TWM551966U - Iron material processing equipment with robotic arm - Google Patents

Iron material processing equipment with robotic arm Download PDF

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Publication number
TWM551966U
TWM551966U TW106209143U TW106209143U TWM551966U TW M551966 U TWM551966 U TW M551966U TW 106209143 U TW106209143 U TW 106209143U TW 106209143 U TW106209143 U TW 106209143U TW M551966 U TWM551966 U TW M551966U
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Taiwan
Prior art keywords
module
processing
iron
robot arm
raw materials
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TW106209143U
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Chinese (zh)
Inventor
yong-chuan Zhuang
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Key-Chain Steel Products Co Ltd
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Priority to TW106209143U priority Critical patent/TWM551966U/en
Publication of TWM551966U publication Critical patent/TWM551966U/en

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Description

具機械手臂之鐵材加工設備 Iron processing equipment with mechanical arm

本創作係關於一種鐵材自動加工設備,特別是有關一種具機械手臂之鐵材加工設備。 This creation is about an automatic processing equipment for iron materials, especially for an iron processing equipment with a mechanical arm.

目前對鐵製原材(即鐵條)的彎曲加工,係以人工收集一預定數量,再以人工將此預定數量的鐵製原材放到加工模組進行加工;而加工完成後,則直接掉落進行收集或者是再以人工將其移至一預定區域收集置放;如此操作不但需要人力,而且加工模組的加工若是不慎,容易造成人員受傷,導致影響加工效率及生產量,對操作人員亦沒有安全保障。 At present, the bending process of the iron raw materials (ie iron bars) is manually collected by a predetermined amount, and then the predetermined quantity of the iron raw materials is manually placed in the processing module for processing; and after the processing is completed, directly Dropping for collection or manually moving it to a predetermined area for collection and placement; such operation requires not only manpower, but also processing of the processing module if it is careless, it is easy to cause personal injury, resulting in affecting processing efficiency and production volume, The operator also has no security.

再者,操作人員所能負荷的重量有限,若是預定數量的鐵製原材重量太重的話,則難以達到所需出貨的要求。 Furthermore, the weight that the operator can load is limited, and if the predetermined amount of the iron raw material is too heavy, it is difficult to meet the required shipping requirements.

有鑑於此,本創作人乃針對習知技術之缺點而加以改良,經多年從事於此一行業之經驗,於是創作出本創作。 In view of this, the creator has improved the shortcomings of the prior art, and after years of experience in this industry, he created the creation.

本創作者鑑於前述的問題,進而用心研究開發,因此本創作主要目的係在提供一種具機械手臂之鐵材加工設備,藉由分料模組的設置,可以對鐵製原材進行自動分料成每組具有一預定數量,而藉由機械手臂的設置,可以對已完成加工的半成品鐵材組進行自動夾取至一預定區域,藉此達到自動加工的功效,不但節省人事成本,亦不會受到預定數量之鐵製原材重量的限制,更可提高加工的效率及生產量。 In view of the above problems, the creator further studies and develops. Therefore, the main purpose of the present invention is to provide an iron processing device with a mechanical arm, which can automatically separate the iron raw materials by setting the dispensing module. Each set has a predetermined number, and by means of the mechanical arm setting, the semi-finished iron group that has been processed can be automatically clamped to a predetermined area, thereby achieving the effect of automatic processing, which not only saves personnel costs, but also does not It will be limited by the weight of the predetermined number of iron raw materials, which will increase the processing efficiency and production volume.

