TWM560471U - Transfer plate - Google Patents

Transfer plate Download PDF

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Publication number
TWM560471U
TWM560471U TW107202247U TW107202247U TWM560471U TW M560471 U TWM560471 U TW M560471U TW 107202247 U TW107202247 U TW 107202247U TW 107202247 U TW107202247 U TW 107202247U TW M560471 U TWM560471 U TW M560471U
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Taiwan
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mold
airtight
heating
furnace body
plate
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TW107202247U
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Chinese (zh)
Inventor
Wen-Lung Chin
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Chin Wen Lung
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Priority to TW107202247U priority Critical patent/TWM560471U/en
Publication of TWM560471U publication Critical patent/TWM560471U/en

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Abstract

本創作係有關一種移載板,運用於氣密式連續氣氛燒結熱壓成型裝置,本創作移載板端面上具有至少一個以上且貫通底部的容置槽,以容置模具,並使模具底部與下加熱板直接接觸,而直接與下加熱板傳導加熱,除具有連續、高效率及高品質熱壓成型產品功效外,更具有較佳之加熱及冷卻速度;前述容置槽係相對於模具長寬外形設置,或中央二側具有大於模具寬度之流通槽,使模具相對於流通槽處具有更佳的受熱或冷卻效果,具有溫度控制的功效。 The present invention relates to a transfer board for use in a gas-tight continuous atmosphere sintering hot press forming apparatus. The end surface of the transfer board has at least one accommodating groove extending through the bottom to accommodate the mold and the bottom of the mold. Direct contact with the lower heating plate, and direct conduction heating with the lower heating plate, in addition to the continuous, high efficiency and high quality hot pressing products, the heating and cooling speed is better; the receiving groove is longer than the mold The wide profile, or the two sides of the center have a flow groove larger than the width of the mold, so that the mold has better heating or cooling effect relative to the flow groove, and has temperature control effect.

Description

移載板 Transfer board

本創作特別係針對熱壓成型產品之氣密式連續氣氛燒結熱壓成型裝置之移載板嶄新設計者,除具有連續、高效率及高品質熱壓成型產品功效外,更具有較佳之加熱及冷卻速度。 In addition to the continuous, high-efficiency and high-quality hot-pressed products, the new design of the transfer board for the air-tight continuous atmosphere sintering hot-pressing equipment for hot-pressed products has better heating and Cooling rate.

按,熱壓成型是一種高分子材料的加工方法,主要係將具一定厚度的材料置於模具中,加熱模具或環境,使材料軟化而覆蓋於模具表面,再以機器壓擠,經過冷卻階段固化後,就可得到熱壓成型的產品。 Press, hot press forming is a method of processing polymer materials, mainly by placing a material with a certain thickness in a mold, heating the mold or the environment, softening the material to cover the surface of the mold, and then pressing the machine through the cooling stage. After curing, a hot formed product can be obtained.

熱壓成型的材料,以玻璃為例,玻璃因為具有較高透光的特性,因此顯示裝置(如手機、手錶等電子產品)多選其作為視窗部份的外殼。君可見手持電子產品表面通常設有玻璃殼體,以保護產品內部的顯示模組。目前玻璃殼體大部分都是平板的外形,所以在電子產品的上表面會形成有接縫。再者,由於電子產品的周邊必須保留一定寬度的機構部分,用以固持平板狀的玻璃,因此電子產品的頂面也就無法完全被利用。因此,立體或曲面玻璃已漸漸的被運用於電子產品的玻璃殼體上。 For hot-pressed materials, for example, glass has high light transmission characteristics, so display devices (such as mobile phones, watches and other electronic products) are selected as the outer casing of the window. It can be seen that the surface of the handheld electronic product is usually provided with a glass casing to protect the display module inside the product. At present, most of the glass casings are in the shape of a flat plate, so seams are formed on the upper surface of the electronic product. Furthermore, since the peripheral portion of the electronic product must retain a certain width of the mechanism portion for holding the flat glass, the top surface of the electronic product cannot be fully utilized. Therefore, three-dimensional or curved glass has gradually been applied to the glass casing of electronic products.

