TWI638152B - Power detector - Google Patents
Power detector Download PDFInfo
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- TWI638152B TWI638152B TW106136438A TW106136438A TWI638152B TW I638152 B TWI638152 B TW I638152B TW 106136438 A TW106136438 A TW 106136438A TW 106136438 A TW106136438 A TW 106136438A TW I638152 B TWI638152 B TW I638152B
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Abstract
本發明之功率檢測機包括:一電控單元;一減速器,包括一轉軸、一可轉動地圍繞該轉軸設置之外環部件及一接合於該轉軸與該外環部件之間的減速機構,該轉軸及該外環部件之其中一者供同軸地與一待測裝置之輸出軸同轉連接;一轉動阻尼器,同軸地與該轉軸及該外環部件之另一者同轉連接,由該電控單元依據一對應一輸出功率之訊號控制而與該輸出軸反向轉動;一感測器,與該電控單元通聯,感測該減速器之一功率臨界條件,該功率臨界條件定義為當受到該轉動阻尼器及該輸出軸驅轉之該轉軸及該外環部件達不轉動或反轉之臨界狀態; 其中,該電控單元根據在該減速器於該功率臨界條件下之對應該電控單元的輸出功率,計算該待測裝置之一輸出功率。The power detecting machine of the present invention comprises: an electronic control unit; a speed reducer comprising a rotating shaft, an outer ring member rotatably disposed around the rotating shaft, and a speed reducing mechanism coupled between the rotating shaft and the outer ring member, One of the rotating shaft and the outer ring member is coaxially coupled to the output shaft of the device under test; a rotary damper coaxially coupled to the other of the rotating shaft and the outer ring member by The electronic control unit rotates in reverse with the output shaft according to a signal control corresponding to an output power; a sensor is connected to the electronic control unit to sense a power critical condition of the reducer, and the power critical condition is defined a critical state that the rotating shaft and the outer ring member are not rotated or reversed when being driven by the rotating damper and the output shaft; wherein the electronic control unit is in accordance with the power reducing condition of the speed reducer The output power of one of the devices to be tested should be calculated by the output power of the electronic control unit.
Description
本發明係與檢測機有關,特別是有關於一種功率檢測機。The present invention relates to a detector, and more particularly to a power detector.
現今動力機械多利用「功率」來做為其衡量性能之標準,因此如何在既有量測方法之下發展出更具精確及效率性的量測裝置,便成為了值得我們思考的課題。Today's power machinery uses "power" as a measure of performance. Therefore, how to develop a more accurate and efficient measuring device under the existing measurement method has become a subject worthy of our consideration.
如TWM462856所揭示一種數位式馬達扭力計裝置,其同具有一入力馬達輸入端及一減速機輸出端,然其發明主要在提供一精確的數位顯示扭力值與精確設定剪斷剪力銷的扭力值之需求,此並不屬於一高能源效率/運用新式減速機之功率檢測機必然相關技術。再者,高能源效率即等同於所耗用之電費減少。For example, a digital motor torque meter device disclosed in TWM462856 has an input force input terminal and a reducer output end. However, the invention mainly provides an accurate digital display torque value and accurately sets the torque of the shear pin. The demand for value, this does not belong to a high energy efficiency / power detector with the use of new reducer is inevitable related technology. Furthermore, high energy efficiency is equivalent to a reduction in the electricity bill consumed.
因此,有必要提供一種新穎且具有進步性之功率檢測機,以解決上述之問題。Therefore, it is necessary to provide a novel and progressive power detector to solve the above problems.
本發明之主要目的在於提供一種功率檢測機,可有效檢測一待測裝置之功率。The main object of the present invention is to provide a power detector capable of effectively detecting the power of a device to be tested.
