TWM559409U - Smart phone environmental protection packaging material automatic optical inspection equipment - Google Patents

Smart phone environmental protection packaging material automatic optical inspection equipment Download PDF

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Publication number
TWM559409U
TWM559409U TW106210624U TW106210624U TWM559409U TW M559409 U TWM559409 U TW M559409U TW 106210624 U TW106210624 U TW 106210624U TW 106210624 U TW106210624 U TW 106210624U TW M559409 U TWM559409 U TW M559409U
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Taiwan
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environmental protection
smart phone
track
packaging material
protection package
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TW106210624U
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Chinese (zh)
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Chen-Yu Hsu
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I Tec Systems Inc
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Priority to TW106210624U priority Critical patent/TWM559409U/en
Publication of TWM559409U publication Critical patent/TWM559409U/en

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Abstract

本創作提供一種智慧手機環保包材檢測裝置,其係包括一基座,其上設有一軌道、至少一載台及至少一框架;載台於軌道上移動,將一智慧手機環保包材放入一載台以固定;以複數影像擷取裝置,分別設於軌道移動路徑之側上方與上方,對準環保包材之方向,從各方向擷取環保包材之影像,再利用一電腦從該等影像中檢查環保包材外觀是否存在檢驗規範所標示分別屬於A級面與B級面的瑕疵。 The present invention provides a smart phone environmental protection packaging material detecting device, which comprises a base, which is provided with a track, at least one loading platform and at least one frame; the loading platform moves on the track, and puts a smart phone environmental protection packaging material into the base. A loading platform is fixed; a plurality of image capturing devices are respectively disposed above and above the side of the track moving path, aiming at the direction of the environmental protection packaging material, capturing images of the environmental protection packaging materials from all directions, and then using a computer from the Check the appearance of the environmental protection packaging materials in the image to see if there are defects in the A-level and B-level surfaces indicated by the inspection specifications.

Description

智慧手機環保包材自動化光學檢測設備 Smart phone environmental protection packaging material automated optical testing equipment

本創作係有關一種檢測裝置,特別是一種用以從各角度檢測智慧手機環保包材之檢測裝置。 The present invention relates to a detecting device, and more particularly to a detecting device for detecting an environmentally friendly packaging material of a smart phone from various angles.

智慧型手機、平板、筆電等3C產品因應環保與設計考量,商品包裝逐漸改採用紙塑包材,推升紙塑包材需求量,Apple,Samsung,HTC等知名科技大廠紛紛採用紙塑產品做為包裝,強調環保、設計與質感。 3C products such as smart phones, tablets, and notebooks are in consideration of environmental protection and design considerations. The packaging of goods has gradually changed to adopt paper-plastic packaging materials, pushing up the demand for paper-plastic packaging materials. Apple, Samsung, HTC and other well-known technology manufacturers have adopted paper-plastic products. The product is packaged, emphasizing environmental protection, design and texture.

目前一般紙漿塑模或紙類產品採用原生木漿、蔗竹混合漿及回收紙漿等,而蔗竹混和漿因其一年生特性,可大幅降低樹林砍伐之環境傷害,近年成為全球手機大廠的紙塑包材原料首選,以提升綠能環保效益。由於目前大多為高價值科技產品,如智慧型手機、平板電腦、智慧手表等等產品採用紙塑包材,故除了包材對內容物之保護緩衝之能力外,亦相當注重環保包材之外觀,如包材潔淨度、表面是否有刮傷、污垢或是顏色均勻度等等,如HTC、APPLE等智慧型手機大廠皆對環保包材廠商訂出嚴苛之驗收標準,以求包裝能與內容物相匹配,故環保包材生產製程中最後檢測步驟成關鍵環節,然而目前並無全自動化外觀檢測設備,而是仰賴大量人工以肉眼一一檢查,品檢速度無法跟上生產速度,而其檢測成果亦無法及時反饋回生產製程,無法及時調整,生產良率亦無法有效提升。 At present, general pulp plastic or paper products use raw wood pulp, sugarcane mixed pulp and recycled pulp. The sugarcane blended pulp can greatly reduce the environmental damage caused by forest felling due to its annual characteristics. In recent years, it has become the paper of global mobile phone manufacturers. The first choice of plastic packaging materials to improve the environmental benefits of green energy. Since most of the current high-value technology products, such as smart phones, tablets, smart watches and other products, use paper-plastic packaging materials, in addition to the ability of the packaging material to protect the content of the buffer, it also pays great attention to the appearance of environmentally-friendly packaging materials. Such as the cleanliness of the packaging materials, whether the surface is scratched, dirt or color uniformity, etc., such as HTC, APPLE and other smart phone manufacturers have set strict acceptance criteria for environmentally-friendly packaging materials manufacturers, in order to obtain packaging energy Matching with the contents, the final inspection step in the environmentally-friendly packaging material production process is a key step. However, there is no fully automated appearance inspection equipment at present, but relying on a large number of manual inspections by the naked eye, the quality inspection speed cannot keep up with the production speed. However, the results of the tests could not be fed back to the production process in time, and they could not be adjusted in time. The production yield could not be effectively improved.

