TWM547676U - Small motor inspection platform - Google Patents

Small motor inspection platform Download PDF

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Publication number
TWM547676U
TWM547676U TW106204702U TW106204702U TWM547676U TW M547676 U TWM547676 U TW M547676U TW 106204702 U TW106204702 U TW 106204702U TW 106204702 U TW106204702 U TW 106204702U TW M547676 U TWM547676 U TW M547676U
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TW
Taiwan
Prior art keywords
small motor
detecting unit
clamping
detecting
platform
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TW106204702U
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Chinese (zh)
Inventor
Rong-Mao Li
zhi-bin Wu
Pin-Yuan Wang
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Nat Chin-Yi Univ Of Tech
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Application filed by Nat Chin-Yi Univ Of Tech filed Critical Nat Chin-Yi Univ Of Tech
Priority to TW106204702U priority Critical patent/TWM547676U/en
Publication of TWM547676U publication Critical patent/TWM547676U/en

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Description

小馬達檢測平台Small motor detection platform

本創作係關於一種檢測平台,尤指一種小馬達檢測平台。This creation is about a detection platform, especially a small motor detection platform.

按,馬達是現今最廣泛的致動器,而馬達在製成之後為了確保性能品質,通常都會經過多種性能檢測,而目前主要檢測馬達的方式係採用馬達檢測機,常見的馬達檢測機包含有電流檢測器、功率檢測器或轉速檢測器等,前述的馬達檢測機皆能精準量測特定狀況下的馬達輸出表現值。Press, the motor is the most extensive actuator today, and after the motor is manufactured, in order to ensure the performance quality, it usually passes through a variety of performance tests. At present, the main method of detecting the motor is to use a motor detector. The common motor detector includes Current detectors, power detectors or speed detectors, etc., all of which can accurately measure the motor output performance under certain conditions.

但,前述馬達檢測機僅具有單一性能檢測的功能,若馬達要針對多項性能檢測相對需要增加檢測時間;此外,馬達檢測機的成本昂貴,且此種機台大多係運用量測中、大型馬達,並不適合運用檢測小型馬達,而目前所採用之設備大多係利用小型馬達搭配齒輪組進行運作,其使用量及重要性而言不亞於中、大型馬達,若當小型馬達的規格或性能有些微差異,可能會導致設備功能運轉異常,故需開發針對小型馬達檢測的機台,以降低小馬達搭配不良而影響設備的性能。However, the aforementioned motor detector has only a single performance detection function, and if the motor is required to increase the detection time for a plurality of performance detections; in addition, the motor detector is expensive, and most of the machines are used for measuring medium and large motors. It is not suitable for the detection of small motors. Most of the equipment used today is operated by a small motor with a gear set. Its use and importance are no less than medium and large motors. If the specifications or performance of small motors are somewhat The slight difference may cause the function of the device to operate abnormally. Therefore, it is necessary to develop a machine for small motor detection to reduce the poor performance of the small motor and affect the performance of the device.

為解決上述課題,本創作提供一種小馬達檢測平台,其機台攜帶方便且可不受空間限制即可檢測小馬達的性能,再加上機台的構建結構簡單,在組裝或更換方面極為容易;此外,夾座可通用夾持各種尺寸的小馬達,且機台的檢測時間快速且誤差值低,而且可針對小馬達的電壓、電流、效率、轉速及扭力進行量測,達到多項精準檢測的功效。In order to solve the above problems, the present invention provides a small motor detection platform, which is convenient to carry and can detect the performance of a small motor without space limitation, and the construction structure of the machine is simple, and it is extremely easy to assemble or replace; In addition, the clamping seat can universally hold small motors of various sizes, and the detection time of the machine is fast and the error value is low, and the voltage, current, efficiency, rotation speed and torque of the small motor can be measured to achieve multiple precision detection. efficacy.

