TWM566204U - Trisilane synthesis and filtration purification system - Google Patents

Trisilane synthesis and filtration purification system Download PDF

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TWM566204U
TWM566204U TW107200885U TW107200885U TWM566204U TW M566204 U TWM566204 U TW M566204U TW 107200885 U TW107200885 U TW 107200885U TW 107200885 U TW107200885 U TW 107200885U TW M566204 U TWM566204 U TW M566204U
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propane
methane
filter
hydrazine
distillation column
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TW107200885U
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Chinese (zh)
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謝嵩嶽
李騰智
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台灣特品化學股份有限公司
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Publication of TWM566204U publication Critical patent/TWM566204U/en

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Abstract

一種矽丙烷合成及過濾純化的系統,其包括有:一矽粉過濾處理系統、一矽丙烷純化系統及一矽烷轉化系統,該矽丙烷純化系統之脫矽甲烷蒸餾塔、該第一蒸餾塔與該第二蒸餾塔透過該矽烷分子大小與沸點的差異將該矽丙烷純化分離,藉此達到高純度純化矽丙烷之功效,又該反應產生的微奈米級矽粉以該矽粉過濾處理系統之過濾器組過濾與氮氣逆吹再生,以及該加藥系統將氫氧化鈉水溶液加入該過濾器組,讓殘留的微奈米級矽粉和氫氧化鈉水溶液反應形成矽酸鈉溶液,再行排放至該排渣桶內,進而提高排渣過程的安全性。 A system for the synthesis and filtration purification of hydrazine propane comprises: a hydrazine powder filtration treatment system, a hydrazine propane purification system and a decane conversion system, a deuterium methane distillation column of the hydrazine propane purification system, the first distillation column and The second distillation column purifies and purifies the hydrazine propane by the difference in the size and boiling point of the decane molecule, thereby achieving the effect of purifying the hydrazine propane with high purity, and the micro-nano-grade strontium powder produced by the reaction is filtered by the strontium powder processing system. The filter group is filtered and reversed by nitrogen gas regeneration, and the dosing system adds an aqueous sodium hydroxide solution to the filter group, and the residual micro-nano-grade strontium powder and sodium hydroxide aqueous solution are reacted to form a sodium citrate solution, and then Discharge into the slag bucket to improve the safety of the slagging process.

Description

矽丙烷合成及過濾純化的系統 Helium propane synthesis and filtration purification system

本創作係有關於一種矽烷製程系統,尤指一種能提升矽烷轉化反應生成及其矽粉安全過濾處理的矽丙烷合成及過濾純化的系統。 This creation is about a decane process system, especially a system for the synthesis and filtration purification of hydrazine propane which can improve the conversion of decane and its safe filtration treatment.

按,矽甲烷(Silane)與矽乙烷(Disilane)均屬SEG(特用電子級氣體),其主要功能用途為作薄膜沉積用。其中矽甲烷主要應用產業包括LCD面板、太陽能電池、節能玻璃及混氣等產業,另矽乙烷主要應用在高質化的電子產業包括DRAM、晶圓代工、LED晶圓及矽衍生化學品等產業,目前市場價格矽甲烷為每公斤數拾美元,矽乙烷為每公斤數仟美元,其原因為矽乙烷產品之生產技術難度高,且市場供不應求並預期未來市場需求將更為增加,故價差達百倍,且由於矽乙烷的優良緻密度與較矽甲烷低沉積溫度的特性,而習知之矽烷轉化反應製程尚存有些許不足之處,主要原因係歸如下:該矽烷轉化反應製程中亦會產生有矽丙烷,且該習知之做法皆是將矽丙烷視為尾(廢)氣直接排放至燃燒塔進行燃燒處理,主要是習知技術對於矽丙烷的純化成本過高,使其純化不符合經濟成本,而將矽丙烷連同其他更高次的矽烷類一起排放,不僅會造成成品產量的減少,亦會增加對環境的污染,此為本創作所欲改善之技術問題點,再者,反應渣料存置所造成之環境影響的問題和繁複且能源耗損大的處理程序,如矽烷因製程過程的操作條件及環境而氧化反應生成矽粉粒,將導致設備效能和生產效 率的降低及拆清保養頻率增加,同時亦會增加在拆卸清理產生燃燒之危險,因此習知的矽烷生產製程難以符合經濟效益。 According to the fact that both Silane and Disilane are SEG (Special Electronic Grade Gas), their main functional use is for film deposition. Among them, the main application industries of methane and methane include LCD panels, solar cells, energy-saving glass and aeration industries, and ethane is mainly used in high-quality electronics industries including DRAM, foundry, LED wafers and germanium derivative chemicals. In other industries, the current market price of methane is US$ per kilogram, and ethane is tens of US dollars per kilogram. The reason is that the production technology of ethane products is difficult, and the market is in short supply and the market demand is expected to increase in the future. Therefore, the price difference is up to 100 times, and due to the excellent density of 矽 ethane and the low deposition temperature of 矽 methane, the conventional decane conversion reaction process still has some shortcomings, the main reasons are as follows: the decane conversion reaction In the process, hydrazine propane is also produced, and the conventional practice is to treat hydrazine propane as tail (waste) gas directly to the combustion tower for combustion treatment, mainly because the conventional technology has too high purification cost for hydrazine propane. Its purification does not meet economic costs, and the discharge of hydrazine propane along with other higher decanes will not only result in a reduction in the yield of finished products, but also an increase in the ring. The pollution is the technical problem that the creation wants to improve. Furthermore, the environmental impact caused by the reaction slag storage and the complicated and energy-intensive processing procedures, such as the operating conditions and environment of the decane process. Oxidation reaction produces bismuth powder, which will lead to equipment efficiency and production efficiency The reduction in the rate and the increase in the frequency of demolition and maintenance will also increase the risk of burning during dismantling and cleaning. Therefore, the conventional decane production process is difficult to meet economic benefits.

有鑑於此,本創作人於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本創作。 In view of this, the creator has been engaged in the manufacturing development and design experience of related products for many years. After detailed design and careful evaluation, the author has finally achieved a practical and practical creation.

