TWM560388U - Device for manufacturing fiber reinforcement composite - Google Patents

Device for manufacturing fiber reinforcement composite Download PDF

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TWM560388U
TWM560388U TW107201373U TW107201373U TWM560388U TW M560388 U TWM560388 U TW M560388U TW 107201373 U TW107201373 U TW 107201373U TW 107201373 U TW107201373 U TW 107201373U TW M560388 U TWM560388 U TW M560388U
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fiber
unit
reinforced composite
composite material
yarn
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TW107201373U
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Chinese (zh)
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劉雁杰
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金財興股份有限公司
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Abstract

The main concept of the present disclosure is illustrated. The fiber yarn bundle coated with thermoplastic polymer material is guided to be located between two steel strips which wrap around to each other, and accepts a pattern suppressed by the two strip steels. Then, after performing at least one heating process and at least one cooling process, and detaching the two steel strips, the fiber reinforcement composite capable of rolling up is obtained. Accordingly, the fiber reinforcement composite of the reinforcement cloth type or the reinforcement yarn bundle type can be generated, thus the equipment establishment cost can be reduced, and the positive and reliable means can be utilized to increase the industrial competitiveness.

Description

纖維補強複材製造設備Fiber reinforced composite material manufacturing equipment

本創作係與纖維補強複材製造技術有關,旨在提供一種可用以生產補強布類型或補強紗束類型的纖維補強複材製造設備。This creation is related to the fiber-reinforced composite material manufacturing technology, and aims to provide a fiber-reinforced composite material manufacturing equipment that can be used to produce reinforcing cloth type or reinforcing yarn bundle type.

複合材料(Polymeric Composite)普遍具有高強度、高勁度、質量輕、耐腐蝕以及抗磨損等特性,而得以廣泛被運用於航太工業、汽車工業、船舶工業、醫療以及運動器材上;複合材料種類繁多,其中使用最久應用最廣者,當屬纖維補強複合材料(下稱纖維補強複材),而其基本的組成為纖維及高分子基材。Composites (Polymeric Composite) are widely used in aerospace industry, automotive industry, shipbuilding industry, medical and sports equipment due to their high strength, high stiffness, light weight, corrosion resistance and wear resistance. A wide variety of products, the most widely used, is a fiber-reinforced composite material (hereinafter referred to as fiber-reinforced composite material), and its basic composition is fiber and polymer substrate.

再者,纖維補強複材係目前最常用來製造高性能複合材料的原材形式,其主要係由一系列的纖維紗束(碳、玻璃纖維)含浸樹脂所構成;既有習知能夠以連續製程製造纖維補強複材,通常採用熔融含浸或粉體含浸等方法。Furthermore, fiber-reinforced composite materials are currently the most commonly used forms for the manufacture of high-performance composite materials, which are mainly composed of a series of fiber yarn bundles (carbon, glass fiber) impregnated resins; The process for producing fiber-reinforced composite materials is usually carried out by means of melt impregnation or powder impregnation.

其中,熔融含浸法係先將數量不等之纖維紗束均勻分布,同時將樹脂加熱後塗佈在上、下離型紙上,之後將展紗後的纖維紗束導入塗佈有樹脂的上、下離型紙之間,再以滾輪直接作用於上、下離型紙加壓的方式,使上、下離型紙之間的纖維含浸樹脂,最後再予以冷卻或烘乾後定型。Among them, the melt impregnation method firstly distributes the bundles of fiber yarns of different amounts, and simultaneously heats the resin and applies it to the upper and lower release papers, and then introduces the bundle of the fiber yarns after the yarn is introduced onto the resin coated layer. Between the lower release papers, the rollers are directly applied to the upper and lower release papers to pressurize the fibers, so that the fibers between the upper and lower release papers are impregnated with the resin, and finally cooled or dried to be shaped.

至於,粉體含浸法係在纖維紗束展紗完成後,以連續含浸機進行靜電噴塗塑膠粉末,將展紗後的整捲纖維紗束放置於連續含浸機的送料端並固定在後方的收料端,整捲纖維紗束隨著收料端的轉速帶動通過一道烘箱的烘烤程序,塑膠粉末即因受熱而融化包覆於纖維表面。As for the powder impregnation method, after the fiber yarn bundle is finished, the plastic powder is electrostatically sprayed by a continuous impregnation machine, and the whole bundle of the fiber bundle after the yarn is placed is placed at the feeding end of the continuous impregnation machine and fixed at the rear. At the material end, the whole fiber bundle is driven by the baking process of the oven with the rotation speed of the receiving end, and the plastic powder is melted and coated on the surface of the fiber due to heat.

由於上述兩種連續製程製造纖維補強複材製造方法係採用不同的方式將纖維與樹脂結合,因此既有習用能夠以連續製程製造纖維補強複材之設備,通常僅能用以生產預浸布類型的產品(熔融含浸法),或是僅能用以生產預浸紗束類型的產品(粉體含浸法),導致相關業者因為龐大的設備建置成本而逐漸失去產業競爭力。Since the above two continuous processes for manufacturing a fiber-reinforced composite material method combine the fiber and the resin in different ways, there is a conventional device capable of manufacturing a fiber-reinforced composite material in a continuous process, and can usually only be used to produce a prepreg type. The product (melt impregnation method), or the product that can only be used to produce pre-impregnated yarn bundle type (powder impregnation method), has caused the related industry to gradually lose its industrial competitiveness due to the huge equipment construction cost.

有鑑於此,本創作即是提供一種可用以補強布類型或補強紗束類型的纖維補強複材製造設備,為其主要目的者。In view of this, the present invention provides a fiber-reinforced composite material manufacturing apparatus that can be used to reinforce the type of cloth or the type of reinforcing yarn bundle, and its main purpose.

本創作之纖維補強複材製造設備,係包括有:一展紗披覆單元,供執行對複數纖維紗束施以展紗,以及對該些展紗完成之纖維紗束披覆該熱塑性高分子材料之加工製程;一壓合單元,設有兩個相對迴繞的鋼帶,於該兩個鋼帶之迴繞行程處設有至少一加熱機組及至少一冷卻機組,供執行令該些披覆有熱塑性高分子材料之纖維紗束以接受該兩個鋼帶壓制之型態,通過至少一加熱製程及至少一冷卻製程之後與該兩個鋼帶脫離,成為可被收卷的纖維補強複材之加工製程。The fiber reinforced composite material manufacturing equipment of the present invention comprises: a yarn draping unit for performing the yarn application on the plurality of fiber yarn bundles, and the fiber yarn bundles for the yarns are coated with the thermoplastic polymer a processing process for a material; a press-fit unit having two relatively rewinding steel strips, at least one heating unit and at least one cooling unit being provided at the winding stroke of the two steel strips for execution of the coatings The fiber bundle of the thermoplastic polymer material is pressed into the shape of the two steel strips, and is separated from the two steel strips by at least one heating process and at least one cooling process to become a fiber-reinforced composite material that can be wound up. Processing process.

