TWM560367U - Automatic tool change system for tool machine - Google Patents

Automatic tool change system for tool machine Download PDF

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Publication number
TWM560367U
TWM560367U TW106216210U TW106216210U TWM560367U TW M560367 U TWM560367 U TW M560367U TW 106216210 U TW106216210 U TW 106216210U TW 106216210 U TW106216210 U TW 106216210U TW M560367 U TWM560367 U TW M560367U
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TW
Taiwan
Prior art keywords
casing
rotating shaft
rotary base
shaft
tool changing
Prior art date
Application number
TW106216210U
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Chinese (zh)
Inventor
Ching-San Chang
Original Assignee
Sanjet International Co Ltd
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Publication date
Application filed by Sanjet International Co Ltd filed Critical Sanjet International Co Ltd
Priority to TW106216210U priority Critical patent/TWM560367U/en
Publication of TWM560367U publication Critical patent/TWM560367U/en

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Abstract

一種工具機之自動換刀系統,包含機殼、轉軸、換刀臂及動力單元。其中動力單元設於機殼內且包括固定軸與旋轉座,固定軸外部設置有電樞線圈組,旋轉座上設置場磁鐵對應電樞線圈組,且旋轉座外表面形成有凸輪輪廓與轉軸上的滾子接觸。當通電予電樞線圈組時,電樞線圈組產生的磁場通過場磁鐵而驅使旋轉座旋轉,而通過凸輪輪廓的工作曲線設計,使得滾子被導推,進而帶動轉軸轉動,連帶驅使換刀臂旋轉而執行換刀動作。An automatic tool changing system for a machine tool includes a casing, a rotating shaft, a tool changing arm and a power unit. The power unit is located in the casing and includes a fixed shaft and a rotating seat. An armature coil group is provided outside the fixed shaft. A field magnet is provided on the rotating seat to correspond to the armature coil group. A cam profile and a rotating shaft are formed on the outer surface of the rotating seat. Roller contact. When the armature coil group is energized, the magnetic field generated by the armature coil group drives the rotation base through the field magnet, and the working curve design of the cam profile enables the rollers to be guided, which in turn drives the rotary shaft to rotate and drives the tool change. The arm rotates to perform the tool change operation.

Description

工具機之自動換刀系統Automatic tool change system for machine tools

本創作係與工具機有關;特別是指一種工具機之自動換刀系統。This creation is related to machine tools; in particular, it refers to an automatic tool change system for a machine tool.

按,工具機的自動刀具交換裝置包括刀庫與換刀系統兩部分,其中刀庫上的刀具係經由換刀系統的換刀臂而與工具機主軸上的刀具進行交換,目的在於提高工作效能。According to the press, the automatic tool changing device of the machine tool includes a tool magazine and a tool changing system. The tools on the tool magazine are exchanged with the tools on the machine tool spindle through the tool changing arm of the tool changing system. The purpose is to improve work efficiency. .

台灣新型專利公告第M518604號「自動換刀機構專用馬達之感應結構」揭示了一種常見的自動換刀系統,其包括一殼體,殼體頂部設置有馬達及減速機構,殼體內部設置有滾齒凸輪機構及一輸出主軸,輸出主軸一端向下穿出殼體並連接有換刀臂。其中,馬達先通過減速機構而驅使一輸入主軸轉動,輸入主軸一端設有傘齒輪以齧合傳動的方式驅使滾齒凸輪機構之一螺旋凸輪轉動,螺旋凸輪再與設置在輸出主軸上的滾子接觸,進而帶動輸出主軸與換刀臂一同旋轉。Taiwan New Patent Publication No. M518604 "Induction Structure of Motor for Dedicated Automatic Tool Change Mechanism" discloses a common automatic tool change system, which includes a casing, a motor and a reduction mechanism are arranged on the top of the casing, and a roller is arranged inside the casing. A toothed cam mechanism and an output spindle. One end of the output spindle goes out of the casing and is connected with a tool changing arm. Among them, the motor first drives an input spindle through a reduction mechanism. One end of the input spindle is equipped with a bevel gear to drive a helical cam of a hobbing cam mechanism to rotate. The helical cam then rotates with a roller provided on the output spindle. The contact causes the output spindle to rotate with the tool changing arm.