目前市面上的AOI設備主要用途為實驗室內的抽樣量測設備;而市面上亦無量產之精品工業環保包材自動化IN LINE量測設備,就目前有導入自動化AOI設備之行業有紡織業、鍵盤、PCB/FCCL等產業,然而,以上皆是採量身訂製的系統,即便量測原理相近,但是在移載或是光學設計則截然不同。 At present, the main use of AOI equipment on the market is sampling and measuring equipment in the laboratory; and the high-quality industrial environmental protection packaging material automatic IN LINE measuring equipment that is not mass-produced on the market, there is currently an industry that introduces automated AOI equipment. , keyboard, PCB / FCCL and other industries, however, all of the above are tailor-made systems, even if the measurement principle is similar, but the transfer or optical design is completely different.

是故,本創作即針對智慧手機精緻包材研發自動化光學檢測設備,其針對智慧手機包材之「內凹多面立體」之外型特性以及嚴苛之外觀驗收標準進行光學檢測技術研發及自動化機構設計,透過全自動AOI光學檢驗,自動外觀檢測技術,可達到節省大量人力需求,提高檢驗精度,內建SPC系統功能,即時監控品質趨勢,使用設備連線功能,與進行資料彙整,達到檢查線管理功能。 Therefore, this creation is to develop automated optical inspection equipment for smart phone exquisite packaging materials. It develops optical inspection technology development and automation institutions for the "concave multi-faceted stereo" external characteristics of smart phone packaging materials and strict appearance acceptance standards. Design, through automatic AOI optical inspection, automatic appearance inspection technology, can save a lot of manpower requirements, improve inspection accuracy, built-in SPC system function, monitor quality trends in real time, use equipment connection function, and carry out data collection to achieve inspection line Management function.

本創作之主要目的在提供一種智慧手機環保包材自動化光學檢測設備,其係將智慧手機環保包材透過軌道與載台輸送,並利用複數影像擷取裝置從各方向擷取環保包材的影像,以利用影像去檢查環保包材外觀是否存在檢驗規範所標示分別屬於A級面與B級面的瑕疵。 The main purpose of this creation is to provide an intelligent optical inspection equipment for smart phone environmental protection packaging materials, which transmits smart mobile phone environmental protection packaging materials through rails and carriers, and uses multiple image capturing devices to capture images of environmental protection packaging materials from various directions. In order to use the image to check whether the appearance of the environmental protection packaging material exists in the inspection specifications, which belong to the A-level and the B-level surface.

本創作之次要目的在提供一種智慧手機環保包材自動化光學檢測設備,其在基座上製作框架,並在框架上設置複數的影像擷取裝置,截取智慧手機環保包材不同角度之俯視影像。 The second objective of this creation is to provide an intelligent optical inspection equipment for smart phone environmental protection packaging materials. The frame is made on the pedestal, and a plurality of image capturing devices are arranged on the frame to intercept the overhead image of the environmental protection packaging material of the smart phone. .