為達上述的目的,本創作提供一種具機械手臂之鐵材加工設備,包括朝一傳輸方向依序設置有一輸入模組、一分料模組、一待料輸送模組、一加工模組、以及一機械手臂,其中:該輸入模組朝該傳輸方向的一端連接該分料模組,該分料模組遠離該輸入模組的一端連接該待料輸送 模組,該待料輸送模組遠離該分料模組的一端連接該加工模組,該機械手臂設置在該加工模組遠離該待料輸送模組的一端;該輸入模組將複數個鐵製原材朝該傳輸方向依序輸入;以該分料模組聚集一預定數量的該等鐵製原材進行分料,並朝所述的傳輸方向運送;該待料輸送模組將該預定數量的該等鐵製原材進行緩慢輸送等待下一步驟的處理;該機械手臂將該預定數量的該等鐵製原材夾取至該加工模組處;該加工模組對該預定數量的該等鐵製原材進行加工成一預定形狀,並形成一半成品鐵材組;以及該機械手臂從該加工模組夾取該半成品鐵材組至一預定區域。 In order to achieve the above object, the present invention provides an iron processing device with a mechanical arm, which comprises an input module, a dispensing module, a waiting delivery module, a processing module, and a sequence in a transmission direction. a mechanical arm, wherein: the input module is connected to the dispensing module at one end of the transmission direction, and the dispensing module is connected to the feeding end away from the end of the input module a module, the end of the feeding module being remote from the materializing module is connected to the processing module, the mechanical arm is disposed at an end of the processing module away from the feeding module; the input module is a plurality of irons The raw materials are sequentially input in the transport direction; the predetermined number of the iron raw materials are collected by the distributing module to be distributed, and are transported in the transport direction; the standby conveying module makes the predetermined The quantity of the iron raw materials is slowly conveyed for the next step of processing; the robot arm clamps the predetermined number of the iron raw materials to the processing module; the processing module is for the predetermined number The iron raw materials are processed into a predetermined shape and formed into a semi-finished iron group; and the robot arm grips the semi-finished iron group from the processing module to a predetermined area.

在某些實施例中,該分料模組係為上升階梯狀結構。 In some embodiments, the dispensing module is a raised stepped structure.

在某些實施例中,該預定形狀包括有一至五個加工點的彎曲加工。 In some embodiments, the predetermined shape includes a bending process of one to five machining points.

在某些實施例中,該一至五個加工點的彎曲加工至少包括直角及圓弧。 In some embodiments, the bending of the one to five machining points includes at least a right angle and an arc.

在某些實施例中,該具機械手臂之鐵材加工設備更可以包含一入料模組,該入料模組主要可進行輸入、分料以及待料之用途。 In some embodiments, the robotic arm processing apparatus can further include a feed module that can be used for input, dosing, and standby purposes.

其中,本創作上述之目的及優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入瞭解。 In view of the above, the objects and advantages of the present invention are not difficult to understand from the detailed description of the selected embodiments and the accompanying drawings.

當然,本創作在某些另件上,或另件之安排上容許有所不同,但所選用之實施例,則於本說明書中,予以詳細說明,並於附圖中展示其構造。 Of course, the present invention is allowed to differ in some of the parts, or the arrangement of the parts, but the selected embodiments are described in detail in the present specification, and the construction thereof is shown in the drawings.

100‧‧‧具機械手臂之鐵材加工設備 100‧‧‧Metal processing equipment with robotic arm

1‧‧‧輸入模組 1‧‧‧Input module

2‧‧‧分料模組 2‧‧‧Dimension module

3‧‧‧待料輸送模組 3‧‧‧Conveying module

4‧‧‧加工模組 4‧‧‧Processing module

5‧‧‧機械手臂 5‧‧‧ Robotic arm

51‧‧‧夾取單元 51‧‧‧Catch unit

52‧‧‧夾臂 52‧‧‧ clip arm

53‧‧‧主軸 53‧‧‧ Spindle

54‧‧‧凹槽 54‧‧‧ Groove

200‧‧‧鐵製原材 200‧‧‧ iron raw materials

300‧‧‧半成品鐵材組 300‧‧‧Semi-finished iron group

400‧‧‧預定區域 400‧‧‧Scheduled area

S1~S7‧‧‧具機械手臂之鐵材加工方法 S1~S7‧‧‧Metal processing method with mechanical arm

A~F‧‧‧成型段 A~F‧‧‧ molding section

圖1係表示本創作具機械手臂之鐵材加工設備的側視平面示意圖。 Fig. 1 is a side plan view showing the iron processing equipment of the robot arm.

圖2係表示本創作具機械手臂之鐵材加工設備的立體示意圖。 Fig. 2 is a perspective view showing the iron processing equipment of the robot arm.

圖3係表示本創作具機械手臂之鐵材加工設備的頂視示意圖。 Fig. 3 is a top plan view showing the iron processing equipment of the robot arm.

圖4係表示本創作具機械手臂之鐵材加工設備於輸入、分料、及待料步驟時之鐵材數量及狀況的示意圖。 Fig. 4 is a schematic view showing the quantity and condition of the iron material in the process of inputting, dividing, and waiting for the iron processing equipment of the robot arm.

圖5係表示本創作具機械手臂之鐵材加工設備於輸入、分料、待料、及加工步驟時之鐵材數量及狀況的示意圖。 Fig. 5 is a schematic view showing the quantity and condition of the iron material in the process of inputting, dividing, waiting, and processing the iron processing equipment of the robot arm.