誠然,上述已知的自動換刀系統能有效執行刀具交換動作,惟,馬達及減速機構外露於殼體外,耗占空間;其次,包含傘齒輪及滾齒凸輪機構的內部傳動結構亦占用較多空間而使殼體必須加大化製作;再者,該已知自動換刀系統為使殼體內的傳動結構彼此間保有良好的潤滑傳動效果,係於殼體內設置有齒輪油,因此,維持一定量的齒輪油及確保齒輪油不會逸漏,是該已知自動換刀系統製作時的重要課題,為此,已知自動換刀系統的結構增加了保養及維修上的不便與困擾。It is true that the above known automatic tool change system can effectively perform the tool exchange action, but the motor and the reduction mechanism are exposed outside the housing, which consumes space; secondly, the internal transmission structure including the bevel gear and the hobbing cam mechanism also takes up more Space, the casing must be enlarged; moreover, the known automatic tool change system is designed to keep the transmission structure in the casing with good lubrication and transmission effect. Gear oil is installed in the casing, so it is maintained at a certain level. Measuring the amount of gear oil and ensuring that the gear oil does not escape are important issues in the production of the known automatic tool change system. For this reason, the structure of the known automatic tool change system adds inconvenience and trouble to maintenance and repair.

有鑑於此,本創作之目的在於提供一種工具機之自動換刀系統,係在保養及維修上具備方便性,且無須使用液態的齒輪油。In view of this, the purpose of this creation is to provide an automatic tool change system for machine tools, which is convenient in maintenance and repair, and does not require the use of liquid gear oil.

緣以達成上述目的,本創作提供的一種工具機之自動換刀系統包含一機殼、一轉軸、一換刀臂及一動力單元。其中轉軸係可轉動地穿設該機殼,且一端位於該機殼外,該轉軸另具有一從動部位於該機殼內;換刀臂連結於該轉軸位於該機殼外的一端;動力單元設於機殼內且包括一固定軸與一旋轉座,其中,固定軸外部設置至少一電樞線圈組,旋轉座以可相對該固定軸轉動的方式與該固定軸結合,該旋轉座上設置至少一場磁鐵對應該電樞線圈組,且該旋轉座具有一主動部,其中該旋轉座轉動時,該主動部通過該從動部而帶動該轉軸轉動。In order to achieve the above-mentioned object, an automatic tool changing system of a machine tool provided by the author includes a casing, a rotating shaft, a tool changing arm and a power unit. The rotating shaft is rotatably passed through the casing, and one end is located outside the casing. The rotating shaft also has a driven part located in the casing; the blade changing arm is connected to the end of the rotating shaft outside the casing; power The unit is arranged in the casing and includes a fixed shaft and a rotating base, wherein at least one armature coil group is provided outside the fixed shaft, and the rotating base is combined with the fixed shaft in a manner rotatable relative to the fixed shaft. At least one field magnet is provided to correspond to the armature coil group, and the rotating base has a driving part, wherein when the rotating base rotates, the driving part drives the rotating shaft to rotate through the driven part.

在本創作實施例中,旋轉座為中空結構,固定軸貫穿該旋轉座且兩端分別連接於該機殼;其中該旋轉座的內壁設置該場磁鐵,該旋轉座的外表面具有該主動部。In this creative embodiment, the rotating base is a hollow structure, and a fixed shaft passes through the rotating base and the two ends are respectively connected to the casing; wherein the field magnet is provided on the inner wall of the rotating base, and the active surface of the rotating base has the active part. unit.

在本創作實施例中,轉軸之該從動部包括有多數個接觸件間隔地沿著該轉軸的周面設置;該旋轉座之外表面具有一凸輪輪廓形成該主動部,轉動的該旋轉座以該凸輪輪廓導推該接觸件而使該轉軸轉動。In this creative embodiment, the driven portion of the rotating shaft includes a plurality of contact members disposed along the peripheral surface of the rotating shaft at intervals; the outer surface of the rotating base has a cam profile forming the driving portion, and the rotating base rotates. The cam is guided by the cam profile to rotate the rotating shaft.

在本創作實施例中,動力單元包括至少一軸承設置於該旋轉座與該固定軸之間。In this creative embodiment, the power unit includes at least one bearing disposed between the rotating seat and the fixed shaft.