本創作之再一目的在提供一種智慧手機環保包材自動化光學檢測設備,其設置軌道與載台取代人力輸送,將智慧手機環保包材置放在載台上上,利用軌道移動,且輸送到軌道末端可自動脫離載台。 達上述之目的,本創作提供一種智慧手機環保包材自動化光學檢測設備,其係包括一基座,其上設有一軌道、至少一載台及至少一框架;載台於軌道上移動,將一智慧手機環保包材放入一載台以固定;以複數影像擷取裝置,分別設於軌道移動路徑之側上方與上方,對準環保包材之方向,從各方向擷取環保包材之影像,再利用一電腦從該等影像中檢查環保包材外觀是否存在檢驗規範所標示分別屬於A級面與B級面的瑕疵。 Another purpose of this creation is to provide an intelligent optical inspection equipment for smart phone environmental protection packaging materials, which sets the track and the carrier to replace the human transportation, and puts the smart phone environmental protection packaging material on the loading platform, uses the track to move, and delivers to The end of the track can be automatically disengaged from the stage. To achieve the above purpose, the present invention provides a smart phone environmental protection package automatic optical inspection device, which comprises a base, which is provided with a track, at least one stage and at least one frame; the stage moves on the track, and a The smart phone environmental protection packaging material is placed in a loading station for fixing; the plurality of image capturing devices are respectively arranged above and above the side of the track moving path, aiming at the direction of the environmental protection packaging material, and capturing the image of the environmental protection packaging material from all directions. Then, using a computer to check the appearance of the environmental protection packaging materials from the images, whether there are defects of the A-level surface and the B-level surface indicated by the inspection specifications.

01‧‧‧基座 01‧‧‧Base

02‧‧‧軌道 02‧‧‧ Track

03‧‧‧載台 03‧‧‧ stage

04‧‧‧框架 04‧‧‧Frame

05‧‧‧框架 05‧‧‧Frame

06‧‧‧框架 06‧‧‧Frame

07‧‧‧框架 07‧‧‧Frame

08‧‧‧影像擷取裝置 08‧‧‧Image capture device

09‧‧‧影像擷取裝置 09‧‧‧Image capture device

10‧‧‧影像擷取裝置 10‧‧‧Image capture device

11‧‧‧影像擷取裝置 11‧‧‧Image capture device

12‧‧‧框架 12‧‧‧Frame

13‧‧‧框架 13‧‧‧Frame

14‧‧‧影像擷取裝置 14‧‧‧Image capture device

15‧‧‧影像擷取裝置 15‧‧‧Image capture device

第1圖為本創作智慧手機環保包材自動化光學檢測設備之示意圖與側視圖。 The first picture is a schematic view and side view of the automated optical inspection equipment for the creation of intelligent mobile phone environmental protection packaging materials.

第2圖為本創作智慧手機環保包材自動化光學檢測設備之框架與影像擷取裝置結合示意圖。 The second picture is a schematic diagram of the framework of the automated optical inspection equipment for intelligent mobile phone environmental protection packaging materials and the image capturing device.

第3圖為本創作智慧手機環保包材自動化光學檢測設備之俯視圖。 The third picture is a top view of the automated optical inspection equipment for the creation of intelligent mobile phone environmental protection packaging materials.

第4圖為本創作智慧手機環保包材自動化光學檢測設備之正視圖。 The fourth picture is a front view of the automated optical inspection equipment for creating smart phone green packaging materials.

本創作提供一種智慧手機環保包材自動化光學檢測設備,請參考第1圖,其為智慧手機環保包材的檢測機構全貌側視圖。 This creation provides an automated optical inspection equipment for smart phone environmental protection packaging materials, please refer to Figure 1, which is a side view of the inspection mechanism of the smart phone environmental protection packaging material.

智慧手機環保包材自動化光學檢測設備包括一基座01,於基座01上設有一軌道02、至少一載台03、至少一框架04,05,06,07及複數影像擷取裝置08,09,10,11,,其中載台03為架設在軌道02上的金屬凹槽;軌道02可承載載台03由框架04移動到框架07之間並往覆回到框架04,智慧手機環保 包材即放置於載台03上。軌道02與框架04,05,06,07均架設在基座01上,影像擷取裝置可為攝影機或照相機,架設於框架上並搭配LED光源補光協助擷取影像。 The intelligent optical inspection equipment for smart phone environmental protection package comprises a base 01, and a track 02, at least one stage 03, at least one frame 04, 05, 06, 07 and a plurality of image capturing devices 08, 09 are arranged on the base 01. , 10, 11, wherein the stage 03 is a metal groove erected on the track 02; the track 02 can carry the stage 03 moved from the frame 04 to the frame 07 and back to the frame 04, smart phone environmental protection The packaging material is placed on the stage 03. The track 02 and the frame 04, 05, 06, 07 are all mounted on the base 01, and the image capturing device can be a camera or a camera, which is mounted on the frame and matched with the LED light source to assist in capturing the image.