本創作之一項實施例提供一種小馬達檢測平台,其包含:一機台,其設置有一控制器以及電連接控制器之一顯示面板及一檢測模組,檢測模組用於檢測一小馬達並產生一數據值,數據值藉由顯示面板顯示;以及一夾座,其設於機台,小馬達拆卸式裝設在夾座,使小馬達之軸承連接檢測模組。An embodiment of the present invention provides a small motor detection platform, comprising: a machine, a controller and a display panel of the electrical connection controller and a detection module, wherein the detection module is configured to detect a small motor And generating a data value, the data value is displayed by the display panel; and a clip seat, which is disposed on the machine table, and the small motor is detachably mounted on the clip seat, so that the bearing of the small motor is connected to the detecting module.

其中,夾座設有一容置空間,機台設有一量測孔,量測孔與容置空間相互連通,使小馬達之軸承容設於容置空間並置入量測孔,其中,檢測模組安裝於量測孔內。Wherein, the clamping seat is provided with an accommodating space, and the machine platform is provided with a measuring hole, and the measuring hole and the accommodating space are connected with each other, so that the bearing of the small motor is accommodated in the accommodating space and is placed into the measuring hole, wherein the detecting mode The group is installed in the measuring hole.

其中,夾座設有一夾持結構,夾持結構設於容置空間之外圍,用於拆卸式固定小馬達之外殼。Wherein, the clamping seat is provided with a clamping structure, and the clamping structure is disposed at the periphery of the accommodating space for detachably fixing the outer casing of the small motor.

其中,夾座具有一靠合面,靠合面位於容置空間與夾持結構間,以供小馬達之頂部抵接於靠合面。Wherein, the clamping seat has a mating surface, and the mating surface is located between the accommodating space and the clamping structure, so that the top of the small motor abuts against the abutting surface.

其中,夾持結構包含四個夾板及對應各夾板之一彈性體,各彈性體將對應之各夾板往容置空間方向作常態推壓。The clamping structure comprises four clamping plates and one elastic body corresponding to each clamping plate, and each elastic body pushes the corresponding clamping plates in a normal direction toward the accommodating space.

其中,機台具有一操作面,夾座縱向凸設機台之操作面並且相鄰於顯示面板。Wherein, the machine has an operation surface, and the clamping seat longitudinally protrudes from the operation surface of the machine and is adjacent to the display panel.

其中,檢測模組包含一電壓檢測單元、一電流檢測單元、一扭力檢測單元、一轉速檢測單元及一效率檢測單元,電壓檢測單元用於檢測小馬達之電壓值,電流檢測單元用於檢測小馬達之電流值,扭力檢測單元用於測量小馬達之扭力值,轉速檢測單元用於測量小馬達之轉速量,效率檢測單元用於檢測小馬達之效率值。The detection module comprises a voltage detecting unit, a current detecting unit, a torsion detecting unit, a rotation speed detecting unit and an efficiency detecting unit. The voltage detecting unit is configured to detect the voltage value of the small motor, and the current detecting unit is configured to detect the small value. The current value of the motor, the torque detecting unit is used to measure the torque value of the small motor, the rotational speed detecting unit is used to measure the rotational speed of the small motor, and the efficiency detecting unit is used to detect the efficiency value of the small motor.

藉由上述,本創作功效之一,本創作之機台體積小、攜帶方便,可不受空間限制即可檢測小馬達的性能,再加上機台的構建結構簡單,在組裝或更換方面極為容易。By the above, one of the creative effects, the machine of the creation is small in size and convenient to carry, and can detect the performance of the small motor without being limited by space, and the construction structure of the machine is simple, and it is extremely easy to assemble or replace. .

藉由上述,本創作功效之二,夾座可通用夾持各種尺寸的小馬達,並透過夾持結構拆卸式固定於小馬達之外殼,達到穩固限位夾持的功效。By the above, the second function of the creation, the clamping seat can universally hold small motors of various sizes, and is detachably fixed to the outer casing of the small motor through the clamping structure, thereby achieving the effect of stably limiting the clamping.

藉由上述,本創作功效之三,檢測模組的檢測時間短且誤差值低,而且利用感測方式針對小馬達的電壓、電流、效率、轉速及扭力進行量測,提供多項精準檢測的功效。By the above, the third function of the creation, the detection module has a short detection time and a low error value, and uses the sensing method to measure the voltage, current, efficiency, rotation speed and torque of the small motor, and provides a plurality of accurate detection effects. .

