TWM543161U - Machine dedicated for manufacturing fireproof board - Google Patents

Machine dedicated for manufacturing fireproof board Download PDF

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Publication number
TWM543161U
TWM543161U TW106201156U TW106201156U TWM543161U TW M543161 U TWM543161 U TW M543161U TW 106201156 U TW106201156 U TW 106201156U TW 106201156 U TW106201156 U TW 106201156U TW M543161 U TWM543161 U TW M543161U
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TW
Taiwan
Prior art keywords
fireproof
tank
recovery tank
impregnation
lifting
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TW106201156U
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Chinese (zh)
Inventor
Chang-Hao Zeng
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Jie Tan Trade Co Ltd
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Priority to TW106201156U priority Critical patent/TWM543161U/en
Publication of TWM543161U publication Critical patent/TWM543161U/en

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Description

防火板專用製造機 Fire board special manufacturing machine

本創作係與防火建材生產裝置有關,更詳而言之,尤指一種防火板專用製造機。 This creation department is related to fireproof building materials production equipment, in more detail, especially a special manufacturing machine for fireproof boards.

按,先行所知有關防火板材諸如石膏板、矽酸鈣板、水泥纖維板、氧化鎂板等等普遍用來做為隔間牆的材料;石膏材料的硬度雖高,但笨重且強度較低,製造時須再於防火板材兩面分別再貼合一層纖維紙板以增加強度,過去係以人工方式在紙板一面先塗覆一層漿糊後,再分別將該紙板黏貼於防火板材相對兩面,而後施以加熱加壓使確實黏合於防火板材;其生產過程不僅費時,且由於加熱過程中漿糊水蒸氣需藉由紙板毛細溢出,故紙板需透氣不能做防水以免阻塞毛細,正因如此更造成防火板材製成品的紙板可能因滲入較多水份而常有「凸泡不平整」的不良品產生,做隔間牆施工時則需要另外補土粉刷或加貼壁紙,甚是不便;此外,其使用上更因吸水受潮而造成防火板材很容易就變黃、變質,甚至脆化而降低強度。 According to the prior knowledge, fireproof panels such as gypsum board, calcium silicate board, cement fiber board, magnesium oxide board, etc. are commonly used as materials for partition walls; although the hardness of gypsum materials is high, it is cumbersome and low in strength. At the time of manufacture, a layer of fiberboard should be attached to both sides of the fireproof board to increase the strength. In the past, a layer of paste was applied to the board side manually, and then the board was respectively adhered to the opposite sides of the fireproof board, and then applied. The heating and pressing make it adhere to the fireproof board; the production process is not only time-consuming, but also because the paste water vapor needs to overflow through the cardboard during the heating process, the paperboard needs to be ventilated and cannot be waterproofed to avoid blocking the capillary, which is why the fireproof board is caused. The cardboard of the finished product may be caused by the infiltration of more water and often the defective product of "bull unevenness". When the partition wall is constructed, it is necessary to add additional soil painting or wallpaper, which is inconvenient; in addition, its use On the other hand, the fireproof board is easily yellowed, deteriorated, and even embrittled to reduce the strength due to moisture absorption.

有鑑於此,本案創作人乃藉產銷同類產品多年的經驗,不斷研究與試驗,而終於有一實用的本創作產生。 In view of this, the creators of this case have been researching and experimenting through years of experience in producing and selling similar products, and finally have a practical creation.

即,本創作主要目的,係在提供一種防火板專用製造機,其能高效率運作生產防火板,並大幅改善防火板輕量化及高強度品質。 That is, the main purpose of this creation is to provide a special manufacturing machine for fireproof panels, which can operate fireproof panels with high efficiency and greatly improve the lightweight and high-strength quality of fireproof panels.

又,本創作的另一目的,係在提供一種防火板專用製造機,其生產過程的材料資源均可循環運用,而能大幅降低生產成本。 Moreover, another object of the present invention is to provide a special manufacturing machine for fireproof boards, in which the material resources of the production process can be recycled, and the production cost can be greatly reduced.

