TWM543764U - Structure of injection mold - Google Patents

Structure of injection mold Download PDF

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Publication number
TWM543764U
TWM543764U TW106201503U TW106201503U TWM543764U TW M543764 U TWM543764 U TW M543764U TW 106201503 U TW106201503 U TW 106201503U TW 106201503 U TW106201503 U TW 106201503U TW M543764 U TWM543764 U TW M543764U
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Taiwan
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mold
layer
runner
injection
molds
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TW106201503U
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Chinese (zh)
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Xi-Zhen Yang
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Jing Day Machinery Industrial Co Ltd
Banz Yuan Industrial Co Ltd
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Priority to TW106201503U priority Critical patent/TWM543764U/en
Publication of TWM543764U publication Critical patent/TWM543764U/en

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Description

射出成型模具結構Injection molding die structure

本創作關於一種射出成型模具結構,主要指一種可提升成型效率、品質及環保結構。This creation relates to an injection molding die structure, which mainly refers to a structure that can improve molding efficiency, quality and environmental protection.

習知橡膠、矽膠產品一般係由成型機射出成型,該成型機設置一上模、一下模,上、下模間具模穴,又設置加熱裝置、注料流道,並使上、下模合模後令熱溶膠料可由注料流道導入模穴內,並令加熱裝置將上、下模加熱至工作溫度令膠料成型。Conventional rubber and silicone products are generally injection molded by a molding machine. The molding machine is provided with an upper mold and a lower mold, and a mold cavity is arranged between the upper and lower molds, and a heating device, a feed flow path, and upper and lower molds are arranged. After the mold is closed, the hot melt material can be introduced into the cavity by the injection flow passage, and the heating device heats the upper and lower molds to the working temperature to shape the rubber compound.

前述上、下模加熱時該注料流道內之膠料將同時被加熱成型並形成廢料,為改進前述情形,目前係於上、下模設置可導入冷卻液對該注料流道冷卻之冷流道,並可防止成型過程中該注料流道內之膠料成型形成廢料。When the upper and lower molds are heated, the rubber in the injection flow passage is simultaneously heated and formed into waste materials. In order to improve the foregoing situation, the upper and lower molds are arranged to introduce cooling liquid to cool the injection flow passage. The cold runner can prevent the rubber in the injection flow channel from forming into waste during the molding process.

然而前述冷流道係配合設於一組上、下模,該冷流道不能使用在二組模具,具成型效率低及品質不佳缺失。However, the aforementioned cold runners are provided in a set of upper and lower molds, and the cold runners cannot be used in two sets of molds, and have low molding efficiency and poor quality.

本創作之目的在提供一種雙層模具配合冷澆道管路以提升成型效率、品質及環保結構。The purpose of this creation is to provide a two-layer mold with cold runner piping to enhance molding efficiency, quality and environmentally friendly construction.

本創作包括一上層模座、一下層模座、一中層模座,該上層模座具至少一上層上模、至少一上層下模,該上層上、下模相對一側具模穴;又該下層模座具至少一下層上模、至少一下層下模,該下層上、下模相對一側具模穴;又該中層模座設於上、下層模座中央,具一澆道模,該澆道模具注料管,對應上層上、下模及下層上、下模位置分別設置與對應模穴連通之上、下出料管,又於澆道模設置與注料管及上、下出料管連通之膠料通道;又該澆道模設置冷澆道管路,該冷澆道管路連接外部輸入液體,並分佈在注料管、膠料通道、上、下出料管周圍及澆道模之模板內。The creation includes an upper mold base, a lower mold base, and a middle mold base. The upper mold base has at least one upper upper mold and at least one upper lower mold, and the upper upper mold and the lower mold have mold holes on opposite sides; The lower mold base has at least a lower layer upper mold and at least a lower layer lower mold, wherein the lower layer upper and lower molds have mold cavities on opposite sides; and the middle layer mold base is disposed at the center of the upper and lower mold bases, and has a runner mold, The sprue mold injection pipe corresponds to the upper and lower molds of the upper layer and the upper and lower mold positions respectively, and the upper and lower discharge pipes are respectively connected with the corresponding mold holes, and the sprue mold is set and the injection pipe is upper and lower. a rubber channel connected to the material pipe; and the runner mold is provided with a cold runner pipe, the cold runner pipe is connected with an external input liquid, and is distributed around the injection pipe, the rubber channel, the upper and lower discharge pipes, and Inside the template of the runner mold.

