TWM554910U - Mold for molding three-dimensional glass - Google Patents
Mold for molding three-dimensional glass Download PDFInfo
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Description
本創作係有關一種模造立體玻璃模具,屬模造立體玻璃熱壓成型技術領域,可有效避免成型後之立體玻璃中央部產生質變,以及模造玻璃的中間區域因高溫軟化所呈現彎垂的弧形或波浪形狀態致熱壓後產生平面的不均勻痕跡等缺失的功效。 The present invention relates to a molded three-dimensional glass mold, which belongs to the field of die-formed three-dimensional glass hot press forming technology, which can effectively avoid the qualitative change of the central portion of the three-dimensional glass after molding, and the curved portion of the middle portion of the molded glass due to high temperature softening or The wavy state causes a defect such as unevenness of the plane after the hot pressing.
按,玻璃因為具有較高透光的特性,因此顯示裝置(如手機、手錶等電子產品)多選其作為視窗部份的外殼。君可見手持電子產品表面通常設有玻璃殼體,以保護產品內部的顯示模組。目前玻璃殼體大部分都是平板的外形,所以在電子產品的上表面會形成有接縫。再者,由於電子產品的周邊必須保留一定寬度的機構部分,用以固持平板狀的玻璃,因此電子產品的頂面也就無法完全被利用。因此,立體或曲面玻璃已漸漸的被運用於電子產品的玻璃殼體上。 According to the glass, because of its high light transmission characteristics, display devices (such as mobile phones, watches and other electronic products) are often selected as the outer casing of the window portion. It can be seen that the surface of the handheld electronic product is usually provided with a glass casing to protect the display module inside the product. At present, most of the glass casings are in the shape of a flat plate, so seams are formed on the upper surface of the electronic product. Furthermore, since the peripheral portion of the electronic product must retain a certain width of the mechanism portion for holding the flat glass, the top surface of the electronic product cannot be fully utilized. Therefore, three-dimensional or curved glass has gradually been applied to the glass casing of electronic products.
平板式玻璃殼體較易製造,而具有立體形狀的玻璃殼體製造則較為不易。目前,具有立體形狀的玻璃殼體的製造通常有兩種方法:第一種為:製造多片平板式玻璃單元,然後藉由黏貼邊緣的方式形成具有立體形狀的玻璃殼體。第二種為:製造一定厚度的長方體玻璃,而後於該長方體玻璃上多次的研磨以形成具有多側面的立體造型。然而,上述二方法 均耗時耗力,生產速度非常慢。一般而言,由於玻璃素材係為一平板狀,如果要生產一具有造型之玻璃,較佳的作法係將平板狀的玻璃素材設置於一上模件與一下模件之間,接著加熱上模件、下模件以及玻璃素材,以使玻璃素材軟化。當上述之玻璃素材軟化時,上模件與下模件便可進行合模動作,以使上模件沿一合模方向與下模件共同塑造玻璃素材的外形,藉以生產相對應之模造玻璃。我國專利公告M452174號「用來製造模造玻璃之成型設備」(公告日2013年05月01日專利公告資料參照),其包含有一母型模具件、一第一公型模具件、一第二公型模具件、一支撐頂桿以及一壓桿。該第一公型模具件以可開合之方式設置於該母型模具件上,該第二公型模具件設置於該母型模具件與該第一公型模具件之間。該支撐頂桿穿設於該母型模具件,該支撐頂桿用來推頂於該第二公型模具件,藉以支撐該第二公型模具件與該第一公型模具件共同夾持一模造玻璃。該壓桿設置於該第一公型模具件之一側,該壓桿用來下壓於該第一公型模具件,以使該第一公型模具件與該第二公型模具件相對該母型模具件移動至一合模位置,藉以成型該模造玻璃。 A flat glass housing is easier to manufacture, and a glass housing having a three-dimensional shape is relatively difficult to manufacture. At present, there are generally two methods for manufacturing a glass shell having a three-dimensional shape: the first one is to manufacture a plurality of flat glass units, and then form a glass shell having a three-dimensional shape by adhering the edges. The second type is: manufacturing a rectangular parallelepiped glass of a certain thickness, and then grinding it on the rectangular parallelepiped glass several times to form a three-dimensional shape having a plurality of sides. However, the above two methods Both are time consuming and labor intensive, and the production speed is very slow. In general, since the glass material is a flat plate, if a glass having a shape is to be produced, it is preferable to arrange a flat glass material between an upper mold and a lower mold, and then heat the upper mold. Pieces, lower molds and glass materials to soften the glass material. When the glass material is softened, the upper mold member and the lower mold member can be clamped, so that the upper mold member and the lower mold member together shape the shape of the glass material along a mold clamping direction, thereby producing a corresponding molded glass. . China Patent Publication No. M452174 "Molding Equipment for Molding Glass" (refer to the patent publication date of the announcement date of May 1, 2013), which comprises a female mold part, a first male mold part, and a second public A mold part, a support ram and a pressure bar. The first male mold member is disposed on the female mold member in an openable manner, and the second male mold member is disposed between the female mold member and the first male mold member. The support ejector is disposed on the female mold member, and the support ejector rod is used for pushing the second male mold member to support the second male mold member and the first male mold member A molded glass. The pressing rod is disposed on one side of the first male mold part, and the pressing rod is used for pressing down the first male mold part such that the first male mold part is opposite to the second male mold part The master mold member is moved to a clamping position to form the molded glass.