緣是,依據本創作一種防火板專用製造機,係包含有:一機架本體,係供平穩架設於地面;一防火材攪拌桶,係架設固定於該機架本體的上方以提供預定防火材攪拌成可流動的液料,其底部且具有一可供該液料引出的集料管;一集料槽,係呈密閉封合架設於該集料管底端以收集液料,其底部至少連接設有一出料管以供液料向下輸出;至少二分料槽,係保持平行預定間距分隔架設於該機架本體左右側相對的預定位置,其頂側具有一開放的開口以承接該出料管向下輸出的液料,其底側則凹設一預定長距的槽縫出口以供限制的定量液料向下自然垂落,其中右側的分料槽其開口的端側且直立固設一餘料刮板;一含浸回收槽,係呈左右側橫向架設於該機架本體的下方以共同承接該二分料槽的槽縫出口向下自然垂落的定量液料,其槽內底部且間隔凸設複數助滑頂體,並形成該助滑頂體周側連通可供液料溢流的複數渠道,其左側底部係設有連通槽內的一回收泵浦,藉以收集槽內多餘液料回收輸往該防火材攪拌桶循環利用;一含浸纖維體捲送組件,係架設於相隔該含浸回收槽的左側預定距離位置,其係以連續捲繞輸出一預定寬距的纖維體,並令該纖維體依序穿經左側的分料槽下方,而後沈浸並橫向穿梭於該含浸回收槽的底處進行含浸 操作,繼而令該纖維體轉折向上橫跨右側的分料槽的餘料刮板以刮除含浸後纖維體底側餘料繼續向前拖曳;至少二升降滾壓組件,係依序分隔架設於該含浸回收槽的右側方,其具有相對夾壓的升降滾筒及一固定滾筒,以承接含浸回收槽內拖出的含浸纖維體施以滾壓整平操作前移;一溢料回收槽係以高低傾斜方式架設於該升降滾壓組件下方,據以收集含浸纖維體行經升降滾壓組件滴落的液料,其低側底部位置並設有連通槽內的一回收泵浦,藉以收集槽內多餘液料回收輸往該防火材攪拌桶循環利用;一加熱裝置,係架設於該二升降滾壓組件相隔的中段位置以進行對於行經纖維頂底兩側平行端面的加熱成形一具防水性能的防火板材;一裁切裝置,係架設於右側的升降滾壓組件鄰近的終端位置,據以成型防火板材的裁切分段;藉上述組合,達成高效率運作生產防火板,並大幅改善防火板輕量化及高強度品質者。 According to the present invention, a special manufacturing machine for a fireproof board includes: a frame body for steadily erecting on the ground; and a fireproof material mixing barrel erected and fixed above the frame body to provide a predetermined fireproof material. Stirring into a flowable liquid material, and having a collecting pipe at the bottom thereof for extracting the liquid material; a collecting trough is arranged at a bottom end of the collecting pipe to collect liquid material, and the bottom portion thereof is at least The outlet is provided with a discharge pipe for outputting the liquid material downward; at least two distribution grooves are arranged at a predetermined interval spaced apart from each other at a predetermined position on the left and right sides of the frame body, and the top side has an open opening to receive the outlet. The liquid material outputted downward from the material pipe is recessed with a predetermined long-distance slot outlet on the bottom side for the limited quantitative liquid material to fall down naturally, wherein the right side of the distribution groove has its open end side and is erected a squeegee squeegee; an impregnation recovery tank, wherein the left and right sides are erected laterally below the frame body to jointly receive the quantitative liquid material of the slot outlet of the two hoppers and hang down naturally, the bottom of the tank is spaced apart Protruding And forming a plurality of channels on the circumferential side of the auxiliary sliding body for overflowing the liquid material, and a recovery pump in the communication tank is arranged on the left bottom portion thereof, thereby collecting excess liquid material in the collecting tank and recovering the fireproof material The mixing drum is recycled; an impregnated fiber body winding assembly is erected at a predetermined distance from the left side of the impregnation recovery tank, and is continuously wound to output a predetermined width of the fiber body, and the fiber body is sequentially worn. Passing under the distribution tank on the left side, then immersing and laterally shuttled to the bottom of the impregnation recovery tank for impregnation Operating, which in turn causes the fibrous body to be turned up across the residual scraper of the right side of the mixing tank to scrape the remaining material of the bottom side of the impregnated fibrous body and continue to be towed forward; at least two lifting and rolling components are arranged in series The right side of the impregnation recovery tank has a relatively slidable lifting drum and a fixed drum, and the impregnated fiber body pulled out in the impregnation recovery tank is subjected to rolling and leveling operation; an overflow recovery tank is The high and low tilting manner is erected under the lifting and rolling component, and the liquid material which is dripped by the lifting and rolling component of the impregnated fiber body is collected, and the bottom side of the low side is provided with a recovery pump in the connecting groove to collect the groove. The excess liquid material is recovered and recycled to the fireproof material mixing drum for recycling; a heating device is erected at a middle position of the two lifting and rolling components to perform heat forming on the parallel end faces of the fiber bottom and the bottom of the fiber. Fireproof sheet; a cutting device is placed at the end position adjacent to the right and left rolling rolling assembly, according to the cutting section of the formed fireproof sheet; by the above combination, achieving high efficiency operation Produced fire board, fire board and dramatically improve quality by weight and high strength.

所述防火板專用製造機,其中該含浸回收槽的左側係以一組軸樞座架設,該含浸回收槽的右側底部則縱向連結架設一油壓缸,據以舉高含浸回收槽的右側從而軸樞傾斜而利於回收液料向左匯集。 The special manufacturing machine for the fireproof board, wherein the left side of the impregnation recovery tank is erected by a set of shaft pivots, and the right bottom of the impregnation recovery tank is longitudinally connected with a hydraulic cylinder, thereby raising the right side of the impregnation recovery tank. The pivot is inclined to facilitate the recovery of the liquid material to the left.

