CN203977116U - A kind of fiber kiss-coating device for the production of composite cylinder - Google Patents
A kind of fiber kiss-coating device for the production of composite cylinder Download PDFInfo
- Publication number
- CN203977116U CN203977116U CN201420359400.7U CN201420359400U CN203977116U CN 203977116 U CN203977116 U CN 203977116U CN 201420359400 U CN201420359400 U CN 201420359400U CN 203977116 U CN203977116 U CN 203977116U
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- Prior art keywords
- fiber
- pressure roller
- kiss
- rubber roll
- glue
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- Expired - Fee Related
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 57
- 238000007759 kiss coating Methods 0.000 title claims abstract description 44
- 239000002131 composite material Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000003292 glue Substances 0.000 claims abstract description 76
- 238000007599 discharging Methods 0.000 claims abstract description 36
- 230000007704 transition Effects 0.000 claims abstract description 8
- 238000007790 scraping Methods 0.000 claims description 18
- 230000004308 accommodation Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract description 7
- 239000004568 cement Substances 0.000 abstract description 3
- 239000011521 glass Substances 0.000 abstract description 3
- 239000011347 resin Substances 0.000 description 27
- 229920005989 resin Polymers 0.000 description 27
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 230000013011 mating Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
The utility model discloses a kind of fiber kiss-coating device for the production of composite cylinder, comprise frame, rack-mounted glue groove, band rubber roll, be arranged in frame with the dandy roll coordinating with rubber roll, lay respectively at charging pressure roller and discharging pressure roller with rubber roll both sides, in described discharging pressure roller, be provided with cavity, the transition linkage section that described discharging pressure roller comprises the active section reclining with fiber and is positioned at active section both sides; The bottom of described active section be provided be communicated with described cavity enter glue slit, the bottom of described transition linkage section is provided with the gum outlet being communicated with described cavity.The utility model arranges into glue slit and gum outlet by the bottom at discharging pressure roller, the cavity being communicated with glue slit and gum outlet is set in discharging pressure roller, thereby the glass cement of piling up at fiber upper surface can be discharged, effectively improve the uniformity of fiber kiss-coating, thereby the winding layer intensity that makes to be wound around rear gas cylinder is more even, improve gas cylinder quality.
Description
Technical field
The utility model relates to the production of composite cylinder, particularly relates to a kind of fiber kiss-coating device for the production of composite cylinder.
Background technology
Carbon fiber winding inner container composite cylinder is a kind of new material gas cylinder growing up in recent years, it adopts carbon fiber as main bearing bed, compare with steel gas cylinder, have lightweight, service time long, corrosion-resistant, security performance is good and the advantage such as long service life.
The mode of Filament-wound Machine is more, wherein, it is comparatively common in the production of composite cylinder that gas cylinder is wound around wet method, in actual production process, first needs to make carbon fiber or glass fibre by glue groove, impregnation, after fiber kiss-coating, be wound on gas cylinder, the number of fiber kiss-coating amount and the uniformity of kiss-coating directly affect the quality of gas cylinder, if kiss-coating amount is little, will cause being wound around the winding layer insufficient strength of rear gas cylinder, if but kiss-coating amount is large, can increase again the weight of gas cylinder; As the skewness of the kiss-coating amount of fruit fiber, the winding layer intensity that can cause being wound around rear gas cylinder is inhomogeneous, therefore need to strictly control the kiss-coating amount of fiber.
In order to control the kiss-coating amount of fiber, these those of skill in the art are studied, notification number is that the patent documentation of CN203018287U discloses a kind of glue amount control device being wound around for gas cylinder, comprise frame, frame is provided with band rubber roll, band rubber roll is connected with pressure roller I, the two ends of frame are respectively equipped with pressure roller II and pressure roller III, it is characterized in that: be provided with gear rubber roll, adjuster and spring, gear rubber roll is flexibly connected with band rubber roll, adjuster one end and frame are fixed, after the other end is connected with one end of spring, by the fixing hole and the frame that are located in frame, fix, the other end of spring is connected with gear rubber roll.