本創作所欲解決之技術問題在於針對現有技術存在的上述缺失,提供一種矽丙烷合成及過濾純化的系統。。 The technical problem to be solved by the present invention is to provide a system for the synthesis and filtration purification of hydrazine propane in view of the above-mentioned shortcomings existing in the prior art. .

一矽粉過濾處理系統以一過濾器組連接有一排渣桶與一加藥系統,矽烷轉化反應過程中過度裂解產生的大量微奈米級矽粉以該過濾器組的不同孔徑精度直接過濾,並以氮氣逆吹再生之方式去除附著於過濾器上的微奈米級矽粉並存放於該排渣桶,又該氮氣逆吹再生過濾器組後利用該加藥系統將氫氧化鈉水溶液加入該過濾器組,讓殘留的微奈米級矽粉和氫氧化鈉水溶液反應形成矽酸鈉溶液,再行排放至該排渣桶內,並於排放後以加入純水清洗附著於該過濾器組上的殘餘鈉離子,避免鈉離子汙染轉化反應所生成之矽烷,一矽丙烷純化系統依序串接有一脫矽甲烷蒸餾塔、一第一蒸餾塔、一第二蒸餾塔及一矽丙烷暫存槽,又該脫矽甲烷蒸餾塔、該第一蒸餾塔與該第二蒸餾塔透過該矽烷分子大小與沸點的差異將該矽甲烷、矽乙烷與矽丙烷純化分離,使純化矽丙烷儲存於該矽丙烷暫存槽,而被分離的矽甲烷回收再次進行矽烷轉化反應,一矽烷轉化系統包括有一預熱器、一轉化器、一脫氫蒸餾塔、一矽甲烷補充桶及一壓縮機,該矽甲烷補充桶連接於該預熱器一端,並由該矽甲烷補充桶作為矽烷轉化反應過 程中的矽甲烷消耗的矽甲烷原料補充來源,又該預熱器的另一端連接該轉化器,讓該預熱器加熱升溫至400℃~500℃的矽甲烷於該轉化器內進行矽烷轉化反應,使矽甲烷部分轉化為矽乙烷、矽丙烷及更高階的矽烷類,而該轉化器連接該矽粉過濾處理系統之過濾器組,讓反應裂解生成之矽粉於該過濾器組攔截過濾出,進而不會堆積造成下游設備管線阻塞,另該過濾器組出口由該壓縮機連接該脫氫蒸餾塔,並以該脫氫蒸餾塔的頂部將不冷凝及分子量最小的氫氣分離脫除,而該脫氫蒸餾塔底部連接該矽丙烷純化系統之脫矽甲烷蒸餾塔,令該脫矽甲烷蒸餾塔分離的矽甲烷再度輸送進入該預熱器進行轉化反應循環,且該脫矽甲烷蒸餾塔分離的矽丙烷和高階矽烷則導入於該矽丙烷純化系統內進行分餾純化。 A powder filtration treatment system is connected with a slag bucket and a dosing system by a filter group, and a large amount of micro-nano-grade strontium powder generated by excessive cleavage during the decane conversion reaction is directly filtered by the different aperture precision of the filter group. And removing the micro-nano-grade yttrium powder adhered to the filter by means of nitrogen reverse-blowing regeneration and storing in the slag discharging bucket, and then adding the sodium hydroxide aqueous solution by using the medicating system after the nitrogen reverse-blowing the regeneration filter group The filter group is configured to react residual micro-nano-grade strontium powder with sodium hydroxide aqueous solution to form a sodium citrate solution, and then discharge into the slag discharge tank, and after being discharged, the pure water is added and washed and attached to the filter. Residual sodium ions in the group, to avoid the sodium ions to contaminate the decane formed by the conversion reaction. The monopropane purification system is sequentially connected in series with a depurinating methane distillation column, a first distillation column, a second distillation column and a propane propane. a storage tank, the dehalogenation methane distillation column, the first distillation column and the second distillation column are separated and purified by the difference in size and boiling point of the decane molecule to purify the methane, hydrazine and hydrazine propane. Stored in the cesium propane storage tank, and the separated hydrazine methane recovery is further subjected to a decane conversion reaction. The decane conversion system comprises a preheater, a converter, a dehydrogenation distillation column, a methane replenishing tank and a compression. The methane replenishing tank is connected to one end of the preheater and is converted by the methane methane replenishing tank as a decane conversion reaction. In the process, the methane resource consumed by the methane is supplemented, and the other end of the preheater is connected to the converter, and the preheater is heated to a temperature of 400 ° C ~ 500 ° C of methane to decane conversion in the converter The reaction converts the methane partial portion into oxirane, hydrazine propane and higher order decane, and the converter is connected to the filter group of the mash filtration treatment system, and the mash formed by the reaction cleavage is intercepted in the filter group. Filtration, so as not to cause blockage of downstream equipment pipelines, and the filter group outlet is connected to the dehydrogenation distillation tower by the compressor, and the non-condensing and minimum molecular weight hydrogen gas is separated and removed at the top of the dehydrogenation distillation tower. And the bottom of the dehydrogenation distillation column is connected to the deuterium methane distillation column of the helium propane purification system, so that the methane separated by the deuteration methane distillation column is again transported into the preheater for a conversion reaction cycle, and the deuterium methane distillation The cesium propane and higher decane separated by the column are introduced into the hydrazine propane purification system for fractional purification.

其中,該過濾器組串接有三個過濾器,且該過濾器依序設有25~200μm、1~20μm及0.03~0.8μm過濾粒徑的濾心。 The filter group is connected in series with three filters, and the filter is provided with filter cores of 25 to 200 μm, 1 to 20 μm, and 0.03 to 0.8 μm in size.

其中,該過濾器組串接有三個過濾器,且該過濾器依序設置使用5μm、0.45μm及0.1μm過濾粒徑的濾心。 Wherein, the filter group is connected in series with three filters, and the filter sequentially sets a filter core using a filter particle size of 5 μm, 0.45 μm and 0.1 μm.

