TWM554916U - Life-extension furnace lining structure of steel-storage barrel - Google Patents
Life-extension furnace lining structure of steel-storage barrel Download PDFInfo
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- TWM554916U TWM554916U TW106214594U TW106214594U TWM554916U TW M554916 U TWM554916 U TW M554916U TW 106214594 U TW106214594 U TW 106214594U TW 106214594 U TW106214594 U TW 106214594U TW M554916 U TWM554916 U TW M554916U
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Description
本新型是有關於一種延壽爐襯結構,特別是指一種盛鋼桶之延壽爐襯結構。The present invention relates to a life extension furnace lining structure, in particular to a steel lining structure for a steel drum.
參閱圖1,習知煉鋼製程中的盛鋼桶之爐襯是設置於鐵殼10內表面,並包括依序排列的斷熱板11、高鋁磚12、永久層13(蜡石磚),以及鋁鎂不燒磚作業層14。其中,該斷熱板11、該高鋁磚12、該蜡石磚13及該鋁鎂不燒磚作業層14的厚度可分別為13mm、50mm、32mm及152mm。由於鐵殼10的溫度不能太高(需低於350℃),故該永久層13之材質才使用熱導率較低的蜡石磚。然而,蜡石磚的耐侵蝕性較差,明顯會導致盛鋼桶的使用壽命降低。此外,背櫬原用斷熱板11亦有耐火度與強度不足之問題。因而,習知盛鋼桶之使用壽命僅大約為150回。因此,有必要尋求解決之道。Referring to FIG. 1 , the lining of the steel drum in the conventional steel making process is disposed on the inner surface of the iron shell 10, and includes the heat-dissipating plate 11 , the high-aluminum brick 12 , and the permanent layer 13 (wax stone brick) arranged in sequence. And the aluminum-magnesium does not burn the brick working layer 14. The thickness of the thermal insulation plate 11, the high alumina brick 12, the wax stone brick 13 and the aluminum magnesium non-fired brick working layer 14 may be 13 mm, 50 mm, 32 mm and 152 mm, respectively. Since the temperature of the iron shell 10 cannot be too high (below 350 ° C), the material of the permanent layer 13 uses a wax stone brick having a lower thermal conductivity. However, the corrosion resistance of the wax stone bricks is poor, which obviously leads to a decrease in the service life of the steel drum. In addition, the backing of the original heat-dissipating plate 11 also has a problem of insufficient refractoriness and strength. Therefore, the service life of the conventional steel drum is only about 150 times. Therefore, it is necessary to seek a solution.
因此,本新型之目的,即在提供一種盛鋼桶之延壽爐襯結構。Therefore, the purpose of the present invention is to provide a steel lining structure for a steel drum.
於是,本新型盛鋼桶之延壽爐襯結構,適用於設置於一盛鋼桶鐵殼之內表面。該盛鋼桶之延壽爐襯結構包含一第一作業層、一第二作業層,及一斷熱層。該第一作業層是與該盛鋼桶鐵殼相間隔地設置。該第二作業層介於該第一作業層與該盛鋼桶鐵殼之間,並緊鄰該第一作業層設置。該斷熱層設置於該第二作業層與該鐵殼之間。Therefore, the extended life lining structure of the new steel drum is suitable for being disposed on the inner surface of a steel drum. The steel lining structure of the ladle includes a first working layer, a second working layer, and a thermal break layer. The first working layer is disposed spaced apart from the steel ladle. The second working layer is interposed between the first working layer and the steel ladle and adjacent to the first working layer. The thermal insulation layer is disposed between the second working layer and the iron shell.
本新型之功效在於:藉由將習知永久層修改為第二作業層(亦可稱副作業層),可提升盛鋼桶的使用壽命。The effect of the novel is that the service life of the steel drum can be improved by modifying the conventional permanent layer to the second working layer (also referred to as the secondary working layer).
參閱圖2,本新型盛鋼桶之延壽爐襯結構的實施例,適用於設置於一盛鋼桶鐵殼9之內表面。該盛鋼桶之延壽爐襯結構包含一第一作業層2、一第二作業層3,及一斷熱層4。Referring to FIG. 2, an embodiment of the extended life lining structure of the present steel ladle is suitable for being disposed on the inner surface of a steel ladle iron shell 9. The steel lining structure of the ladle includes a first working layer 2, a second working layer 3, and a thermal break layer 4.