依據上述技術特徵,該纖維補強複材製造設備,係進一步包括一供將該些通過該壓合單元之纖維補強複材卷取的收卷單元。According to the above technical feature, the fiber reinforced composite material manufacturing apparatus further includes a winding unit for winding the fiber reinforced composite material passing through the nip unit.

依據上述技術特徵,該展紗披覆單元,係設有一供該些纖維紗束以成捲型態放置的紗架,以及一供盛裝該熱塑性高分子材料的含浸槽;該含浸槽或粉體係設有一可供該些纖維紗束通過的箱體,於該箱體內設有複數張力滾筒。According to the above technical feature, the yarn draping unit is provided with a creel for placing the fiber bundles in a roll form, and a immersion tank for containing the thermoplastic polymer material; the impregnation tank or powder system A box for passing the bundle of fiber yarns is provided, and a plurality of tension rollers are disposed in the box body.

依據上述技術特徵,該展紗披覆單元,係於該紗架與該含浸槽之間設有一烘乾機組。According to the above technical feature, the yarn spreading unit is provided with a drying unit between the creel and the impregnation tank.

依據上述技術特徵,該壓合單元係設有一機台,於該機台兩端皆設有兩個對應配置的鋼帶滾筒,另設有一供驅動該機台其中一端之兩個鋼帶滾筒相對旋轉的驅動機組,各該鋼帶係分別遶置於該機台兩端之鋼帶滾筒上。According to the above technical feature, the press unit is provided with a machine table, and two correspondingly disposed steel strip rollers are arranged at both ends of the machine stand, and two steel strip rollers for driving one end of the machine table are oppositely provided. A rotating drive unit, each of which is wound around a strip of steel on both ends of the machine.

依據上述技術特徵,各該加熱機組係設有一加熱基座,該加熱基座上設有至少一加熱器及複數供與其所屬之鋼帶接觸的第一加壓滾筒;各該冷卻機組係設有一冷卻基座,該冷卻基座上設有至少一冷卻器及複數供與其所屬之鋼帶接觸的第二加壓滾筒;該至少其中一鋼帶所屬之加熱機組及冷卻機組,係於該加熱基座及該冷卻基座上分別設有一與該機台連接的動力缸。According to the above technical feature, each heating unit is provided with a heating base, and the heating base is provided with at least one heater and a plurality of first pressure rollers for contacting the steel strips to which they belong; each of the cooling units is provided with a Cooling the base, the cooling base is provided with at least one cooler and a plurality of second pressure rollers for contacting the steel strip to which it belongs; the heating unit and the cooling unit to which the at least one steel belt belongs are attached to the heating base A power cylinder connected to the machine is respectively disposed on the seat and the cooling base.

依據上述技術特徵,該壓合單元係於該機台與該展紗披覆單元之間設有一預熱機組。According to the above technical feature, the pressing unit is provided with a preheating unit between the machine table and the yarn spreading unit.

依據上述技術特徵,各該加熱器係以紅外線燈管之結構樣態呈現;各該冷卻器係以與一致冷系統連接之冷卻管之結構樣態呈現。According to the above technical features, each of the heaters is represented by a structure of an infrared lamp; each of the coolers is represented by a structure of a cooling pipe connected to the uniform cooling system.

依據上述技術特徵,該展紗披覆單元,係設有一供該些纖維紗束以成捲型態放置的紗架,以及一供盛裝熱塑性高分子材料的含浸槽;該含浸槽係設有一可供該些纖維紗束通過的箱體,於該箱體內設有複數張力滾筒,;該壓合單元係設有一機台,於該機台兩端皆設有兩個對應配置的鋼帶滾筒,另設有一供驅動該機台其中一端之兩個鋼帶滾筒相對旋轉的驅動機組,各該鋼帶係分別遶置於該機台兩端之鋼帶滾筒上。According to the above technical feature, the yarn draping unit is provided with a creel for placing the fiber bundles in a roll form, and a immersion tank for containing the thermoplastic polymer material; the impregnation tank is provided with a a box for passing the bundle of fiber yarns, wherein a plurality of tension rollers are arranged in the box body; the press unit is provided with a machine table, and two correspondingly disposed steel belt rollers are arranged at both ends of the machine table. There is further provided a driving unit for driving the two steel belt rollers at one end of the machine to rotate relative to each other, and each of the steel belts is respectively wound around the steel belt rollers at both ends of the machine.

依據上述技術特徵,各該加熱機組係設有一加熱基座,該加熱基座上設有至少一加熱器及複數供與其所屬之鋼帶接觸的第一加壓滾筒;各該冷卻機組係設有一冷卻基座,該冷卻基座上設有至少一冷卻器及複數供與其所屬之鋼帶接觸的第二加壓滾筒;該至少其中一鋼帶所屬之加熱機組及冷卻機組,係於該加熱基座及該冷卻基座上分別設有一與該機台連接的動力缸。According to the above technical feature, each heating unit is provided with a heating base, and the heating base is provided with at least one heater and a plurality of first pressure rollers for contacting the steel strips to which they belong; each of the cooling units is provided with a Cooling the base, the cooling base is provided with at least one cooler and a plurality of second pressure rollers for contacting the steel strip to which it belongs; the heating unit and the cooling unit to which the at least one steel belt belongs are attached to the heating base A power cylinder connected to the machine is respectively disposed on the seat and the cooling base.

依據上述技術特徵,該展紗披覆單元係於該紗架與該含浸槽之間設有一烘乾機組。According to the above technical feature, the yarn spreading unit is provided with a drying unit between the creel and the impregnation tank.

依據上述技術特徵,該壓合單元係於該機台與該展紗披覆單元之間設有一預熱機組。According to the above technical feature, the pressing unit is provided with a preheating unit between the machine table and the yarn spreading unit.

依據上述技術特徵,該展紗披覆單元係於該紗架與該含浸槽之間設有一烘乾機組;該壓合單元,係於該機台與該展紗披覆單元之間設有一預熱機組。According to the above technical feature, the yarn spreading unit is provided with a drying unit between the creel and the impregnation tank; the pressing unit is provided between the machine table and the yarn draping unit. Thermal unit.

依據上述技術特徵,各該加熱器係以紅外線燈管之結構樣態呈現;各該冷卻器係以與一致冷系統連接之冷卻管之結構樣態呈現。According to the above technical features, each of the heaters is represented by a structure of an infrared lamp; each of the coolers is represented by a structure of a cooling pipe connected to the uniform cooling system.

本創作主要將披覆有熱塑性高分子材料之纖維紗束引導進入兩個相對迴繞的鋼帶之間,令其以接受兩個鋼帶壓制之型態,通過至少一加熱製程及至少一冷卻製程,透過急熱急冷使熱塑性高分子材料與纖維紗束之纖維結合之後與兩個鋼帶脫離;俾可用以補強布類型或補強紗束類型的纖維補強複材,大幅降低設備建置成本,以相對更為積極、可靠之手段提升產業競爭力。The present invention mainly guides a bundle of fiber yarns coated with a thermoplastic polymer material between two relatively rewinding steel strips, so that it is pressed by two steel strips, through at least one heating process and at least one cooling process. The thermoplastic polymer material is separated from the two steel strips by the combination of the fibers of the fiber bundle by the rapid heat and quenching; the fiber reinforced composite material of the type of reinforcing cloth or the type of the reinforcing yarn can be used to greatly reduce the cost of equipment construction. Relatively more active and reliable means to enhance industrial competitiveness.