影像擷取裝置08,09,10,11架設於框架04,05,06,07上,並沿著軌道02架設,影像擷取裝置08在第1圖中軌道02前段斜上方45度角擷取智慧手機環保包材之A級面影像,影像擷取裝置09,10在軌道中段正上方截取智慧手機環保包材B級面內側之不同高度斷面影像,影像擷取裝置11在軌道後段斜上方135度截取智慧手機環保包材B級面外側之影像 The image capturing devices 08, 09, 10, 11 are erected on the frames 04, 05, 06, 07, and are erected along the track 02. The image capturing device 08 is taken at an angle of 45 degrees above the front portion of the track 02 in the first figure. The A-level image of the smart phone environmental protection package, the image capturing device 09, 10 intercepts the different height profile images of the inside of the B-level surface of the smart phone environmental protection package directly above the middle section of the track, and the image capturing device 11 is obliquely above the rear section of the track. 135 degree interception of the image of the outside of the B-level surface of the smart phone environmental protection package

各影像擷取裝置所截取之影像,統一回傳到一電腦主機,依據檢測面等級劃分之檢驗標準,同步進行外觀瑕疵特徵辨識與演算檢測。透過初期參數調校取得相關特徵值參數,再經人機協同作業,由人工復判,並將結果回饋系統,做為調整參數值之參考。檢測結果以內建SPC系統進行單機品質趨勢管控,使用設備連線功能,進行資料彙整,達到檢查線管理功能。 The images captured by each image capturing device are collectively transmitted back to a computer host, and the appearance, feature recognition and calculation detection are simultaneously performed according to the inspection standard of the detection surface level. Through the initial parameter adjustment to obtain the relevant feature value parameters, and then through the human-machine collaborative work, the manual re-judgment, and the results are fed back to the system as a reference for adjusting the parameter values. The test results are controlled by the built-in SPC system for single-machine quality trend control, and the device connection function is used to perform data collection and complete the inspection line management function.

綜上所述,本創作所提供之一種智慧手機環保包材自動化光學檢測設備係利用載台承載智慧手機環保包材於軌道上移動,並透過複數影像擷取裝置,從不同角度不同方向搭配LED光源取得智慧手機環保包材影像,並傳送到一電腦中依據檢測面等級劃分之檢驗標準,同步進行外觀瑕疵特徵辨識與演算檢測。本創作除了改進先前技術中需仰賴人力肉眼檢視所產生之誤差與效率問題外,機器視覺與電腦計算結合可使量測結果及時反饋回生產製程,調整生產設備參數,使生產良率有效提升。 In summary, the intelligent optical detection equipment for smart phone environmental protection package provided by the creation uses the carrier to carry the smart phone environmental protection package material to move on the track, and through multiple image capturing devices, the LEDs are matched from different angles and directions. The light source obtains the image of the environmental protection package of the smart phone, and transmits it to a computer for the inspection standard according to the level of the detection surface, and simultaneously performs the appearance, feature identification and calculation detection. In addition to improving the error and efficiency problems caused by human visual inspection in the prior art, the combination of machine vision and computer calculation can feedback the measurement results back to the production process in time, adjust the production equipment parameters, and effectively improve the production yield.

Claims (11)