所述防火板專用製造機,其中該含浸回收槽的助滑頂體係呈三角形斷面的平行軌條為佳。 The fireproof board special manufacturing machine, wherein the auxiliary sliding roof system of the impregnation recovery tank is preferably a parallel rail with a triangular cross section.

所述防火板專用製造機,其中該分料槽的內部端側係設有一傾斜導向槽縫出口的斜坡部。 The fireproof board special manufacturing machine, wherein the inner end side of the distribution tank is provided with a slope portion inclined to guide the slot outlet.

所述防火板專用製造機,其中該含浸纖維體捲送組件係包含有間隔平行架設於含浸回收槽的內部側間的多數輥筒,藉以限制纖維體橫向沈浸於該含浸回收槽的底處拖行。 The fireproof board special manufacturing machine, wherein the impregnated fiber body winding assembly comprises a plurality of rollers spaced apart from each other between the inner sides of the impregnation recovery tank, thereby restricting the lateral immersion of the fiber body at the bottom of the impregnation recovery tank. Row.

所述防火板專用製造機,其中該含浸纖維體捲送組件係包含二等高架設於該右側分料槽左右兩側的傳動滾筒。 The fireproof board special manufacturing machine, wherein the impregnated fiber body winding assembly comprises a driving drum that is erected on the left and right sides of the right side feeding trough.

所述防火板專用製造機,其中該升降滾壓組件的升降滾筒係由一直立的氣壓缸驅控。 The fireproof board special manufacturing machine, wherein the lifting roller of the lifting and rolling component is driven by an upright pneumatic cylinder.

所述防火板專用製造機,其中該升降滾壓組件、加熱裝置及裁切裝置相對側間係價設有複數傳動輥筒提供含浸纖維體的載承輸送。 The special manufacturing machine for fireproof board, wherein the lifting and rolling component, the heating device and the cutting device are provided with a plurality of driving rollers to provide carrying and conveying of the impregnated fiber body.

10‧‧‧機架本體 10‧‧‧Rack body

20‧‧‧防火材攪拌桶 20‧‧‧Fireproof mixing drum

21‧‧‧驅動馬達 21‧‧‧Drive motor

22‧‧‧集料管 22‧‧‧ collecting tube

30‧‧‧集料槽 30‧‧‧ collecting trough

31‧‧‧出料管 31‧‧‧Drawing tube

40‧‧‧分料槽 40‧‧‧Separator

41‧‧‧開口 41‧‧‧ openings

42‧‧‧槽縫出口 42‧‧‧ slot exit

43‧‧‧斜坡部 43‧‧‧Ramp Department

44‧‧‧餘料刮板 44‧‧‧Residual scraper

50‧‧‧含浸回收槽 50‧‧‧Immersion recovery tank

51‧‧‧軸樞座 51‧‧‧Axis pivot

52‧‧‧油壓缸 52‧‧‧Hydraulic cylinder

53‧‧‧助滑頂體 53‧‧‧Helping sliding body

54‧‧‧渠道 54‧‧‧ channels

55‧‧‧回收泵浦 55‧‧‧Recycled pump

60‧‧‧含浸纖維體捲送組件 60‧‧‧ impregnated fibrous body coiling assembly

61‧‧‧纖維體 61‧‧‧ fibrous body

62‧‧‧限位輥筒 62‧‧‧Limited rollers

63‧‧‧傳動滾筒 63‧‧‧ drive roller

70‧‧‧升降滾壓組件 70‧‧‧lifting rolling components

71‧‧‧升降滾筒 71‧‧‧ Lifting roller

72‧‧‧固定滾筒 72‧‧‧Fixed roller

73‧‧‧氣壓缸 73‧‧‧ pneumatic cylinder

74‧‧‧傳動輥筒 74‧‧‧Drive roller

80‧‧‧溢料回收槽 80‧‧‧Overhead recovery tank

81‧‧‧回收泵浦 81‧‧‧Recycled pump

90‧‧‧加熱裝置 90‧‧‧ heating device

100‧‧‧裁切裝置 100‧‧‧ cutting device

101‧‧‧傳動輥筒 101‧‧‧Drive roller

A‧‧‧傾斜角度 A‧‧‧ tilt angle

第1圖係本創作一較佳實施例的組合立體圖 1 is a combined perspective view of a preferred embodiment of the present invention

第2圖係本創作一較佳實施例的操作示意圖 Figure 2 is a schematic diagram of the operation of a preferred embodiment of the present invention

第3圖係顯示本創作其中含浸回收槽的立體圖 Figure 3 is a perspective view showing the impregnation recovery tank of the present creation.

第4圖係顯示本創作其中左側分料槽的立體圖 Figure 4 shows a perspective view of the left side dosing slot of the creation.

第5圖係顯示本創作其中右側分料槽的立體圖 Figure 5 is a perspective view showing the right side of the distribution slot in the creation.

第6圖係顯示本創作含浸回收槽的液料回收操作示意圖。 Figure 6 is a schematic diagram showing the liquid recovery operation of the present impregnation recovery tank.