平板式玻璃殼體較易製造,而具有立體形狀的玻璃殼體製造則較為不易。目前,具有立體形狀的玻璃殼體的製造通常有兩種方法:第一種為:製造多片平板式玻璃單元,然後藉由黏貼邊緣的方式形成具有立 體形狀的玻璃殼體。第二種為:製造一定厚度的長方體玻璃,而後於該長方體玻璃上多次的研磨以形成具有多側面的立體造型。然而,上述二方法均耗時耗力,生產速度非常慢。一般而言,由於玻璃素材係為一平板狀,如果要生產一具有造型之玻璃,較佳的作法係將平板狀的玻璃素材設置於一上模件與一下模件之間,接著加熱上模件、下模件以及玻璃素材,以使玻璃素材軟化。當上述之玻璃素材軟化時,上模件與下模件便可進行合模動作,以使上模件沿一合模方向與下模件共同塑造玻璃素材的外形,藉以生產相對應之模造玻璃。我國專利公告M452174號「用來製造模造玻璃之成型設備」(公告日2013年05月01日專利公告資料參照),其包含有一母型模具件、一第一公型模具件、一第二公型模具件、一支撐頂桿以及一壓桿。該第一公型模具件以可開合之方式設置於該母型模具件上,該第二公型模具件設置於該母型模具件與該第一公型模具件之間。該支撐頂桿穿設於該母型模具件,該支撐頂桿用來推頂於該第二公型模具件,藉以支撐該第二公型模具件與該第一公型模具件共同夾持一模造玻璃。該壓桿設置於該第一公型模具件之一側,該壓桿用來下壓於該第一公型模具件,以使該第一公型模具件與該第二公型模具件相對該母型模具件移動至一合模位置,藉以成型該模造玻璃。然仍無法達到業界連續、快速的製造高品質模造立體玻璃的需求,為其缺失。 A flat glass housing is easier to manufacture, and a glass housing having a three-dimensional shape is relatively difficult to manufacture. At present, there are generally two methods for manufacturing a glass casing having a three-dimensional shape: the first one is: manufacturing a plurality of flat glass units, and then forming a standing by sticking edges Body shaped glass housing. The second type is: manufacturing a rectangular parallelepiped glass of a certain thickness, and then grinding it on the rectangular parallelepiped glass several times to form a three-dimensional shape having a plurality of sides. However, the above two methods are time consuming and labor intensive, and the production speed is very slow. In general, since the glass material is a flat plate, if a glass having a shape is to be produced, it is preferable to arrange a flat glass material between an upper mold and a lower mold, and then heat the upper mold. Pieces, lower molds and glass materials to soften the glass material. When the glass material is softened, the upper mold member and the lower mold member can be clamped, so that the upper mold member and the lower mold member together shape the shape of the glass material along a mold clamping direction, thereby producing a corresponding molded glass. . China Patent Publication No. M452174 "Molding Equipment for Molding Glass" (refer to the patent publication date of the announcement date of May 1, 2013), which comprises a female mold part, a first male mold part, and a second public A mold part, a support ram and a pressure bar. The first male mold member is disposed on the female mold member in an openable manner, and the second male mold member is disposed between the female mold member and the first male mold member. The support ejector is disposed on the female mold member, and the support ejector rod is used for pushing the second male mold member to support the second male mold member and the first male mold member A molded glass. The pressing rod is disposed on one side of the first male mold part, and the pressing rod is used for pressing down the first male mold part such that the first male mold part is opposite to the second male mold part The master mold member is moved to a clamping position to form the molded glass. However, it is still unable to meet the industry's need for continuous and rapid manufacturing of high-quality molded three-dimensional glass.

請參閱第1圖所示,第1圖為習用上下加熱式成型設備側視圖,其主要包括有上加熱板(A)、底加熱板(B)及位移機構(C),模具(D)係置於底加熱版(B)上,藉位移機構(C)來撥動位移模具(D),雖然模具(D)與底加熱板(B)為接觸式加熱,然由於位移機構(C)係位於爐內,易因爐內高溫而變 形或損壞,為其缺失。 Please refer to FIG. 1 , which is a side view of a conventional upper and lower heating type molding apparatus, which mainly comprises an upper heating plate (A), a bottom heating plate (B) and a displacement mechanism (C), and a mold (D) system. Placed on the bottom heating plate (B), the displacement mold (D) is moved by the displacement mechanism (C), although the mold (D) and the bottom heating plate (B) are contact heating, and the displacement mechanism (C) is Located in the furnace, easy to change due to high temperature in the furnace Shape or damage, missing for it.