為便於說明本創作於上述新型內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於列舉說明之比例,而非按實際元件的比例予以繪製,合先敘明。For the convenience of the description, the central idea expressed in the column of the above novel content is expressed by a specific embodiment. The various items in the examples are drawn to scale in the description and not to the actual elements, and are described in the foregoing.

請參閱圖1至圖5所示,本創作提供一種小馬達檢測平台,其用來檢測小馬達200的各項性能並且以數據化顯示,小馬達檢測平台包含:Referring to FIG. 1 to FIG. 5, the present invention provides a small motor detection platform for detecting various performances of the small motor 200 and displaying the data. The small motor detection platform includes:

一機台10,其整體大概呈矩形狀,機台10之頂部具有一操作面11及設於操作面11之一量測孔12,機台10設置有一控制器20及電連接控制器20之一顯示面板30,顯示面板30平置裝設在操作面11上,控制器20設有一控制模組21及一檢測模組22,控制模組21與檢測模組22相互電連接,檢測模組22安裝於量測孔12內,用來檢測小馬達200之性能並產生一數據值,再透過顯示面板30顯示,於本創作實施例中,數據值包含小馬達200的各性能數據及其曲線圖。A machine 10 is generally rectangular in shape. The top of the machine table 10 has an operation surface 11 and a measuring hole 12 disposed on the operation surface 11. The machine 10 is provided with a controller 20 and an electrical connection controller 20. The display panel 30 is mounted on the operation surface 11 . The controller 20 is provided with a control module 21 and a detection module 22 . The control module 21 and the detection module 22 are electrically connected to each other. 22 is installed in the measuring hole 12 for detecting the performance of the small motor 200 and generating a data value, and then displayed through the display panel 30. In the present embodiment, the data value includes each performance data of the small motor 200 and its curve. Figure.

如圖5所示,檢測模組22包含一電壓檢測單元221、一電流檢測單元222、一效率檢測單元223、一轉速檢測單元224及一扭力檢測單元225,且檢測模組22的啟動量測順序為電壓、電流、效率、轉速、扭力,其中,電壓檢測單元221係利用霍爾元件電壓模組檢測小馬達200的電壓值,電流檢測單元222係使用霍爾元件電流模組進行量測電流值,效率檢測單元223係藉由磁場原理測量小馬達200的效率值,轉速檢測單元224則係使用霍爾磁力感測元件測量小馬達200的轉速量,扭力檢測單元225係利用方程式換算測得扭力值,且檢測模組22測量各性能所產生的誤差低於5%,進而說明檢測模組22測量產生的數據值具有高準確度。As shown in FIG. 5, the detection module 22 includes a voltage detecting unit 221, a current detecting unit 222, an efficiency detecting unit 223, a rotational speed detecting unit 224, and a torque detecting unit 225, and the starting measurement of the detecting module 22 The sequence is voltage, current, efficiency, rotational speed, and torque. The voltage detecting unit 221 detects the voltage value of the small motor 200 by using the Hall element voltage module, and the current detecting unit 222 measures the current by using the Hall element current module. The value, the efficiency detecting unit 223 measures the efficiency value of the small motor 200 by the magnetic field principle, and the rotational speed detecting unit 224 measures the rotational speed of the small motor 200 using the Hall magnetic sensing element, and the torque detecting unit 225 measures by using the equation conversion. The torque value is less than 5%, and the data generated by the detection module 22 is highly accurate.