第7圖係顯示本創作含浸回收槽中含浸纖維體的拉曳立體示意圖 Figure 7 is a schematic view showing the pulling of the impregnated fiber body in the impregnation recovery tank of the present invention.

第8圖係顯示本創作左側分料槽縱向剖視的操作示意圖 Figure 8 is a schematic view showing the operation of the longitudinal section of the left side of the creation.

首先,請配合參閱第1圖至第8圖所示,本創作一種防火板專用製造機,係包含有:一機架本體10、一防火材攪拌桶20、一集料槽30、二 分料槽40、一含浸回收槽50、一含浸纖維體捲送組件60、二升降滾壓組件70、一溢料回收槽80、一加熱裝置90及一裁切裝置100;其中:該機架本體10如第1圖所示,係供平穩架設於地面;該防火材攪拌桶20如第1圖及第2圖所示,係架設固定於該機架本體10的上方,其頂側且具有一驅動馬達21,藉以提供預定防火材攪拌成可流動的液料,其底部且具有一可供液料引出的集料管22;該集料槽30如第1圖及第2圖所示,係呈密閉封合架設於該集料管22底端以收集液料,其底部至少連接設有一出料管31供液料向下輸出;該二分料槽40如第1圖、第2圖及第8圖所示,係保持平行預定間距分隔架設於該機架本體10左右兩側相對的預定間隔距離位置,如第4圖及第5圖所示,其頂側具有一開放的開口41以承接該出料管31向下輸出的液料,其底側則凹設一預定長距的槽縫出口42以供限制的定量液料向下自然垂落,其內部兩端側分別設有一傾斜導向槽縫出口42的斜坡部43,而其中右側的分料槽40其開口41的端側且直立固設一餘料刮板44(第5圖參照);該含浸回收槽50如第1圖至第3圖及第7圖所示,係呈左右側橫向架設於該機架本體10的下方以共同承接該二分料槽40的槽縫出口42向下自然垂落的定量液料(如第8圖所示),其左側係以一組軸樞座51架設,其右側底部則縱向連結架設一油壓缸52,據以舉高右側從而軸樞傾斜角度A(如第6圖所示)而利於回收液料向左傾斜低處方向匯集,其槽內底部且間隔凸設複數助滑頂體53,該助滑頂體53係具有最小的頂表接觸面積例如圓形、弧形等等,而本實施例係以呈三角形斷面平行軌條的單一直線接觸面積為最佳(如第7圖所示),其在相對平行側間並形成該助滑頂體53周側連通 可供液料溢流的複數渠道54,其左側底部係設有連通槽內的一回收泵浦55,藉以收集槽內多餘液料回收輸往該防火材攪拌桶20循環利用;該含浸纖維體捲送組件60如第1圖及第2圖所示,係架設於相隔該含浸回收槽50的左側預定距離位置,其係以連續捲繞輸出一預定寬距的纖維體61,並令該纖維體61依序穿經左側的分料槽40下方,其又包含有間隔平行架設於該含浸回收槽50的內部側間的三限位輥筒62,藉以限制纖維體61保持橫向沈浸於該含浸回收槽50的底處拖行(如第7圖所示);其又包含二等高架設於該右側分料槽40左右兩側的傳動滾筒63,藉以令該纖維體61轉折向上橫跨右側的分料槽40,如第2圖及第5圖所示,其在底側被拖行通過時運用餘料刮板44相對刮除含浸後纖維體61底側42過多的餘料後繼續向前拖曳;該二升降滾壓組件70如第1圖及第2圖所示,係依序分隔架設於該含浸回收槽50的右側方向,其具有相對夾壓的升降滾筒71及一固定滾筒72,其中升降滾筒71係由一直立的氣壓缸73驅控,而得以承接含浸回收槽50內拖出的含浸纖維體61進行滾壓整平操作前移;又,升降滾壓組件70其相隔距離係水平架設有複數傳動輥筒74,藉以提供含浸纖維體61的持續載承輸送;該溢料回收槽80如第1圖及第2圖所示,係以高低傾斜方式架設於該升降滾壓組件70下方,據以收集含浸纖維體61行經升降滾壓組件70滴落的液料,其低側底部位置並設有連通槽內的一回收泵浦81,藉以收集槽內多餘液料回收輸往該防火材攪拌桶20循環利用;該加熱裝置90如第1圖及第2圖所示,係架設於該二升降滾壓 組件70相隔的中段位置以進行對於行經纖維體61頂底兩側平行端面的加熱成形一具防水性能的防火板材;該裁切裝置100如第1圖及第2圖所示,係架設於右側的升降滾壓組件70鄰近的終端位置,據以成型防火板材的裁切分段;此外,其側鄰接升降滾壓組件70的相隔距離係水平架設有複數傳動輥筒101,藉以提供已成形纖維體61的持續載承輸送;藉上述組合,如第1圖及第2圖所示,而得本創作一種防火板專用製造機,由於本創作同心整合的設計,生產時,操作工人僅需配合欲生產防火板的厚度尺寸預先備好其中含浸纖維體捲送組件60的纖維體61及防火材攪拌桶20的攪拌原料,誠如前述操作,其能自動化取代過去費時與不便的防火板合板人工生產方式,達成高效率運作生產防火板,並大幅改善防火板的重量,使防火板能獲得輕量化及高強度品質,而更能符合現代化防火建材的需求。 First of all, please refer to Fig. 1 to Fig. 8, which is a special manufacturing machine for fireproof board, which comprises: a frame body 10, a fireproof material mixing barrel 20, a collecting tank 30, two a mixing tank 40, an impregnation recovery tank 50, an impregnated fiber body winding assembly 60, two lifting and rolling components 70, a flash recovery tank 80, a heating device 90 and a cutting device 100; wherein: the frame The body 10 is sturdyly mounted on the ground as shown in FIG. 1; the fireproof material mixing drum 20 is erected and fixed on the top of the frame body 10 as shown in FIG. 1 and FIG. 2, and has a top side and has a driving motor 21 for supplying a predetermined fireproof material to be stirred into a flowable liquid material, and having a collecting pipe 22 for discharging the liquid material at the bottom; the collecting tank 30 is as shown in FIGS. 1 and 2, The liquid sealing material is disposed at the bottom end of the collecting pipe 22 to be closed, and at least a discharge pipe 31 is connected to the bottom of the collecting pipe for discharging the liquid material downward; the two feeding grooves 40 are as shown in FIG. 1 and FIG. As shown in FIG. 8, the predetermined spacing distance between the left and right sides of the frame body 10 is kept parallel to a predetermined interval. As shown in FIGS. 4 and 5, the top side has an open opening 41. Receiving the liquid material outputted downward from the discharge pipe 31, the bottom side of the liquid material is recessed with a predetermined long distance slot outlet 42 for limitation. The liquid material falls down naturally, and the inner end sides thereof are respectively provided with a slope portion 43 which is inclined to guide the slot outlet 42, and the right side distribution groove 40 has the end side of the opening 41 and is erected with a residual scraper. 