進一步,上層模座包括二上層上、下模,該下層模座包括二下層上、下模,又該中層模座更包括二隔熱板、二電熱板,該二隔熱板分別設於澆道模上、下側,又該二電熱板分別設於二隔熱板上、下側。Further, the upper mold base comprises two upper upper and lower molds, the lower mold base comprises two lower upper and lower molds, and the middle mold base further comprises two heat insulation boards and two electric heating boards, the two heat insulation boards are respectively arranged on the watering On the upper and lower sides of the tunnel mold, the two electric heating plates are respectively disposed on the second heat insulation board and the lower side.

本創作令上、中、下層模座設於射出機具上,當成型作業時令射出機具之油缸作動令二上層上、下模、二下層上、下模合模,該二電熱板可令上層上、下模及下層上、下模達到適當工作溫度,並隔熱板可防止電熱板之熱能快速傳遞至澆道模上,又令射出機具入料並射出膠料至注料管,並經由膠料通道及上、下出料管同時注入上層上、下模及下層上、下模之模穴成型,並成型作業時該冷澆道管路導入水或其他液體,並可調節注料管、膠料通道、上、下出料管、澆道模適當溫度,可確保不在模穴之膠料不會熱化成型形成廢料,可使本創作同一澆道模即可提供上、下層模座成型及防止流經上、下層模座之膠料於傳輸過程不會熱化形成廢料,可兼具提升較佳成型效率、品質及節省成本環保功效。The creation means that the upper, middle and lower mold bases are arranged on the injection machine, and when the molding operation is performed, the cylinders of the injection machine are actuated to make the upper and lower molds of the upper and lower layers, and the upper and lower molds of the lower molds are closed, and the second electric heating plate can make the upper layer The upper and lower molds and the lower layer upper and lower molds reach the appropriate working temperature, and the heat insulation board prevents the heat energy of the electric heating board from being quickly transferred to the sprue mold, and the injection tool is fed and the rubber material is injected to the injection tube, and The rubber channel and the upper and lower discharge pipes are simultaneously injected into the upper and lower molds of the upper layer and the lower and upper molds, and the cold runner pipeline is introduced with water or other liquid during the molding operation, and the injection tube can be adjusted. The appropriate temperature of the rubber channel, the upper and lower discharge pipes and the runner mold can ensure that the rubber material not in the cavity will not be heated and formed into waste materials, so that the upper and lower mold bases can be provided by the same runner mold. Molding and preventing the rubber flowing through the upper and lower mold bases from heating and forming waste during the transfer process can improve the molding efficiency, quality and cost-saving environmental protection.

請參閱圖一~四,本創作包括一上層模座1、一下層模座2、一中層模座3,該上層模座1具二上層上模11、二上層下模12,該上層上、下模11、12相對一側具模穴13,又該下層模座2具二下層上模21、二下層下模22,該下層上、下模21、22相對一側具模穴23。Referring to Figures 1 to 4, the creation includes an upper mold base 1, a lower mold base 2, and a middle mold base 3. The upper mold base 1 has two upper upper molds 11 and two upper lower molds 12, and the upper layer is The lower molds 11 and 12 have a cavity 13 on one side, and the lower mold base 2 has two lower upper molds 21 and two lower lower molds 22. The lower upper and lower molds 21 and 22 have mold holes 23 on opposite sides.

中層模座3設於上、下層模座1、2中央,具一澆道模31、二隔熱板32、二電熱板33,該二隔熱板32分別設於澆道模31上、下側,又該二電熱板33分別設於二隔熱板32上、下側,並使二電熱板33可分別上、下層模座1、2加熱以達適當工作溫度。The middle mold base 3 is disposed at the center of the upper and lower mold bases 1, 2, and has a runner mold 31, two heat insulation boards 32, and two electric heating plates 33. The two heat insulation boards 32 are respectively disposed on the runner mold 31. On the side, the two electric heating plates 33 are respectively disposed on the upper and lower sides of the two heat insulating plates 32, and the two electric heating plates 33 can be respectively heated by the upper and lower mold bases 1, 2 to reach an appropriate working temperature.