申請人先前申請獲准之I613160號「氣密式模造立體玻璃連續成型裝置」專利,其主要包括有:爐體,為密閉式,爐體外部二端設有交換系統,爐體內部設有氣密腔;交換系統,設於爐體二端,爐體二端交換系統間設有外輸送道,各交換系統包括有設於爐體側之內氣密門及設於外輸送道側之外氣密門,內氣密門及外氣密門間形成氣密空間,並設有位移裝置將載板推入或移出爐體,當載板被送進爐體前,爐體頭端之內氣密門及外氣密門為封閉,待氣密空間內抽真空並導入保護氣體至與氣密腔內相同環境後,爐體側內氣密門方打開將載板推入氣密腔內,當載板要送出氣密腔前,爐體尾端之內氣密門及外氣密門為封閉,且氣密空間內已經抽真空並導入保護氣體至與氣密腔內相同環境,爐體側內氣密門方打開將載板推入氣密空間內,以避免氣密腔內混入爐外空氣;氣密腔,設於爐體內部,包括有氣密腔體,氣密腔體內具有內輸送道,內輸送道連結爐體二端交換系統內氣密門,並設有滑軌,以作為載板移動之軌道,該氣密腔為氣密式,並導入保護氣體,且依製程區分有昇溫區、高溫成型區及冷卻區,昇溫區及高溫成型區內設有至少一層斷熱層,且斷熱層中央形成熱場,熱場內設有視製程程序所需溫度之加熱元件,冷卻區具有冷卻裝置,高溫成型區設有加壓系統;外輸送道,連結爐體二端交換系統;加壓系統,主要係由壓缸、加壓軸與加壓柱構成;如此構成之本創作,待成型平板玻璃置於模具成型面中,模具則置於載板上,載板經交換系統進入氣密腔,經昇溫區之預熱,及高溫成型區之高溫,使模內玻璃軟化,並藉加壓系統之加壓而成型,再經冷卻區之冷卻後,經交換系統送出爐體外部,再脫模而成 【2018年2月1日專利公告資料參照】。該專利之模具係置於載板上,載板經交換系統進入氣密腔,經昇溫區之預熱,及高溫成型區之高溫,使模內玻璃軟化,並藉加壓系統之加壓而成型,再經冷卻區之冷卻後,經交換系統送出爐體外部,再脫模而成。由於交換系統係設於爐體外部,並藉爐內載板位移,故不會有前揭習用技術易因爐內高溫而使位移機構變形或損壞的缺失。惟因為載板與下方下加熱板間具有載板本身的厚度間隔,因模具與下加熱板間隔著載板厚度,故間接接觸加熱在加熱及冷卻的速度上有改善的空間,實有必要提出更佳之設計,使連續熱壓成型裝置更臻完善。 Applicant's previous application for I613160 "Airtight Molded Stereoscopic Glass Continuous Forming Device" patent, which mainly includes: the furnace body is closed, the exchange system is provided at the two ends of the furnace body, and the inside of the furnace body is airtight. a chamber; an exchange system, disposed at the two ends of the furnace body, and an outer conveying passage between the two ends of the furnace body, and each of the exchange systems includes an inner airtight door disposed on the side of the furnace body and a gas disposed outside the outer conveyor side The dense door forms an airtight space between the inner airtight door and the outer airtight door, and is provided with a displacement device to push the carrier plate into or out of the furnace body. Before the carrier plate is sent into the furnace body, the inside of the furnace body head is airtight. The door and the outer airtight door are closed. After the vacuum is applied in the airtight space and the shielding gas is introduced into the same environment as the airtight cavity, the airtight door in the furnace side is opened to push the carrier into the airtight cavity. Before the carrier plate is sent out of the airtight cavity, the inner airtight door and the outer airtight door at the end of the furnace body are closed, and the airtight space has been evacuated and the shielding gas is introduced into the same environment as the airtight cavity. The inner airtight door opens to push the carrier into the airtight space to avoid mixing into the outer space of the airtight cavity. The airtight chamber is disposed inside the furnace body and includes an airtight cavity. The airtight cavity has an inner conveying passage, and the inner conveying passage connects the inner airtight door of the two-end exchange system of the furnace body, and is provided with a sliding rail to As a track for moving the carrier plate, the airtight cavity is airtight and introduces a shielding gas, and has a heating zone, a high temperature forming zone and a cooling zone according to the process, and at least one thermal insulation layer is provided in the heating zone and the high temperature forming zone. And forming a thermal field in the center of the thermal insulation layer, the heating element is provided with a heating element according to the temperature required by the process program, the cooling zone has a cooling device, the high temperature forming zone is provided with a pressurizing system, and the outer conveying channel is connected with the two ends of the furnace body. The system; the pressurization system is mainly composed of a pressure cylinder, a pressurizing shaft and a pressurizing column; in the present invention, the flat glass to be formed is placed in the mold forming surface, the mold is placed on the carrier board, and the carrier board is exchanged. Entering the airtight chamber, preheating in the temperature rising zone, and high temperature in the high temperature forming zone, the in-mold glass is softened and formed by the pressurization of the pressurized system, and then cooled by the cooling zone, and then sent out to the furnace body through the exchange system. External, demoulded [Refer to the patent announcement on February 1, 2018]. The mold of the patent is placed on a carrier plate, and the carrier plate enters the airtight chamber through the exchange system, the preheating in the temperature rising zone, and the high temperature in the high temperature forming zone, so that the in-mold glass is softened and pressurized by the pressurizing system. After molding, it is cooled by the cooling zone, sent out of the furnace body through the exchange system, and then demolded. Since the exchange system is installed outside the furnace body and displaced by the carrier plate in the furnace, there is no shortage of the deformation or damage of the displacement mechanism due to the high temperature in the furnace. However, because the thickness of the carrier itself is between the carrier and the lower heating plate, since the thickness of the carrier is separated by the mold and the lower heating plate, there is room for improvement in the speed of heating and cooling by indirect contact heating. The better design makes the continuous hot press forming device more perfect.