44 (refer to FIG. 5); the impregnation recovery tank 50 is horizontally mounted on the left and right sides below the frame body 10 to jointly receive the two branching tanks 40 as shown in FIGS. 1 to 3 and FIG. The slot outlet 42 is a downwardly falling quantitative liquid material (as shown in Fig. 8), the left side of which is erected by a set of axle pivots 51, and the right bottom of the right side is longitudinally coupled with a hydraulic cylinder 52, according to The high right side and the pivot angle A (as shown in FIG. 6) facilitate the recovery of the liquid material to the left obliquely lower direction, and the bottom of the groove is spaced apart from the plurality of auxiliary sliding bodies 53, and the auxiliary sliding body 53 is provided. The system has a minimum top contact area such as a circle, an arc, etc., and in this embodiment, a single linear contact area having a triangular cross section parallel rail is optimal (as shown in Fig. 7), which is relative Forming the side of the auxiliary sliding body 53 on the side of the parallel The plurality of channels 54 for overflowing the liquid material are provided with a recovery pump 55 in the communication tank on the left bottom portion, so that the excess liquid material in the collection tank is recovered and recycled to the fireproof material mixing drum 20 for recycling; the impregnated fiber body As shown in FIG. 1 and FIG. 2, the winding unit 60 is disposed at a predetermined distance from the left side of the impregnation recovery tank 50, and is continuously wound to output a predetermined width of the fiber body 61, and the fiber is made. The body 61 is sequentially passed under the left side of the distribution tank 40, and further comprises three limiting rollers 62 spaced apart from each other between the inner sides of the impregnation recovery tank 50, thereby restricting the fibrous body 61 from being laterally immersed in the impregnation The bottom of the recovery tank 50 is towed (as shown in Fig. 7); it further comprises a second-high drive drum 63 erected on the left and right sides of the right side of the right side of the right side of the right side of the right side of the right side of the right side As shown in Fig. 2 and Fig. 5, the dosing tank 40 continues to scrape off the excess material of the bottom side 42 of the impregnated fibrous body 61 by using the residual scraper 44 when it is towed through the bottom side. Front towing; the two lifting and rolling components 70 are sequentially arranged and erected as shown in Figs. 1 and 2 In the right direction of the impregnation recovery tank 50, the lift cylinder 71 and a fixed drum 72 are relatively clamped, wherein the lift drum 71 is driven by the upright pneumatic cylinder 73, and is taken in the impregnation recovery tank 50. The impregnated fiber body 61 is subjected to a rolling leveling operation to advance; further, the lifting and rolling unit 70 is horizontally mounted with a plurality of driving rollers 74 to provide continuous carrying and conveying of the impregnated fiber body 61; As shown in FIG. 1 and FIG. 2, the groove 80 is erected under the lifting and rolling unit 70 in a high-low inclination manner, and the liquid material which is dripped by the lifting and rolling unit 70 is collected for the low side of the impregnated fiber body 61. At the bottom position, a recovery pump 81 is disposed in the communication tank, so that the excess liquid material in the collection tank is recovered and recycled to the fireproof material mixing tank 20 for recycling; the heating device 90 is as shown in FIG. 1 and FIG. Erected on the two lifting and rolling The middle portion of the assembly 70 is spaced apart to perform heat-forming of a fire-resistant panel on the parallel end faces of the top and bottom of the fiber-optic body 61; the cutting device 100 is erected on the right side as shown in Figs. 1 and 2 The adjacent end position of the lifting and rolling component 70 is formed according to the cutting section of the fireproof sheet; in addition, the side of the lifting and rolling assembly 70 is horizontally disposed with a plurality of driving rollers 101 to provide the formed fiber. The continuous loading and conveying of the body 61; by the above combination, as shown in Fig. 1 and Fig. 2, the creation of a special fireproof board manufacturing machine, due to the design of the concentric integration of the creation, the operator only needs to cooperate during production. The thickness of the fireproof board is prepared in advance. The fiber body 61 of the impregnated fiber body winding unit 60 and the stirring material of the fireproof material mixing drum 20 are prepared in advance, and as the foregoing operation, it can automatically replace the laborious and inconvenient fireproof board of the past. Production method, achieving high-efficiency operation and production of fireproof panels, and greatly improving the weight of fireproof panels, enabling the fireproof panels to achieve lightweight and high-strength quality, and more in line with modern Fireproof building materials demand.