在本創作實施例中,機殼具有垂直相交的一正面與一底面,該固定軸以垂直該正面方式設置,該轉軸垂直貫穿該底面。In this creative embodiment, the casing has a front surface and a bottom surface that intersect perpendicularly, the fixed shaft is disposed perpendicular to the front surface, and the rotation shaft passes through the bottom surface vertically.

在本創作實施例中,包括一升降結構,係與該旋轉座連動,用以帶動該轉軸上下移動。In the embodiment of the present invention, a lifting structure is included, which is linked with the rotary base to drive the rotating shaft to move up and down.

在本創作實施例中,升降結構包括一搖臂及一形成於該旋轉座上的搖臂動作溝,該搖臂一端樞接於該機殼,另一端以不干涉該轉軸轉動的方式連接於該轉軸上,且該搖臂上設置一從動件,該從動件位於該搖臂動作溝中。In this creative embodiment, the lifting structure includes a rocker arm and a rocker arm action groove formed on the rotary base. One end of the rocker arm is pivotally connected to the casing, and the other end is connected to the rotary shaft without interfering with the rotation of the shaft. A follower is arranged on the rotating shaft and the rocker arm, and the follower is located in the action groove of the rocker arm.

本創作之效果在於將動力單元設置於機殼內,且直接傳動連接換刀臂的轉軸轉動,可省去設置減速機構,並且無須使用液態齒輪油,可改善已知結構潛藏漏油而危害環境的問題。The effect of this creation is that the power unit is set in the casing and directly rotates the shaft connected to the tool changing arm, which can save the setting of a reduction mechanism, and does not need to use liquid gear oil. It can improve the known structure to leak oil and harm the environment. The problem.

為能更清楚地說明本創作,茲舉一較佳實施例並配合圖式詳細說明如後。請參圖1及圖2所示,為本創作一較佳實施例之工具機自動換刀系統100,其配合刀庫使用。該自動換刀系統100包含一機殼10、一轉軸20、一換刀臂30、一動力單元40及一升降結構50。In order to explain this creation more clearly, a preferred embodiment is described in detail below with reference to the drawings. Please refer to FIG. 1 and FIG. 2, a tool changer automatic tool changing system 100 of a preferred embodiment of the present invention is used in conjunction with a tool magazine. The automatic tool changing system 100 includes a casing 10, a rotating shaft 20, a tool changing arm 30, a power unit 40, and a lifting structure 50.

該機殼10具有垂直相交的一正面10a與一底面10b。The casing 10 has a front surface 10 a and a bottom surface 10 b which intersect perpendicularly.

該轉軸20以可轉動的方式穿設於該機殼10中,且轉軸20一端垂直貫穿該底面10b而位於機殼10外。該轉軸20另具有多數個以滾子22為例但不以此為限的接觸件所構成的從動部,該些滾子22位於機殼10內,且以間隔方式沿著轉軸20周面設置。較佳者,滾子22得以透過設置於一轉塔的方式而結合於轉軸20上。The rotating shaft 20 is rotatably disposed in the casing 10, and one end of the rotating shaft 20 penetrates the bottom surface 10 b vertically and is located outside the casing 10. The rotary shaft 20 also has a plurality of followers formed by a plurality of contacts, such as but not limited to rollers 22. The rollers 22 are located in the housing 10 and are spaced along the peripheral surface of the rotary shaft 20 Settings. Preferably, the roller 22 can be coupled to the rotating shaft 20 by being arranged on a turret.

該換刀臂30連結於該轉軸20位於機殼10外的一端,且換刀臂30受該轉軸20帶動而旋轉。The tool changing arm 30 is connected to an end of the rotating shaft 20 located outside the casing 10, and the tool changing arm 30 is rotated by the rotating shaft 20.