為達成上述目的,本發明提供一種功率檢測機,包括:一電控單元;一減速器,包括一轉軸、一可轉動地圍繞該轉軸設置之外環部件及一接合於該轉軸與該外環部件之間的減速機構,該轉軸及該外環部件之其中一者供同軸地與一待測裝置之輸出軸同轉連接;一轉動阻尼器,同軸地與該轉軸及該外環部件之另一者同轉連接,由該電控單元依據一對應一輸出功率之訊號控制而與該輸出軸反向轉動;一感測器,與該電控單元通聯,感測該減速器之一功率臨界條件,該功率臨界條件定義為當受到該轉動阻尼器及該輸出軸驅轉之該轉軸及該外環部件達不轉動或反轉之臨界狀態; 其中,該電控單元根據在該減速器於該功率臨界條件下之對應該電控單元的輸出功率,計算該待測裝置之一輸出功率。In order to achieve the above object, the present invention provides a power detecting machine comprising: an electronic control unit; a speed reducer comprising a rotating shaft, a rotatably disposed outer ring member around the rotating shaft, and a coupling to the rotating shaft and the outer ring a speed reduction mechanism between the components, one of the rotating shaft and the outer ring member for coaxially connecting with an output shaft of a device to be tested; a rotary damper coaxially coupled with the rotating shaft and the outer ring member One is connected to the same, and the electronic control unit rotates in reverse with the output shaft according to a signal control corresponding to an output power; a sensor is connected to the electronic control unit to sense a power threshold of the reducer a condition that the power critical condition is defined as a critical state in which the rotating shaft and the outer ring member are not rotated or reversed by the rotating damper and the output shaft; wherein the electronic control unit is based on the speed reducer Under the power critical condition, the output power of the electronic control unit is matched, and the output power of one of the devices to be tested is calculated.
以下僅以實施例說明本發明可能之實施態樣,然並非用以限制本發明所欲保護之範疇,合先敘明。The following is a description of the possible embodiments of the present invention, and is not intended to limit the scope of the invention as claimed.
請參考圖1至3,其顯示本發明之一較佳實施例,本發明之功率檢測機1包括一電控單元10、一減速器20、一轉動阻尼器30及一感測器40。Referring to FIGS. 1 through 3, there is shown a preferred embodiment of the present invention. The power detector 1 of the present invention includes an electronic control unit 10, a speed reducer 20, a rotary damper 30, and a sensor 40.
該減速器20包括一轉軸21、一可轉動地圍繞該轉軸21設置之外環部件22及一接合於該轉軸21與該外環部件22之間的減速機構23,該轉軸21及該外環部件22之其中一者供同軸地與一待測裝置之輸出軸24同轉連接。該轉動阻尼器30同軸地與該轉軸21及該外環部件22之另一者同轉連接,由該電控單元10依據一對應一輸出功率之訊號控制而與該輸出軸24反向轉動。該感測器40與該電控單元10通聯,且感測該減速器20之一功率臨界條件,該功率臨界條件定義為當受到該轉動阻尼器30及該輸出軸24驅轉之該轉軸21及該外環部件22達不轉動或反轉之臨界狀態。其中,該電控單元10根據在該減速器20於該功率臨界條件下之對應該電控單元10的輸出功率,計算該待測裝置之一輸出功率。藉此,可簡單直接檢測得該待測裝置之輸出功率。The speed reducer 20 includes a rotating shaft 21, an outer ring member 22 rotatably disposed around the rotating shaft 21, and a speed reducing mechanism 23 coupled between the rotating shaft 21 and the outer ring member 22. The rotating shaft 21 and the outer ring One of the components 22 is coaxially coupled to the output shaft 24 of a device under test. The rotary damper 30 is coaxially coupled to the other of the rotating shaft 21 and the outer ring member 22, and is rotated in the opposite direction from the output shaft 24 by the electronic control unit 10 according to a signal control corresponding to an output power. The sensor 40 is coupled to the electronic control unit 10 and senses a power critical condition of the reducer 20, the power critical condition being defined as the rotating shaft 21 that is driven by the rotating damper 30 and the output shaft 24 And the outer ring member 22 reaches a critical state of no rotation or reversal. The electronic control unit 10 calculates the output power of one of the devices to be tested according to the output power of the electronic control unit 10 corresponding to the power reducer under the power critical condition. Thereby, the output power of the device under test can be detected directly and simply.
該電控單元10包括一設定器11及一記錄器12,該設定器11可設定該輸出功率,該記錄器12可紀錄該輸出功率及來自該感測器40之功率臨界條件。The electronic control unit 10 includes a setter 11 and a recorder 12, the setter 11 can set the output power, and the recorder 12 can record the output power and the power critical condition from the sensor 40.
