具振動警示效果之扭力扳手」,其係包括:一桿體,該桿體係為一中空結構體且其前端係設有一供連設套筒之棘輪作動組,該桿體異於棘輪作動組之一端依序設有一握持部與一設定組,該設定組係包含有一顯示器以及複數功能鍵,藉由功能鍵之操作可設定扭力值或變更顯示器之顯示模式;一插設定位於桿體中金屬管;以及一裝設定位於金屬管中之振動組,該振動組之位置係對應於桿體之握持部;當操作的過程中扭力到達設定值時,該感應顯示裝置會發出指令作動振動馬達,由於振動馬達係裝設於握把上,因此,可直接將振動傳達至操作者的手掌,告知必須立刻停止繼續操作。 Please refer to the Republic of China Patent No. M400911 "torque wrench with vibration warning effect", which includes: a rod body, the rod system is a hollow structure body and a ratchet wheel for connecting the sleeve is provided at the front end thereof. The set body is different from the ratcheting actuating group, and a holding portion and a setting group are sequentially disposed. The setting group includes a display and a plurality of function keys, and the function of the function key can set the torque value or change the display. a display mode; a plug is set in the metal tube in the rod body; and a vibration set is set in the metal tube, the position of the vibration group corresponds to the grip portion of the rod body; when the torque reaches the set value during the operation The sensing display device issues a command to actuate the vibration motor. Since the vibration motor is mounted on the grip, the vibration can be directly transmitted to the operator's palm, indicating that the operation must be stopped immediately.
前述係為一款習式的數位扭力扳手結構,其係得透過設定組進行扭力值之設定及顯示,待桿體承受至所設定之扭力值時,即可透過一 震動效果提示操作者已達至欲施作之扳轉力道;惟,震動式相對機械跳脫式之警示之設計,其不具有跳脫後所產生之些微空旋段,因此使用者在震動提示產生時,往往不及停止旋轉導致過度鎖設,而需再進行後續的螺鬆微調,影響施工效率。 The above is a conventional digital torque wrench structure, which is configured to display and display the torque value through the setting group. When the rod body is subjected to the set torque value, it can pass through a The vibration effect indicates that the operator has reached the turning force to be applied; however, the design of the vibrating type relative to the mechanical jumping type does not have some micro-rotation segments generated after the trip, so the user is prompted to vibrate When it is produced, it is often impossible to stop the rotation and lead to excessive locking, and subsequent fine adjustment of the screw is required to affect the construction efficiency.
有鑑於此,本發明人乃針對前述習用創作問題深入探討,並藉由多年從事相關產業之研發與製造經驗,積極尋求解決之道,經過長期努力之研究與發展,終於成功的開發出本發明『扭力扳手』,其係一種整合數位感測及機械跳脫之扭力扳手創作,俾使操作者進行螺鎖作業時,能同時具備有精準的數位量測及機械式之跳脫預警。 In view of this, the present inventors have intensively discussed the above-mentioned conventional creation problems, and actively pursued solutions through years of experience in research and development and manufacturing of related industries. After long-term efforts in research and development, the present invention has finally succeeded in developing the present invention. "Torque Wrench" is a kind of torque wrench that integrates digital sensing and mechanical tripping. It enables the operator to have precise digital measurement and mechanical jump warning when performing screw lock operation.
本發明係一種扭力扳手,其係整合數位感測及機械跳脫之扭力扳手創作,俾使操作者進行螺鎖作業時,能同時具備有精準的數位量測及機械式之跳脫預警。 The invention relates to a torque wrench, which is a torque wrench integrated with digital sensing and mechanical jumping, so that the operator can have accurate digital measurement and mechanical jump warning when performing screw locking operation.