此外,本創作中有關含浸回收槽50及溢料回收槽80創新空間型態設計,得使本創作生產過程每一行程操作所溢出剩餘的液料,都能夠迅速被匯集並分別透過回收泵浦55及回收泵浦81快速輸往防火材攪拌桶20循環運用,而能大幅降低原料的損耗;其中,尤以該含浸回收槽50其左側以一組軸樞座51架設及右側底部縱向連結架設油壓缸52的設計,藉由舉高右側從而軸樞傾斜角度A而能獲致一最佳的回收效率。 In addition, the innovative spatial design of the impregnation recovery tank 50 and the overflow recovery tank 80 in this creation enables the remaining liquid materials overflowed in each stroke of the creation process to be quickly collected and separately recovered through the recovery pump. 55 and the recovery pump 81 is quickly transported to the fireproof material mixing drum 20 for recycling, and the loss of raw materials can be greatly reduced; among them, especially the left side of the impregnation recovery tank 50 is erected by a set of shaft pivoting seats 51 and the right side bottom longitudinal joints are erected. The design of the hydraulic cylinder 52 can achieve an optimum recovery efficiency by raising the right side so that the pivot angle is A.

再者,關於含浸回收槽50其中槽內底部係呈三角形斷面平行軌條間隔凸設的助滑頂體53設計,當該助滑頂體53頂部與該含浸纖維體61接觸時係呈單一直線接觸的最小面積,而能大幅降低該含浸纖維體61被拖 行前進過程的摩擦阻力,得使該已含浸濕軟的防火材液料的纖維體61組織,在運行拉曳過程不易產生纖維架構拉扯變形,而不會影響防火板成形的強度與厚度,因此本創作得以獲致最佳生產品質的防火板者。 Furthermore, with respect to the impregnation recovery tank 50, the bottom portion of the trough is formed by a triangular-section parallel rail strip protruding from the bottom of the trough. When the top of the auxiliary sliding body 53 is in contact with the impregnated fibrous body 61, it is single. The minimum area of a linear contact, and can greatly reduce the impregnation of the fibrous body 61 The frictional resistance during the advancement process causes the fibrous body 61 which has been impregnated with the soft and fireproof material to be organized, and the fiber structure is less likely to be pulled and deformed during the running pulling process without affecting the strength and thickness of the fireproof sheet forming. This creation has been able to achieve the best production quality fireproof board.

綜上所述,本創作一種防火板專用製造機,其構成之技術思想及創新空間型態,其不僅能能高效率運作生產防火板,並大幅改善防火板輕量化、防水及強度品質等,其相較習用具有達成增進功效之實用性,乃為肯定。 In summary, the present invention creates a special manufacturing machine for fireproof panels, which constitutes a technical idea and an innovative spatial pattern, which not only can efficiently produce fireproof panels, but also greatly improve the lightweight, waterproof and strength qualities of the fireproof panels. It is affirmative that it has the practicality of achieving improved efficacy compared with the conventional use.

又,上述實施例僅為例示性說明本創作的技術及其功效,而非用於限制本創作。任何熟於此項技術人士均可在不違背本創作之技術原理及精神的情況下,對上述實施例進行修改及變化,因此本創作權利保護範圍應如後所述申請專利範圍所列。 Moreover, the above embodiments are merely illustrative of the techniques of the present invention and their effects, and are not intended to limit the present invention. Any person skilled in the art can modify and change the above embodiments without departing from the technical principles and spirit of the creation. Therefore, the scope of protection of this creation right should be listed in the scope of application as described later.