我國專利I404681【102年8月11日專利公告資料參照】提及:一般曲面玻璃係利用模造之方式加以成型,傳統使用之玻璃模造裝置包括有上、下模具,且將素材玻璃胚料置於其間,待上、下模具及素材玻璃胚料均昇溫至可塑臨界溫度後,上、下模具即對素材玻璃胚料加壓改變其形狀,待降溫之後,素材玻璃胚料即便冷卻,而其表面會對應成型為上、下模具表面之預設形狀。值得注意的是,當將習知玻璃模造裝置應用於異型薄殼曲面玻璃模造成型時,置放於下模具上的薄板素材玻璃胚料的中央區 域在合模初期會處於極大面積懸空的狀態,由於厚度較為纖薄的薄板素材玻璃胚料無法承受上模具的重量,因此若上模具接觸到未達可塑化溫度前的薄板素材玻璃胚料,將會很容易壓碎薄板素材玻璃胚料。該專利提供一種模塑薄板素材玻璃的方法,包含:於一上模具及一下模具之間設置複數個支撐元件,該上模具及該下模具設置有相對應之至少一模仁及至少一模穴,該薄板素材玻璃放置於該下模具上,其中,該些支撐元件的可塑臨界溫度大於或等於該薄板素材玻璃的可塑臨界溫度;以及進行加熱,當一加熱溫度未達到該些支撐元件的可塑臨界溫度時,藉由該些支撐元件支撐該上模具,使該上模具及該下模具間構成一間隔,當該加熱溫度達到該些支撐元件的可塑臨界溫度時,對該上模具施以一下壓力,使該些支撐元件變形,使得該模仁迫使該薄板素材玻璃朝向該模穴變形,以成型該薄板素材玻璃為一玻璃成品。又,習知模造玻璃放入成型腔室後,模造玻璃的二側邊會接觸成型腔室的內側壁面,中央區域則懸空於成型腔室內部,當上模具及下模具加熱模造玻璃時,模造玻璃的中間區域因高溫軟化會呈現彎垂的弧形或波浪形狀態,待上模具及下模具合模後,前述弧形或波浪形區域經熱壓將產生平面的不均勻痕跡,此缺陷難以利用後續製程整平,影響模造玻璃的透明度。我國專利M546396號玻璃成型設備專利【106年8月1日專利公告資料參照】,係用來對一模造玻璃進行熱壓成型,該玻璃成型設備包含有:一第一模具結構,其包含一第一模具件;一第二模具結構,以可相對活動方式旁設於該第一模具結構,該第二模具結構包含:一第二模具件,具有連通的一容置槽與一抽氣孔;以及一透氣組件,設置在該第二模具件上以封住該容置槽,該透氣組件用來承載該模造玻璃,並配合該第一 模具件分別施壓該模造玻璃的兩相對表面以產生熱壓變形;一抽氣模組,設置於該第二模具結構外,經由該抽氣孔對該容置槽和該透氣組件結合形成之一容置空間進行排氣;以及一加熱模組,用來對該第一模具結構與該第二模具結構進行加熱。 China Patent I404681 [refer to the patent announcement on August 11, 102] refers to: general curved glass is molded by means of molding. The traditional glass molding equipment includes upper and lower molds, and the material glass blank is placed. In the meantime, after the upper and lower molds and the material glass blanks are heated to the plasticizable critical temperature, the upper and lower molds pressurize the material glass blank to change its shape. After the temperature is lowered, the material glass blank is cooled even on the surface. It will be shaped into the preset shape of the upper and lower mold surfaces. It is worth noting that when the conventional glass molding device is applied to the profiled thin-shell curved glass mold, the central region of the thin glass material placed on the lower mold In the initial stage of mold clamping, the field will be in a state of a large area. Because the thinner glass material of the thinner material cannot withstand the weight of the upper mold, if the upper mold is in contact with the thin glass material before the plasticizing temperature, It will be easy to crush the thin glass material. The patent provides a method for molding a thin glass material, comprising: providing a plurality of supporting elements between an upper mold and a lower mold, wherein the upper mold and the lower mold are provided with corresponding at least one mold core and at least one mold cavity The thin plate material glass is placed on the lower mold, wherein the plastic component has a plasticity critical temperature greater than or equal to a plasticity critical temperature of the thin plate material glass; and heating is performed when a heating temperature does not reach the plasticity of the support members At the critical temperature, the upper mold is supported by the support members to form a space between the upper mold and the lower mold. When the heating temperature reaches the plasticizable critical temperature of the support members, the upper mold is applied. The pressure deforms the support members such that the mold forces the sheet material to be deformed toward the cavity to form the sheet material into a finished glass. Moreover, after the conventional mold glass is placed in the molding chamber, the two side edges of the mold glass contact the inner side wall surface of the molding chamber, and the central portion is suspended inside the molding cavity. When the upper mold and the lower mold are heated to mold the glass, the molding is performed. The middle portion of the glass will exhibit a curved or wavy state due to high temperature softening. After the mold and the lower mold are clamped, the arc or wavy region will be thermally pressed to produce unevenness of the plane. The subsequent process is leveled