其中,不同過濾粒徑的該過濾器皆有複數個,而同時只啟用一個,又該過濾器因濾心吸附攔截過多矽粉而使該過濾器入出口產生出現壓力差異時,就能切換該過濾器進行替代使用,並且對該停用的過濾器進行再生清理。 Wherein, the filter having different filter particle diameters has a plurality of filters, and at the same time, only one is activated, and the filter can switch the pressure difference caused by the filter core to intercept and intercept the excess powder, so that the filter can be switched to the outlet. The filter is used instead and the deactivated filter is regenerated.

其中,該矽丙烷暫存槽將矽丙烷以冷凝真空方式輸送填充至一鋼瓶內進行出貨。 Wherein, the helium propane temporary storage tank transports the helium propane into a steel cylinder by condensing and vacuuming for shipment.

其中,該第一蒸餾塔頂部連接有一矽乙烷蒸餾系統,並由該矽乙烷蒸餾系統純化矽乙烷與分離矽甲烷。 Wherein, a ruthenium distillation system is connected to the top of the first distillation column, and the ethane is separated from the ruthenium methane by the oxirane distillation system.

其中,該矽烷轉化系統之脫氫蒸餾塔與矽丙烷純化系統使用液態氮冷媒創造所需的極低溫環境以蒸餾分離沸點較低的不冷凝氫氣及矽甲烷,而熱交換過後的液態氮汽化為溫度接近-160℃之極低溫氮氣,能再利用於該第一蒸餾塔和第二蒸餾塔冷凝矽丙烷,又於冷凝矽丙烷後再送入該矽丙烷暫存槽的殼側做為保冷流體,最後供應予該過濾器組作為逆吹破淨再生的氮氣使用,藉此有效利用該液態氮進行降溫及沖吹破淨。 Wherein the dehydrogenation distillation column of the decane conversion system and the hydrazine propane purification system use a liquid nitrogen refrigerant to create a cryogenic environment required to distill off the non-condensed hydrogen and helium methane having a lower boiling point, and the liquid nitrogen after the heat exchange is vaporized into The extremely low temperature nitrogen gas having a temperature close to -160 ° C can be reused in the first distillation column and the second distillation column to condense the hydrazine propane, and after the condensed hydrazine propane is sent to the shell side of the hydrazine propane storage tank as a cold-keeping fluid, Finally, it is supplied to the filter group as a nitrogen gas for reverse blown regeneration, whereby the liquid nitrogen is effectively utilized for cooling and blow-off.

本創作的第一主要目的在於,以矽甲烷做為矽丙烷轉化反應的原料,於該矽烷轉化系統的預熱器將矽甲烷以控制之壓力及加熱升溫,使矽甲烷穩定的進行熱裂解並導入轉化器中,促使裂解產生之氫矽分子進行矽丙烷的反應合成,再以過濾器組將過度裂解所形成的固體矽粉過濾攔截,僅使矽烷氣體進入分餾純化設備分餾純化,藉此能有效控制矽烷轉化反應之穩定性,且減免反應衍生之渣料的存置及渣料對環境所造成之衝擊。 The first main purpose of this creation is to use helium methane as a raw material for the conversion of helium propane. In the preheater of the decane conversion system, helium methane is heated and controlled by the pressure and heating to stabilize the pyrolysis of methane. Introduced into the converter, the hydroquinone molecule produced by the cracking is subjected to the reaction synthesis of hydrazine propane, and then the solid bismuth powder formed by the excessive cracking is filtered and intercepted by the filter group, and only the decane gas is fractionated and purified by entering the fractionation purification device. Effectively control the stability of the decane conversion reaction, and reduce the storage of the slag derived from the reaction and the impact of the slag on the environment.

本創作的第二主要目的在於,於進行氮氣逆吹再生過濾器組前,將該過濾器組本體隔絕後抽真空,再灌入氮氣進行沖吹和置換以脫附過濾器所攔截由轉化反應裂解的矽粉及製造無氧環境,在無氧環境下使矽與氫氧化鈉水溶液反應產生可溶於水的矽酸鈉膠狀物質,因此在氮氣逆吹再生去除微奈米級矽粉後,會加入氫氧化鈉水溶液進行浸泡,待微奈米級矽粉被大量反應後才排放至排渣桶,並再加入純水至該過濾器組清洗附著的殘留鈉離子(Na+),避免鈉離子(Na+)汙染轉化反應所生成之矽烷,最後才可安全的進行拆清,藉此能有效的清除微奈米級矽粉維持過濾器效能,並兼具有提高排渣過程的安全性之功效,避免矽粉暴露於大氣中而氧化燃燒。 The second main purpose of the present invention is to isolate the filter body from the vacuum before re-generating the filter set, and then vacuuming it, then filling it with nitrogen to perform the flushing and displacement to desorb the filter to intercept the conversion reaction. Pyrolysis of bismuth powder and the manufacture of an oxygen-free environment, reacting hydrazine with aqueous sodium hydroxide in an anaerobic environment to produce a water-soluble sodium citrate gelatinous substance, and thus, after nitrogen reversal regeneration to remove micronized strontium powder The sodium hydroxide aqueous solution is added to be immersed, and the micronized strontium powder is discharged to the slag discharge tank after being reacted in a large amount, and then pure water is added to the filter group to wash the residual residual sodium ions (Na + ) to avoid Sodium ion (Na + ) contaminates the decane formed by the conversion reaction, and finally can be safely removed. This can effectively remove the micro-nano-grade strontium powder to maintain the filter efficiency and improve the safety of the slagging process. The effect of sex, avoiding the oxidative combustion of bismuth powder exposed to the atmosphere.

本創作的第三主要目的在於,該矽丙烷純化系統依序串接有 脫矽甲烷蒸餾塔、第一蒸餾塔、第二蒸餾塔及矽丙烷暫存槽,又該脫矽甲烷蒸餾塔、該第一蒸餾塔與該第二蒸餾塔透過該矽烷分子大小與沸點的差異將該矽甲烷、矽乙烷與矽丙烷純化分離,使純化矽丙烷儲存於該矽丙烷暫存槽,確保矽丙烷的純度能達到國際規範4N以上,藉此達到高純度純化矽丙烷之功效。 The third main purpose of this creation is that the hydrazine propane purification system is serially connected. a difference between the size and the boiling point of the deuterium methane distillation column, the first distillation column, the second distillation column and the hydrazine propane storage tank, and the deuteration methane distillation column, the first distillation column and the second distillation column The methane, hydrazine and hydrazine propane are purified and separated, and the purified hydrazine propane is stored in the hydrazine propane storage tank to ensure that the purity of the hydrazine propane can reach 4N or more in accordance with international specifications, thereby achieving the high purity purification of hydrazine propane.