澆道模31具中央具注料管311,對應上層上、下模11、12及下層上、下模21、22位置設置與對應模穴13、23連通之上、下出料管312、313,又於澆道模31設置與注料管311及上、下出料管312、313連通之膠料通道314,並使射出機具4輸出之膠料(圖中未顯示)可經由注料管311、膠料通道314、上、下出料管312、313分別注入上、下層模座1、2之模穴13、23中;又該澆道模31設置冷澆道管路315,該冷澆道管路315連接外部輸入之水或其他液體,並分佈在注料管311、膠料通道314、上、下出料管312、313周圍及澆道模31之模板內適當位置,並可升溫或降溫調整注料管311、膠料通道314、上、下出料管312、313、澆道模31適當溫度。The sprue die 31 has a central injection pipe 311 corresponding to the upper upper and lower dies 11 and 12 and the lower upper and lower dies 21 and 22, and is connected to the corresponding cavity 13 and 23, and the lower discharge pipes 312 and 313. And the rubber channel 314 connected to the injection pipe 311 and the upper and lower discharge pipes 312 and 313 is disposed in the runner mold 31, and the rubber output (not shown) output from the injection tool 4 can be passed through the injection pipe. 311, the rubber channel 314, the upper and lower discharge pipes 312, 313 are respectively injected into the mold holes 13, 23 of the upper and lower mold bases 1, 2; and the runner mold 31 is provided with the cold runner pipe 315, the cold The runner line 315 is connected to externally input water or other liquid, and is distributed in the appropriate positions in the template of the injection tube 311, the rubber channel 314, the upper and lower discharge pipes 312, 313 and the runner mold 31, and The temperature of the injection pipe 311, the rubber channel 314, the upper and lower discharge pipes 312, 313, and the runner die 31 are adjusted to a suitable temperature.

本實施例於對應該注料管311及上出料管312 周圍;該對應下出料管313周圍;該對應澆道模31內部上方;該對應澆道模31內部下方位置分別設置一具進出口可獨立循環作業之第一~四冷澆道管路3151~3154,其中圖四未顯示注料管、上、下出料管、膠料通道,並可配合成型動作需求令第一~四冷澆道管路3151~3154分別容置相同或不同適當溫度之水,並可於成型過程中分別控制注料管311、上、下出料管312、313、澆道模31適當工作溫度。This embodiment is disposed around the corresponding injection tube 311 and the upper discharge tube 312; the corresponding lower discharge tube 313 is around; the corresponding upper portion of the runner mold 31; and the corresponding lower position of the corresponding runner mold 31 is respectively set. The outlet can be independently cycled from the first to the fourth cold runner pipelines 3151~3154. Figure 4 does not show the injection pipe, the upper and lower discharge pipes, the rubber channel, and can be used in conjunction with the molding action requirements. The cold runner pipes 3151~3154 respectively accommodate water of the same or different appropriate temperatures, and can respectively control the proper working temperature of the injection pipe 311, the upper and lower discharge pipes 312, 313, and the runner die 31 in the molding process.

本創作之上層上、下模11、12、下層上、下模21、22、中層模座3設於射出機具4上,當成型作業時令射出機具4之油缸作動令二上層上、下模11、12、二下層上、下模21、22合模,該二電熱板33可令上層上、下模11、12及下層上、下模21、22達到適當工作溫度,並隔熱板32可防止電熱板33之熱能快速傳遞至澆道模31上。The upper layer of the upper layer, the lower mold 11, 12, the lower upper and lower molds 21, 22, and the middle mold base 3 are disposed on the injection tool 4. When the molding operation is performed, the cylinder of the injection tool 4 is actuated to make the upper and lower molds of the upper layer. 11, 12, the second lower layer upper and lower molds 21, 22 are clamped, and the two electric heating plates 33 can make the upper upper and lower molds 11, 12 and the lower upper and lower molds 21, 22 reach an appropriate working temperature, and the heat insulation board 32 The heat energy of the hot plate 33 can be prevented from being quickly transferred to the runner mold 31.