本創作創作人鑒於習用技術之缺失,積其多年實際從事精密陶瓷科技工業產品之設計製造專業知識,經不斷研究、改良後,終有本創作之研發成功,公諸於世。 In view of the lack of conventional technology, the creator of this creation has been engaged in the design and manufacturing expertise of precision ceramics technology industrial products for many years. After continuous research and improvement, the research and development of this creation has been successful and made known to the world.

緣是,本創作之主要目的在提供一種「移載板」,本創作係針對熱壓成型產品之氣密式連續氣氛燒結熱壓成型裝置之移載板嶄新設計,該氣密式連續氣氛燒結熱壓成型裝置主要包括有一密閉式爐體,爐體外部二端設有交換系統,交換系統以外輸送道連結,爐體內部設有氣密腔,氣密腔內設有內輸送道,內輸送道連結爐體二端交換系統,該氣密腔為氣密式,並導入保護氣體,且依製程區分有昇溫區、高溫成型區及冷卻區,昇溫區及高溫成型區內設有至少一層斷熱層,且斷熱層中央形成熱場,熱場內設有視製程程序所需溫度之上加熱元件及下加熱元件,上加熱元件對熱場上方輻射加熱,下加熱元件設於下加熱板中,以對移載板底部傳導加熱,該下加熱板並設有滑軌,以作為移載板移動之軌道,冷卻區具有冷卻 裝置,高溫成型區設有加壓系統,待熱壓成型物置於模具成型面中,模具則置於移載板上,移載板推入氣密腔經昇溫區之預熱,及高溫成型區之高溫使待熱壓成型物軟化並藉加壓系統之加壓成型,再經冷卻區之冷卻後送出爐體外部,再脫模而成。本創作移載板,其特徵在於:本創作移載板端面上具有至少一個以上且貫通底部的容置槽,以容置模具,並使模具底部與下加熱板直接接觸,而直接與下加熱板傳導加熱,除具有連續、高效率及高品質熱壓成型產品功效外,更具有較佳之加熱及冷卻速度。 The reason is that the main purpose of this creation is to provide a "transfer plate", which is a new design for the transfer plate of the gas-tight continuous atmosphere sintering hot press forming device for hot press forming products. The hot press forming device mainly comprises a closed furnace body, and an exchange system is arranged at the outer end of the furnace body, and the conveying channel is connected outside the exchange system, and the airtight cavity is arranged inside the furnace body, and the inner conveying channel is provided in the airtight cavity, and the inner conveying is provided. The two-end exchange system of the connected furnace body is air-tight and introduces shielding gas, and has a heating zone, a high temperature forming zone and a cooling zone according to the process, and at least one layer is formed in the heating zone and the high temperature forming zone. The thermal layer forms a thermal field in the center of the thermal insulation layer. The heating element is provided with a heating element and a lower heating element depending on the temperature required by the process. The upper heating element radiates heat over the thermal field, and the lower heating element is disposed on the lower heating plate. Medium, in order to conduct heat to the bottom of the transfer plate, the lower heating plate is provided with a slide rail as a track for moving the transfer plate, and the cooling zone has cooling The device has a pressurizing system in the high temperature forming zone, wherein the hot pressed product is placed in the molding surface of the mold, the mold is placed on the transfer plate, the transfer plate is pushed into the airtight cavity to be preheated in the temperature rising zone, and the high temperature forming zone is The high temperature causes the hot-pressed molded product to soften and is formed by pressurization of a pressurizing system, and then cooled by a cooling zone and then sent out to the outside of the furnace body, and then released from the mold. The creative transfer board is characterized in that: at least one end of the creative transfer board has a receiving groove extending through the bottom to accommodate the mold, and the bottom of the mold is directly in contact with the lower heating plate, and is directly heated by the lower part. Plate conduction heating, in addition to the continuous, high efficiency and high quality hot press molding products, it has better heating and cooling speed.