圖6係表示本創作具機械手臂之鐵材加工設備中機械手臂於第一夾取步驟時的示意圖。 Fig. 6 is a schematic view showing the mechanical arm of the iron processing device of the robot arm in the first clamping step.

圖7係表示本創作具機械手臂之鐵材加工設備中於加工步驟時的示意圖。 Fig. 7 is a schematic view showing the processing steps in the iron processing apparatus for the robot arm.

圖8係表示本創作具機械手臂之鐵材加工設備中機械手臂於第二夾取步驟時的示意圖。 FIG. 8 is a schematic view showing the robot arm in the second clamping step of the iron processing device of the robot arm.

圖8a係表示本創作具機械手臂之鐵材加工設備中機械手臂於第二夾取步驟時的鐵製原材推放示意圖。 Fig. 8a is a schematic view showing the pushing of the iron raw material in the second clamping step of the robot in the iron processing equipment for the robot arm.

圖9係表示本創作具機械手臂之鐵材加工設備中加工步驟係對該等鐵製原材進行一至五個加工點的彎曲加工成型的示意圖。 Fig. 9 is a view showing the processing steps in the iron processing equipment for the robot arm of the present invention, which is a bending process for forming one to five processing points of the iron raw materials.

圖10係表示本創作具機械手臂之鐵材加工設備中機械手臂的部分平面示意圖。 Figure 10 is a partial plan view showing the robot arm in the iron processing equipment of the robot arm.

圖11係表示本創作具機械手臂之鐵材加工設備中機械手臂之夾取單元的放大平面示意圖。 Figure 11 is an enlarged plan view showing the gripping unit of the robot arm in the iron processing equipment of the robot arm.

圖12係表示本創作具機械手臂之鐵材加工設備之加工方法的流程示意圖。 Fig. 12 is a flow chart showing the processing method of the iron processing equipment for the robot arm.

關於本創作藉以達到上述目的之技術手段,茲以下列實施型態配合圖示於下文作詳細說明,俾令 鈞上深入瞭解並認同之。 The technical means by which this creation is used to achieve the above objectives are described in detail below with the following implementation diagrams, which are further understood and agreed upon.

請同時參考圖1至圖2所示,本創作的加工設備100朝一傳輸方向依序設置有一輸入模組1、一分料模組2、一待料輸送模組3、一加工模組4、一機械手臂5、以及一堆放步驟S7;其中,輸入模組1朝該傳輸方向的一端連接分料模組2,分料模組2遠離輸入模組1的一端連接待料輸送模組3,待料輸送模組3遠離分料模組2的一端連接加工模組4,機械手臂5設置在加工模組4遠離待料輸送模組3的一端。 Referring to FIG. 1 to FIG. 2, the processing device 100 of the present invention sequentially provides an input module 1, a material dividing module 2, a material conveying module 3, and a processing module 4 in a transmission direction. a mechanical arm 5 and a stacking step S7; wherein the input module 1 is connected to the dispensing module 2 at one end of the transmission direction, and the feeding module 2 is connected to the feeding module 3 at a distance away from the input module 1 The processing module 3 is connected to the processing module 4 at one end of the feeding module 3, and the robot arm 5 is disposed at one end of the processing module 4 away from the feeding module 3.

請再同時參考圖1至圖12所示,本創作的具機械手臂之鐵材加工方法,其步驟包括一輸入步驟S1、一分料步驟S2、一待料步驟S3、 一第一夾取步驟S4、一加工步驟S5、以及一第二夾取步驟S6。 Referring to FIG. 1 to FIG. 12 at the same time, the method for processing the iron material of the robot arm of the present invention comprises the steps of: an input step S1, a materializing step S2, a waiting step S3, A first clamping step S4, a processing step S5, and a second clamping step S6.

輸入步驟S1係透過輸入模組1將複數個鐵製原材200(如呈長桿型的鐵條)朝所述的傳輸方向依序輸入。 In the input step S1, a plurality of iron raw materials 200 (such as iron bars of a long rod type) are sequentially input through the input module 1 in the transport direction.

分料步驟S2係以上升階梯狀的分料模組2聚集一預定數量的該等鐵製原材進行分料,並朝所述的傳輸方向運送。 The dosing step S2 collects a predetermined amount of the iron raw materials by the ascending step-wise dispensing module 2, and carries them in the transport direction.

待料步驟S3係以待料輸送模組3將所述預定數量的該等鐵製原材進行緩慢輸送等待下一步驟的處理。 The waiting step S3 is to slowly transport the predetermined number of the iron raw materials by the conveying module 3 to be processed for the next step.

