TWM563523U - Furnace side sinter suppression and independent waste heat recovery system - Google Patents
Furnace side sinter suppression and independent waste heat recovery system Download PDFInfo
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- TWM563523U TWM563523U TW107205141U TW107205141U TWM563523U TW M563523 U TWM563523 U TW M563523U TW 107205141 U TW107205141 U TW 107205141U TW 107205141 U TW107205141 U TW 107205141U TW M563523 U TWM563523 U TW M563523U
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Abstract
本創作係一種爐床側燒結物抑制及獨立餘熱回收系統,包括設置於爐床側牆內壁的水管牆,並在平行於爐床中廢棄物的移動方向而延伸,可有效回收爐床在焚燒時所產生的餘熱,降低爐床側牆溫度,達到抑制形成燒結物的功效。尤其是,水管牆包括多個水管本體、多個鰭片以及合金層,每個水管本體是相互分離而不接觸,並有循環水流動,且相鄰的二水管本體是藉相對應的鰭片而連結在一起,而水管本體及鰭片的外表面是被合金層披覆,藉以提供耐高溫、耐磨、抗腐蝕之保護,延長使用壽限。因此,本創作的系統可大幅提升運轉率,增加鍋爐效率及發電效率。The present invention is a hearth side sinter suppression and independent waste heat recovery system, including a water pipe wall disposed on the inner wall of the side wall of the hearth, and extending in parallel with the moving direction of the waste in the hearth, which can effectively recover the hearth. The residual heat generated during incineration reduces the temperature of the side wall of the hearth to suppress the formation of sinter. In particular, the water pipe wall includes a plurality of water pipe bodies, a plurality of fins, and an alloy layer, each water pipe body being separated from each other without contact, and circulating water flows, and the adjacent two water pipe bodies are by corresponding fins And connected together, and the outer surface of the water pipe body and the fin is covered by the alloy layer, thereby providing protection against high temperature, wear and corrosion, and prolonging the service life. Therefore, the system of this creation can greatly increase the operation rate and increase boiler efficiency and power generation efficiency.
Description
本創作係有關於一種爐床側燒結物抑制及獨立餘熱回收系統,尤其是利用設置於爐床側牆且平行於廢棄物移動方向而延伸的水管牆、尤其是不需耐火材料覆蓋,能大幅改善熱傳效果,降低爐床側牆溫度,達到抑制形成燒結物的功效,並有效回收爐床在焚燒廢棄物時所產生的餘熱。The present invention relates to a hearth side sinter suppression and an independent waste heat recovery system, in particular, a water pipe wall which is disposed on the side wall of the hearth and extends parallel to the moving direction of the waste, in particular, does not require refractory material covering, and can greatly Improve the heat transfer effect, reduce the temperature of the side wall of the hearth, achieve the effect of inhibiting the formation of sinter, and effectively recover the waste heat generated by the hearth when incinerating waste.
利用爐床的高溫以焚燒方式將廢棄物轉換成高度穩定性產物的廢棄物處理方式,由於所需設置機具的面積相對於掩埋場而言縮小很多,而且處理效率高,對於地峽人稠而土地資源相對有限的地區或都會區,是相當有效的解決方案,因此已被世界各國廣泛使用。再者,焚燒時所產生的熱量可加熱鍋爐產生蒸汽發電或熱水管以提供民生所需,包含溫水游永池或沐浴的用水。Waste treatment method that uses the high temperature of the hearth to convert waste into highly stable products by incineration, because the area of the required equipment is much smaller than that of the landfill, and the treatment efficiency is high, and the land is thick for the isthmus Areas or metropolitan areas with relatively limited resources are quite effective solutions and have been widely used by countries all over the world. In addition, the heat generated during incineration can heat the boiler to generate steam power or hot water pipes to provide the needs of people's livelihood, including warm water to swim in the pool or bath.