to affect the transparency of the molded glass. China Patent No. M546396 Glass Forming Equipment Patent [refer to the patent announcement on August 1, 106] is used for hot press forming a molded glass. The glass forming apparatus comprises: a first mold structure comprising a first a mold member; a second mold structure disposed adjacent to the first mold structure in a relatively movable manner, the second mold structure comprising: a second mold member having a receiving groove and a suction hole; a venting component disposed on the second mold member to seal the accommodating groove, the venting component for carrying the molded glass, and cooperating with the first The mold parts respectively press the opposite surfaces of the mold glass to generate hot press deformation; an air extraction module is disposed outside the second mold structure, and the accommodating groove and the gas permeable component are combined to form one of the venting holes The accommodating space is exhausted; and a heating module is configured to heat the first mold structure and the second mold structure.
針對前述模造玻璃的二側邊會接觸成型腔室的內側壁面,中央區域則懸空於成型腔室內部,當上模具及下模具加熱模造玻璃時,模造玻璃的中間區域因高溫軟化會呈現彎垂的弧形或波浪形狀態等缺失,本創作提出更佳之模具結構,使模造立體玻璃產品之熱壓成型更臻完善。 The inner side surface of the molding cavity is contacted with the inner side wall surface of the molding cavity, and the central area is suspended inside the molding cavity. When the upper mold and the lower mold heat mold glass, the middle portion of the molded glass is bent due to high temperature softening. The curved or wavy state is missing, and this creation proposes a better mold structure, which makes the hot press forming of the molded three-dimensional glass product more perfect.
本創作創作人鑒於習用技術之缺失,積其多年實際從事精密陶瓷科技工業產品之設計製造專業知識,經不斷研究、改良後,終有本創作之研發成功,公諸於世。 In view of the lack of conventional technology, the creator of this creation has been engaged in the design and manufacturing expertise of precision ceramics technology industrial products for many years. After continuous research and improvement, the research and development of this creation has been successful and made known to the world.
緣是,本創作之主要目的在提供一種「模造立體玻璃模具」,其主要包括有一上模具及下模具,上模具上端面及下模具下端面相對於待熱壓玻璃中央部之受熱面中央部上各設有一空間層,上模具上端面與下模具下端面具有熱源施以接觸式加熱,因熱源與上模具及下模具之受熱面中央部藉空間層而具有一間隙,而四周緣則無間隙,使上模具及下模具中央與四周緣具有到達軟化溫度的時間差,在熱壓玻璃時,玻璃由四周待彎折部先到達玻璃軟化溫度,再至玻璃中央部到達玻璃軟化溫度,使成型後之立體玻璃中央部積熱及熱含量較低,可有效避免成型後之立體玻璃中央部產生質變,以及模造玻璃的中間區域因高溫軟化所呈現彎垂的弧形或波浪形狀態致熱壓後產生平面的不均勻痕跡等缺失的功效。 The reason is that the main purpose of the present invention is to provide a "molded three-dimensional glass mold", which mainly comprises an upper mold and a lower mold, the upper end surface of the upper mold and the lower end surface of the lower mold are opposite to the central portion of the heating surface of the central portion of the glass to be heat-pressed. Each of the upper layer has a space layer, and the upper end surface of the upper mold and the lower end surface of the lower mold have a heat source for contact heating, and the heat source has a gap with the central portion of the heating surface of the upper mold and the lower mold, and there is no gap at the peripheral edge. , the center of the upper mold and the lower mold and the peripheral edge have a time difference to reach the softening temperature. When the glass is hot pressed, the glass is first bent to reach the softening temperature of the glass, and then reaches the softening temperature of the glass at the central portion of the glass, so that after molding The central part of the three-dimensional glass has low heat accumulation and heat content, which can effectively avoid the quality change of the central portion of the three-dimensional glass after molding, and the intermediate portion of the molded glass is heated or bent in a curved or wavy state. Produces the effect of missing such as unevenness of the plane.