本創作之纖維補強複材製造方法,該方法至少包括:係將複數展紗完成的纖維紗束披覆複數熱塑性高分子材料,之後將該些披覆有該熱塑性高分子材料之纖維紗束引導進入兩個相對迴繞的鋼帶之間,且令該些披覆有該熱塑性高分子材料之纖維紗束以接受該兩個鋼帶壓制之型態,通過至少一加熱製程及至少一冷卻製程之後與該兩個鋼帶脫離,成為可被收卷的纖維補強複材。The method for manufacturing a fiber-reinforced composite material of the present invention comprises at least: coating a plurality of thermoplastic polymer materials with a plurality of fiber yarn bundles, and then guiding the fiber bundles coated with the thermoplastic polymer material. Entering between two relatively rewinding steel strips, and causing the fiber bundles coated with the thermoplastic polymer material to receive the two steel strips pressed, after at least one heating process and at least one cooling process It is separated from the two steel strips and becomes a fiber-reinforced composite material that can be wound up.

依據上述技術特徵,該些披覆有該熱塑性高分子材料的該纖維紗束,係以相鄰該纖維紗束之間的該熱塑性高分子材料構成接觸的排列型態進入該兩個鋼帶之間。According to the above technical feature, the bundle of the fiber bundles coated with the thermoplastic polymer material enters the two steel strips in an aligned manner in which the thermoplastic polymer material adjacent to the bundle of the fiber bundles is in contact with each other. between.

依據上述技術特徵,該些披覆有該熱塑性高分子材料的該纖維紗束,係以相鄰纖維紗束之間的熱塑性高分子材料不構成接觸的排列型態進入該兩個鋼帶之間。According to the above technical feature, the fiber bundles coated with the thermoplastic polymer material enter between the two steel strips in an aligned manner in which the thermoplastic polymer material between adjacent fiber bundles does not form a contact. .

依據上述技術特徵,該些披覆有該熱塑性高分子材料之纖維紗束,其中該熱塑性高分子材料以薄膜的方式呈現,一併被引導進入該兩個鋼帶之間,該些披覆有該熱塑性高分子材料之纖維紗束,且相鄰該纖維紗束以上、下包覆型態被夾制在該熱塑性高分子材料之間,使在通過加熱製程及冷卻製程後,得以進一步於纖維補強複材表面貼附有該熱塑性高分子材料。According to the above technical features, the fiber bundles coated with the thermoplastic polymer material, wherein the thermoplastic polymer material is presented as a film, and is guided between the two steel strips, and the coatings are The fiber bundle of the thermoplastic polymer material is adjacent to the fiber bundle, and the lower cladding type is sandwiched between the thermoplastic polymer materials, so that the fiber is further processed after the heating process and the cooling process. The thermoplastic polymer material is attached to the surface of the reinforcing composite material.

依據上述技術特徵,該纖維補強複材製造方法,係透過含浸製程將該些複數展紗完成的纖維紗束披覆有該熱塑性高分子材料。According to the above technical feature, the fiber reinforced composite material manufacturing method is characterized in that the fiber yarn bundle obtained by the plurality of yarns is coated with the thermoplastic polymer material through an impregnation process.

依據上述技術特徵,該些披覆有該熱塑性高分子材料以粉體的方式直接噴灑於纖維紗束。According to the above technical features, the thermoplastic polymer material is sprayed directly onto the fiber bundle in a powder form.

依據上述技術特徵,該纖維補強複材製造方法,係在該些纖維紗束披覆有該熱塑性高分子材料之前,對該些纖維紗束施以至少一道烘乾製程。According to the above technical feature, the fiber reinforced composite material manufacturing method is characterized in that at least one drying process is performed on the fiber yarn bundles before the fiber yarn bundles are coated with the thermoplastic polymer material.

依據上述技術特徵,該纖維補強複材製造方法,係在該些披覆有該熱塑性高分子材料之纖維紗束進入該兩個鋼帶之前,對該些纖維紗束施以至少一道預熱製程。According to the above technical feature, the fiber reinforced composite material manufacturing method is characterized in that at least one preheating process is applied to the fiber yarn bundles before the fiber yarn bundles coated with the thermoplastic polymer material enter the two steel strips. .

依據上述技術特徵,該纖維補強複材製造方法,係在該些纖維紗束披覆該熱塑性高分子材料之前,對該些纖維紗束施以至少一道烘乾製程;在該些披覆有該熱塑性高分子材料之纖維紗束進入該兩個鋼帶之前,對該些纖維紗束施以至少一道預熱製程。According to the above technical feature, the fiber reinforced composite material manufacturing method is characterized in that at least one drying process is applied to the fiber yarn bundles before the fiber yarn bundles are coated with the thermoplastic polymer material; Before the fiber bundles of the thermoplastic polymer material enter the two steel strips, the fiber bundles are subjected to at least one preheating process.

依據上述技術特徵,該些纖維紗束係可以選擇為碳纖維紗束或玻璃纖維紗束其中之一者。According to the above technical features, the fiber yarn bundles may be selected as one of a carbon fiber yarn bundle or a glass fiber yarn bundle.

依據上述技術特徵,該熱塑性高分子材料係可以選擇為塑膠粉體、樹脂或高分子薄膜其中之一者。According to the above technical features, the thermoplastic polymer material can be selected from one of a plastic powder, a resin or a polymer film.

本創作主要是提供一種可用以補強布類型或補強紗束類型的纖維補強複材製造設備及其相關的纖維補強複材製造方法。The present invention mainly provides a fiber reinforced composite material manufacturing equipment and a related fiber reinforced composite material manufacturing method which can be used to reinforce the cloth type or the reinforcing yarn bundle type.

如第1A圖所示,本創作之纖維補強複材製造方法,係將複數展紗完成的纖維紗束11披覆有複數熱塑性高分子材料12,之後將該些披覆有熱塑性高分子材料12之纖維紗束11引導進入兩個相對迴繞的鋼帶21、22之間,且令該些披覆有熱塑性高分子材料12之纖維紗束11以接受該兩個鋼帶21、22壓制之型態,通過至少一加熱製程(如圖中所示加熱機組23所執行之製程)及至少一冷卻製程(如圖中所示冷卻機組24所執行之製程)之後與該兩個鋼帶21、22脫離,成為可被收卷的纖維補強複材10。As shown in FIG. 1A, the fiber reinforced composite material manufacturing method of the present invention is characterized in that a plurality of fiber yarn bundles 11 completed by a plurality of yarns are coated with a plurality of thermoplastic polymer materials 12, and then coated with a thermoplastic polymer material 12 The fiber bundle 11 is guided between two relatively rewinding steel strips 21, 22, and the fiber bundles 11 coated with the thermoplastic polymer material 12 are pressed to receive the two steel strips 21, 22. State, after the at least one heating process (the process performed by the heating unit 23 as shown in the figure) and the at least one cooling process (the process performed by the cooling unit 24 as shown in the figure) and the two steel strips 21, 22 Disengaged, it becomes a fiber-reinforced composite material 10 that can be wound up.