不過,當爐床側的燒結物嚴重生成時,常會導致廢棄物在進料時受到阻礙、分布不平均,甚至無法維持整個系統的正常運轉而需要停爐維修。目前的解決方式是採用水蒸汽氣濂,用以降低爐床側的溫度,而達到有效抑制爐床側燒結物生成的目的。However, when the sinter on the hearth side is severely generated, it often causes the waste to be hindered, unevenly distributed during feeding, and even unable to maintain the normal operation of the entire system, and needs to be shut down for maintenance. The current solution is to use steam gas enthalpy to reduce the temperature on the hearth side, and to effectively suppress the formation of sinter on the hearth side.
早期廢棄物之低位發熱值較低,所以爐床側的設計是必須使用耐火材料以達到絕熱功效,藉以維持爐溫,防止焚燒的效率降低,同時避免有害物質產生。The low-level calorific value of the early waste is low, so the design of the hearth side must use refractory materials to achieve the heat-insulating effect, thereby maintaining the furnace temperature, preventing the incineration efficiency from decreasing, and avoiding the generation of harmful substances.
然而,上述習用技術的缺點在於水蒸汽氣濂需消耗廢棄物燃燒產生之部分蒸汽,降低售電之經濟效益,尤其是,在將來採行再生能源電能躉購費率後,會更為顯著不利。However, the above-mentioned conventional technology has the disadvantage that steam steam gas needs to consume part of the steam generated by the waste combustion, thereby reducing the economic benefit of selling electricity, and in particular, it will be more disadvantageous after adopting the renewable energy power purchase rate in the future. .
因此,非常需要一種創新的爐床側燒結物抑制及獨立餘熱回收系統,利用設置於爐床側牆且平行於廢棄物移動方向而延伸的水管牆、尤其是不需耐火材料覆蓋,能大幅改善熱傳效果,降低爐床側牆溫度,達到抑制形成燒結物的功效,並有效回收爐床在焚燒廢棄物時所產生的餘熱,藉以解決上述習用技術的所有問題。Therefore, there is a great need for an innovative hearth side sinter suppression and independent waste heat recovery system that can be greatly improved by using a water pipe wall that is placed on the side wall of the hearth and extends parallel to the direction of waste movement, especially without the need for refractory material. The heat transfer effect reduces the temperature of the side wall of the hearth to suppress the formation of the sinter, and effectively recovers the waste heat generated by the hearth when incinerating the waste, thereby solving all the problems of the above conventional technology.
本創作之主要目的在於提供一種爐床側燒結物抑制及獨立餘熱回收系統,包括水管牆,是設置於爐床側牆的內壁,並且是特別設計成平行於爐床中廢棄物的移動方向而延伸,用以回收爐床在焚燒時所產生的餘熱,降低爐床側牆溫度,並達到抑制形成燒結物的功效。尤其,水管牆包括多個水管本體、多個鰭片以及合金層,每個水管本體是相互分離而不接觸,並有循環水流動,且相鄰的二水管本體是藉相對應的鰭片而連結在一起,而水管本體及鰭片的外表面是被合金層披覆。The main purpose of this creation is to provide a furnace bed side sinter suppression and independent waste heat recovery system, including a water pipe wall, which is disposed on the inner wall of the side wall of the hearth and is specially designed to be parallel to the moving direction of the waste in the hearth. The extension is used to recover the waste heat generated by the hearth during incineration, reduce the temperature of the side wall of the hearth, and achieve the effect of suppressing the formation of the sintered body. In particular, the water pipe wall includes a plurality of water pipe bodies, a plurality of fins, and an alloy layer, each water pipe body being separated from each other without contact, and circulating water flows, and the adjacent two water pipe bodies are by corresponding fins. They are joined together, and the outer surfaces of the water tube body and the fins are covered by the alloy layer.