一種智慧手機環保包材自動化光學檢測設備,其係包括一基座,其上設有一軌道、至少一載台及至少一框架;框架連結於載台底部,軌道於框架下方;載台於軌道上移動,將一智慧手機環保包材放入一載台以固定;以複數影像擷取裝置,分別設於軌道移動路徑之側上方與上方,對準環保包材之方向,從各方向擷取環保包材之影像,再利用一電腦從該等影像中檢查環保包材外觀是否存在檢驗規範所標示分別屬於A級面與B級面的瑕疵。 The invention relates to a smart phone environmental protection packaging material automatic optical detecting device, which comprises a base, which is provided with a track, at least one loading platform and at least one frame; the frame is connected to the bottom of the loading platform, the track is below the frame; the loading platform is on the track. Move, put a smart phone green packaging material into a loading station to fix; use multiple image capturing devices, which are respectively placed above and above the side of the track moving path, aiming at the direction of environmental protection packaging materials, and taking environmental protection from all directions The image of the packaging material, and then use a computer to check whether the appearance of the environmentally-friendly packaging material exists in the images, and the defects indicated by the inspection specifications belong to the A-level and the B-level surface respectively. 如請求項1所述之智慧手機環保包材自動化光學檢測設備,其中該軌道上設有至少一載台,該載台可放置智慧手機環保包材,該載台位於軌道移動時,設於框架上之複數影像擷取裝置對準該載台並擷取影像。 The smart phone environmental protection packaging material automatic optical detecting device according to claim 1, wherein the track is provided with at least one loading platform, wherein the loading platform can be placed on the smart phone environmental protection packaging material, and the loading platform is located in the frame when the track moves. The upper plurality of image capturing devices are aligned with the stage and capture images. 如請求項2所述之智慧手機環保包材自動化光學檢測設備,其中該軌道為上方前進,下方回返之往覆式軌道。 The intelligent optical detection device for the smart phone environmental protection package according to claim 2, wherein the track is advanced upward and the returned track is back. 如請求項2所述之智慧手機環保包材自動化光學檢測設備,其中該軌道為電力驅動之軌道。 The smart phone environmental protection package automatic optical detecting device according to claim 2, wherein the track is an electric drive track. 如請求項1所述之智慧手機環保包材自動化光學檢測設備,其中該載台之形狀為方形凹槽。 The smart phone environmental protection package automatic optical detecting device according to claim 1, wherein the shape of the stage is a square groove. 如請求項5所述之智慧手機環保包材自動化光學檢測設備,其中該載台之材質為金屬或塑膠。 The intelligent optical inspection device for the smart phone environmental protection package according to claim 5, wherein the material of the carrier is metal or plastic. 如請求項1所述之智慧手機環保包材自動化光學檢測設備,其框架位於基座之上方,並呈扇形。 The intelligent optical inspection device for the smart phone environmental protection package according to claim 1 is characterized in that the frame is located above the base and is fan-shaped. 如請求項7所述之智慧手機環保包材自動化光學檢測設備,其框架之材質為金屬。 The intelligent optical detection device for the smart phone environmental protection package material as claimed in claim 7 is made of metal. 如請求項1所述之智慧手機環保包材自動化光學檢測設備,其中該影像擷取裝置為攝影機或照相機。 The smart phone environmental protection package automatic optical detecting device according to claim 1, wherein the image capturing device is a camera or a camera. 如請求項1所述之智慧手機環保包材自動化光學檢測設備,其中該等影像擷取裝置中位於該軌道正前方者係擷取智慧手機環保包材之A級面正面影像以檢查瑕疵,位於該軌道正上方者係擷取該智慧手機環保包材之B級面正面以及側面影像以檢查瑕疵,位於該軌道後方者係擷取該智慧手機環保包材之B級面後面影像以檢查瑕疵。 The intelligent optical detection device for the smart phone environmental protection package according to claim 1, wherein the image capture device is located in front of the track and captures the front view image of the A-level surface of the smart phone environmental protection package to check the flaw. The front side of the track captures the front and side images of the B-level surface of the smart phone green packaging material to check the 瑕疵. The person behind the track picks up the image behind the B-level surface of the smart phone environmental protection package to check the 瑕疵. 如請求項1所述之智慧手機環保包材自動化光學檢測設備,其中該等影像擷取裝置所擷取之影像係傳送到一電腦中進行計算。 The smart phone environmental protection package automatic optical detecting device according to claim 1, wherein the image captured by the image capturing device is transmitted to a computer for calculation.
TW106210624U 2017-07-19 2017-07-19 Smart phone environmental protection packaging material automatic optical inspection equipment TWM559409U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112362660A (en) * 2020-10-10 2021-02-12 合肥通视智能技术有限公司 Packaging material sense organ defect detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112362660A (en) * 2020-10-10 2021-02-12 合肥通视智能技术有限公司 Packaging material sense organ defect detection device

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