本創作前述模具,在熱源由上模具及下模具的上、下方以非接觸式的幅射熱提供時,該上模具空間層係於上模具中間設與待熱壓玻璃平行之貫穿長槽孔者。 In the above mold, when the heat source is provided by the non-contact type of radiation heat from above and below the upper mold and the lower mold, the upper mold space layer is disposed in the middle of the upper mold and is provided with a long slot parallel to the glass to be hot pressed. By.
(1)‧‧‧上模具 (1) ‧‧‧Upper mold
(10)‧‧‧上端面 (10) ‧‧‧ upper end
(11)‧‧‧空間層 (11) ‧‧‧ spatial layer
(12)‧‧‧貫穿長槽孔 (12)‧‧‧through long slot
(2)‧‧‧下模具 (2) ‧‧‧Mold
(20)‧‧‧下端面 (20) ‧‧‧ lower end
(21)‧‧‧空間層 (21) ‧‧‧ spatial layer
(3)‧‧‧待熱壓玻璃 (3) ‧‧‧Pressed glass
(4)‧‧‧熱源 (4) ‧‧‧heat source
(5)‧‧‧移載盤 (5) ‧‧‧Transfer tray
第1圖係本創作實施例模具組立剖示圖;第2圖係本創作實施例模具正視剖示圖;第3圖係本創作實施例模具側視剖示圖;第4圖係本創作實施例接觸式熱源示意圖;第5圖係本創作另一實施例模具組立剖示圖;第6圖係本創作另一實施例模具正視剖示圖;第7圖係本創作另一實施例模具側視剖示圖;第8圖係本創作非接觸式熱源示意圖。 1 is a cross-sectional view of a mold assembly of the present embodiment; FIG. 2 is a front view of the mold of the present embodiment; FIG. 3 is a side view of the mold of the present embodiment; Example of a contact heat source; FIG. 5 is a cross-sectional view of another embodiment of the present invention; FIG. 6 is a front view of another embodiment of the present invention; FIG. 7 is a mold side of another embodiment of the present creation The cross-sectional view is shown; Figure 8 is a schematic diagram of the non-contact heat source of the present creation.
為達成本創作前述目的之技術手段,茲列舉一實施例,並配合圖式說明如後,貴審查委員可由之對本創作之結構、特徵及所達成之功效,獲致更佳之瞭解。 In order to achieve the above-mentioned technical means for the purpose of the present invention, an embodiment will be exemplified, and with reference to the following description, the reviewing committee can obtain a better understanding of the structure, features and effects achieved by the present reviewer.
本創作係針對模造立體玻璃模具嶄新設計,請參閱第1-4圖所示,其主要包括有一上模具(1)及下模具(2),上模具(1)上端面(10)及下模具(2)下端面(20)相對於待熱壓玻璃(3)中央部之受熱面中央部上各設有一空間層(11)(21),上模具(1)上端面(10)與下模具(2)下端面(20)具有熱源(4)施以接觸式加熱,因熱源(4)與上模具(1)及下模具(2)之受熱面中央部藉空間層(11)(21) 而具有一間隙,而四周緣則無間隙,使上模具(1)及下模具(2)中央與四周緣具有到達軟化溫度的時間差,在熱壓玻璃時,玻璃由四周待彎折部先到達玻璃軟化溫度,再至玻璃中央部到達玻璃軟化溫度,使成型後之立體玻璃中央部積熱及熱含量較低,如此,可有效避免成型後之立體玻璃中央部產生質變,以及模造玻璃的中間區域因高溫軟化所呈現彎垂的弧形或波浪形狀態致熱壓後產生平面的不均勻痕跡等缺失的功效。 This creation is aimed at the new design of the molded stereoscopic glass mold. Please refer to Figure 1-4, which mainly includes an upper mold (1) and a lower mold (2), an upper mold (1) upper end surface (10) and a lower mold. (2) The lower end surface (20) is provided with a space layer (11) (21) on the central portion of the heating surface of the central portion of the glass to be heat-pressed (3), and the upper end surface (10) and the lower mold of the upper mold (1) (2) The lower end surface (20) has a heat source (4) for contact heating, and the central portion of the heat receiving surface of the heat source (4) and the upper mold (1) and the lower mold (2) borrows a space layer (11) (21) There is a gap, and there is no gap at the periphery, so that the center and the peripheral edge of the upper mold (1) and the lower mold (2) have a time difference of reaching the softening temperature. When the glass is hot pressed, the glass is firstly extended by the portion to be bent. The softening temperature of the glass reaches the softening temperature of the glass at the central portion of the glass, so that the heat accumulation and heat content in the central portion of the formed three-dimensional glass are low, so that the central portion of the three-dimensional glass after molding can be effectively prevented from being qualitatively changed, and the middle of the molded glass is formed. The region has a curved or wavy state due to high temperature softening, which causes a loss of planar unevenness and the like after heat pressing.