進一步,合金層具有耐高溫、耐磨、抗腐蝕的特性,使得水管牆可直接與廢棄物及廢氣接觸,防止水管本體及鰭片直接接觸廢棄物或廢氣,並避免腐蝕發生,延長使用壽限。Further, the alloy layer has the characteristics of high temperature resistance, wear resistance and corrosion resistance, so that the water pipe wall can directly contact the waste and the exhaust gas, prevent the water pipe body and the fin from directly contacting the waste or the exhaust gas, and avoid corrosion and prolong the service life. .
水管牆是設置於鍋爐爐床左右兩側牆表面,且無須以耐火材料覆蓋,可達到優異的熱傳效果,有效回收餘熱,降低爐床側牆溫度,進而抑制燒結物的生成,並降低爐溫,增加廢棄物處理量。因此,本創作可有效降低爐溫,增加廢棄物處理量,並利用爐床側餘熱,達到完全或部分取代既有汽機抽氣之應用,增加鍋爐效率及發電效率。The water pipe wall is placed on the left and right side wall surfaces of the boiler hearth, and does not need to be covered with refractory material, which can achieve excellent heat transfer effect, effectively recover waste heat, reduce the temperature of the side wall of the hearth, thereby inhibiting the formation of the sintered product and reducing the furnace. Warm, increase the amount of waste disposal. Therefore, this creation can effectively reduce the furnace temperature, increase the amount of waste treatment, and use the residual heat on the hearth side to completely or partially replace the application of the existing turbine to pump, increase boiler efficiency and power generation efficiency.
以下配合圖示及元件符號對本創作之實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。The implementation of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement the present specification after studying the present specification.
參考第一圖,本創作實施例爐床側燒結物抑制及獨立餘熱回收系統的示意圖。如第一圖所示,本創作實施例的爐床側燒結物抑制及獨立餘熱回收系統包括一組水管牆10,是在鍋爐20內且特別設計成平行於爐床30中廢棄物B的移動方向D而延伸,用以回收爐床30在焚燒時所產生的餘熱,降低爐床側牆溫度,並達到抑制形成燒結物的功效。要注意的是,該組水管牆10是可包含至一水管牆,不過為方便解釋起見,圖中是只顯示單一的水管牆10,同時下文中也以單一的水管牆10作說明。Referring to the first figure, a schematic diagram of the furnace bed side sinter suppression and the independent waste heat recovery system of the present embodiment is shown. As shown in the first figure, the hearth side sinter suppression and independent waste heat recovery system of the presently-created embodiment includes a set of water tube walls 10 that are designed within the boiler 20 and that are specifically designed to move parallel to the waste B in the hearth 30. The direction D extends to recover the residual heat generated by the hearth 30 during incineration, reduce the temperature of the side wall of the hearth, and achieve the effect of suppressing the formation of the sintered body. It should be noted that the set of water pipe walls 10 may be included in a water pipe wall, but for the sake of convenience of explanation, only a single water pipe wall 10 is shown, and a single water pipe wall 10 is also hereinafter described.
進一步參考第二圖及第三圖,分別為本創作中水管牆的剖示圖以及局部放大圖。如第二圖及第三圖所示,水管牆10是設置於爐床30的側牆32,進一步,是位於側牆32的內壁,其中側牆32是由多層耐火34所構成。具體而言,水管牆10包括多個水管本體12、多個鰭片14以及合金層16,每個水管本體12是相互分離而不直接接觸,並有循環水流動,且相鄰的二水管本體12是藉相對應的鰭片14而連結在一起,而水管本體12及鰭片14的外表面是被合金層16披覆,其中合金層16具有耐高溫、耐磨、抗腐蝕的特性,使得水管牆10可直接與廢棄物及廢氣接觸,可防止水管本體12及鰭片14直接接觸廢棄物或廢氣,並避免腐蝕發生,延長使用壽限。Further referring to the second and third figures, respectively, a cross-sectional view and a partial enlarged view of the water pipe wall in the creation. As shown in the second and third figures, the water pipe wall 10 is disposed on the side wall 32 of the hearth 30, and further, is located on the inner wall of the side wall 32, wherein the side wall 32 is composed of a plurality of layers of fire resistant 34. Specifically, the water pipe wall 10 includes a plurality of water pipe bodies 12, a plurality of fins 14, and an alloy layer 16, each of which is separated from each other without direct contact, and has circulating water flowing, and adjacent two water pipe bodies 12 is connected by the corresponding fins 14, and the outer surfaces of the water tube body 12 and the fins 14 are covered by the alloy layer 16, wherein the alloy layer 16 has the characteristics of high temperature resistance, wear resistance and corrosion resistance, so that The water pipe wall 10 can directly contact the waste and the exhaust gas, and can prevent the water pipe body 12 and the fins 14 from directly contacting the waste or the exhaust gas, and avoid corrosion and prolong the service life.