10‧‧‧機架本體 10‧‧‧Rack body

20‧‧‧防火材攪拌桶 20‧‧‧Fireproof mixing drum

21‧‧‧驅動馬達 21‧‧‧Drive motor

22‧‧‧集料管 22‧‧‧ collecting tube

30‧‧‧集料槽 30‧‧‧ collecting trough

31‧‧‧出料管 31‧‧‧Drawing tube

40‧‧‧分料槽 40‧‧‧Separator

41‧‧‧開口 41‧‧‧ openings

50‧‧‧含浸回收槽 50‧‧‧Immersion recovery tank

52‧‧‧油壓缸 52‧‧‧Hydraulic cylinder

55‧‧‧回收泵浦 55‧‧‧Recycled pump

60‧‧‧含浸纖維體捲送組件 60‧‧‧ impregnated fibrous body coiling assembly

61‧‧‧纖維體 61‧‧‧ fibrous body

63‧‧‧傳動滾筒 63‧‧‧ drive roller

70‧‧‧升降滾壓組件 70‧‧‧lifting rolling components

71‧‧‧升降滾筒 71‧‧‧ Lifting roller

72‧‧‧固定滾筒 72‧‧‧Fixed roller

73‧‧‧氣壓缸 73‧‧‧ pneumatic cylinder

74‧‧‧傳動輥筒 74‧‧‧Drive roller

80‧‧‧溢料回收槽 80‧‧‧Overhead recovery tank

90‧‧‧加熱裝置 90‧‧‧ heating device

100‧‧‧裁切裝置 100‧‧‧ cutting device

101‧‧‧傳動輥筒 101‧‧‧Drive roller

Claims (8)