其他目的、優點和本創作的新穎特性將從以下詳細的描述與相關的附圖更加顯明。 Other objects, advantages and novel features of the present invention will become more apparent from the detailed description and the accompanying drawings.

〔本創作〕 [this creation]

10‧‧‧矽粉過濾處理系統 10‧‧‧矽 powder filtration treatment system

11‧‧‧過濾器組 11‧‧‧Filter group

111‧‧‧過濾器 111‧‧‧Filter

12‧‧‧排渣桶 12‧‧‧ slag bucket

13‧‧‧加藥系統 13‧‧‧ Dosing system

20‧‧‧矽丙烷純化系統 20‧‧‧矽propane purification system

21‧‧‧脫矽甲烷蒸餾塔 21‧‧‧ Deaerator Methane Distillation Tower

211‧‧‧氣液分離槽 211‧‧‧ gas-liquid separation tank

22‧‧‧第一蒸餾塔 22‧‧‧First Distillation Tower

23‧‧‧第二蒸餾塔 23‧‧‧Second distillation tower

24‧‧‧矽丙烷暫存槽 24‧‧‧矽 propane suspension tank

25‧‧‧鋼瓶 25‧‧‧Cylinders

30‧‧‧矽烷轉化系統 30‧‧‧ decane conversion system

31‧‧‧預熱器 31‧‧‧Preheater

32‧‧‧轉化器 32‧‧‧Transformer

33‧‧‧脫氫蒸餾塔 33‧‧‧Dehydrogenation distillation tower

34‧‧‧矽甲烷補充桶 34‧‧‧矽 methane refill bucket

35‧‧‧壓縮機 35‧‧‧Compressor

40‧‧‧矽乙烷蒸餾系統 40‧‧‧矽ethane distillation system

第1圖係本創作矽烷轉化系統之系統流程圖。 Figure 1 is a system flow diagram of the present decane conversion system.

第2圖係本創作矽粉過濾處理系統之系統流程圖。 Figure 2 is a system flow diagram of the present invention.

第3圖係本創作矽丙烷純化系統之系統流程圖。 Figure 3 is a system flow diagram of the present 矽propane purification system.

為使 貴審查委員對本創作之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如後:先請由第1圖與第2圖所示觀之,一種矽丙烷合成及過濾純化的系統,其包括有:一矽粉過濾處理系統10、一矽丙烷純化系統20及一矽烷轉化系統30,一矽粉過濾處理系統10以一過濾器組11連接有一排渣桶12與一加藥系統13,矽烷轉化反應過程中裂解過度產生的大量微奈米級矽粉(Si)以該過濾器組11的不同孔徑直精度接過濾,並以氮氣逆吹再生之方式去除附著於過濾器111上的微奈米級矽粉並存放於該排渣桶12,又該氮氣逆吹再生過濾器組11後利用該加藥系統13將氫氧化鈉(NaOH)水溶液加 入該過濾器組11,讓殘留的微奈米級矽粉和氫氧化鈉水溶液反應形成矽酸鈉(Na2SiO3)溶液,再行排放至該排渣桶12內,並於排放後以加入純水(H2O)清洗附著於該過濾器組11上的殘餘鈉離子(Na+),避免鈉離子(Na+)汙染轉化反應所生成之矽烷。其反應式如下:Si+2NaOH+H2O→Na2SiO3+H2 In order to enable your review committee to have a better understanding and understanding of the purpose, characteristics and efficacy of this creation, please refer to the following [Simplified Description of the Drawings] for details: First, please see the views shown in Figures 1 and 2. A system for the synthesis and filtration purification of hydrazine propane comprises: a hydrazine powder filtration treatment system 10, a hydrazine propane purification system 20 and a decane conversion system 30, a mash filtration treatment system 10 to a filter group 11 A row of slag buckets 12 and a dosing system 13 are connected, and a large amount of micro-nano-grade bismuth powder (Si) generated by excessive cracking during the decane conversion reaction is filtered with a different precision of the filter group 11 and reversed by nitrogen. The micro-nano-grade tantalum powder attached to the filter 111 is removed by the method of blowing regeneration and stored in the slag discharge tank 12, and the nitrogen gas is used to reverse-regenerate the filter group 11, and the sodium hydroxide (NaOH) is used by the medicinal system 13 An aqueous solution is added to the filter group 11, and the residual micro-nano-grade niobium powder and an aqueous sodium hydroxide solution are reacted to form a sodium niobate (Na 2 SiO 3 ) solution, which is discharged into the slag discharge tank 12 and discharged. After adding pure water (H 2 O) cleaning, it is attached to the Residual sodium ions (Na + ) on the filter group 11 prevent sodium ions (Na + ) from contaminating the decane formed by the conversion reaction. Its reaction formula is as follows: Si + 2 NaOH + H 2 O → Na 2 SiO 3 + H 2