很明顯的是,本創作的水管牆10未被耐火34完全覆蓋,因此,水管本體12中朝向爐床30中心區的表面可有效吸收廢棄物B燃燒所產生的部分熱量,進而加熱水管本體12內流動的水,所以水管牆10的整體熱傳效果相當優異。It is obvious that the water pipe wall 10 of the present invention is not completely covered by the fire refractory 34. Therefore, the surface of the water pipe body 12 facing the central portion of the hearth 30 can effectively absorb part of the heat generated by the combustion of the waste B, thereby heating the water pipe body 12 The water flowing inside, so the overall heat transfer effect of the water pipe wall 10 is quite excellent.
為更加清楚說明本創作的特徵及所達成的功效,可參考第四圖,本創作實施例的示範性應用實例流程圖。如第四圖所示,集汽鼓40中的水,經由水管牆10,於爐床內進行熱交換,汽化產生高溫、高壓的水蒸汽,流回集汽鼓40中,以供進一步利用。For a clearer description of the features of the present invention and the achieved effects, reference may be made to the fourth figure, a flowchart of an exemplary application example of the present creative embodiment. As shown in the fourth figure, the water in the steam collecting drum 40 is heat-exchanged in the hearth via the water pipe wall 10, and vaporized to generate high-temperature, high-pressure water vapor, which flows back into the steam collecting drum 40 for further utilization.
此外,上述的集汽鼓40、與熱交換器50、冷卻水槽60、幫浦70而構成獨立的密閉式水-水蒸汽循環系統,而集汽鼓40中的高溫蒸汽,在進入熱交換器50後與使用既有汽機抽氣加熱之水進行熱交換,並釋放熱量而冷卻凝結成水,接著集中在冷卻水槽60中,經幫浦70抽離冷卻水槽60後再送入集汽鼓40,並不斷的循環。因此,本創作同時可提升鍋爐效率以及發電效率。要注意的是,本創作對於已設置蒸汽循環裝置的系統而言,無須變更既有的蒸汽循環裝置,因而可簡化建造工程以及向主管機關申請之程序。Further, the above-mentioned steam collecting drum 40, the heat exchanger 50, the cooling water tank 60, and the pump 70 constitute an independent closed water-steam circulation system, and the high temperature steam in the steam collecting drum 40 enters the heat exchanger. After 50, the heat is exchanged with the water heated by the steam pump of the existing steamer, and the heat is released to be cooled and condensed into water. Then, it is concentrated in the cooling water tank 60, and is pumped out of the cooling water tank 60 by the pump 70, and then sent to the steam collecting drum 40. And constantly looping. Therefore, this creation can also improve boiler efficiency and power generation efficiency. It should be noted that this creation does not require the change of the existing steam cycle device for the system in which the steam cycle device is installed, thereby simplifying the construction process and the procedures applied to the competent authority.