令射出機具4入料並射出膠料至注料管311,並經由膠料通道314及上、下出料管312、313同時注入上層上、下模11、12及下層上、下模21、22之模穴13、23成型,並成型作業時該冷澆道管路315之第一~四冷澆道管路3151~3154導入水或其他液體,並可精確調節注料管311、膠料通道314、上、下出料管312、313、澆道模31適當溫度,可確保不在模穴13、23之膠料不會熱化成型形成廢料,可使本創作同一澆道模31即可提供上、下層模座1、2成型及防止流經上、下層模座1、2之膠料於傳輸過程不會熱化形成廢料,可兼具提升較佳成型效率、品質及節省成本環保功效。The injection tool 4 is fed and the glue is injected to the injection pipe 311, and the upper upper and lower molds 11, 12 and the lower upper and lower molds 21 are simultaneously injected through the rubber passage 314 and the upper and lower discharge pipes 312 and 313. The mold holes 13 and 23 of the 22 are formed, and the first to fourth cold runner pipes 3151 to 3154 of the cold runner pipe 315 are introduced into water or other liquid during the molding operation, and the injection pipe 311 and the rubber compound can be precisely adjusted. The proper temperature of the channel 314, the upper and lower discharge pipes 312, 313, and the runner die 31 can ensure that the rubber materials not in the cavity 13 and 23 are not heated and formed into waste materials, so that the same runner mold 31 can be created. The upper and lower mold bases 1 and 2 are formed and the rubber flowing through the upper and lower mold bases 1 and 2 is prevented from being heated to form waste during the transfer process, which can improve the molding efficiency, quality and cost saving. .

是以由以上所述,本創作可兼具較佳成型效率、成型品質、減少廢料功效,並前述實施例為本創作例示,並非本創作限制,凡依據本創作精神所為之等效改變亦應屬於本創作範疇內。Therefore, according to the above, the creation can have better molding efficiency, molding quality, and waste reduction efficiency, and the foregoing embodiment is an example of the creation, and is not a limitation of the creation, and the equivalent change according to the spirit of the creation should also be Belongs to the scope of this creation.

1‧‧‧上層模座1‧‧‧Upper mold base

11‧‧‧上層上模11‧‧‧Upper upper mold

12‧‧‧上層下模12‧‧‧Upper dies

13‧‧‧模穴13‧‧‧ cavity

2‧‧‧下層模座2‧‧‧lower mold base

21‧‧‧下層上模21‧‧‧Under the upper mold

22‧‧‧下層下模22‧‧‧Under the lower die

23‧‧‧模穴23‧‧‧ cavity

3‧‧‧中層模座3‧‧‧ Middle mold base

31‧‧‧澆道模31‧‧‧Sway mode

311‧‧‧注料管311‧‧‧ injection tube

312‧‧‧上出料管312‧‧‧Upper discharge pipe

313‧‧‧下出料管313‧‧‧Under discharge pipe

314‧‧‧膠料通道314‧‧‧Material channel

315‧‧‧冷澆道管路315‧‧‧Cold runner piping

3151~3154‧‧‧第一~四冷澆道管路3151~3154‧‧‧First~4 cold runner pipeline

32‧‧‧隔熱板32‧‧‧Insulation board

33‧‧‧電熱板33‧‧‧Electric heating plate

4‧‧‧射出機具4‧‧‧Injection equipment

圖一係本創作之模具示意圖。Figure 1 is a schematic diagram of the mold of this creation.

圖二係本創作之設於射出機台示意圖。Figure 2 is a schematic diagram of the creation of the injection machine.

圖三係本創作之澆道模膠料通道示意圖。Figure 3 is a schematic diagram of the channel molding compound channel of this creation.