其中,該過濾器組11串接有三個過濾器111,且該過濾器111依序設有25~200μm、1~20μm及0.03~0.8μm過濾粒徑的濾心,且該過濾器111亦能依序設置使用5μm、0.45μm及0.1μm過濾粒徑的濾心,不同過濾粒徑的該過濾器111皆有複數個,而同時只啟用一個,又該過濾器111因濾心攔截過多矽粉而使該過濾器111入出口產生壓力差異時,就能切換該過濾器111進行替代使用,並且對該停用的過濾器111進行再生清理,再進一步說明,由於該矽粉包含了微米級與奈米級的不同粒徑,僅以氮氣逆吹再生該過濾器組11不足去除全部的奈米級矽粉,導致在拆卸該過濾器111時往往殘留的矽粉與空氣接觸而反應造成氧化會有產生燃燒之危險,因此本創作以獨特技術克服上述缺失,於進行氮氣逆吹再生該過濾器111前,必定要將該過濾器組11本體隔絕後抽真空,並且灌入氮氣進行沖吹及置換以脫附過濾器111所攔截由轉化反應裂解的矽粉及製造無氧環境,在無氧環境下使矽與氫氧化鈉水溶液反應產生可溶於水的矽酸鈉(Na2SiO3)膠狀物質,因此在氮氣逆吹再生去除微奈米級矽粉後,會加入氫氧化鈉水溶液進行浸泡,待微奈米級矽粉被大量反應後才排放至排渣桶12,並再加入純水至該過濾器111清洗附著的殘留鈉離子(Na+),最後才可安全的進行拆清,藉此能有效的清除微奈米級矽粉維持過濾器111效能,並 兼具有提高排渣過程的安全性之功效,避免矽粉暴露於大氣中而氧化燃燒。 The filter group 11 is connected in series with three filters 111, and the filter 111 is sequentially provided with filter cores of 25 to 200 μm, 1 to 20 μm, and 0.03 to 0.8 μm filter diameter, and the filter 111 can also be The filter cores of 5 μm, 0.45 μm, and 0.1 μm filter particle diameters are sequentially disposed, and the filter 111 having different filter particle diameters has a plurality of filters, and at the same time, only one is activated, and the filter 111 intercepts too many powders due to the filter core. When the pressure difference between the inlet and outlet of the filter 111 is generated, the filter 111 can be switched for alternate use, and the deactivated filter 111 can be regenerated and cleaned. Further, since the powder contains micron-sized The different particle sizes of the nanometers are only regenerated by the reverse blow of nitrogen gas. The filter group 11 is insufficient to remove all of the nano-grade tantalum powder, so that the residual tantalum powder which is often left in contact with the filter 111 is reacted with air to cause oxidation. There is a danger of burning, so this creation overcomes the above-mentioned deficiency with a unique technique. Before performing the nitrogen backflush regeneration of the filter 111, the filter group 11 must be isolated and vacuumed, and nitrogen gas is injected for flushing. Replacement The filter 111 intercepts the tantalum powder cracked by the conversion reaction and creates an oxygen-free environment, and reacts the rhodium with the aqueous sodium hydroxide solution in an oxygen-free environment to produce a water-soluble sodium citrate (Na2SiO3) gelatinous substance, thus After the reverse blowing regeneration and removal of the micro-nano-grade tantalum powder, an aqueous sodium hydroxide solution is added for soaking, and the micro-nano-grade tantalum powder is discharged to the slag discharging barrel 12 after being reacted in a large amount, and then pure water is added to the filter 111. The attached residual sodium ion (Na + ) is cleaned and finally safely removed, thereby effectively removing the micro-nano-grade niobium powder to maintain the performance of the filter 111, and also improving the safety of the slagging process. Efficacy, to avoid bismuth powder exposed to the atmosphere and oxidative combustion.

再請由第1圖與第3圖所示觀之,一矽丙烷純化系統20依序串接有一脫矽甲烷蒸餾塔21、一第一蒸餾塔22、一第二蒸餾塔23及一矽丙烷暫存槽24,又該脫矽甲烷蒸餾塔21、該第一蒸餾塔22與該第二蒸餾塔23透過該矽烷分子大小與沸點的差異將該矽甲烷(SiH4)、矽乙烷(Si2H6)與矽丙烷(Si3H8)純化分離,使純化矽丙烷儲存於該矽丙烷暫存槽24,該矽丙烷暫存槽24將矽丙烷以冷凝真空方式輸送填充至一鋼瓶25內進行出貨,而被分離的矽甲烷回收再次進行矽烷轉化反應。另該第一蒸餾塔22頂部連接有一矽乙烷蒸餾系統40,並由該矽乙烷蒸餾系統40純化矽乙烷與分離矽甲烷。再進一步說明,該矽烷轉化系統30分離的矽烷液相混合液體進入該脫矽甲烷蒸餾塔21,該脫矽甲烷蒸餾塔21使用100℃~140℃的熱媒進行熱交換,以讓矽烷混合液體中的矽甲烷能完整汽化,並控制該脫矽甲烷蒸餾塔21操作壓力於3~10kg/cm2(g)下,使矽甲烷沸點為-90℃~-50℃,矽乙烷沸點20℃~70℃,再控制冷媒流量使該脫矽甲烷蒸餾塔21塔頂氣相出料的溫度保持在-80℃~-40℃,而進行分離脫除矽甲烷,並將矽甲烷輸送回該矽烷轉化系統30內再次進行轉化反應循環,又該第一蒸餾塔22的作用為分離矽乙烷與矽丙烷,為確保入料來源穩定,該脫矽甲烷蒸餾塔21塔底液相出料並不直接輸送進入該第一蒸餾塔22,而是先進入一座氣液分離槽211,再經由該氣液分離槽211的流量控制導入該第一蒸餾塔22,於該第一蒸餾塔22以操作壓力0~5kg/cm2(g)與溫度0℃~120℃,蒸餾收集冷凝下來的矽丙烷液體進入該第二蒸餾塔23,該第二蒸餾塔23內容物為矽丙烷以及更高價矽烷類如矽丁烷,但高價矽烷類含量極小且目前仍缺乏市場價值,故未進行純化並 做為尾氣排放繎燒,又該第二蒸餾塔23使用100℃~140℃的熱媒加熱汽化矽丙烷,並以常溫冷卻水作為冷媒進行矽丙烷的冷凝,而由該第二蒸餾塔23塔頂收集液相矽丙烷並出料至矽丙烷暫存槽24,藉此獲得達4N電子級純度之矽丙烷的純化功效。 Further, as shown in Figs. 1 and 3, a monopropane purification system 20 is sequentially connected in series with a depurinating methane distillation column 21, a first distillation column 22, a second distillation column 23, and a propane propane. The buffer tank 24, the deuterium methane distillation column 21, the first distillation column 22 and the second distillation column 23, the difference in size and boiling point of the decane molecule, the methane (SiH 4 ), cesium ethane (Si) 2 H 6 ) is purified and separated from hydrazine propane (Si 3 H 8 ), and the purified hydrazine propane is stored in the hydrazine propane storage tank 24, and the hydrazine propane storage tank 24 transports the hydrazine propane in a condensed vacuum to a cylinder 25 The shipment is carried out internally, and the separated methane recovery is carried out again for the decane conversion reaction. Further, an oxirane distillation system 40 is connected to the top of the first distillation column 22, and the oxirane and the ruthenium methane are separated from the oxirane distillation system 40. Further, the liquid phase mixed liquid of the decane separated by the decane conversion system 30 enters the depurinated methane distillation column 21, and the depurinated methane distillation column 21 performs heat exchange using a heat medium of 100 ° C to 140 ° C to allow the decane mixed liquid. The methane in the methane can be completely vaporized, and the operating pressure of the deuterium methane distillation column 21 is controlled to be 3 to 10 kg/cm 2 (g), so that the boiling point of methane is -90 ° C to -50 ° C, and the boiling point of helium is 20 ° C. At ~70 ° C, the flow rate of the refrigerant is controlled to maintain the temperature of the gas phase discharge of the top of the dehalogenated methane distillation column 21 at -80 ° C to -40 ° C, and the methane is separated and removed, and the methane is returned to the decane. The conversion reaction cycle is performed again in the conversion system 30, and the function of the first distillation column 22 is to separate the ruthenium ethane and the ruthenium propane. To ensure the stable source of the feed, the liquid phase discharge of the bottom of the depurinated methane distillation column 21 is not Directly transported into the first distillation column 22, but first into a gas-liquid separation tank 211, and then introduced into the first distillation column 22 via the flow control of the gas-liquid separation tank 211, at the first distillation column 22 at operating pressure 0~5kg/cm 2 (g) and temperature 0 °C ~ 120 °C, distilled and collected for condensation The hydrazine liquid enters the second distillation column 23, and the content of the second distillation column 23 is hydrazine propane and higher decanes such as butane, but the high valane content is extremely small and still lacks market value, so it is not purified. As the exhaust gas is discharged, the second distillation column 23 uses a heat medium of 100 ° C to 140 ° C to heat the vaporized helium propane, and the room temperature cooling water is used as a refrigerant to carry out the condensation of the helium propane, and the second distillation column 23 tower The liquid helium propane was collected and discharged to the helium propane storage tank 24, whereby the purification efficiency of the helium propane up to 4N electronic grade purity was obtained.