本創作之纖維補強複材製造方法,於實施時,該些纖維紗束11係可以選擇為碳纖維紗束或玻璃纖維紗束其中之一者;至於,該熱塑性高分子材料12係可以選擇為塑膠粉體、樹脂或高分子薄膜其中之一者。In the present invention, the fiber bundle 11 can be selected as one of a carbon fiber bundle or a glass fiber bundle; as for the thermoplastic polymer material 12, the plastic polymer material 12 can be selected as a plastic. One of powder, resin or polymer film.

由於,本創作之纖維補強複材製造方法,在對該些披覆有該熱塑性高分子材料12之纖維紗束11施以加熱製程及冷卻製程時,係由該兩個鋼帶21、22均勻對該些披覆有該熱塑性高分子材料12之纖維紗束11施加壓力,配合由該兩個鋼帶21、22迴繞,讓披覆有該熱塑性高分子材料12之纖維紗束11穩定通過加熱製程及冷卻製程。Since the fiber reinforced composite material manufacturing method of the present invention is applied to the fiber yarn bundle 11 coated with the thermoplastic polymer material 12 by a heating process and a cooling process, the two steel strips 21 and 22 are evenly distributed. Pressure is applied to the fiber bundles 11 coated with the thermoplastic polymer material 12, and the two steel strips 21, 22 are rewound to allow the fiber bundle 11 coated with the thermoplastic polymer material 12 to be stably heated. Process and cooling process.

因此,能夠以連續製程製造纖維補強複材10,並且利用鋼帶21、22之熱傳導特性,使該些披覆有熱塑性高分子材料12之纖維紗束11通過加熱製程及冷卻製程時,可產生急熱急冷之熱處理效果,使成型後之纖維補強複材10紗束平直,外觀相對更為平整,熱塑性高分子材料效果亦相對較為良好。Therefore, the fiber reinforced composite material 10 can be manufactured in a continuous process, and the heat transfer characteristics of the steel strips 21 and 22 can be utilized to cause the fiber bundles 11 coated with the thermoplastic polymer material 12 to pass through a heating process and a cooling process. The heat-treating and quenching heat treatment effect makes the fiber-reinforced composite material 10 yarn bundles straight after forming, the appearance is relatively flat, and the effect of the thermoplastic polymer material is relatively good.

亦即,本創作之纖維補強複材製造方法,於實施時,該些披覆有該熱塑性高分子材料12,如第1B圖所示,以粉體的方式直接噴灑於纖維紗束11,係能夠以相鄰纖維紗束11之間的熱塑性高分子材料12構成接觸的排列型態進入該兩個鋼帶21、22之間,使在通過加熱製程及冷卻製程後,得以成為預浸布類型的纖維補強複材10。That is, in the production method of the fiber-reinforced composite material of the present invention, the thermoplastic polymer material 12 is coated with the thermoplastic polymer material 12 as shown in FIG. 1B, and is directly sprayed on the fiber yarn bundle 11 in a powder form. The arrangement between the two steel strips 21 and 22 can be made by the arrangement of the thermoplastic polymer material 12 between the adjacent fiber bundles 11 to form a prepreg type after passing through the heating process and the cooling process. Fiber reinforced composite material 10.

以及,本創作之纖維補強複材製造方法,於實施時,該些披覆有熱塑性高分子材料12的纖維紗束11,係能夠以相鄰纖維紗束11之間的熱塑性高分子材料12不構成接觸的排列型態進入該兩個鋼帶21、22之間,使在通過加熱製程及冷卻製程後,得以成為預浸紗束類型的纖維補強複材10。Moreover, in the production method of the fiber-reinforced composite material of the present invention, the fiber bundles 11 coated with the thermoplastic polymer material 12 can be made of the thermoplastic polymer material 12 between the adjacent fiber bundles 11 The arrangement pattern constituting the contact enters between the two steel strips 21, 22, so that after passing through the heating process and the cooling process, the fiber-reinforced composite material 10 of the prepreg type is obtained.

再者,本創作之纖維補強複材製造方法,於實施時,亦可如第2圖所示,該些披覆有熱塑性高分子材料12之纖維紗束11,其中熱塑性高分子材料12以薄膜的方式呈現,一併被引導進入該兩個鋼帶21、22之間,該些披覆有熱塑性高分子材料12之纖維紗束11,且相鄰纖維紗束11以上、下包覆型態被夾制在熱塑性高分子材料12之間,使在通過加熱製程及冷卻製程後,得以進一步於纖維補強複材10表面貼附有熱塑性高分子材料12。Furthermore, the fiber reinforced composite material manufacturing method of the present invention may be implemented as shown in FIG. 2, and the fiber bundles 11 coated with the thermoplastic polymer material 12, wherein the thermoplastic polymer material 12 is a film. Presented in a manner, and guided between the two steel strips 21, 22, the fiber bundles 11 coated with the thermoplastic polymer material 12, and the adjacent fiber bundles 11 above and below The thermoplastic polymer material 12 is adhered to the surface of the fiber-reinforced composite material 10 after being passed through the heating process and the cooling process.

本創作之纖維補強複材製造方法,在上揭各種可能實施之樣態下,係可透過含浸槽製程將該些複數展紗完成的纖維紗束11披覆熱塑性高分子材料12;或者,可以在該些纖維紗束11披覆熱塑性高分子材料12之前,對該些纖維紗束11施以至少一道烘乾製程,藉以去除多餘的水分;或者,可以在該些披覆有熱塑性高分子材料12之纖維紗束11進入該兩個鋼帶21、22之前,對該些纖維紗束11施以至少一道預熱製程,藉以縮短加熱製程之作業時間。The fiber reinforced composite material manufacturing method of the present invention can be coated with the thermoplastic polymer material 12 through the impregnation tank process through the impregnation tank process; or Before the fiber bundles 11 are coated with the thermoplastic polymer material 12, the fiber bundles 11 are subjected to at least one drying process to remove excess moisture; or, the thermoplastic polymer materials may be coated thereon. Before the fiber bundles 11 of 12 enter the two steel strips 21, 22, at least one preheating process is applied to the fiber bundles 11 to shorten the working time of the heating process.

當然,本創作之纖維補強複材製造方法,在上揭各種可能實施之樣態下,又以在該些纖維紗束11披覆該熱塑性高分子材料12之前,對該些纖維紗束11施以至少一道烘乾製程,以及在該些披覆有熱塑性高分子材料12之纖維紗束11進入該兩個鋼帶21、22之前,對該些纖維紗束11施以至少一道預熱製程為佳。Of course, the fiber reinforced composite material manufacturing method of the present invention, in the above various possible implementation manners, applies the fiber yarn bundles 11 before the fiber yarn bundles 11 are coated with the thermoplastic polymer material 12. At least one preheating process is performed on the fiber bundles 11 by at least one drying process and before the fiber bundles 11 coated with the thermoplastic polymer material 12 enter the two steel strips 21, 22. good.