該動力單元40設置於該機殼10內,其包括一旋轉座42、一固定軸44、至少一電樞線圈組46與至少一場磁鐵48。其中,該旋轉座42為中空結構,其圓周狀的外表面具有一凸輪輪廓42a形成的主動部,且該凸輪輪廓42a正對著滾子22;該固定軸44以垂直該機殼10正面10a的方式貫穿該旋轉座42,且固定軸44的兩端分別連接於該機殼10而呈固定不動。該旋轉座42與該固定軸44之間更設置有軸承49,以使該旋轉座42可以順暢地相對該固定軸44轉動。在前述中,主動部是以凸輪輪廓42a為例,目的在於可以導推滾子22以驅使轉軸20轉動,然於其他實施例中,主動部不以凸輪輪廓為限,只要是能逐一導推滾子22即可,例如可以是在旋轉座的圓周狀外表面設置有兩道螺旋狀的推拔肋,滾子22位於該二推拔肋之間,透過推拔肋本身具備的斜度以引導滾子22位置改變。The power unit 40 is disposed in the casing 10 and includes a rotating base 42, a fixed shaft 44, at least one armature coil group 46, and at least one field magnet 48. Wherein, the rotating seat 42 is a hollow structure, and its outer peripheral surface has a driving part formed by a cam profile 42a, and the cam profile 42a is directly opposite to the roller 22; the fixed shaft 44 is perpendicular to the front face 10a of the casing 10. The penetrating manner passes through the rotating base 42, and two ends of the fixed shaft 44 are respectively connected to the casing 10 and are fixed. A bearing 49 is further provided between the rotating base 42 and the fixed shaft 44, so that the rotating base 42 can smoothly rotate relative to the fixed shaft 44. In the foregoing, the active part is based on the cam profile 42a as an example, the purpose is to guide the roller 22 to drive the rotating shaft 20. However, in other embodiments, the active part is not limited to the cam profile, as long as it can guide one by one The roller 22 may be, for example, two spiral-shaped push-out ribs may be provided on the circumferential outer surface of the rotary seat. The roller 22 is located between the two push-out ribs, and the inclination of the push-out rib itself is The position of the guide roller 22 is changed.

本實施例之動力單元40的電樞線圈組46與場磁鐵48數量為多數個,其中該些電樞線圈組46設置在固定軸44外部,且當電樞線圈組46被通電之後將產生磁場;該些場磁鐵48為永久磁鐵,其等間隔設置在該旋轉座42的內壁,且位於電樞線圈組46產生的磁場範圍內。The number of armature coil groups 46 and field magnets 48 of the power unit 40 in this embodiment is a plurality. The armature coil groups 46 are disposed outside the fixed shaft 44, and a magnetic field is generated when the armature coil groups 46 are energized. The field magnets 48 are permanent magnets, which are arranged at equal intervals on the inner wall of the rotating seat 42 and are located within the range of the magnetic field generated by the armature coil group 46.

該升降結構50係與該旋轉座42連動,用以帶動該轉軸20上下移動。在本實施例中,升降結構50包括一搖臂52、一形成於該旋轉座42之一側面上的搖臂動作溝54,以及一從動件56。其中該搖臂52一端樞接於該機殼10,另一端以不干涉該轉軸20轉動的方式連接於該轉軸20上,該搖臂52上設置該從動件56,且該從動件56位於該搖臂動作溝54中。本實施例的從動件56以滾子為例,而搖臂動作溝54為一封閉的凹溝,藉此使得轉動的旋轉座42可帶動搖臂52擺動以帶動轉軸20上下移動。The lifting structure 50 is linked with the rotating base 42 to drive the rotating shaft 20 to move up and down. In this embodiment, the lifting structure 50 includes a swing arm 52, a swing arm action groove 54 formed on one side of the rotation base 42, and a follower 56. One end of the rocker arm 52 is pivotally connected to the casing 10, and the other end is connected to the shaft 20 in a manner that does not interfere with the rotation of the shaft 20. The follower 56 is provided on the rocker 52, and the follower 56 It is located in the rocker motion groove 54. The follower 56 of this embodiment uses rollers as an example, and the swing arm action groove 54 is a closed recess, so that the rotating rotary base 42 can drive the swing arm 52 to swing to drive the shaft 20 to move up and down.