復請由第1圖、第2圖與第3圖所示觀之,一矽烷轉化系統30包括有一預熱器31、一轉化器32、一脫氫蒸餾塔33、一矽甲烷補充桶34及一壓縮機35,該矽甲烷補充桶34連接於該預加熱器31一端,並由該矽甲烷補充桶34作為矽烷轉化反應過程中矽甲烷消耗的矽甲烷原料補充來源,又該預加熱器31的另一端連接該轉化器32,讓該預熱器31將加熱升溫至400~500℃的矽甲烷於該轉化器32內進行矽烷轉化反應,使矽甲烷部分轉化為矽乙烷、矽丙烷及更高價的矽烷類,其矽烷轉化反應公式如下:nSiH4→H2(g)+Si(s)+SiH2(g)+Si2H6(g)+Si3H8(g)+Si4H10(g)‧‧‧ The decane conversion system 30 includes a preheater 31, a converter 32, a dehydrogenation distillation column 33, a methane replenishing tank 34, and the like, as shown in Figs. 1, 2, and 3. a compressor 35, the helium methane replenishing tank 34 is connected to one end of the preheater 31, and the methane methane replenishing tank 34 is used as a supplementary source of helium methane raw material consumed by methane in the decane conversion reaction process, and the preheater 31 is further used. The other end of the converter is connected to the converter 32, and the preheater 31 is heated to a temperature of 400 to 500 ° C to carry out a decane conversion reaction in the converter 32 to convert the methane component into oxirane, hydrazine and For higher valanes, the decane conversion reaction formula is as follows: nSiH 4 → H 2 (g) + Si (s) + SiH 2 (g) + Si 2 H 6 (g) + Si 3 H 8 (g) + Si 4 H 10(g) ‧‧‧

而該轉化器32連接該矽粉過濾處理系統10之過濾器組11,讓反應裂解生成之矽粉於該過濾器組11攔截過濾出,進而不會堆積造成下游設備管線阻塞,另該過濾器組11出口由壓縮機35加壓至5~15kg/cm2(g)輸送連接該脫氫蒸餾塔33,並以該脫氫蒸餾塔33的頂部將分子量最小的不冷凝氫氣(H2)分離脫除,而該脫氫蒸餾塔33底部連接該矽丙烷純化系統20之脫矽甲烷蒸餾塔21,令該脫矽甲烷蒸餾塔21分離的矽甲烷再度輸送進入該預熱器31進行反應循環,且該脫矽甲烷蒸餾塔21分離的矽丙烷和高階矽烷則導入該矽丙烷純化系統20內進行純化。 The converter 32 is connected to the filter group 11 of the powder filtration treatment system 10, and the tantalum powder generated by the reaction cracking is intercepted and filtered by the filter group 11, so that the downstream equipment line is not blocked, and the filter is blocked. The group 11 outlet is pressurized by the compressor 35 to 5 to 15 kg/cm 2 (g) to be connected to the dehydrogenation distillation column 33, and the non-condensed hydrogen (H 2 ) having the smallest molecular weight is separated at the top of the dehydrogenation distillation column 33. The bottom of the dehydrogenation distillation column 33 is connected to the depurinated methane distillation column 21 of the helium propane purification system 20, and the helium methane separated by the deuterated methane distillation column 21 is again transported into the preheater 31 for the reaction cycle. Further, the hydrazine propane and the higher decane separated by the deuterated methane distillation column 21 are introduced into the hydrazine propane purification system 20 for purification.