請同時配合參照第3圖所示,本創作之纖維補強複材製造設備,基本上包括有:一展紗披覆單元30,以及一壓合單元20;其中:Please also refer to Fig. 3, the fiber reinforced composite material manufacturing equipment of the present invention basically comprises: a yarn spreading unit 30, and a pressing unit 20; wherein:

該展紗披覆單元30,係供執行對複數纖維紗束11施以展紗,以及對該些展紗完成之纖維紗束11披覆有該熱塑性高分子材料12之加工製程。The yarn draping unit 30 is configured to perform a process of applying a yarn to the plurality of fiber yarn bundles 11 and coating the fiber yarn bundles 11 of the yarns with the thermoplastic polymer material 12.

該壓合單元20,係設有兩個相對迴繞的鋼帶21、22,於該兩個鋼帶21、22之迴繞行程處設有至少一加熱機組23及至少一冷卻機組24,用以執行令該些披覆有該熱塑性高分子材料12之纖維紗束11以接受該兩個鋼帶21、22壓制之型態,通過至少一加熱製程及至少一冷卻製程之後與該兩個鋼帶21、22脫離,成為可被收卷的纖維補強複材10之加工製程。The press unit 20 is provided with two relatively rewinding steel strips 21, 22, and at least one heating unit 23 and at least one cooling unit 24 are provided at the winding stroke of the two steel strips 21, 22 for performing The fiber bundles 11 coated with the thermoplastic polymer material 12 are pressed into the form of the two steel strips 21, 22, and the two steel strips 21 are passed through at least one heating process and at least one cooling process. 22 is detached, and becomes a processing process of the fiber-reinforced composite material 10 that can be wound up.

本創作之纖維補強複材製造設備,於實施時,該兩個鋼帶21、22係呈上下橫向延伸配置,且纖維補強製造設備,係可進一步包括一供將該些通過該壓合單元20之纖維補強複材10卷取的收卷單元40。In the fiber reinforced composite material manufacturing equipment of the present invention, in the implementation, the two steel strips 21 and 22 are arranged in a horizontally extending manner, and the fiber reinforced manufacturing equipment may further include a pass through the nip unit 20 The fiber reinforced composite material 10 is wound up by the winding unit 40.

請同時配合參照第1A圖及第4圖所示,該展紗披覆單元30,係設有一供該些纖維紗束11以成捲型態放置的紗架31,以及一供盛裝熱塑性高分子材料12的含浸槽32;該含浸槽32係設有一可供該些纖維紗束11通過的箱體321,於該箱體321內設有複數張力滾筒322。Please refer to FIG. 1A and FIG. 4 together, the yarn covering unit 30 is provided with a creel 31 for placing the fiber bundles 11 in a roll form, and a thermoplastic polymer for holding the yarn. The impregnation tank 32 of the material 12; the impregnation tank 32 is provided with a casing 321 through which the fiber bundles 11 pass, and a plurality of tension rollers 322 are disposed in the casing 321 .

本創作之纖維補強複材製造設備,於運作時,將數量不等的成捲纖維紗束11放置於紗架31上,再將紗架31上之纖維紗束11穿繞於含浸槽32之張力滾筒322之後進入壓合單元20之兩個鋼帶21、22之間,最後再固定於收卷40上,並可纖維紗束11之材料特性以及產品之規格需求調整展紗張力。In the fiber reinforced composite material manufacturing equipment of the present invention, in the operation, a plurality of bundles of the bundle of the fiber yarns 11 are placed on the creel 31, and the fiber bundles 11 on the yam 31 are passed around the impregnation tank 32. The tension roller 322 then enters between the two steel strips 21, 22 of the press unit 20, and finally is fixed to the winding 40, and the yarn tension of the fiber bundle 11 and the specification of the product can be adjusted.

據以,即可在收卷單元40之拖曳,配合壓合單元20之兩個鋼帶21、22之迴繞作用下,使能夠以穩定的速度紗架31上之纖維紗束11連續通過展紗、並披覆有該熱塑性高分子材料12,以及加熱、冷卻等加工製程;尤其,在通過加熱、冷卻製程時,可在壓合單元20之兩個鋼帶21、22夾制作用下,使壓合力量均勻分布,並且持續提供穩定、可靠的壓合力量,使成型後之纖維補強複材10紗束平直,外觀相對更為平整,熱塑性高分子材料之含浸效果亦相對較為良好。Therefore, the tow of the winding unit 40 can be used to cooperate with the rewinding of the two steel strips 21, 22 of the press unit 20, so that the fiber bundle 11 on the creel 31 can be continuously passed through the yarn at a stable speed. And coating the thermoplastic polymer material 12, and processing processes such as heating and cooling; in particular, when the heating and cooling processes are performed, the two steel strips 21 and 22 of the press unit 20 can be used for making the clip. The pressing force is evenly distributed, and continuously provides a stable and reliable pressing force, so that the formed fiber reinforced composite material 10 yarn bundle is straight, the appearance is relatively flat, and the impregnation effect of the thermoplastic polymer material is relatively good.

再者,本創作之纖維補強複材製造設備,於實施時,該展紗披覆單元30,係可進一步於該紗架31與該含浸槽32之間設有一烘乾機組33,可以在該些纖維紗束11披覆該熱塑性高分子材料12之前,對該些纖維紗束11施以至少一道烘乾製程,藉以去除多餘的水分。Furthermore, in the fiber reinforced composite material manufacturing apparatus of the present invention, the yarn draping unit 30 is further provided with a drying unit 33 between the creel 31 and the immersion tank 32. Before the fiber bundles 11 are coated with the thermoplastic polymer material 12, the fiber bundles 11 are subjected to at least one drying process to remove excess moisture.

以及,該壓合單元20,係設有一機台25,於該機台25兩端皆設有兩個對應配置的鋼帶滾筒251,另設有一供驅動該機台25其中一端之兩個鋼帶滾筒251相對旋轉的驅動機組26,各該鋼帶21、22係分別遶置於該機台25兩端之鋼帶滾筒251上,其中鋼帶滾筒251可以為熱壓滾輪,可具有高溫度的方式直接施加壓力及熱量,至其接觸的纖維補強複材10表面上。And the press unit 20 is provided with a machine table 25, and two correspondingly disposed steel belt rollers 251 are disposed at two ends of the machine base 25, and another two steels for driving one end of the machine base 25 are provided. The driving unit 26 with the drum 251 is relatively rotated, and the steel belts 21 and 22 are respectively wound on the steel belt rollers 251 at the two ends of the machine table 25. The steel belt roller 251 can be a hot pressing roller and can have a high temperature. The way to apply pressure and heat directly to the surface of the fiber that it contacts the reinforcing composite 10.