上述即為本創作較佳實施例之自動換刀系統100的組成說明。使用者通過通電予電樞線圈組46而產生磁場的方式,配合場磁鐵48的設置即能驅使該旋轉座42轉動,在該旋轉座42轉動時,旋轉座42可透過搖臂52帶動轉軸20上下移動,旋轉座42外表面的凸輪輪廓42a則可將導推滾子22,而通過凸輪輪廓42a的工作曲線設計,使得滾子22逐一地被導推,進而帶動該轉軸20轉動,連帶地驅使該換刀臂30旋轉而執行換刀動作。The above is a description of the composition of the automatic tool change system 100 according to the preferred embodiment of the present invention. The user generates a magnetic field by energizing the armature coil group 46, and the rotation of the rotary base 42 can be driven by the arrangement of the field magnet 48. When the rotary base 42 rotates, the rotary base 42 can drive the rotary shaft 20 through the swing arm 52 Moving up and down, the cam profile 42a on the outer surface of the rotating seat 42 can guide the roller 22, and the design of the working curve of the cam profile 42a enables the roller 22 to be guided one by one, and then drives the rotating shaft 20 to rotate, and then The tool changing arm 30 is driven to rotate to perform a tool changing operation.

本實施例之自動換刀系統100的動力單元40並無外露於機殼10外的馬達,因此使得空間運用更具靈活性,且無須設置減速機構;其次,減少內部傳動結構使用的機件數量,避免占用過多空間,故可減縮機殼10的體積;再者,機殼10內部無須設置液態的齒輪油,只須在接觸結構之間塗抹固態油脂即可,在保養及維修上具備相當的方便性,且無漏油所衍生的清理及危害環境的問題。The power unit 40 of the automatic tool change system 100 of this embodiment does not have a motor exposed outside the casing 10, so that the use of space is more flexible, and there is no need to set a reduction mechanism; secondly, the number of parts used in the internal transmission structure is reduced To avoid occupying too much space, the volume of the casing 10 can be reduced; further, there is no need to set liquid gear oil inside the casing 10, and only solid grease needs to be applied between the contact structures. Convenience, and no cleanup and environmental hazards caused by oil leakage.

上述實施例中,滾子22可以是直接固接於轉軸20上,亦可透過先結合於一轉塔,再將轉塔固接於轉軸20的方式而實現與轉軸20固接的目的。另外,本實施例的動力單元40係透過控制電壓大小即可達到控制轉速的目的。In the above embodiment, the roller 22 may be directly fixed to the rotating shaft 20, or the purpose of fixing the roller 22 to the rotating shaft 20 may be achieved by first combining the roller 22 with a rotating tower and then fixing the rotating tower to the rotating shaft 20. In addition, the power unit 40 of this embodiment can achieve the purpose of controlling the rotation speed by controlling the magnitude of the voltage.

以上所述僅為本創作較佳可行實施例而已,舉凡應用本創作說明書及申請專利範圍所為之等效變化,理應包含在本創作之專利範圍內。The above description is only the preferred and feasible embodiment of this creation. For example, the equivalent changes of applying the description of this creation and the scope of patent application should be included in the scope of patent of this creation.

[本新型]
100‧‧‧自動換刀系統
10‧‧‧機殼
10a‧‧‧正面
10b‧‧‧底面
20‧‧‧轉軸
22‧‧‧滾子
30‧‧‧換刀臂
40‧‧‧動力單元
42‧‧‧旋轉座
42a‧‧‧凸輪輪廓
44‧‧‧固定軸
46‧‧‧電樞線圈組
48‧‧‧場磁鐵
49‧‧‧軸承
50‧‧‧升降結構
52‧‧‧搖臂
54‧‧‧搖臂動作溝
56‧‧‧從動件
[This new model]
100‧‧‧Automatic tool change system
10‧‧‧chassis
10a‧‧‧front
10b‧‧‧ Underside
20‧‧‧ shaft
22‧‧‧Roller
30‧‧‧tool change arm
40‧‧‧ Power unit
42‧‧‧Rotary seat
42a‧‧‧cam profile
44‧‧‧ fixed shaft
46‧‧‧ Armature Coil Set
48‧‧‧field magnet
49‧‧‧bearing
50‧‧‧ Lifting structure
52‧‧‧ rocker
54‧‧‧ Rocker action groove
56‧‧‧ Follower

圖1為本創作一較佳實施例之工具機自動換刀系統的前視圖; 圖2為本創作上述較佳實施例之工具機自動換刀系統的俯視圖。FIG. 1 is a front view of an automatic tool changing system of a machine tool according to a preferred embodiment of the present invention; FIG. 2 is a plan view of an automatic tool changing system of a machine tool according to the above-mentioned preferred embodiment of the present invention.