續請由第1圖、第2圖與第3圖所示觀之,該矽烷轉化系統30之脫氫蒸餾塔33與矽丙烷純化系統20使用液態氮冷媒創造所需的極低 溫環境以蒸餾分離沸點較低的不冷凝氫氣及矽甲烷,而熱交換過後的液態氮汽化為溫度仍接近-160℃之極低溫氮氣,能再利用於該第一蒸餾塔22和第二蒸餾塔23冷凝矽丙烷,又於冷凝矽丙烷後再送入該矽丙烷暫存槽24的殼側做為保冷流體,最後供應予該過濾器組11作為逆吹破淨再生的氮氣使用,藉此有效利用該液態氮進行降溫及沖吹破淨。 Continuing from Fig. 1, Fig. 2 and Fig. 3, the dehydrogenation distillation column 33 of the decane conversion system 30 and the hydrazine propane purification system 20 use liquid nitrogen refrigerant to create the extremely low required. The non-condensed hydrogen and helium methane having a lower boiling point are separated by distillation in a warm environment, and the liquid nitrogen after the heat exchange is vaporized into a very low-temperature nitrogen gas having a temperature of still close to -160 ° C, which can be reused in the first distillation column 22 and the second distillation. The tower 23 condenses the hydrazine propane, and after condensing the hydrazine propane, it is sent to the shell side of the hydrazine propane storage tank 24 as a cold-preserving fluid, and finally supplied to the filter group 11 for use as a reverse-blown and regenerated nitrogen gas, thereby effectively The liquid nitrogen is used for cooling and blasting.

綜上所述,本創作確實已達突破性之結構設計,而具有改良之新型內容,同時又能夠達到產業上之利用性與進步性,且本創作未見於任何刊物,亦具新穎性,當符合專利法相關法條之規定,爰依法提出新型專利申請,懇請 鈞局審查委員授予合法專利權,至為感禱。 In summary, this creation has indeed achieved a breakthrough structural design, and has improved new content, while at the same time achieving industrial use and progress, and this creation is not seen in any publication, but also novel, when In accordance with the provisions of the relevant laws and regulations of the Patent Law, a new type of patent application is filed according to law, and the examination authority of the bureau is required to grant legal patent rights.

唯以上所述者,僅為本創作之一較佳實施例而已,當不能以之限定本創作實施之範圍;即大凡依本新型申請專利範圍所作之均等變化與修飾,皆應仍屬本新型專利涵蓋之範圍內。 Only the above-mentioned ones are only preferred embodiments of the present invention, and the scope of the creation of the present invention cannot be limited thereto; that is, the equal changes and modifications made by the majority of the patent application scope of the present invention should still belong to the present invention. Within the scope of the patent.

Claims (7)