本創作前述容置槽係相對於模具長寬外形設置,或中央二側具有大於模具寬度之流通槽,使模具相對於流通槽處具有更佳的受熱或冷卻效果,具有溫度控制的功效。 The accommodating groove of the present invention is arranged with respect to the long and wide outer shape of the mold, or has a flow groove larger than the width of the mold on both sides of the center, so that the mold has better heating or cooling effect with respect to the flow groove, and has temperature control effect.

(A)‧‧‧上加熱板 (A) ‧ ‧ upper heating plate

(B)‧‧‧底加熱板 (B) ‧‧‧ bottom heating plate

(C)‧‧‧位移機構 (C) ‧ ‧ displacement mechanism

(D)‧‧‧模具 (D)‧‧‧Mold

(1)‧‧‧爐體 (1)‧‧‧ furnace body

(2)‧‧‧交換系統 (2) ‧ ‧ exchange system

(20)‧‧‧內氣密門 (20) ‧ ‧ inner airtight door

(21)‧‧‧外氣密門 (21) ‧ ‧ outside airtight doors

(22)‧‧‧氣密空間 (22) ‧ ‧ airtight space

(23)‧‧‧位移裝置 (23) ‧‧‧displacement device

(3)‧‧‧氣密腔 (3) ‧ ‧ airtight chamber

(30)‧‧‧氣密腔體 (30) ‧ ‧ airtight cavity

(31)‧‧‧內輸送道 (31) ‧ ‧ inner conveyor

(32)‧‧‧昇溫區 (32) ‧‧ ‧ warming zone

(33)‧‧‧高溫成型區 (33) ‧‧‧High temperature forming zone

(34)‧‧‧冷卻區 (34) ‧‧‧Cooling area

(35)‧‧‧斷熱層 (35) ‧‧‧ Thermal insulation

(36)‧‧‧熱場 (36)‧‧‧Hot field

(37)‧‧‧上加熱元件 (37) ‧‧‧Upper heating elements

(370)‧‧‧下加熱元件 (370) ‧‧‧ Lower heating element

(371)‧‧‧下加熱板 (371) ‧‧‧ Lower heating plate

(372)‧‧‧滑軌 (372)‧‧‧Slide rails

(38)‧‧‧冷卻裝置 (38) ‧‧‧Cooling device

(4)‧‧‧外輸送道 (4) ‧‧‧Outer transport lanes

(5)‧‧‧加壓系統 (5) ‧‧‧ Pressurized system

(50)‧‧‧壓缸 (50)‧‧‧Cylinder

(51)‧‧‧加壓軸 (51) ‧‧‧Pressure shaft

(52)‧‧‧加壓柱 (52) ‧ ‧ pressurized column

(6)‧‧‧移載板 (6)‧‧‧Transfer board

(60)‧‧‧容置槽 (60) ‧‧‧ accommodating slots

(61)‧‧‧流通槽 (61)‧‧‧Circulation slots

(7)‧‧‧模具 (7)‧‧‧Mold

第1圖係習用上下加熱式成型設備側視圖;第2圖係本創作熱壓成型裝置正面剖示圖;第3圖係本創作熱壓成型裝置上端剖示圖;第4圖係本創作熱壓成型裝置昇溫區剖示圖;第5圖係本創作熱壓成型裝置高溫成型區剖示圖;第6圖係本創作實施例移載板模具示意圖。 Fig. 1 is a side view of a conventional upper and lower heating type molding apparatus; Fig. 2 is a front sectional view of the present hot press forming apparatus; Fig. 3 is a cross-sectional view of the upper end of the present hot press forming apparatus; FIG. 5 is a cross-sectional view of a high temperature forming zone of the hot press forming apparatus of the present invention; and FIG. 6 is a schematic view of a mold of the transfer board of the present creative embodiment.