該減速器20例如係為一諧波減速器2,可較小型化尺寸,當然亦可為其他型態。該功率檢測機1另包括複數凸輪部件231及複數內齒輪232,該外環部件22之內部包括至少一外齒輪233,該轉軸21之外周設有複數凸輪結合部234,該複數凸輪部件231分別設於該複數凸輪結合部234且與一心軸235同步轉動,該複數凸輪部件231之至少其中二者係具有一數值不為零之角度相位差,該複數內齒輪232為剛性材質,該複數內齒輪232分別套設於該複數凸輪部件231且不隨該複數凸輪部件231轉動,該複數內齒232分別與該至少一外齒輪233部分嚙合。較佳地,該減速器20之減速比不小於1:3(例如1:8),如此可降低對該轉動阻尼器30之功率需求規格,小型化尺寸且較經濟。The speed reducer 20 is, for example, a harmonic reducer 2, which can be of a smaller size, and of course other types. The power detecting machine 1 further includes a plurality of cam members 231 and a plurality of internal gears 232. The inner portion of the outer ring member 22 includes at least one external gear 233. The outer periphery of the rotating shaft 21 is provided with a plurality of cam coupling portions 234, and the plurality of cam members 231 respectively Provided in the plurality of cam joints 234 and synchronously rotated with a spindle 235, at least two of the plurality of cam members 231 have an angular phase difference of a value other than zero, and the plurality of internal gears 232 are rigid materials, and the plurality The gears 232 are respectively sleeved on the plurality of cam members 231 and do not rotate with the plurality of cam members 231, and the plurality of internal teeth 232 are partially meshed with the at least one external gear 233, respectively. Preferably, the speed reducer 20 has a reduction ratio of not less than 1:3 (for example, 1:8), which can reduce the power requirement specification of the rotary damper 30, is small in size, and is economical.
該轉軸21另連接有一供同軸地與該待測裝置之輸出軸24同轉連接之軸接機構60,該軸接機構60軸向延伸出該外環部件22,該轉動阻尼器30與該外環部件22同轉連接。該軸接機構60設有複數孔部61,該複數孔部61供與該待測裝置之輸出軸24以複數固接件25連結,方便拆組。可理解的是,該轉動阻尼器30亦可與該轉軸21同軸連接,該外環部件22與該待測裝置之輸出軸24同轉連接。The shaft 21 is further connected with a shaft joint mechanism 60 coaxially coupled to the output shaft 24 of the device to be tested. The shaft joint mechanism 60 extends axially from the outer ring member 22, and the rotary damper 30 and the outer shaft The ring member 22 is connected to the same. The shafting mechanism 60 is provided with a plurality of holes 61 for connecting with the output shaft 24 of the device to be tested by a plurality of fastening members 25 for convenient disassembly. It can be understood that the rotary damper 30 can also be coaxially connected with the rotating shaft 21, and the outer ring member 22 is rotatably connected with the output shaft 24 of the device to be tested.
在本實施例中,該轉動阻尼器30為一馬達(例如伺服馬達),然亦可使用其他形式之阻尼器,例如摩擦式阻尼器、扭力跳脫機構或類似結構。In the present embodiment, the rotary damper 30 is a motor (such as a servo motor), but other forms of dampers, such as friction dampers, torsion trip mechanisms or the like, may be used.
該感測器40可為接觸式或非接觸式感測器,在本實施例中為非接觸式感測器且設於接近該外環部件22之外側,較不影響該待測裝置之輸出功率檢測。The sensor 40 can be a contact or non-contact sensor, which is a non-contact sensor in the embodiment and is disposed on the outer side of the outer ring member 22, and does not affect the output of the device under test. Power detection.