為達到前述創作目的,本發明「扭力扳手」其係包括有一主體桿件、一握柄桿件、一工作頭桿件及一內部桿件,主體桿件內面係為一容置空間,該主體桿件於容置空間係設置有一彈簧,且該主體桿件於一端表面係形成有一螺紋段,該握柄桿件係呈推抵彈簧一端型態套接於主體桿件其螺紋段,且該握柄桿件內面係得與螺紋段螺動而迫壓彈簧,該內部桿件係設置於容置空間,且一端係受彈簧常態彈抵;該工作頭桿件一端係插置於主體桿件另一端,且該工作頭桿件與內部桿件係耦合有一跳脫機構,且該工作頭桿件插入主體桿件之部位係形成有一斜切貼合面,該斜切貼合面係設置有一扭力感測單元;該主體桿件表面係組設有一具扭力顯示器之數位處理單元,且該數位處理單元係與扭力感測單元電性連接;如此,透過握柄桿件相對主體桿件螺動,得控制彈簧迫抵內部桿件,於調整跳脫機構所能承受之扭力同時,進而影響扭力感測單元之形變,俾使扭力顯示器將欲設定為跳脫之數值做為一顯示之效果,待使用者進行螺鎖作業時,當使用者施力超過跳脫機構所能承受之扭力時,該工作頭桿件與內部桿件即產生空轉,做為一扭力值達至臨界提示及防止過度 扭轉之應用。 In order to achieve the above-mentioned creative purpose, the "torque wrench" of the present invention comprises a main body member, a handle bar member, a working head member and an inner member. The inner surface of the main body member is an accommodation space. The main body member is provided with a spring in the accommodating space, and the main body member is formed with a threaded portion on one end surface, and the shank member is sleeved against the end of the spring and is sleeved on the threaded portion of the main body member, and The inner surface of the grip bar member is screwed with the threaded portion to urge the spring, and the inner rod member is disposed in the accommodating space, and one end is elastically resisted by the spring; the end of the working head member is inserted into the main body The other end of the rod member, and the working head rod member and the inner rod member are coupled with a tripping mechanism, and the portion of the working head rod member inserted into the body rod member is formed with a chamfering abutting surface, the chamfering mating surface a torque sensing unit is disposed; the surface of the body member is provided with a digital processing unit having a torque display, and the digital processing unit is electrically connected to the torque sensing unit; thus, the handle member is opposite to the body member through the handle member. Spiral, control spring The inner rod is adjusted to adjust the torsion force of the tripping mechanism, thereby affecting the deformation of the torsion sensing unit, so that the torsion display will set the value of the trip as a display effect, and the user needs to perform the screw effect. During the lock operation, when the user exerts a force exceeding the torsion force that the trip mechanism can withstand, the work head member and the inner member member are idling, as a torque value reaches a critical prompt and prevents excessive Reverse the application.
前述工作頭桿件係具有兩斜切貼合面,且兩斜切貼合面彼此係呈水平對應,及兩扭力感測單元各設置於一斜切貼合面,該工作頭桿件於兩斜切貼合面之間係貫穿有一應力孔,該主體桿件兩側係個形成有一供扭力感測單元導出,以電性連結於數位處理單元之穿孔。 The working head member has two chamfering bonding surfaces, and the two beveling bonding surfaces are horizontally corresponding to each other, and the two torsion sensing units are respectively disposed on a beveling bonding surface, and the working head member is in two A stress hole is formed between the beveled bonding surfaces, and two sides of the main body member are formed with a torsion force sensing unit to be electrically connected to the perforation of the digital processing unit.
由前述創作內容可知,本發明『扭力扳手』其進行扭力值設定之調整時,得直接透過握柄桿件相對主體桿件的螺動旋轉予以達成,俾使操作者進行螺鎖作業時,同步應用跳脫結構之空轉效果,做為一扭力值達至臨界提示及防止過度扭轉之應用;因此本發明可說是一種相當具有實用性及進步性之創作,相當值得產業界來推廣,並公諸於社會大眾。 It can be seen from the above-mentioned creations that when the torque setting of the "torque wrench" of the present invention is adjusted, the screw rotation of the handle bar member relative to the main body member can be directly achieved, so that the operator can synchronize the screw lock operation. Applying the idling effect of the tripping structure as an application of the torque value to the critical prompt and preventing excessive twisting; therefore, the invention can be said to be a quite practical and progressive creation, which is quite worthy of promotion by the industry. All in the public.
1‧‧‧主體桿件 1‧‧‧ body rod
11‧‧‧容置空間 11‧‧‧ accommodating space
12‧‧‧彈簧 12‧‧‧ Spring
13‧‧‧螺紋段 13‧‧‧Threaded section
14‧‧‧數位處理單元 14‧‧‧Digital Processing Unit
15‧‧‧穿孔 15‧‧‧Perforation
2‧‧‧握柄桿件 2‧‧‧handle bar
3‧‧‧工作頭桿件 3‧‧‧Working heads
31‧‧‧斜切貼合面 31‧‧‧Chamfered fit
32‧‧‧扭力感測單元 32‧‧‧Torque sensing unit
33‧‧‧應力孔 33‧‧‧stress holes
4‧‧‧內部桿件 4‧‧‧Internal rods
5‧‧‧跳脫機構 5‧‧‧Bounce mechanism
第一圖係本發明數位扭力扳手之立體分解示意圖。 The first figure is a perspective exploded view of the digital torque wrench of the present invention.
第二圖係本發明數位扭力扳手之外觀立體示意圖。 The second figure is a perspective view of the appearance of the digital torque wrench of the present invention.
第三圖係本發明數位扭力扳手之剖視示意圖。 The third figure is a schematic cross-sectional view of the digital torque wrench of the present invention.
第四圖係本發明握柄桿件螺動後迫抵彈簧之剖視動作示意圖。 The fourth figure is a schematic cross-sectional view of the spring of the grip bar of the present invention after being screwed.