該第一作業層2是與該盛鋼桶鐵殼9相間隔地設置。在本實施例中,該第一作業層2包括數塊堆疊的鋁鎂不燒磚,且該第一作業層2在該盛鋼桶鐵殼9之徑向上的厚度為152mm。如圖2所示,在本實施例中,該第一作業層2在盛鋼桶之徑向上是使用一塊鋁鎂不燒磚,故每一塊鋁鎂不燒磚在該盛鋼桶鐵殼9之徑向上的厚度為152mmThe first working layer 2 is disposed spaced apart from the ladle iron shell 9. In the present embodiment, the first working layer 2 includes a plurality of stacked aluminum-magnesium unfired bricks, and the first working layer 2 has a thickness of 152 mm in the radial direction of the ladle iron shell 9. As shown in FIG. 2, in the embodiment, the first working layer 2 is made of a piece of aluminum-magnesium non-burned brick in the radial direction of the steel ladle, so each piece of aluminum-magnesium is not burned in the steel ladle 9 The thickness in the radial direction is 152mm
該第二作業層3是介於該第一作業層2與該盛鋼桶鐵殼9之間,並緊鄰該第一作業層2設置。本新型的主要設計理念是有鑑於習知背襯永久層之材質蜡石磚有耐蝕性不足之問題,故將其修改為也具備作業層之功能,亦即修改為熱導率適中且耐侵蝕性較優的第二作業層3,或者也可稱之為副作業層。在本實施例中,該第二作業層3之材質為鋁鎂澆注料;或者,該第二作業層3之材質亦可為鋁尖晶石澆注料。The second working layer 3 is interposed between the first working layer 2 and the ladle iron shell 9 and is disposed adjacent to the first working layer 2. The main design concept of the new model is that the wax stone brick of the conventional backing layer has the problem of insufficient corrosion resistance, so it is modified to have the function of the working layer, that is, it is modified to have moderate thermal conductivity and corrosion resistance. The second working layer 3, which is superior in performance, may also be referred to as a secondary working layer. In this embodiment, the material of the second working layer 3 is an aluminum-magnesium castable; or the material of the second working layer 3 may also be an aluminum spinel castable.
該斷熱層4設置於該第二作業層3與該盛鋼桶鐵殼9之間。在本實施例中,該斷熱層4之材質為微孔莫來石磚。The heat insulation layer 4 is disposed between the second working layer 3 and the ladle iron shell 9. In this embodiment, the material of the heat insulation layer 4 is a microporous mullite brick.
在本實施例中,經熱傳界面/盛鋼桶鐵殼9之溫度模擬計算後,是將本新型延壽爐襯結構設計為該斷熱層4、該第二作業層3與該第一作業層2分別具有32mm、50mm與152mm之厚度。In this embodiment, after the temperature calculation of the heat transfer interface/steel iron can 9 is simulated, the novel life extension lining structure is designed as the thermal insulation layer 4, the second working layer 3 and the first working layer. 2 has a thickness of 32 mm, 50 mm and 152 mm, respectively.
在本實施例中,上述本新型盛鋼桶延壽爐襯結構之嶄新設計經於煉鋼廠進行試用後,使用壽命可達170回以上,較習知盛鋼桶爐襯結構可提升20回之盛鋼桶使用壽命。In this embodiment, the new design of the above-mentioned new steel drum extension furnace lining structure is tested in a steel mill for a service life of more than 170 times, which can be used for 20 times of steel drum lining structure. life.
綜上所述,本新型盛鋼桶之延壽爐襯結構,藉由將習知永久層改為材質為鋁鎂澆注料或鋁尖晶石澆注料之第二作業層3(厚度50mm),並設置材質為微孔莫來石磚之斷熱層4(厚度32mm),可全面提升盛鋼桶的使用壽命,所以確實能達成本新型的目的。In summary, the extended life lining structure of the new steel drum is changed by setting the conventional permanent layer into a second working layer 3 (thickness 50 mm) made of aluminum-magnesium castable or aluminum spinel castable. The material is the thermal insulation layer 4 (thickness 32mm) of the microporous mullite brick, which can fully improve the service life of the steel drum, so it can achieve the purpose of the novel.
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and when it is not possible to limit the scope of the present invention, all the simple equivalent changes and modifications according to the scope of the patent application and the contents of the patent specification are still This new patent covers the scope.
2‧‧‧第一作業層
3‧‧‧第二作業層
4‧‧‧斷熱層
9‧‧‧盛鋼桶鐵殼2‧‧‧First working layer
3‧‧‧Second working layer
4‧‧‧ Thermal insulation layer
9‧‧‧Steel steel drum
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一剖面圖,說明習知盛鋼桶之爐襯結構;及 圖2是一剖面圖,說明本新型盛鋼桶之延壽爐襯結構之實施例。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a cross-sectional view showing a lining structure of a conventional steel drum; and FIG. 2 is a cross-sectional view showing the novel An embodiment of a steel lining structure for a steel drum.
2‧‧‧第一作業層 2‧‧‧First working layer
3‧‧‧第二作業層 3‧‧‧Second working layer
4‧‧‧斷熱層 4‧‧‧ Thermal insulation layer
9‧‧‧盛鋼桶鐵殼 9‧‧‧Steel steel drum
Claims (10)
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TW106214594U TWM554916U (en) | 2017-09-30 | 2017-09-30 | Life-extension furnace lining structure of steel-storage barrel |
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TW106214594U TWM554916U (en) | 2017-09-30 | 2017-09-30 | Life-extension furnace lining structure of steel-storage barrel |
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2017
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