Claims (7)

一種工具機之自動換刀系統,包含: 一機殼; 一轉軸,係可轉動地穿設該機殼,且一端位於該機殼外;該轉軸具有一從動部位於該機殼內; 一換刀臂,係連結於該轉軸位於該機殼外的一端;以及 一動力單元,係設於該機殼內且包括一固定軸與一旋轉座;其中該固定軸外部設置至少一電樞線圈組,該旋轉座係以可相對該固定軸轉動的方式與該固定軸結合,且該旋轉座上設置至少一場磁鐵對應該電樞線圈組,該旋轉座具有一主動部,其中該旋轉座轉動時,該主動部通過該從動部而帶動該轉軸轉動。An automatic tool changing system for a machine tool includes: a casing; a rotating shaft rotatably passing through the casing, and one end of the casing is located outside the casing; the rotating shaft has a driven portion located in the casing; The tool changing arm is connected to an end of the rotating shaft outside the casing; and a power unit is provided in the casing and includes a fixed shaft and a rotating seat; wherein at least one armature coil is provided outside the fixed shaft The rotary base is combined with the fixed shaft in a manner rotatable relative to the fixed shaft. At least one field magnet is provided on the rotary base to correspond to the armature coil group. The rotary base has an active part, and the rotary base rotates. At this time, the driving part drives the rotating shaft to rotate through the driven part. 如請求項1所述工具機之自動換刀系統,其中該旋轉座為中空結構,該固定軸貫穿該旋轉座且兩端分別連接於該機殼;其中該旋轉座的內壁設置該場磁鐵,該旋轉座的外表面具有該主動部。The automatic tool changing system for a machine tool as described in claim 1, wherein the rotary base is a hollow structure, the fixed shaft passes through the rotary base and the two ends are respectively connected to the housing; wherein the field magnet is provided with the field magnet The outer surface of the rotary base has the driving portion. 如請求項2所述工具機之自動換刀系統,其中該轉軸之該從動部包括有多數個接觸件間隔地沿著該轉軸的周面設置;該旋轉座之外表面具有一凸輪輪廓形成該主動部,轉動的該旋轉座以該凸輪輪廓導推該接觸件而使該轉軸轉動。The automatic tool changing system of the machine tool according to claim 2, wherein the driven part of the rotating shaft includes a plurality of contact pieces arranged along the peripheral surface of the rotating shaft at intervals; the outer surface of the rotating seat has a cam profile formed In the active part, the rotating base rotates the contact member according to the cam profile to rotate the rotating shaft. 如請求項2所述工具機之自動換刀系統,其中該動力單元包括至少一軸承設置於該旋轉座與該固定軸之間。The automatic tool changing system for a machine tool according to claim 2, wherein the power unit includes at least one bearing disposed between the rotary base and the fixed shaft. 如請求項1所述工具機之自動換刀系統,其中該機殼具有垂直相交的一正面與一底面,該固定軸以垂直該正面方式設置,該轉軸垂直貫穿該底面。The automatic tool changing system of the machine tool according to claim 1, wherein the casing has a front surface and a bottom surface that intersect perpendicularly, the fixed shaft is disposed perpendicular to the front surface, and the rotating shaft passes through the bottom surface vertically. 如請求項1所述工具機之自動換刀系統,包括一升降結構,係與該旋轉座連動,用以帶動該轉軸上下移動。The automatic tool changing system of the machine tool according to claim 1, comprising a lifting structure, which is linked with the rotary base to drive the rotary shaft to move up and down. 如請求項6所述工具機之自動換刀系統,其中該升降結構包括一搖臂及一形成於該旋轉座上的搖臂動作溝,該搖臂一端樞接於該機殼,另一端以不干涉該轉軸轉動的方式連接於該轉軸上,且該搖臂上設置一從動件,該從動件位於該搖臂動作溝中。The automatic tool changing system for a machine tool according to claim 6, wherein the lifting structure includes a swing arm and a swing arm action groove formed on the rotary base, one end of the swing arm is pivotally connected to the casing, and the other end is It is connected to the rotating shaft without interfering with the rotation of the rotating shaft, and a follower is arranged on the rocker arm, and the follower is located in the action groove of the rocker arm.
TW106216210U 2017-11-01 2017-11-01 Automatic tool change system for tool machine TWM560367U (en)

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