一夾座40,其設於機台10上,於本創作實施例中,夾座40呈中空圓柱體,其縱向凸設操作面11上並設置於量測孔12的外圍,夾座40之內緣設有一容置空間41,容置空間41與量測孔12相互連通,且容置空間41之中心線與量測孔12相同,夾座40之頂部設有一夾持結構42及一靠合面43,夾持結構42設置於容置空間41之外圍,靠合面43位於容置空間41與夾持結構42間,當小馬達200進行檢測性能時,將小馬達200的軸承容設在容置空間41並置入量測孔12,使小馬達200頂部抵接於靠合面43上,且夾持結構42係利用螺絲鎖緊原理向內拆卸式固定小馬達200之外殼,令小馬達200可穩固夾持在夾座40上,此時檢測模組22連接小馬達200的軸承,其中,檢測模組22係以感測方式量測小馬達200的性能。A holder 40 is disposed on the machine table 10. In the present embodiment, the holder 40 is a hollow cylinder, and the longitudinal direction of the holder 40 is convexly disposed on the operation surface 11 and disposed on the periphery of the measuring hole 12, and the holder 40 is The inner edge is provided with an accommodating space 41. The accommodating space 41 and the measuring hole 12 communicate with each other, and the center line of the accommodating space 41 is the same as the measuring hole 12. The top of the clamping seat 40 is provided with a clamping structure 42 and a The clamping surface 42 is disposed at the periphery of the accommodating space 41. The abutting surface 43 is located between the accommodating space 41 and the clamping structure 42. When the small motor 200 performs the detecting performance, the bearing of the small motor 200 is accommodated. The measuring hole 12 is placed in the accommodating space 41 so that the top of the small motor 200 abuts against the abutting surface 43 , and the clamping structure 42 is detachably fixed to the outer casing of the small motor 200 by the screw locking principle. The small motor 200 can be stably clamped on the clamping seat 40. At this time, the detecting module 22 is connected to the bearing of the small motor 200, wherein the detecting module 22 measures the performance of the small motor 200 in a sensing manner.

於本創作實施例中,夾座40設有四個裝設槽44,四裝設槽44以容置空間41的軸線為中心呈等距環設,夾持結構42為彈簧扣,其包含四個夾板421及對應各夾板421之一彈性體422,各夾板421及各彈性體422分別設置在各裝設槽44內,且各彈性體422係為彈簧,如圖2所示,各夾板421呈直立設置且其頂部凸出靠合面43,而各彈性體422則是將對應之各夾板421往容置空間41方向作常態推壓,使夾座40可通用夾持不同外徑尺寸的小馬達200,並藉由夾持結構42達到限位夾持的功效。In the present embodiment, the clamping seat 40 is provided with four mounting slots 44. The four mounting slots 44 are equidistantly arranged around the axis of the receiving space 41. The clamping structure 42 is a spring buckle, which includes four Each of the clamping plates 421 and the elastic body 422 corresponding to each of the clamping plates 421, the clamping plates 421 and the elastic bodies 422 are respectively disposed in the respective mounting grooves 44, and each of the elastic bodies 422 is a spring, as shown in FIG. 2, each clamping plate 421 The erected portion is disposed on the top surface of the accommodating space 41, and the accommodating member 40 is affixed to the accommodating space 41 in a normal state. The small motor 200 has the effect of limiting the clamping by the clamping structure 42.

如圖3至圖5所示,本創作之機台10體積小可不受空間限制即可檢測小馬達200性能,再加上機台10的構建結構簡單,在組裝或更換方面極為容易;另外,夾座40可通用夾持不同外徑尺寸的小馬達200,於本創作中,於檢測過程只需要將小馬達200之軸承容設在容置空間41並置入於量測孔12內,使檢測模組22針對軸承進行量測小馬達200的性能,此時小馬達200之頂部抵接在靠合面43,並透過夾持結構42拆卸式固定於小馬達200之外殼,達到穩固限位夾持的功效。As shown in FIG. 3 to FIG. 5, the machine 10 of the present invention can detect the performance of the small motor 200 without being limited by space, and the construction structure of the machine 10 is simple, and it is extremely easy to assemble or replace; The clip 40 can be used to hold the small motor 200 of different outer diameters. In the present invention, only the bearing of the small motor 200 needs to be accommodated in the accommodating space 41 and placed in the measuring hole 12 during the detection process. The detecting module 22 measures the performance of the small motor 200 for the bearing. At this time, the top of the small motor 200 abuts on the abutting surface 43 and is detachably fixed to the outer casing of the small motor 200 through the clamping structure 42 to achieve a stable limit. The effect of clamping.