在本實施例中,該功率檢測機1另包括一機體50,該電控單元10、該轉動阻尼器及該感測器設於該機體50,該機體50另設有複數支撐結構51,該複數支撐結構51其中至少一者係可相對該機體50移動調整,較佳全數皆可調,可因應不同作業環境之需求而穩定支撐。該支撐結構51包括一樞接於該機體50之臂架及一可調整地連接於該臂架之撐腳,該撐腳相對該臂架之長度可變,可依據作業環境調整適當之高度。較佳地,於該機體50另設有至少一輪組52,方便移動。In the present embodiment, the power detecting device 1 further includes a body 50. The electronic control unit 10, the rotating damper and the sensor are disposed on the body 50. The body 50 is further provided with a plurality of supporting structures 51. At least one of the plurality of support structures 51 can be moved and adjusted relative to the body 50, and preferably all of them are adjustable, and can be stably supported according to the requirements of different working environments. The supporting structure 51 includes a boom pivotally connected to the body 50 and a leg adjustably coupled to the arm. The length of the leg relative to the arm is variable, and the appropriate height can be adjusted according to the working environment. Preferably, the body 50 is further provided with at least one wheel set 52 for convenient movement.
1‧‧‧功率檢測機1‧‧‧Power detector
10‧‧‧電控單元10‧‧‧Electronic control unit
20‧‧‧減速器20‧‧‧Reducer
30‧‧‧轉動阻尼器30‧‧‧Rotary damper
40‧‧‧感測器40‧‧‧ sensor
50‧‧‧機體50‧‧‧ body
21‧‧‧轉軸21‧‧‧ shaft
22‧‧‧外環部件22‧‧‧Outer ring parts
23‧‧‧減速機構23‧‧‧Deceleration mechanism
24‧‧‧輸出軸24‧‧‧ Output shaft
25‧‧‧固接件25‧‧‧Fixed parts
11‧‧‧設定器11‧‧‧Setter
12‧‧‧記錄器12‧‧‧ Recorder
51‧‧‧支撐結構51‧‧‧Support structure
52‧‧‧輪組52‧‧‧ Wheel set
2‧‧‧諧波減速器2‧‧‧ harmonic reducer
231‧‧‧凸輪部件231‧‧‧Cam parts
232‧‧‧內齒輪232‧‧‧Internal gear
233‧‧‧外齒輪233‧‧‧External gear
234‧‧‧凸輪結合部234‧‧‧Cam joint
235‧‧‧心軸235‧‧‧ mandrel
60‧‧‧軸接機構60‧‧‧ shaft joint mechanism
61‧‧‧孔部61‧‧‧ hole department
圖1為本發明一較佳實施例之立體圖。 圖2為本發明一較佳實施例之剖面圖。 圖3為本發明一較佳實施例之減速器之剖面圖。1 is a perspective view of a preferred embodiment of the present invention. Figure 2 is a cross-sectional view of a preferred embodiment of the present invention. 3 is a cross-sectional view of a speed reducer in accordance with a preferred embodiment of the present invention.
Claims (9)
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TW106136438A TWI638152B (en) | 2017-10-24 | 2017-10-24 | Power detector |
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TW106136438A TWI638152B (en) | 2017-10-24 | 2017-10-24 | Power detector |
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TWI638152B true TWI638152B (en) | 2018-10-11 |
TW201917364A TW201917364A (en) | 2019-05-01 |
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TW106136438A TWI638152B (en) | 2017-10-24 | 2017-10-24 | Power detector |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4356725A (en) * | 1980-10-20 | 1982-11-02 | Rca Corporation | Testing the power of a turbocharged internal combustion engine |
TW201721674A (en) * | 2015-10-16 | 2017-06-16 | 摩達伊諾琴股份有限公司 | Power inductor |
TWM547676U (en) * | 2017-04-05 | 2017-08-21 | Nat Chin-Yi Univ Of Tech | Small motor inspection platform |
-
2017
- 2017-10-24 TW TW106136438A patent/TWI638152B/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4356725A (en) * | 1980-10-20 | 1982-11-02 | Rca Corporation | Testing the power of a turbocharged internal combustion engine |
TW201721674A (en) * | 2015-10-16 | 2017-06-16 | 摩達伊諾琴股份有限公司 | Power inductor |
TWM547676U (en) * | 2017-04-05 | 2017-08-21 | Nat Chin-Yi Univ Of Tech | Small motor inspection platform |
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