本發明係一種扭力扳手,其係整合數位感測及機械跳脫之扭力扳手創作,俾使操作者進行螺鎖作業時,能同時具備有精準的數位量測及機械式之跳脫預警,請參閱第一圖至第四圖所示,本發明「扭力扳手」一主體桿件1、一握柄桿件2、一工作頭桿件3及一內部桿件4;該主體桿件1內面係為一容置空間11,該主體桿件1於容置空間11係設置有一彈簧12,且該主體桿件1於一端表面係形成有一螺紋段13,該握柄桿件2係呈推抵彈簧12一端型態套接於主體桿件1其螺紋段13,且該握柄桿件2內面係得與螺紋段13螺動而迫壓彈簧12,該內部桿件4係設置於容置空間11,且一端係受彈簧12常態彈抵;該工作頭桿件3一端係插置於主體桿件1另一端,且該工作頭桿件3與內部桿件4係耦合有一跳脫機構5,且該工作頭桿件3插入主體桿件1之部位係形成有一斜切貼合面31,該斜切貼合面31係設置有一扭力 感測單元32(該扭力感測單元32係得選自應變規);該主體桿件1表面係組設有一具扭力顯示器之數位處理單元14,且該數位處理單元14係與扭力感測單元32電性連接;如此,透過握柄桿件2相對主體桿件1螺動,得控制彈簧12迫抵內部桿件4,於調整跳脫機構5所能承受之扭力同時,進而影響扭力感測單元32之形變,俾使扭力顯示器將欲設定為跳脫之數值做為一顯示之效果,待使用者進行螺鎖作業時,當使用者施力超過跳脫機構5所能承受之扭力時,該工作頭桿件3與內部桿件4即產生空轉,做為一扭力值達至臨界提示及防止過度扭轉之應用。 The invention relates to a torque wrench, which is a torque wrench integrated with digital sensing and mechanical jumping, so that the operator can have accurate digital measurement and mechanical jumping warning when performing screw locking operation. Referring to the first to fourth figures, the "torque wrench" of the present invention has a main body member 1, a grip member 2, a working head member 3 and an inner rod member 4; the inner surface of the main body member 1 The main body member 1 is provided with a spring 12 in the accommodating space 11 , and the main body member 1 is formed with a threaded portion 13 on one end surface thereof, and the handle member 2 is pushed against The end portion of the spring 12 is sleeved on the threaded portion 13 of the main body member 1, and the inner surface of the handle member 2 is screwed with the threaded portion 13 to urge the spring 12, and the inner rod member 4 is disposed in the accommodating portion. The space 11 and one end are elastically resisted by the spring 12; one end of the working head member 3 is inserted at the other end of the main body member 1, and the working head member 3 and the inner rod member 4 are coupled with a tripping mechanism 5 And the portion of the working head member 3 inserted into the main body member 1 is formed with a chamfered abutting surface 31, and the chamfered engaging surface 31 is There is a set torque The sensing unit 32 (the torque sensing unit 32 is selected from the strain gauge); the surface of the main body member 1 is provided with a digital processing unit 14 having a torque display, and the digital processing unit 14 is coupled to the torque sensing unit. 32 electrical connection; thus, through the grip bar 2 relative to the main body member 1 screw, the control spring 12 is forced against the inner bar member 4, in order to adjust the torsion force that the trip mechanism 5 can withstand, thereby affecting the torque sensing The deformation of the unit 32 causes the torque display to set the value of the trip as a display effect. When the user performs the screw lock operation, when the user applies the force beyond the torque that the trip mechanism 5 can withstand, The working head member 3 and the inner rod member 4 are idling as an application in which the torque value reaches a critical prompt and prevents excessive twisting.
進一步而言,該工作頭桿件3係具有兩斜切貼合面31,且兩斜切貼合面31彼此係呈水平對應,及兩扭力感測單元32各設置於一斜切貼合面31,該工作頭桿件3於兩斜切貼合面31之間係貫穿有一應力孔33,該主體桿件1兩側係個形成有一供扭力感測單元32導出,以電性連結於數位處理單元14之穿孔15。 Further, the working head member 3 has two chamfered bonding faces 31, and the two beveled bonding faces 31 are horizontally corresponding to each other, and the two torsion sensing units 32 are respectively disposed on a beveled bonding surface. 31, the working head member 3 is inserted through a stress hole 33 between the two beveled bonding surfaces 31. The two sides of the main body member 1 are formed with a torque sensing unit 32 for electrical connection to the digital position. The perforations 15 of the processing unit 14.