請同時配合參照第1A圖、第3圖及第4圖所示,各該加熱機組23係設有一加熱基座231,該加熱基座231上設有至少一加熱器232及複數供與其所屬之鋼帶21(或鋼帶22)接觸的第一加壓滾筒233;各該冷卻機組24係設有一冷卻基座241,該冷卻基座241上設有至少一冷卻器242及複數供與其所屬之鋼帶21(或鋼帶22)接觸的第二加壓滾筒243;各該加熱器232係能夠以紅外線燈管之結構樣態呈現;各該冷卻器242係能夠以與一致冷系統245連接之冷卻管之結構樣態呈現。Referring to FIG. 1A, FIG. 3 and FIG. 4 together, each heating unit 23 is provided with a heating base 231, and the heating base 231 is provided with at least one heater 232 and a plurality thereof for the same. a first pressure roller 233 contacting the steel strip 21 (or the steel strip 22); each of the cooling units 24 is provided with a cooling base 241, and the cooling base 241 is provided with at least one cooler 242 and a plurality thereof a second pressurizing roller 243 that is in contact with the steel strip 21 (or the steel strip 22); each of the heaters 232 can be embodied in the form of an infrared light tube; each of the coolers 242 can be connected to the uniform cooling system 245. The structural form of the cooling tube is presented.

以及,該至少其中一鋼帶21、22(圖式中所示位於上方之鋼帶21)所屬之加熱機組23及冷卻機組24,係可進一步於該加熱基座231及該冷卻基座241上分別設有一與該機台25連接的動力缸234、244;據以,可依照產品之類型或規格需求,透過動力缸234、244調整兩個鋼帶21、22之間的壓合力量,甚至調整加熱製程或冷卻製程之功率。And the heating unit 23 and the cooling unit 24 to which the at least one of the steel strips 21, 22 (the steel strip 21 located above is shown) may further be on the heating base 231 and the cooling base 241. There is respectively provided a power cylinder 234, 244 connected to the machine base 25; accordingly, the pressing force between the two steel strips 21, 22 can be adjusted through the power cylinders 234, 244 according to the type or specification requirements of the product, and even Adjust the power of the heating process or cooling process.

同樣的,該壓合單元20,係可進一步於該機台25與該展紗披覆單元30之間設有一預熱機組27,可在該些披覆有熱塑性高分子材料12之纖維紗束11進入該兩個鋼帶21、22之前,對該些纖維紗束11施以至少一道預熱製程,藉以縮短加熱製程之作業時間。Similarly, the nip unit 20 can further provide a preheating unit 27 between the machine table 25 and the yarn draping unit 30, and the fiber yarn bundles coated with the thermoplastic polymer material 12 can be disposed. Before entering the two steel strips 21, 22, the fiber bundles 11 are subjected to at least one preheating process to shorten the working time of the heating process.

本創作之纖維補強複材製造設備,於實施時,係以如圖所示之該展紗披覆單元30,係設有一供該些纖維紗束11以成捲型態放置的紗架31,以及一供盛裝熱塑性高分子材料12的含浸槽32;該含浸槽32係設有一可供該些纖維紗束11通過的箱體321,於該箱體321內設有複數張力滾筒322。The fiber reinforced composite material manufacturing apparatus of the present invention is implemented as follows, the yarn draping unit 30 is provided with a creel 31 for placing the fiber yarn bundles 11 in a roll form. And a immersion tank 32 for containing the thermoplastic polymer material 12; the immersion tank 32 is provided with a box 321 through which the fiber bundles 11 pass, and a plurality of tension rollers 322 are disposed in the box 321 .

以及該壓合單元20,係設有一機台25,於該機台25兩端皆設有兩個對應配置的鋼帶滾筒251,另設有一供驅動該機台25其中一端之兩個鋼帶滾筒251相對旋轉的驅動機組26,各該鋼帶21、22係分別遶置於該機台25兩端之鋼帶滾筒251上的實施樣態呈現為佳。And the press unit 20 is provided with a machine table 25, two correspondingly disposed steel strip rollers 251 are disposed at two ends of the machine base 25, and two steel strips for driving one end of the machine base 25 are further provided. Preferably, the driving unit 26 of the drum 251 is relatively rotated, and each of the steel strips 21, 22 is preferably wound around the strip drum 251 at both ends of the machine table 25.

在此實施樣態下,各該加熱機組23係設有一加熱基座231,該加熱基座231上設有至少一加熱器232及複數供與其所屬之鋼帶21(或鋼帶22)接觸的第一加壓滾筒233;各該冷卻機組24係設有一冷卻基座241,該冷卻基座241上設有至少一冷卻器242及複數供與其所屬之鋼帶21(或鋼帶22)接觸的第二加壓滾筒243;該至少其中一鋼帶21、22(圖式中所示位於上方之鋼帶21)所屬之加熱機組23及冷卻機組24,可進一步於該加熱基座231及該冷卻基座241上分別設有一與該機台25連接的動力缸234、244。In this embodiment, each heating unit 23 is provided with a heating base 231, and the heating base 231 is provided with at least one heater 232 and a plurality of contacts for the steel strip 21 (or the steel strip 22) to which it belongs. The first pressure roller 233; each of the cooling units 24 is provided with a cooling base 241, and the cooling base 241 is provided with at least one cooler 242 and a plurality of contacts for the steel strip 21 (or the steel strip 22) to which it belongs. a second pressurizing roller 243; the heating unit 23 and the cooling unit 24 to which the at least one of the steel strips 21, 22 (the steel strip 21 located above is shown) may further be heated by the heating base 231 and the cooling unit A power cylinder 234, 244 connected to the machine base 25 is respectively disposed on the base 241.

同樣的,在此實施樣態下,各該加熱器232同樣能夠以紅外線燈管之結構樣態呈現;各該冷卻器242係能夠以與一致冷系統245連接之冷卻管之結構樣態呈現;該展紗披覆單元30,可於該紗架31與該含浸槽32之間設有一烘乾機組33;或者,該壓合單元20,可於該機台25與該展紗披覆單元30之間設有一預熱機組27。Similarly, in this embodiment, each of the heaters 232 can also be represented by a structure of an infrared lamp; each of the coolers 242 can be represented by a structure of a cooling pipe connected to the uniform cooling system 245; The yarn draping unit 30 is provided with a drying unit 33 between the creel 31 and the immersion tank 32. Alternatively, the squeezing unit 20 can be used in the machine table 25 and the yarn draping unit 30. A preheating unit 27 is provided between them.

當然,在此實施樣態下,又以該展紗披覆單元30,可於該紗架31與該含浸槽32之間設有一烘乾機組33,以及該壓合單元20,可於該機台25與該展紗披覆單元30之間設有一預熱機組27之結構樣態呈現為佳。Of course, in this embodiment, the drying unit 33 can be disposed between the creel 31 and the impregnation tank 32, and the pressing unit 20 can be disposed on the machine. It is preferable that the structure of the preheating unit 27 is provided between the table 25 and the yarn covering unit 30.