此外,檢測模組22的檢測時間短且誤差值低,而且利用感測方式針對小馬達200的電壓、電流、效率、轉速及扭力進行量測,提供多項精準檢測的功效。In addition, the detection time of the detection module 22 is short and the error value is low, and the voltage, current, efficiency, rotation speed and torque of the small motor 200 are measured by the sensing method, and multiple precision detection functions are provided.

以上所舉實施例僅用以說明本創作而已,非用以限制本創作之範圍。舉凡不違本創作精神所從事的種種修改或變化,俱屬本創作意欲保護之範疇。The above embodiments are merely illustrative of the present invention and are not intended to limit the scope of the present invention. All kinds of modifications or changes that are not in violation of the spirit of this creation are all in the scope of this creative intention.

200‧‧‧小馬達
224‧‧‧轉速檢測單元
10‧‧‧機台
225‧‧‧扭力檢測單元
11‧‧‧操作面
30‧‧‧顯示面板
12‧‧‧量測孔
40‧‧‧夾座
20‧‧‧控制器
41‧‧‧容置空間
21‧‧‧控制模組
42‧‧‧夾持結構
22‧‧‧檢測模組
421‧‧‧夾板
221‧‧‧電壓檢測單元
422‧‧‧彈性體
222‧‧‧電流檢測單元
43‧‧‧靠合面
223‧‧‧效率檢測單元
44‧‧‧裝設槽
200‧‧‧Small motor
224‧‧‧Speed detection unit
10‧‧‧ machine
225‧‧‧Torque testing unit
11‧‧‧Operation surface
30‧‧‧ display panel
12‧‧‧ Measuring hole
40‧‧‧Clip seat
20‧‧‧ Controller
41‧‧‧ accommodating space
21‧‧‧Control Module
42‧‧‧Clamping structure
22‧‧‧Test module
421‧‧‧ splint
221‧‧‧Voltage detection unit
422‧‧‧ Elastomers
222‧‧‧current detection unit
43‧‧‧ by face
223‧‧‧Efficiency detection unit
44‧‧‧Installation slot

圖1係為本創作小馬達檢測平台之外觀示意圖。 圖2係圖1之局部剖面示意圖。 圖3係為本創作小馬達檢測平台之使用狀態圖,表示小馬達裝設在機台上。 圖4係圖3之局部剖面示意圖。 圖5係為本創作小馬達檢測平台之控制器架構圖。Figure 1 is a schematic view of the appearance of the creation of a small motor detection platform. Figure 2 is a partial cross-sectional view of Figure 1. Figure 3 is a diagram showing the state of use of the creation of the small motor detection platform, showing that the small motor is mounted on the machine. Figure 4 is a partial cross-sectional view of Figure 3. Figure 5 is a diagram of the controller architecture of the creation of the small motor detection platform.

10‧‧‧機台 10‧‧‧ machine

11‧‧‧操作面 11‧‧‧Operation surface

20‧‧‧控制器 20‧‧‧ Controller

30‧‧‧顯示面板 30‧‧‧ display panel

40‧‧‧夾座 40‧‧‧Clip seat

41‧‧‧容置空間 41‧‧‧ accommodating space

42‧‧‧夾持結構 42‧‧‧Clamping structure

43‧‧‧靠合面 43‧‧‧ by face

44‧‧‧裝設槽 44‧‧‧Installation slot

Claims (10)