請參閱第5-8圖所示,本創作前述模具,在熱源(4)由上模具(1)及下模具(2)的上、下方以非接觸式的幅射熱提供時,下模具置於一移載盤(5)上,該上模具(1)空間層(11)係於上模具(1)中間設與待熱壓玻璃(3)平行之貫穿長槽孔(12)者。 Referring to Figures 5-8, the mold of the present invention is provided when the heat source (4) is provided by the non-contact type of radiation above and below the upper mold (1) and the lower mold (2). On the transfer tray (5), the upper mold (1) space layer (11) is disposed between the upper mold (1) and the long slot (12) parallel to the glass (3) to be heat-pressed.
再者,本創作模具係以石墨材料構成,石墨具有硬度高、導電性好、防輻射、耐腐蝕、導熱性好、成本低,而且還具有耐高溫的特性。石墨材料與金屬材料升溫變化具有相反的性能,溫度越高,石墨反而越硬,這樣石墨就不會存在有變形的問題。因此立體玻璃熱壓成型模具使用石墨材料來製作,當可以保證最大限度地精密程度。 Furthermore, the creation mold is made of graphite material, which has high hardness, good electrical conductivity, radiation resistance, corrosion resistance, good thermal conductivity, low cost, and high temperature resistance. The graphite material has opposite properties to the temperature rise of the metal material. The higher the temperature, the harder the graphite is, so that the graphite does not have the problem of deformation. Therefore, the three-dimensional glass hot press forming mold is made of graphite material, and the degree of precision can be ensured to the utmost.
綜上所述,本創作所揭露之一種「模造立體玻璃模具」為昔所無,亦未曾見於國內外公開之刊物上,理已具新穎性之專利要件,又本創作確可摒除習用技術缺失,並達成設計目的,亦已充份符合專利要件,爰依法提出申請,謹請貴審查委員惠予審查,並賜予本案專利,實感德便。 In summary, the “Molded Stereoscopic Glass Mould” disclosed in this creation has never been seen in the publications published at home and abroad. It has a novel patent requirement, and this creation can eliminate the lack of customary technology. And to achieve the design purpose, has also fully complied with the patent requirements, 提出 apply in accordance with the law, I would like to ask your review board to review, and give the patent in this case, really feel good.
惟以上所述者,僅為本創作之一較佳可行實施例而已,並非用以拘限本創作之範圍,舉凡熟悉此項技藝人士,運用本創作說明書及申請專利範圍所作之等效結構變化,理應包括於本創作之專利範圍內。 However, the above is only one of the preferred embodiments of this creation, and is not intended to limit the scope of this creation. For those skilled in the art, the equivalent structural changes made by this creation specification and the scope of patent application are used. It should be included in the scope of this creation patent.
(1)‧‧‧上模具 (1) ‧‧‧Upper mold
(10)‧‧‧上端面 (10) ‧‧‧ upper end
(11)‧‧‧空間層 (11) ‧‧‧ spatial layer
(2)‧‧‧下模具 (2) ‧‧‧Mold
(20)‧‧‧下端面 (20) ‧‧‧ lower end
(21)‧‧‧空間層 (21) ‧‧‧ spatial layer
(3)‧‧‧待熱壓玻璃 (3) ‧‧‧Pressed glass
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TWI641565B (en) * | 2017-08-15 | 2018-11-21 | 秦文隆 | Molded three-dimensional glass mold and mold forming method |
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TWI641565B (en) * | 2017-08-15 | 2018-11-21 | 秦文隆 | Molded three-dimensional glass mold and mold forming method |
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