與傳統習用技術相較,本創作主要將披覆有熱塑性高分子材料之纖維紗束引導進入兩個相對迴繞的鋼帶之間,令其以接受兩個鋼帶壓制之型態,通過至少一加熱製程及至少一冷卻製程,透過急熱急冷使熱塑性高分子材料與纖維紗束之纖維結合之後與兩個鋼帶脫離;俾可用以補強布類型或補強紗束類型的纖維補強複材,大幅降低設備建置成本,以相對更為積極、可靠之手段提升產業競爭力。Compared with the conventional technology, the present invention mainly guides the fiber bundle coated with the thermoplastic polymer material between two relatively rewinding steel strips, so that it accepts two steel strips, and passes at least one The heating process and the at least one cooling process, the thermoplastic polymer material is combined with the fibers of the fiber bundle by the rapid heat and quenching, and then separated from the two steel strips; the crucible can be used to reinforce the cloth type or the reinforcing yarn type of the fiber reinforcing composite material, Reduce equipment construction costs and increase industrial competitiveness with relatively more active and reliable means.

以上所述之實施例僅係為說明本創作之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本創作之內容並據以實施,當不能以之限定本創作之專利範圍,即大凡依本創作所揭示之精神所作之均等變化或修飾,仍應涵蓋在本創作之專利範圍內。The embodiments described above are only for explaining the technical idea and characteristics of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement them according to the scope of the patent. That is, the equivalent changes or modifications made by the people in accordance with the spirit revealed by this creation should still be covered by the scope of the patent of this creation.

10‧‧‧纖維補強複材
11‧‧‧纖維紗束
12‧‧‧熱塑性高分子材料
20‧‧‧壓合單元
21‧‧‧鋼帶
22‧‧‧鋼帶
23‧‧‧加熱機組
231‧‧‧加熱基座
232‧‧‧加熱器
233‧‧‧第一加壓滾筒
234‧‧‧動力缸
24‧‧‧冷卻機組
241‧‧‧冷卻基座
242‧‧‧冷卻器
243‧‧‧第二加壓滾筒
244‧‧‧動力缸
245‧‧‧致冷系統
25‧‧‧機台
251‧‧‧鋼帶滾筒
26‧‧‧驅動機組
27‧‧‧預熱機組
30‧‧‧展紗披覆單元
31‧‧‧紗架
32‧‧‧含浸槽
321‧‧‧箱體
322‧‧‧張力滾筒
33‧‧‧烘乾機組
40‧‧‧收卷單元
10‧‧‧Fiber reinforced composite
11‧‧‧Fiber yarn bundle
12‧‧‧ thermoplastic polymer materials
20‧‧‧Compression unit
21‧‧‧ steel strip
22‧‧‧ steel strip
23‧‧‧heating unit
231‧‧‧heated base
232‧‧‧heater
233‧‧‧First pressure roller
234‧‧‧Power cylinder
24‧‧‧Cooling unit
241‧‧‧ Cooling base
242‧‧‧cooler
243‧‧‧Second pressure roller
244‧‧‧Power cylinder
245‧‧‧ Refrigeration system
25‧‧‧ machine
251‧‧‧Steel belt roller
26‧‧‧ drive unit
27‧‧‧Preheating unit
30‧‧‧ yarn covering unit
31‧‧‧ creel
32‧‧‧Immersion tank
321‧‧‧ cabinet
322‧‧‧Tensile roller
33‧‧‧Drying unit
40‧‧‧Winding unit

第1A圖係為本創作第一種實施樣態之纖維補強複材製造方法操作示意圖。 第1B圖係為本創作第二種實施樣態之纖維補強複材製造方法操作示意圖。 第2圖係為本創作第三種實施樣態之纖維補強複材製造方法操作示意圖。 第3圖係為本創作之纖維補強複材製造設備外觀結構圖。 第4圖係為本創作當中之加熱機組及冷卻機組結構示意圖。Figure 1A is a schematic diagram of the operation of the first method for fabricating a fiber-reinforced composite material. Fig. 1B is a schematic view showing the operation of the method for manufacturing the fiber-reinforced composite material of the second embodiment of the present invention. The second figure is a schematic diagram of the operation of the third embodiment of the fiber reinforced composite material manufacturing method. The third figure is the appearance structure diagram of the fiber-reinforced composite material manufacturing equipment of the present creation. Figure 4 is a schematic diagram of the structure of the heating unit and cooling unit in the creation.

Claims (15)