一種矽丙烷合成及過濾純化的系統,其包括有:一矽粉過濾處理系統,該矽粉過濾處理系統以一過濾器組連接有一排渣桶與一加藥系統,矽烷轉化反應過程中過度裂解產生的大量微奈米級矽粉以該過濾器組的不同孔徑精度直接過濾,並以氮氣逆吹再生之方式去除附著於過濾器上的微奈米級矽粉並存放於該排渣桶,又該氮氣逆吹再生過濾器組後利用該加藥系統將氫氧化鈉水溶液加入該過濾器組,讓殘留的微奈米級矽粉和氫氧化鈉水溶液反應形成矽酸鈉溶液,再行排放至該排渣桶內,並於排放後以加入純水清洗附著於該過濾器組上的殘餘鈉離子,避免鈉離子汙染轉化反應所生成之矽烷;一矽丙烷純化系統,該矽丙烷純化系統依序串接有一脫矽甲烷蒸餾塔、一第一蒸餾塔、一第二蒸餾塔及一矽丙烷暫存槽,又該脫矽甲烷蒸餾塔、該第一蒸餾塔與該第二蒸餾塔透過矽烷分子大小與沸點的差異將矽甲烷、矽乙烷與矽丙烷純化分離,使純化矽丙烷儲存於該矽丙烷暫存槽,而被分離的矽甲烷回收再次進行矽烷轉化反應;以及一矽烷轉化系統,該矽烷轉化系統包括有一預熱器、一轉化器、一脫氫蒸餾塔、一矽甲烷補充桶及一壓縮機,該矽甲烷補充桶連接於該預熱器一端,並由該矽甲烷補充桶作為矽烷轉化反應過程中的矽甲烷消耗的矽甲烷原料補充來源,又該預熱器的另一端連接該轉化器,讓該預熱器加熱升溫至400℃~500℃的矽甲烷於該轉化器內進行矽烷轉化反應,使矽甲烷部分轉化為矽乙烷、矽丙烷及更高階的矽烷類,而該轉化器連接該矽粉過濾處理系統之過濾器組,讓反應裂解生成之矽粉於該過濾器組攔截 過濾出,進而不會堆積造成下游設備管線阻塞,另該過濾器組出口由該壓縮機連接該脫氫蒸餾塔,並以該脫氫蒸餾塔的頂部將不冷凝及分子量最小的氫氣分離脫除,而該脫氫蒸餾塔底部連接該矽丙烷純化系統之脫矽甲烷蒸餾塔,令該脫矽甲烷蒸餾塔分離的矽甲烷再度輸送進入該預熱器進行轉化反應循環,且該脫矽甲烷蒸餾塔分離的矽丙烷和高階矽烷則導入於該矽丙烷純化系統內進行分餾純化。 The invention relates to a system for synthesizing and purifying helium, which comprises: a powder filtration treatment system, wherein the powder filtration treatment system is connected with a slag bucket and a dosing system by a filter group, and excessively cleavage during the decane conversion reaction process The generated micro-nano-grade tantalum powder is directly filtered by the different aperture precision of the filter group, and the micro-nano-grade tantalum powder attached to the filter is removed by nitrogen back-flow regeneration and stored in the draining bucket. After the nitrogen gas is blown back to the regeneration filter group, the sodium hydroxide aqueous solution is added to the filter group by the medicinal system, and the residual micro-nano-grade strontium powder and the sodium hydroxide aqueous solution are reacted to form a sodium citrate solution, and then discharged. Up to the slag discharge tank, and after washing, the residual sodium ions attached to the filter group are cleaned by adding pure water to avoid sodium ions contaminating the decane formed by the conversion reaction; a hydrazine purification system, the hydrazine propane purification system Directly connected in series with a depurinating methane distillation column, a first distillation column, a second distillation column and a propylene propane storage tank, and the decarburization methane distillation column, the first distillation column and the second steaming The column purifies and purifies the methane, hydrazine and hydrazine by the difference in the size and boiling point of the decane molecule, so that the purified hydrazine propane is stored in the hydrazine propane storage tank, and the separated hydrazine methane is recovered again for the decane conversion reaction; a decane conversion system, comprising: a preheater, a converter, a dehydrogenation distillation column, a methane replenishing tank, and a compressor, the methane methane replenishing tank being connected to one end of the preheater, and The methane replenishing tank is used as a supplementary source of methane recovery material for the methane recovery in the decane conversion reaction, and the other end of the preheater is connected to the converter, and the preheater is heated to a temperature of 400 ° C to 500 ° C of methane. The decane conversion reaction is carried out in the converter to convert the hydrazine methane portion into hydrazine ethane, hydrazine propane and higher order decane, and the converter is connected to the filter group of the bismuth powder filtration treatment system to cause the reaction to be cracked.矽 powder is intercepted in the filter group Filtration, so as not to cause blockage of downstream equipment pipelines, and the filter group outlet is connected to the dehydrogenation distillation tower by the compressor, and the non-condensing and minimum molecular weight hydrogen gas is separated and removed at the top of the dehydrogenation distillation tower. And the bottom of the dehydrogenation distillation column is connected to the deuterium methane distillation column of the helium propane purification system, so that the methane separated by the deuteration methane distillation column is again transported into the preheater for a conversion reaction cycle, and the deuterium methane distillation The cesium propane and higher decane separated by the column are introduced into the hydrazine propane purification system for fractional purification. 根據申請專利範圍第1項所述之矽丙烷合成及過濾純化的系統,其中,該過濾器組串接有三個過濾器,且該過濾器依序設有25~200μm、1~20μm及0.03~0.8μm過濾粒徑的濾心。 The system for synthesizing and purifying oxime according to the first aspect of the patent application, wherein the filter group is connected in series with three filters, and the filter is sequentially provided with 25 to 200 μm, 1 to 20 μm, and 0.03~. Filter pore size of 0.8 μm filter. 根據申請專利範圍第1項所述之矽丙烷合成及過濾純化的系統,其中,該過濾器組串接有三個過濾器,且該過濾器依序設置使用5μm、0.45μm及0.1μm過濾粒徑的濾心。 The system for synthesizing and purifying oxime according to the first aspect of the patent application, wherein the filter group is connected in series with three filters, and the filter is sequentially arranged to have a particle size of 5 μm, 0.45 μm and 0.1 μm. Filter heart. 根據申請專利範圍第2項或第3項所述之矽丙烷合成及過濾純化的系統,其中,不同過濾粒徑的該過濾器皆有複數個,而同時只啟用一個,又該過濾器因濾心吸附攔截過多矽粉而使該過濾器入出口產生出現壓力差異時,就能切換該過濾器進行替代使用,並且對該停用的過濾器進行再生清理。 A system for the synthesis and filtration purification of hydrazine propane according to the second or third aspect of the patent application, wherein the filter having different filter particle sizes has a plurality of filters, and at the same time only one is activated, and the filter is filtered. When the heart adsorbs and intercepts too much powder to cause a pressure difference between the filter inlet and outlet, the filter can be switched for replacement and the deactivated filter can be regenerated. 根據申請專利範圍第1項所述之矽丙烷合成及過濾純化的系統,其中,該矽丙烷暫存槽將矽丙烷以冷凝真空方式輸送填充至一鋼瓶內進行出貨。 The system for syngas synthesis and filtration purification according to claim 1, wherein the ruthenium propane suspension tank transports the ruthenium propane in a condensed vacuum to a steel cylinder for shipment. 根據申請專利範圍第1項所述之矽丙烷合成及過濾純化的系統,其中,該第一蒸餾塔頂部連接有一矽乙烷蒸餾系統,並由該矽乙烷蒸餾系統純 化矽乙烷與分離矽甲烷。 A system for the synthesis and filtration purification of ruthenium propane according to claim 1, wherein the first distillation column is connected to an oxirane distillation system at the top, and is pure by the oxirane distillation system. Ethane and separation of methane. 根據申請專利範圍第1項所述之矽丙烷合成及過濾純化的系統,其中,該矽烷轉化系統之脫氫蒸餾塔與矽丙烷純化系統使用液態氮冷媒創造所需的極低溫環境以蒸餾分離沸點較低的不冷凝氫氣及矽甲烷,而熱交換過後的液態氮汽化為溫度接近-160℃之極低溫氮氣,能再利用於該第一蒸餾塔和第二蒸餾塔冷凝矽丙烷,又於冷凝矽丙烷後再送入該矽丙烷暫存槽的殼側做為保冷流體,最後供應予該過濾器組作為逆吹破淨再生的氮氣使用,藉此有效利用該液態氮進行降溫及沖吹破淨。 A system for the synthesis and filtration purification of ruthenium propane according to the scope of claim 1, wherein the dehydrogenation distillation column of the decane conversion system and the hydrazine propane purification system use a liquid nitrogen refrigerant to create a cryogenic environment required for distillation to separate the boiling point. The lower non-condensed hydrogen and helium methane, and the liquid nitrogen after the heat exchange is vaporized to a very low temperature nitrogen gas with a temperature close to -160 ° C, which can be reused in the first distillation column and the second distillation column to condense the helium propane and condense After the propane is propane, it is sent to the shell side of the helium propane storage tank as a cold-preserving fluid, and finally supplied to the filter group as a reverse-blown and regenerated nitrogen gas, thereby effectively utilizing the liquid nitrogen for cooling and blowing. .
TW107200885U 2018-01-18 2018-01-18 Trisilane synthesis and filtration purification system TWM566204U (en)

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