為達成本創作前述目的之技術手段,茲列舉一實施例,並配合圖式說明如後,貴審查委員可由之對本創作之結構、特徵及所達成之功效,獲致更佳之瞭解。 In order to achieve the above-mentioned technical means for the purpose of the present invention, an embodiment will be exemplified, and with reference to the following description, the reviewing committee can obtain a better understanding of the structure, features and effects achieved by the present reviewer.

本創作係針對熱壓成型產品之氣密式連續氣氛燒結熱壓成型裝置之移載板嶄新設計,本創作熱壓成型材料,包括但不限定於玻璃、金屬、陶瓷或金屬陶瓷異質複合材料等。請參閱第2、3圖所示,本創作氣密式連續氣氛燒結熱壓成型裝置主要包括有:爐體(1),為密閉式,爐體(1)外部二端設有交換系統(2),爐體(1)內部設有氣密腔(3);交換系統(2),設於爐體(1)二端,爐體(1)二端交換系統(2)間設有外輸送道(4),各交換系統(2)包括有設於爐體(1)側之內氣密門(20)及設於外輸送道(4)側之外氣密門(21),內氣密門(20)及外氣密門(21)間形成氣密空間(22),並設有位移裝置(23)將移載板(6)推入或移出爐體(1);氣密腔(3),設於爐體(1)內部,包括有氣密腔體(30),氣密腔體(30)內具有內輸送道(31),內輸送道(31)連結爐體(1)二端交換系統(2)內氣密門(20),該氣密腔(3)為氣密式,並導入保護氣體【一般為惰性氣體,如氮氣;提供保護氣體之裝置為習用技術,不多贅言】,且依製程區分有昇溫區(32)、高溫成型區(33)及冷卻區(34),昇溫區(32)及高溫成型區(33)內設有至少一層斷熱層(35),且斷熱層(35)中央形成熱場(36),熱場(36)內設有視製程程序所需溫度之上加熱元件(37)及下加熱元件(370)【溫度控制等裝置為習用技術,不多贅言】,上加熱元件(37)對熱場上方輻射加熱,下加熱元件(370)設於下加熱板(371)中,以對移載板(6)底部傳導加熱,該下加熱板(371)並設有滑軌(372)【請參閱第4圖及第5圖】,以作為移載板(6)移動之軌道,冷卻區(34)具有冷卻裝置(38)【冷卻裝置(38)為習用技術,不多贅言】,高溫成型區(33)設有加壓系統(5); 外輸送道(4),連結爐體(1)二端交換系統(2);加壓系統(5),請參閱第5圖所示,加壓系統(5)主要係由壓缸(50)、加壓軸(51)與加壓柱(52)構成;如此構成之本創作,待熱壓成型物置於模具(7)成型面中,模具(7)則置於移載板上(6),移載板(6)經交換系統(2)進入氣密腔(3),經昇溫區(32)之預熱【避免溫度變化太快損壞】,及高溫成型區(33)之高溫,使模內待熱壓成型物軟化,並藉加壓系統(5)之加壓而成型,再經冷卻區(34)之冷卻後,經交換系統(2)送出爐體(1)外部,再脫模而成。 This creation is a new design for the transfer plate of the gas-tight continuous atmosphere sintering hot press forming device for hot press forming products. The creation of hot press forming materials, including but not limited to glass, metal, ceramic or cermet heterogeneous composite materials, etc. . Referring to Figures 2 and 3, the present invention relates to a gas-tight continuous atmosphere sintering hot press forming apparatus mainly comprising: a furnace body (1), which is a closed type, and an exchange system is provided at the outer two ends of the furnace body (1) (2) ), the furnace body (1) is provided with an airtight chamber (3); the exchange system (2) is arranged at the two ends of the furnace body (1), and the furnace body (1) is provided with an external transportation between the two end exchange systems (2) In the circuit (4), each of the exchange systems (2) includes an inner airtight door (20) disposed on the side of the furnace body (1) and an airtight door (21) disposed outside the outer conveyor (4) side. An airtight space (22) is formed between the dense door (20) and the outer airtight door (21), and a displacement device (23) is provided to push the transfer plate (6) into or out of the furnace body (1); the airtight cavity (3) is disposed inside the furnace body (1) and includes an airtight cavity (30). The airtight cavity (30) has an inner conveying path (31), and the inner conveying path (31) is coupled to the furnace body (1). a two-terminal exchange system (2) inside the airtight door (20), the airtight chamber (3) is airtight, and introduces a shielding gas [generally an inert gas such as nitrogen; a device for providing a shielding gas is a conventional technique, Not many rumors], and according to the process, there are temperature rising zone (32), high temperature forming zone (33) and cooling zone (34), heating zone (32) and high temperature forming zone (33) There is at least one thermal insulation layer (35), and a thermal field (36) is formed in the center of the thermal insulation layer (35), and the heating element (37) and the lower heating element are disposed in the thermal field (36) according to the temperature required by the process program. (370) [The temperature control device is a conventional technology, not much rumor], the upper heating element (37) is radiantly heated above the thermal field, and the lower heating element (370) is placed in the lower heating plate (371) for transfer The bottom of the plate (6) is conductively heated, and the lower heating plate (371) is provided with a slide rail (372) [please refer to Figures 4 and 5] as a moving track of the transfer plate (6), a cooling zone ( 34) having a cooling device (38) [cooling device (38) is a conventional technology, not much rumor], the high temperature forming zone (33) is provided with a pressurizing system (5); The outer conveying path (4) is connected to the furnace body (1) two-end exchange system (2); the pressurizing system (5), as shown in Fig. 5, the pressurizing system (5) is mainly composed of a pressure cylinder (50) The pressing shaft (51) and the pressing column (52) are configured; in the present invention, the hot-pressed product is placed in the molding surface of the mold (7), and the mold (7) is placed on the transfer board (6). The transfer plate (6) enters the airtight chamber (3) via the exchange system (2), preheats through the temperature rising zone (32) [avoids temperature damage too fast), and the high temperature of the high temperature forming zone (33) The hot-pressed product to be softened is formed by pressurization of the pressurizing system (5), cooled by the cooling zone (34), sent out of the furnace body (1) via the exchange system (2), and then released from the mold. Made.