再者,獨立水-水蒸汽循環裝置之設計係經過質能平衡計算,並藉由控制系統以控制取熱、供熱之時序,而本創作中水管牆之結構支撐係考量爐床之固定方式,配合其膨脹吸收方向,且水管牆之面積已考量到對爐溫的影響,可避免歲修後起爐爐溫低於850 oC。 Furthermore, the design of the independent water-steam circulation device is calculated by mass-energy balance, and the control system is used to control the timing of heat extraction and heating, and the structural support of the water pipe wall in this creation considers the fixing method of the hearth. With the expansion and absorption direction, and the area of the water pipe wall has been considered to affect the furnace temperature, it can avoid the temperature of the furnace after the repair is less than 850 o C.
此外,水管牆10可有效以回收爐床30在焚燒時所產生的餘熱,可降低爐床30的側牆32的溫度,進而達到抑制形成燒結物的功效,同時還能降低爐溫,增加廢棄物的處理量。In addition, the water pipe wall 10 can effectively recover the waste heat generated when the hearth 30 is incinerated, can lower the temperature of the side wall 32 of the hearth 30, thereby suppressing the effect of forming a sintered body, and at the same time reducing the furnace temperature and increasing waste. The amount of processing of the object.
綜上所述,本創作的主要特點在於利用設置於爐床側的水管牆以降低爐床側溫度,改善燒結物生成情形,使得鍋爐不會因排除爐床側燒結物而必需停爐,同時還可進一步降低爐溫,增加廢棄物的處理量,尤其是有效利用爐床側的餘熱,可完全或部分取代既有的汽機抽氣之應用,增加鍋爐效率及發電效率。In summary, the main feature of the creation is to use the water pipe wall installed on the side of the hearth to reduce the temperature on the hearth side and improve the formation of the sintered material, so that the boiler does not have to be shut down due to the elimination of the sintering on the hearth side. The furnace temperature can be further reduced, and the waste treatment amount can be further increased, especially the waste heat on the hearth side can be effectively utilized, and the application of the existing steam turbine pumping can be completely or partially replaced, and the boiler efficiency and power generation efficiency can be increased.
以上所述者僅為用以解釋本創作之較佳實施例,並非企圖據以對本創作做任何形式上之限制,是以,凡有在相同之創作精神下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖保護之範疇。The above description is only for the purpose of explaining the preferred embodiment of the present invention, and is not intended to impose any form of limitation on the creation, so that any modification or alteration of the creation made in the same creative spirit is provided. , should still be included in the scope of protection of this creative intent.
10‧‧‧水管牆
12‧‧‧水管本體
14‧‧‧鰭片
16‧‧‧合金層
20‧‧‧鍋爐
30‧‧‧爐床
32‧‧‧側牆
34‧‧‧耐火
40‧‧‧集汽鼓
50‧‧‧熱交換器
60‧‧‧冷卻水槽
70‧‧‧幫浦
B‧‧‧廢棄物
D‧‧‧移動方向10‧‧‧Water pipe wall
12‧‧‧Water pipe body
14‧‧‧Fins
16‧‧‧ alloy layer
20‧‧‧Boiler
30‧‧‧ hearth
32‧‧‧ Side wall
34‧‧ fire resistance
40‧‧‧Set steam drum
50‧‧‧ heat exchanger
60‧‧‧Cooling trough
70‧‧‧ pump
B‧‧‧Waste
D‧‧‧ moving direction
第一圖顯示依據本創作實施例爐床側燒結物抑制及獨立餘熱回收系統的示意圖。 第二圖顯示依據本創作實施例中水管牆的剖示圖。 第三圖顯示依據本創作實施例中水管牆的局部放大圖。 第四圖顯示依據本創作實施例的示範性應用實例之流程示意圖。The first figure shows a schematic diagram of the hearth side sinter suppression and independent waste heat recovery system according to the present creative embodiment. The second figure shows a cross-sectional view of a water pipe wall in accordance with the present embodiment. The third figure shows a partial enlarged view of the water pipe wall in accordance with the present embodiment. The fourth figure shows a schematic flow chart of an exemplary application example according to the present creative embodiment.
Claims (3)
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2018
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