一種纖維補強複材製造設備,包括: 一展紗披覆單元,供執行對複數纖維紗束施以展紗,以及對該些展紗完成之纖維紗束披覆複數熱塑性高分子材料之加工製程; 一壓合單元,設有兩個相對迴繞的鋼帶,於該兩個鋼帶之迴繞行程處設有至少一加熱機組及至少一冷卻機組,供執行令該些披覆有該熱塑性高分子材料之纖維紗束以接受該兩個鋼帶壓制之型態,通過至少一加熱製程及至少一冷卻製程之後與該兩個鋼帶脫離,成為可被收卷的纖維補強複材之加工製程。A fiber reinforced composite material manufacturing apparatus, comprising: a yarn draping unit for performing a processing process of applying a yarn to a plurality of fiber yarn bundles, and coating the plurality of thermoplastic polymer materials for the fiber yarn bundles of the yarns a pressing unit having two relatively rewinding steel strips, at least one heating unit and at least one cooling unit being disposed at the winding stroke of the two steel strips for execution of the thermoplastic polymer The fiber yarn bundle of the material is subjected to the pressing mode of the two steel strips, and is separated from the two steel strips by at least one heating process and at least one cooling process, and becomes a processing process of the fiber-reinforced composite material that can be wound up. 如請求項1所述之纖維補強複材製造設備,其中該纖維補強複材製造設備,係進一步包括一供將該些通過該壓合單元之纖維補強複材卷取的收卷單元。The fiber reinforced composite material manufacturing apparatus according to claim 1, wherein the fiber reinforced composite material manufacturing apparatus further comprises a winding unit for winding the fiber reinforced composite material through the nip unit. 如請求項1或2所述之纖維補強複材製造設備,其中該展紗披覆單元,係設有一供該些纖維紗束以成捲型態放置的紗架,以及一供盛裝該熱塑性高分子材料的含浸槽;該含浸槽係設有一可供該些纖維紗束通過的箱體,於該箱體內設有複數張力滾筒。The fiber reinforced composite material manufacturing apparatus according to claim 1 or 2, wherein the yarn draping unit is provided with a creel for the fiber yarn bundles to be placed in a roll shape, and a high temperature for holding the thermoplastic yarn The impregnation tank of the molecular material; the impregnation tank is provided with a box through which the fiber bundles pass, and a plurality of tension rollers are arranged in the box body. 如請求項3所述之纖維補強複材製造設備,其中該展紗披覆單元,係於該紗架與該含浸槽之間設有一烘乾機組。The fiber-reinforced composite material manufacturing apparatus according to claim 3, wherein the yarn-drawing unit is provided with a drying unit between the creel and the impregnation tank. 如請求項1或2所述之纖維補強複材製造設備,其中該壓合單元係設有一機台,於該機台兩端皆設有兩個對應配置的鋼帶滾筒,另設有一供驅動該機台其中一端之該兩個鋼帶滾筒相對旋轉的驅動機組,各該鋼帶係分別遶置於該機台兩端之該鋼帶滾筒上。The fiber-reinforced composite material manufacturing apparatus according to claim 1 or 2, wherein the pressing unit is provided with a machine table, and two correspondingly disposed steel belt rollers are disposed at both ends of the machine table, and another driving device is provided. The driving unit of the two steel belt rollers at one end of the machine is relatively rotated, and each of the steel belts is respectively wound on the steel belt drum at both ends of the machine. 如請求項5所述之纖維補強複材製造設備,其中各該加熱機組係設有一加熱基座,該加熱基座上設有至少一加熱器及複數供與其所屬之該鋼帶接觸的第一加壓滾筒;各該冷卻機組係設有一冷卻基座,該冷卻基座上設有至少一冷卻器及複數供與其所屬之該鋼帶接觸的第二加壓滾筒;該至少其中一鋼帶所屬之加熱機組及冷卻機組,係於該加熱基座及該冷卻基座上分別設有一與該機台連接的動力缸。The fiber-reinforced composite material manufacturing apparatus according to claim 5, wherein each of the heating units is provided with a heating base, and the heating base is provided with at least one heater and a plurality of first contacts for the steel strip to which it belongs. a cooling drum; each of the cooling units is provided with a cooling base, and the cooling base is provided with at least one cooler and a plurality of second pressing rollers for contacting the steel strip to which the steel strip belongs; the at least one of the steel strips belongs to The heating unit and the cooling unit are respectively provided with a power cylinder connected to the heating base and the cooling base. 如請求項5所述之纖維補強複材製造設備,其中該壓合單元,係於該機台與該展紗披覆單元之間設有一預熱機組。The fiber reinforced composite material manufacturing apparatus according to claim 5, wherein the nip unit is provided with a preheating unit between the machine table and the yarn draping unit. 如請求項7所述之纖維補強複材製造設備,其中各該加熱器係以紅外線燈管之結構樣態呈現;各該冷卻器係以與一致冷系統連接之冷卻管之結構樣態呈現。The fiber-reinforced composite material manufacturing apparatus according to claim 7, wherein each of the heaters is represented by a structure of an infrared lamp; each of the coolers is represented by a structure of a cooling pipe connected to the uniform cooling system. 如請求項1或2所述之纖維補強複材製造設備,其中該展紗披覆單元,係設有一供該些纖維紗束以成捲型態放置的紗架,以及一供盛裝該熱塑性高分子材料的含浸槽;該含浸槽係設有一可供該些纖維紗束通過的箱體,於該箱體內設有複數張力滾筒,該箱體之兩個相對應壁面設有複數溝槽,各該張力滾筒係呈可調整其於該箱體相對位置的型態安裝於相對應的溝槽之間;該壓合單元,係設有一機台,於該機台兩端皆設有兩個對應配置的鋼帶滾筒,另設有一供驅動該機台其中一端之該兩個鋼帶滾筒相對旋轉的驅動機組,各該鋼帶係分別遶置於該機台兩端之該鋼帶滾筒上。The fiber reinforced composite material manufacturing apparatus according to claim 1 or 2, wherein the yarn draping unit is provided with a creel for the fiber yarn bundles to be placed in a roll shape, and a high temperature for holding the thermoplastic yarn a dip tank of molecular material; the impregnation tank is provided with a box through which the fiber bundles pass, and a plurality of tension rollers are disposed in the box body, and two corresponding walls of the box body are provided with a plurality of grooves, each of which The tension roller is mounted between the corresponding grooves in a shape adjustable to the relative position of the box; the pressing unit is provided with a machine, and two corresponding ends are provided at the two ends of the machine The steel strip roller is disposed, and a driving unit for driving the two steel strip rollers at one end of the machine is relatively rotated, and each of the steel strips is respectively wound on the strip drum at both ends of the machine. 如請求項9所述之纖維補強複材製造設備,其中各該加熱機組係設有一加熱基座,該加熱基座上設有至少一加熱器及複數供與其所屬之該鋼帶接觸的第一加壓滾筒;各該冷卻機組係設有一冷卻基座,該冷卻基座上設有至少一冷卻器及複數供與其所屬之該鋼帶接觸的第二加壓滾筒;該至少其中一該鋼帶所屬之加熱機組及冷卻機組,係於該加熱基座及該冷卻基座上分別設有一與該機台連接的動力缸。The fiber-reinforced composite material manufacturing apparatus according to claim 9, wherein each of the heating units is provided with a heating base, and the heating base is provided with at least one heater and a plurality of first contacts for contacting the steel strip to which it belongs. a cooling drum; each of the cooling units is provided with a cooling base, and the cooling base is provided with at least one cooler and a plurality of second pressing rollers for contacting the steel strip to which the steel strip belongs; the at least one of the steel strips The heating unit and the cooling unit belong to the heating base and the cooling base, respectively, and a power cylinder connected to the machine. 如請求項9所述之纖維補強複材製造設備,其中該展紗披覆單元,係於該紗架與該含浸槽之間設有一烘乾機組。The fiber-reinforced composite material manufacturing apparatus according to claim 9, wherein the yarn-drawing unit is provided with a drying unit between the creel and the impregnation tank. 如請求項9所述之纖維補強複材製造設備,其中該壓合單元,係於該機台與該展紗披覆單元之間設有一預熱機組。The fiber reinforced composite material manufacturing apparatus according to claim 9, wherein the nip unit is provided with a preheating unit between the machine table and the yarn draping unit. 如請求項9所述之纖維補強複材製造設備,其中該展紗披覆單元,係於該紗架與該含浸槽之間設有一烘乾機組;該壓合單元,係於該機台與該展紗披覆單元之間設有一預熱機組。The fiber-reinforced composite material manufacturing apparatus according to claim 9, wherein the yarn-drawing unit is provided with a drying unit between the creel and the impregnation tank; the pressing unit is attached to the machine A preheating unit is arranged between the yarn covering units. 如請求項10所述之纖維補強複材製造設備,其中各該加熱器係以紅外線燈管之結構樣態呈現;各該冷卻器係以與一致冷系統連接之冷卻管之結構樣態呈現。The fiber-reinforced composite material manufacturing apparatus according to claim 10, wherein each of the heaters is represented by a structure of an infrared lamp; each of the coolers is represented by a structure of a cooling pipe connected to the uniform cooling system. 如請求項5所述之纖維補強複材製造設備,其中該鋼帶滾筒可為熱壓滾輪。The fiber reinforced composite material manufacturing apparatus according to claim 5, wherein the steel belt drum is a hot press roller.
TW107201373U 2018-01-26 2018-01-26 Device for manufacturing fiber reinforcement composite TWM560388U (en)

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