請參閱第2圖所示,本創作設於爐體(1)二側之交換系統(2),各交換系統(2)包括有設於爐體(1)側之內氣密門(20)及設於外輸送道(4)側之外氣密門(21),內氣密門(20)及外氣密門(21)間形成氣密空間(22),當移載板(6)被送進爐體(1)前,爐體(1)頭端之內氣密門(20)及外氣密門(21)為封閉,待氣密空間(22)內抽真空並導入保護氣體至與氣密腔(3)內相同環境後【抽真空的過程會將模具(7)上的空氣(特別是氧氣)及雜質一併抽離】,爐體側內氣密門(20)方打開將移載板(6)推入氣密腔(3)內,當移載板(6)要送出氣密腔(3)前,爐體尾端之內氣密門(20)及外氣密門(21)為封閉,且氣密空間(22)內已經抽真空並導入保護氣體至與氣密腔(3)內相同環境,爐體側內氣密門(20)方打開將移載板(6)推入氣密空間(22)內,如此具有避免氣密腔(3)內混入爐外空氣,來提高待熱壓成型物成型品質之功效。 Referring to Figure 2, the creation system (2) is provided on the two sides of the furnace body (1), and each exchange system (2) includes an inner airtight door (20) disposed on the side of the furnace body (1). And an airtight door (21) disposed outside the outer conveyor (4) side, forming an airtight space (22) between the inner airtight door (20) and the outer airtight door (21), when the transfer plate (6) Before being fed into the furnace body (1), the inner airtight door (20) and the outer airtight door (21) at the head end of the furnace body (1) are closed, and the vacuum is introduced into the airtight space (22) and the shielding gas is introduced. After the same environment as in the airtight chamber (3) [the vacuum process will remove the air (especially oxygen) and impurities from the mold (7)], and the airtight door (20) inside the furnace side Open and push the transfer plate (6) into the airtight chamber (3). Before the transfer plate (6) is sent out of the airtight chamber (3), the inner airtight door (20) and the external air at the end of the furnace body The dense door (21) is closed, and the airtight space (22) has been evacuated and introduced into the same environment as the airtight chamber (3), and the inner airtight door (20) of the furnace side is opened to be transferred. The plate (6) is pushed into the airtight space (22), so that the air in the airtight cavity (3) is prevented from being mixed into the air outside the furnace to improve the molding quality of the hot-pressed product.