由前述創作內容可知,本發明『扭力扳手』其進行扭力值設定之調整時,得直接透過握柄桿件2相對主體桿件1的螺動旋轉予以達成,俾使操作者進行螺鎖作業時,同步應用跳脫結構5之空轉效果,做為一扭力值達至臨界提示及防止過度扭轉之應用;此外,扭力感測單元32係透過斜切貼合面31呈現傾斜型態貼置於工作頭桿件3,因此在每次受內部桿件4擠壓形變時,得以固定方向彎曲變形,相對以平行於桿件之貼合設置設置方式,能克服每次迫抵時彎曲變形方向不同的缺點,以提升扭力感測單元32之精準度。 It can be seen from the above-mentioned creations that the "torque wrench" of the present invention can achieve the adjustment of the torque value setting directly through the screw rotation of the handle bar member 2 relative to the main body member 1, so that the operator can perform the screw lock operation. Simultaneously applying the idling effect of the tripping structure 5 as an application in which the torque value reaches the critical prompt and prevents excessive twisting; in addition, the torque sensing unit 32 presents the tilted profile to the work through the chamfered mating surface 31. The head rod member 3 is thus bent and deformed in a fixed direction each time it is deformed by the inner rod member 4, and can be arranged in a manner parallel to the fitting arrangement of the rod member, thereby being able to overcome the direction of bending deformation when each pressing force is different. Disadvantages to improve the accuracy of the torque sensing unit 32.
綜上所述,本發明之『扭力扳手』,於結構設計及使用實用性上,確實符合實用性,且所揭露之結構發明,亦是具有前所未有之創新構造,所以其具有「新穎性」應無疑慮,又本發明可較之習用結構更具功效之增進,因此亦具有「進步性」,其完全符合我國專利法有關發明專利申請之規定,故,爰依法向 鈞局提出專利申請,懇請 鈞局能早日賜予本案專利權,至感德便。 In summary, the "torque wrench" of the present invention is practical in terms of structural design and practical use, and the disclosed structural invention has an unprecedented innovative structure, so it has "novelty" Undoubtedly, the invention can be more effective than the conventional structure, and therefore has "progressiveness", which fully complies with the provisions of the invention patent application related to the Patent Law of the People's Republic of China. Therefore, the patent application is filed to the bureau in accordance with the law. The bureau can grant the patent right in this case as soon as possible.
1‧‧‧主體桿件 1‧‧‧ body rod
11‧‧‧容置空間 11‧‧‧ accommodating space
12‧‧‧彈簧 12‧‧‧ Spring
13‧‧‧螺紋段 13‧‧‧Threaded section
14‧‧‧數位處理單元 14‧‧‧Digital Processing Unit
15‧‧‧穿孔 15‧‧‧Perforation
2‧‧‧握柄桿件 2‧‧‧handle bar
3‧‧‧工作頭桿件 3‧‧‧Working heads
31‧‧‧斜切貼合面 31‧‧‧Chamfered fit
32‧‧‧扭力感測單元 32‧‧‧Torque sensing unit
33‧‧‧應力孔 33‧‧‧stress holes
4‧‧‧內部桿件 4‧‧‧Internal rods
5‧‧‧跳脫機構 5‧‧‧Bounce mechanism
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TW103119193A TW201545841A (en) | 2014-06-03 | 2014-06-03 | Torque wrench |
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TW103119193A TW201545841A (en) | 2014-06-03 | 2014-06-03 | Torque wrench |
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TW201545841A true TW201545841A (en) | 2015-12-16 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI620624B (en) * | 2017-06-13 | 2018-04-11 | Xie wei ning | Digital torsion post structure |
CN111278605A (en) * | 2017-10-27 | 2020-06-12 | 株式会社富士金 | Hand tool, tool bit for same, and torque sensor |
TWI720755B (en) * | 2019-01-24 | 2021-03-01 | 優鋼機械股份有限公司 | Vibrating wrench |
TWI730416B (en) * | 2019-09-19 | 2021-06-11 | 謝維寧 | Method for assembling detection unit of digital torque wrench |
TWI815600B (en) * | 2022-08-10 | 2023-09-11 | 瞬豐實業股份有限公司 | Torque wrench with overload warning mechanism |
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2014
- 2014-06-03 TW TW103119193A patent/TW201545841A/en unknown
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI620624B (en) * | 2017-06-13 | 2018-04-11 | Xie wei ning | Digital torsion post structure |
CN111278605A (en) * | 2017-10-27 | 2020-06-12 | 株式会社富士金 | Hand tool, tool bit for same, and torque sensor |
TWI720755B (en) * | 2019-01-24 | 2021-03-01 | 優鋼機械股份有限公司 | Vibrating wrench |
TWI730416B (en) * | 2019-09-19 | 2021-06-11 | 謝維寧 | Method for assembling detection unit of digital torque wrench |
TWI815600B (en) * | 2022-08-10 | 2023-09-11 | 瞬豐實業股份有限公司 | Torque wrench with overload warning mechanism |
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