第一夾取步驟S4係以機械手臂5將所述預定數量的該等鐵製原材夾取至加工模組4處。 The first clamping step S4 is to clamp the predetermined number of the iron raw materials to the processing module 4 by the robot arm 5.

加工步驟S5係以加工模組4對所述預定數量的該等鐵製原材200進行加工成一預定形狀,並形成一半成品鐵材組300;而所述的預定形狀係如圖9所示,包括有一至五個加工點的彎曲加工,意即呈二至六成型段A~F的加工,但並不以此為限;其中,所述一至五個加工點的彎曲加工至少包括直角及圓弧。 The processing step S5 processes the predetermined number of the iron raw materials 200 into a predetermined shape by the processing module 4, and forms a semi-finished iron group 300; and the predetermined shape is as shown in FIG. The bending process includes one to five machining points, that is, the processing of two to six forming segments A~F, but not limited thereto; wherein the bending processing of the one to five machining points includes at least a right angle and a circle arc.

第二夾取步驟S6係以機械手臂5從加工模組4夾取所述半成品鐵材組300至一預定區域400。 The second clamping step S6 captures the semi-finished iron group 300 from the processing module 4 to a predetermined area 400 by the robot arm 5.

堆放步驟S7係以機械手臂5透過人機介面以設定堆放高度、數量後,並再於一成品輸送帶(設置在上述的預定區域400處)上進行所述半成品鐵材組300的疊積。 The stacking step S7 performs the stacking of the semi-finished iron group 300 by the robot arm 5 passing through the human machine interface to set the stacking height and quantity, and then on a finished conveyor belt (disposed at the predetermined area 400 described above).

前述該具機械手臂之鐵材加工設備更可以包含一入料模組取代原來之輸入模組、分料模組以及待料輸送模組,其入料模組主要可進行輸入、分料以及待料之用途,使其能有效減少設備擺放空間並增加其加工效率。 The iron processing equipment with the mechanical arm can further comprise a feeding module instead of the original input module, the material dividing module and the material conveying module, and the feeding module can mainly input, divide and wait. The purpose of the material is to effectively reduce the space for equipment placement and increase its processing efficiency.

另外,請再參考圖10及圖11所示,機械手臂5的夾取單元51包括二夾臂52及一主軸53,此二夾臂52係相互間隔設置,並同時與主軸53連接,藉由主軸53的控制,使二夾臂52可相互接近或遠離的移動,或者是使二夾臂52以主軸53為中心軸而樞轉;再者,各夾臂52相互面對的一側具有一凹槽54,藉以使二夾臂52相互接近時,供所述預定數量的該等鐵製原材200或半成品鐵材組300容置,以便將其夾取;意即,當二夾 臂52相互接近而接觸時,各凹槽54係形成一容置空間,此容置空間的長度恰可等於或大於所述預定數量的該等鐵製原材200的寬度,而此容置空間的寬度恰可等於所述預定數量的該等鐵製原材200的厚度。 In addition, referring to FIG. 10 and FIG. 11 , the clamping unit 51 of the robot arm 5 includes two clamping arms 52 and a main shaft 53 , and the two clamping arms 52 are spaced apart from each other and simultaneously connected with the main shaft 53 . The spindle 53 is controlled such that the two clamp arms 52 can move toward or away from each other, or the two clamp arms 52 pivot with the main shaft 53 as a central axis; further, the sides of the clamp arms 52 facing each other have a a groove 54 for accommodating the predetermined number of the iron raw materials 200 or the semi-finished iron material group 300 to be clamped when the two clamp arms 52 are close to each other; that is, when the two clamps When the arms 52 are in close contact with each other, each of the grooves 54 forms an accommodating space, and the length of the accommodating space is equal to or greater than the predetermined number of the widths of the ferrous materials 200, and the accommodating space The width may be equal to the thickness of the predetermined number of the iron stocks 200.

因此,藉由上述的加工方法,藉由分料模組2的設置,可以對鐵製原材200進行自動分料成每組具有一預定數量,而藉由機械手臂4的設置,可以對已完成加工的半成品鐵材組300進行自動夾取至一預定區域,藉此達到自動加工的功效,不但節省人事成本,亦不會受到預定數量之鐵製原材200重量的限制,更可提高加工的效率及生產量。 Therefore, by the above-mentioned processing method, the iron raw material 200 can be automatically divided into a predetermined number by each group by the setting of the materializing module 2, and by the setting of the robot arm 4, it can be The finished semi-finished iron group 300 is automatically clamped to a predetermined area, thereby achieving the effect of automatic processing, which not only saves personnel costs, but also is not limited by the predetermined weight of 200 pieces of iron raw materials, and can improve processing. Efficiency and production volume.