一種小馬達檢測平台,其包含:   一機台,其設置有一控制器以及電連接該控制器之一顯示面板及一檢測模組,該檢測模組用於檢測一小馬達並產生一數據值,該數據值藉由該顯示面板顯示;以及   一夾座,其設於該機台,該小馬達拆卸式裝設在該夾座,使該小馬達之軸承連接該檢測模組。A small motor detection platform includes: a machine having a controller and a display panel electrically connected to the controller and a detection module, wherein the detection module is configured to detect a small motor and generate a data value, The data value is displayed by the display panel; and a clamping seat is disposed on the machine base, and the small motor is detachably mounted on the clamping seat, so that the bearing of the small motor is connected to the detecting module. 如請求項1所述之小馬達檢測平台,其中,該夾座設有一容置空間,該機台設有一量測孔,該量測孔與該容置空間相互連通,使該小馬達之軸承容設於該容置空間並置入該量測孔,其中,該檢測模組安裝於該量測孔內。The small motor detecting platform according to claim 1, wherein the clamping seat is provided with an accommodating space, and the measuring machine is provided with a measuring hole, and the measuring hole communicates with the accommodating space to make the bearing of the small motor The measuring module is disposed in the measuring hole and is inserted into the measuring hole, wherein the detecting module is installed in the measuring hole. 如請求項2所述之小馬達檢測平台,其中,該夾座設有一夾持結構,該夾持結構設於該容置空間之外圍,用於拆卸式固定該小馬達之外殼。The small motor detecting platform of claim 2, wherein the clamping seat is provided with a clamping structure, and the clamping structure is disposed at a periphery of the accommodating space for detachably fixing the outer casing of the small motor. 如請求項3所述之小馬達檢測平台,其中,該夾座具有一靠合面,該靠合面位於該容置空間與該夾持結構間,以供該小馬達之頂部抵接於該靠合面。The small motor detecting platform of claim 3, wherein the clamping seat has a mating surface, the abutting surface being located between the receiving space and the clamping structure, wherein the top of the small motor abuts the By the face. 如請求項4所述之小馬達檢測平台,其中,該夾座設有四個裝設槽,該夾持結構裝設於該四裝設槽,該四裝設槽以該容置空間的軸線為中心呈等距環設。The small motor detecting platform of claim 4, wherein the clamping seat is provided with four mounting slots, the clamping structure is mounted on the four mounting slots, and the four mounting slots are aligned with the axis of the receiving space. The center is equidistant. 如請求項5所述之小馬達檢測平台,其中,該夾持結構包含四個夾板及對應各該夾板之一彈性體,各該彈性體將對應之各該夾板往該容置空間方向作常態推壓。The small motor detecting platform of claim 5, wherein the clamping structure comprises four clamping plates and an elastic body corresponding to each of the clamping plates, and each of the elastic bodies is configured to be normal to each of the clamping plates in the direction of the receiving space. Push. 如請求項6所述之小馬達檢測平台,其中,各該彈性體係為彈簧。The small motor detection platform of claim 6, wherein each of the elastic systems is a spring. 如請求項1所述之小馬達檢測平台,其中,該機台具有一操作面,該夾座縱向凸設該操作面並且相鄰於該顯示面板。The small motor detection platform of claim 1, wherein the machine has an operation surface that protrudes longitudinally from the holder and is adjacent to the display panel. 如請求項1所述之小馬達檢測平台,其中,該檢測模組包含一電壓檢測單元及一電流檢測單元,該電壓檢測單元用於檢測該小馬達之電壓值,該電流檢測單元用於檢測該小馬達之電流值。The small motor detection platform of claim 1, wherein the detection module comprises a voltage detecting unit and a current detecting unit, wherein the voltage detecting unit is configured to detect a voltage value of the small motor, and the current detecting unit is configured to detect The current value of the small motor. 如請求項9所述之小馬達檢測平台,其中,該檢測模組包含一扭力檢測單元、一轉速檢測單元及一效率檢測單元,該扭力檢測單元用於測量該小馬達之扭力值,該轉速檢測單元用於測量該小馬達之轉速量,該效率檢測單元用於檢測該小馬達之效率值。The small motor detection platform of claim 9, wherein the detection module comprises a torsion detecting unit, a rotation speed detecting unit and an efficiency detecting unit, wherein the torque detecting unit is configured to measure a torque value of the small motor, the rotation speed The detecting unit is configured to measure the amount of rotation of the small motor, and the efficiency detecting unit is configured to detect an efficiency value of the small motor.
TW106204702U 2017-04-05 2017-04-05 Small motor inspection platform TWM547676U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI638152B (en) * 2017-10-24 2018-10-11 泰鋒精密科技股份有限公司 Power detector
TWI660186B (en) * 2018-07-23 2019-05-21 National Chin-Yi University Of Technology Motor testing platform

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI638152B (en) * 2017-10-24 2018-10-11 泰鋒精密科技股份有限公司 Power detector
TWI660186B (en) * 2018-07-23 2019-05-21 National Chin-Yi University Of Technology Motor testing platform

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