請參閱第6圖所示,本創作移載板(6)係運用於前述氣密式連續氣氛燒結成型裝置,該移載板(6)端面上具有至少一個以上且貫通底部的容置槽(60),以容置模具(7),並使模具(7)底部與下加熱板(371)直接接觸,而 直接與下加熱板(371)傳導加熱,除具有連續、高效率及高品質熱壓成型產品功效外,由於藉由本明移載板(6)容置槽(60)之設計,模具(7)底部與下加熱板(371)為直接接觸,直接與下加熱板(371)傳導加熱更具有較佳之加熱效果,冷卻效果亦然。如此可摒除先案載板與下方下加熱板間具有載板本身的厚度間隔,因模具與下加熱板間隔著載板厚度,故間接接觸加熱在加熱及冷卻的速度上較差之缺失。 Referring to FIG. 6, the original transfer plate (6) is applied to the gas-tight continuous atmosphere sintering forming device, and the transfer plate (6) has at least one accommodating groove extending through the bottom end surface ( 60) to accommodate the mold (7) and directly contact the bottom of the mold (7) with the lower heating plate (371), and Conductive heating directly with the lower heating plate (371), in addition to the efficiency of continuous, high-efficiency and high-quality hot-pressed products, due to the design of the receiving groove (60) of the transfer board (6), the mold (7) The bottom is in direct contact with the lower heating plate (371), and the heating is directly and directly heated by the lower heating plate (371), and the cooling effect is also good. In this way, the thickness interval between the precursor carrier and the lower lower heater plate is removed, and the thickness of the carrier is separated from the lower heating plate, so that the indirect contact heating is inferior in heating and cooling speed.

本創作前述容置槽(60)係相對於模具(7)長寬外形設置【即略大於模具(7)之長度及寬度】,或中央二側具有大於模具(7)寬度之流通槽(61),由於模具(7)相對於流通槽(61)處具有流通的空間,故可得更佳的受熱或冷卻效果,進而具有對模具(7)溫度控制的功效。如此而達本創作設計目的。 The accommodating groove (60) of the present invention is disposed with respect to the long and wide outer shape of the mold (7) [that is, slightly larger than the length and width of the mold (7)], or the flow grooves (61) having a width larger than the width of the mold (7) on the central two sides. Since the mold (7) has a space for circulation with respect to the circulation groove (61), a better heating or cooling effect can be obtained, and the effect of controlling the temperature of the mold (7) can be obtained. This is the purpose of this creative design.

綜上所述,本創作所揭露之一種「移載板」為昔所無,亦未曾見於國內外公開之刊物上,理已具新穎性之專利要件,又本創作確可摒除習用技術缺失,並達成設計目的,亦已充份符合專利要件,爰依法提出申請,謹請貴審查委員惠予審查,並賜予本案專利,實感德便。 In summary, the "transfer board" disclosed in this creation is unprecedented, and has not been seen in publications published at home and abroad. It has been a novel patent element, and this creation can indeed eliminate the lack of customary technology. And to achieve the design purpose, has also fully complied with the patent requirements, 提出 apply in accordance with the law, I would like to ask your review board to review, and give the patent in this case, really feel good.

惟以上所述者,僅為本創作之一較佳可行實施例而已,並非用以拘限本創作之範圍,舉凡熟悉此項技藝人士,運用本創作說明書及申請專利範圍所作之等效結構變化,理應包括於本創作之專利範圍內。 However, the above is only one of the preferred embodiments of this creation, and is not intended to limit the scope of this creation. For those skilled in the art, the equivalent structural changes made by this creation specification and the scope of patent application are used. It should be included in the scope of this creation patent.

Claims (3)

一種移載板,運用於氣密式連續氣氛燒結熱壓成型裝置,該移載板端面上具有至少一個以上且貫通底部的容置槽,該容置槽作為容置模具,使模具底部與下加熱板直接接觸,而直接與下加熱板傳導加熱者。 A transfer plate is applied to a gas-tight continuous atmosphere sintering hot press forming device, and the transfer plate has at least one accommodating groove extending through the bottom end, and the accommodating groove serves as a accommodating mold to make the bottom and the bottom of the mold The heating plate is in direct contact, and the heating is conducted directly to the lower heating plate. 如申請專利範圍第1項所述之移載板,其中,該移載板容置槽相對於模具長寬外形設置。 The transfer board of claim 1, wherein the transfer board receiving groove is disposed with respect to a mold length and width. 如申請專利範圍第1項所述之移載板,其中,該移載板容置槽中央二側具有大於模具寬度之流通槽者。 The transfer board of claim 1, wherein the transfer side of the transfer tray receiving groove has a flow groove larger than the width of the mold.
TW107202247U 2018-02-13 2018-02-13 Transfer plate TWM560471U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Country Link
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