以上所述實施型態之揭示係用以說明本創作,並非用以限制本創作,故舉凡數值之變更或等效元件之置換仍應隸屬本創作之範疇。 The above description of the embodiments is intended to be illustrative of the present invention and is not intended to limit the present invention, so any change in the value or substitution of equivalent elements should still fall within the scope of the present invention.

由以上詳細說明,可使熟知本項技藝者明瞭本創作的確可達成前述目的,實已符合專利法之規定,爰提出專利申請。 From the above detailed description, it will be apparent to those skilled in the art that the present invention can achieve the aforementioned objectives, and has been in compliance with the provisions of the Patent Law, and has filed a patent application.

100‧‧‧具機械手臂之鐵材加工設備 100‧‧‧Metal processing equipment with robotic arm

1‧‧‧輸入模組 1‧‧‧Input module

2‧‧‧分料模組 2‧‧‧Dimension module

3‧‧‧待料輸送模組 3‧‧‧Conveying module

4‧‧‧加工模組 4‧‧‧Processing module

5‧‧‧機械手臂 5‧‧‧ Robotic arm

400‧‧‧預定區域 400‧‧‧Scheduled area

Claims (4)

一種具機械手臂之鐵材加工設備,包括朝一傳輸方向依序設置有一輸入模組、一分料模組、一待料輸送模組、一加工模組、以及一機械手臂,其中:該輸入模組朝該傳輸方向的一端連接該分料模組,該分料模組遠離該輸入模組的一端連接該待料輸送模組,該待料輸送模組遠離該分料模組的一端連接該加工模組,該機械手臂設置在該加工模組遠離該待料輸送模組的一端;該輸入模組將複數個鐵製原材朝該傳輸方向依序輸入;以該分料模組聚集一預定數量的該等鐵製原材進行分料,並朝所述的傳輸方向運送;該待料輸送模組將該預定數量的該等鐵製原材進行緩慢輸送等待下一步驟的處理;該機械手臂將該預定數量的該等鐵製原材夾取至該加工模組處;該加工模組對該預定數量的該等鐵製原材進行加工成一預定形狀,並形成一半成品鐵材組;以及該機械手臂從該加工模組夾取該半成品鐵材組至一預定區域。 An iron processing device with a mechanical arm, comprising: an input module, a materializing module, a waiting conveying module, a processing module, and a robot arm sequentially arranged toward a conveying direction, wherein: the input die The feeding module is connected to one end of the feeding module, and the feeding module is connected to the feeding module at a distance away from the end of the input module, and the feeding module is connected to the end of the feeding module. a processing module, the mechanical arm is disposed at an end of the processing module away from the feeding module; the input module sequentially inputs a plurality of iron materials in the conveying direction; And a predetermined quantity of the iron raw materials are distributed and transported in the transport direction; the forward conveying module slowly transports the predetermined number of the iron raw materials to wait for the next step of processing; The robot arm clamps the predetermined number of the iron raw materials to the processing module; the processing module processes the predetermined number of the iron raw materials into a predetermined shape, and forms a half finished iron group And the machine The gripping arms set to the semifinished iron material from a predetermined region of the processing module. 如請求項1所述之具機械手臂之鐵材加工設備,其中,該分料模組係為上升階梯狀結構。 The iron processing device with a robot arm according to claim 1, wherein the materializing module is a rising stepped structure. 如請求項1所述之具機械手臂之鐵材加工設備,其中,該預定形狀包括有一至五個加工點的彎曲加工。 The iron processing apparatus with a robot arm according to claim 1, wherein the predetermined shape includes bending processing of one to five processing points. 如請求項3所述之具機械手臂之鐵材加工設備,其中,該一至五個加工點的彎曲加工至少包括直角及圓弧。 The iron processing apparatus with a robot arm according to claim 3, wherein the bending processing of the one to five machining points includes at least a right angle and an arc.
TW106209143U 2017-06-23 2017-06-23 Iron material processing equipment with robotic arm TWM551966U (en)

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TW106209143U TWM551966U (en) 2017-06-23 2017-06-23 Iron material processing equipment with robotic arm

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TWM551966U true TWM551966U (en) 2017-11-21

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