圖四係本創作之澆道模冷澆道管路示意圖。Figure 4 is a schematic diagram of the runner mold cold runner pipe of this creation.

1‧‧‧上層模座 1‧‧‧Upper mold base

11‧‧‧上層上模 11‧‧‧Upper upper mold

12‧‧‧上層下模 12‧‧‧Upper dies

13‧‧‧模穴 13‧‧‧ cavity

2‧‧‧下層模座 2‧‧‧lower mold base

21‧‧‧下層上模 21‧‧‧Under the upper mold

22‧‧‧下層下模 22‧‧‧Under the lower die

23‧‧‧模穴 23‧‧‧ cavity

3‧‧‧中層模座 3‧‧‧ Middle mold base

32‧‧‧隔熱板 32‧‧‧Insulation board

33‧‧‧電熱板 33‧‧‧Electric heating plate

Claims (4)

一種射出成型模具結構,包括:一上層模座,具至少一上層上模、至少一上層下模,該上層上、下模相對一側具模穴;一下層模座,具至少一下層上模、至少一下層下模,該下層上、下模相對一側具模穴;一中層模座,設於上、下層模座中央,具一澆道模,該澆道模具注料管,對應上層上、下模及下層上、下模位置分別設置與對應模穴連通之上、下出料管,又於澆道模設置與注料管及上、下出料管連通之膠料通道;又該澆道模設置冷澆道管路,該冷澆道管路連接外部輸入液體,並分佈在注料管、膠料通道、上、下出料管周圍及澆道模之模板內。 An injection molding die structure comprising: an upper die holder having at least one upper layer upper mold and at least one upper layer lower mold, wherein the upper layer upper and lower molds have mold cavities on opposite sides; the lower layer mold base has at least one lower layer upper mold At least one lower layer mold, the lower layer upper and lower molds have mold cavities on opposite sides; a middle layer mold base is disposed in the center of the upper and lower mold bases, has a sprue mold, and the sprue mold injection tube corresponds to the upper layer The upper and lower molds and the upper and lower mold positions respectively are arranged to communicate with the corresponding mold holes above and below the discharge pipe, and the rubber channel which is connected with the injection pipe and the upper and lower discharge pipes is arranged in the runner mold; The sprue mold is provided with a cold runner line that connects the external input liquid and is distributed in the template of the injection tube, the rubber channel, the upper and lower discharge pipes, and the runner mold. 如請求項1所述之射出成型模具結構,其中該上層模座包括二上層上、下模,該下層模座包括二下層上、下模。 The injection molding die structure of claim 1, wherein the upper mold base comprises two upper upper and lower molds, and the lower mold base comprises two lower upper and lower molds. 如請求項1所述之射出成型模具結構,其中該中層模座更包括二隔熱板、二電熱板,該二隔熱板分別設於澆道模上、下側,又該二電熱板分別設於二隔熱板上、下側。 The injection molding die structure according to claim 1, wherein the middle mold base further comprises two heat insulation plates and two electric heating plates, wherein the two heat insulation plates are respectively disposed on the lower side of the runner mold, and the two electric heating plates respectively It is located on the second insulation board and on the lower side. 如請求項1、2或3所述之射出成型模具結構,其中該對應注料管及上出料管周圍;該對應下出料管周圍;該對應澆道模內部上方;該對應澆道模內部下方位置分別設置一具進出口並可獨立循環作業之第一~四冷澆道管路。The injection molding die structure according to claim 1, 2 or 3, wherein the corresponding injection pipe and the upper discharge pipe are around; the corresponding lower discharge pipe is around; the corresponding sputter die is inside; the corresponding sprue die The first to fourth cold runner pipes with inlet and outlet and independent circulation operations are respectively arranged at the lower position.
TW106201503U 2017-01-26 2017-01-26 Structure of injection mold TWM543764U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI663036B (en) * 2018-10-12 2019-06-21 新明油壓機械股份有限公司 Constant temperature hot and cold energy-saving board for rubber and plastic molding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI663036B (en) * 2018-10-12 2019-06-21 新明油壓機械股份有限公司 Constant temperature hot and cold energy-saving board for rubber and plastic molding machine

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