一種防火板專用製造機,包含有:一機架本體,係供平穩架設於地面;一防火材攪拌桶,係架設固定於該機架本體的上方以提供預定防火材攪拌成可流動的液料,其底部且具有一可供該液料引出的集料管;一集料槽,係呈密閉封合架設於該集料管底端以收集液料,其底部至少連接設有一出料管以供液料向下輸出;至少二分料槽,係保持平行預定間距分隔架設於該機架本體左右側相對的預定位置,其頂側具有一開放的開口以承接該出料管向下輸出的液料,其底側則凹設一預定長距的槽縫出口以供限制的定量液料向下自然垂落,其中右側的分料槽其開口的端側且直立固設一餘料刮板;一含浸回收槽,係呈左右側橫向架設於該機架本體的下方以共同承接該二分料槽的槽縫出口向下自然垂落的定量液料,其槽內底部且間隔凸設複數助滑頂體,並形成該助滑頂體周側連通可供液料溢流的複數渠道,其左側底部係設有連通槽內的一回收泵浦,藉以收集槽內多餘液料回收輸往該防火材攪拌桶循環利用;一含浸纖維體捲送組件,係架設於相隔該含浸回收槽的左側預定距離位置,其係以連續捲繞輸出一預定寬距的纖維體,並令該纖維體依序穿經左側的分料槽下方,而後沈浸並橫向穿梭於該含浸回收槽的底處進行含浸操作,繼而令該纖維體轉折向上橫跨右側的分料槽的餘料刮板以刮除含浸後纖維體底側餘料繼續向前拖曳;至少二升降滾壓組件,係依序分隔架設於該含浸回收槽的右側方,其具有相對夾壓的升降滾筒及一固定滾筒,以承接含浸回收槽內拖出的含浸纖維體施以滾壓整平操作前移; 一溢料回收槽係以高低傾斜方式架設於該升降滾壓組件下方,據以收集含浸纖維體行經升降滾壓組件滴落的液料,其低側底部位置並設有連通槽內的一回收泵浦,藉以收集槽內多餘液料回收輸往該防火材攪拌桶循環利用;一加熱裝置,係架設於該二升降滾壓組件相隔的中段位置以進行對於行經的含浸纖維體加熱成形一具防水性能的防火板材;一裁切裝置,係架設於右側的升降滾壓組件鄰近的終端位置,據以成型防火板材的裁切分段;藉上述組合,達成高效率運作生產防火板,並大幅改善防火板輕量化及高強度品質者。 The utility model relates to a special manufacturing machine for fireproof board, comprising: a frame body for steadily erecting on the ground; and a fireproof material mixing barrel erected and fixed on the upper part of the frame body to provide a predetermined fireproof material to be stirred into a flowable liquid material a collecting tube for the liquid material to be taken out at the bottom; a collecting trough is arranged at a bottom end of the collecting pipe to collect liquid material, and at least a discharge pipe is connected at the bottom thereof The liquid supply is output downward; at least two sub-tanks are arranged at a predetermined position spaced apart from each other at a predetermined position on the left and right sides of the frame body, and the top side has an open opening to receive the liquid output downward from the discharge pipe. The bottom side of the material is recessed with a predetermined long-distance slit outlet for the limited quantitative liquid material to fall down naturally, wherein the right side of the distribution tank has an open end side and a fixed material scraper is erected; The impregnation recovery tank is a quantitative liquid material which is horizontally arranged on the left and right sides of the frame body to jointly support the slot outlet of the two branching tanks to hang down downwards, and the bottom of the tank is spaced apart from the plurality of auxiliary sliding bodies. And forming the slippery The body side is connected to a plurality of channels for overflowing the liquid material, and a recovery pump in the communication tank is arranged at the bottom of the left side, so that the excess liquid material in the collection tank is recovered and recycled to the fireproof material mixing barrel for recycling; an impregnated fiber The body winding assembly is disposed at a predetermined distance from the left side of the impregnation recovery tank, and is continuously wound to output a predetermined width of the fiber body, and the fiber body is sequentially passed under the left side of the distribution tank. Then immersing and laterally traversing the bottom of the impregnation recovery tank for impregnation operation, and then turning the fibrous body upwards across the residual scraper of the right side of the mixing tank to scrape off the remaining side of the impregnated fibrous body and continue to move forward Towing; at least two lifting and rolling components are arranged on the right side of the impregnation recovery tank in sequence, and have a relatively clamping lifting drum and a fixed roller for carrying the impregnated fiber body drawn in the impregnation recovery tank Rolling and leveling operation forward; An overflow recovery tank is erected under the lifting and rolling component in a high-low-inclined manner, according to which the liquid material of the impregnated fiber body which is dripped by the lifting and rolling component is collected, and the low-side bottom position is provided with a recovery in the communication tank. Pumping, in order to collect excess liquid material in the collection tank and recycle it to the fireproof material mixing drum for recycling; a heating device is erected at a middle position of the two lifting and rolling components to perform heating forming of the impregnated fiber body for passing through Waterproof fireproof sheet; a cutting device is placed at the end position adjacent to the right side of the lifting and rolling component, according to the cutting section of the formed fireproof sheet; by the above combination, the high efficiency operation of the production of the fireproof board is achieved, and Improve the lightweight and high-strength quality of fireproof panels. 依據申請專利範圍第1項所述防火板專用製造機,其中該含浸回收槽的左側係以一組軸樞座架設,該含浸回收槽的右側底部則縱向連結架設一油壓缸,據以舉高含浸回收槽的右側從而軸樞傾斜而利於回收液料向左匯集。 According to the special manufacturing machine for fireproof board according to claim 1, wherein the left side of the impregnation recovery tank is erected by a set of shaft pivots, and the right bottom of the impregnation recovery tank is vertically connected with a hydraulic cylinder. The right side of the high-impregnation recovery tank is tilted so that the recovered liquid material is collected to the left. 依據申請專利範圍第1項所述防火板專用製造機,其中該含浸回收槽的助滑頂體係呈三角形斷面的平行軌條為佳。 The fireproof board manufacturing machine according to the first aspect of the patent application, wherein the auxiliary sliding roof system of the impregnation recovery tank is preferably a parallel rail with a triangular cross section. 依據申請專利範圍第1項所述防火板專用製造機,其中該分料槽的內部端側係設有一傾斜導向槽縫出口的斜坡部。 The fireproof board manufacturing machine according to the first aspect of the invention, wherein the inner end side of the distribution tank is provided with a slope portion inclined to guide the slot outlet. 依據申請專利範圍第1項所述防火板專用製造機,其中該含浸纖維體捲送組件係包含有間隔平行架設於含浸回收槽的內部側間的多數輥筒,藉以限制纖維體橫向沈浸於該含浸回收槽的底處拖行。 The fireproof board special manufacturing machine according to the first aspect of the invention, wherein the impregnated fiber body winding assembly comprises a plurality of rollers spaced apart from each other between the inner sides of the impregnation recovery tank, thereby limiting the lateral immersion of the fiber body in the The bottom of the impregnation recovery tank is towed. 依據申請專利範圍第1項所述防火板專用製造機,其中該含浸纖維體捲送組件係包含二等高架設於該右側分料槽左右兩側的傳動滾筒。 The fireproof board special manufacturing machine according to the first aspect of the invention, wherein the impregnated fiber body winding assembly comprises a second driving drum disposed on the left and right sides of the right side feeding trough. 依據申請專利範圍第1項所述防火板專用製造機,其中該升降滾壓組件的 升降滾筒係由一直立的氣壓缸驅控。 A fireproof board manufacturing machine according to the first aspect of the patent application, wherein the lifting and rolling component The lifting drum is controlled by an upright pneumatic cylinder. 依據申請專利範圍第1項所述防火板專用製造機,其中該升降滾壓組件、加熱裝置及裁切裝置相對側間係價設有複數傳動輥筒提供含浸纖維體的載承輸送。 The fireproof board special manufacturing machine according to the first aspect of the invention, wherein the lifting and rolling component, the heating device and the cutting device are provided with a plurality of driving rollers to provide a carrier fiber for the impregnated fiber body.
TW106201156U 2017-01-23 2017-01-23 Machine dedicated for manufacturing fireproof board TWM543161U (en)

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