Said apparatus adopts adjuster driving spring to regulate the moulding power of gear rubber roll, can effectively control the kiss-coating amount of fiber, thereby improves the quality of gas cylinder winding layer.In said apparatus, be also provided with pressure roller III, at fiber, complete after preliminary kiss-coating, described pressure roller III is positioned at the fiber top of kiss-coating and is close to fiber, in actual operating process, because the effect resin glue of pressure can be piled up between pressure roller III and fiber, due to stopping of fiber, the resin glue of accumulation is difficult for discharging, and will cause the inhomogeneous problem of fiber kiss-coating.
Utility model content
The utility model provides a kind of fiber kiss-coating device for the production of composite cylinder, prevents that resin glue from piling up on pressure roller, improves fiber kiss-coating uniformity.
A kind of fiber kiss-coating device for the production of composite cylinder, comprise frame, rack-mounted glue groove, be positioned at the band rubber roll that glue groove top is rotatably connected in frame and partly stretches into glue groove, be arranged in frame with the dandy roll coordinating with rubber roll and be arranged in frame and lay respectively at charging pressure roller and the discharging pressure roller with rubber roll both sides, in described discharging pressure roller, be provided with cavity, the transition linkage section that described discharging pressure roller comprises the active section reclining with fiber and is positioned at active section both sides; The bottom of described active section be provided be communicated with described cavity enter glue slit, the bottom of described transition linkage section is provided with the gum outlet being communicated with described cavity.
In the course of the work of the present utility model, fiber is tensioned and is wrapped in successively charging pressure roller, on band rubber roll and discharging pressure roller, with rubber roll, rotate the resin glue in glue groove is adhered on roll surface, fiber dandy roll with the mating reaction of rubber roll under apply resin glue, fiber compresses to recline with discharging pressure roller and coordinates after kiss-coating, effect due to pressure, part resin glue is piled up at the upper surface of fiber, the resin glue of piling up flows in cavity from entering glue slit, and by the follow-up resin glue entering, be squeezed to gum outlet and discharge, thereby effectively reduce the accumulation of resin glue between discharging pressure roller and fiber, make fiber kiss-coating more even.
The resin glue of piling up inwardly increases gradually from both sides, and for middle resin glue is discharged fast to both sides, preferred, the sectional area of described cavity becomes large gradually from the middle part of discharging pressure roller to both sides.Above-mentioned setting can make the cavity volume of mid portion less, improves the resin glue at cavity middle part to the pressure of both sides extruding, and the resin glue in the middle of promoting is discharged to both sides, thereby it is more even that resin glue is piled up on fiber, reaches the uniform object of kiss-coating simultaneously.
In order to control the band glue amount with rubber roll, preferred, in described frame, be movably installed with and the frictioning part coordinating with rubber roll with accommodation zone glue amount.The kiss-coating position of described frictioning part coordinates and scrapes off unnecessary resin glue with the kiss-coating face with rubber roll, by the distance in control interval, controls band glue amount.
For the convenient position that regulates frictioning part, preferred, described frictioning part comprises the adjustment plate being slidably mounted in frame and is slidably mounted on to be adjusted on plate and the scraper plate coordinating with rubber roll.By two-part, regulate scraper plate relatively with the position of rubber roll, the larger adjustable range of setting between plate and frame can adjusted, then between scraper plate and adjustment plate, do among a small circle and regulate, like this size that can reduce scraper plate is set, thereby reduce the size of the adjustment plate of support scratch board, thereby reduce volume and quality, improve the also easier manual setting of compactedness of equipment.
In order further to control the kiss-coating amount of fiber, preferred, in described frame, be provided with between discharging pressure roller and band rubber roll and supine the first glue scraping plate of frictioning.
Further preferred, described the first glue scraping plate is from top to bottom to tilting away from band rubber roll direction, and the angle of inclination of relative level face is 60 degree~80 degree.
In order further to control the kiss-coating amount of fiber, preferred, in described frame, be provided with and be positioned at discharging pressure roller away from band rubber roll side and supine the second glue scraping plate of frictioning.
Preferably, described the second glue scraping plate is from bottom to top to tilting away from band rubber roll direction, and the angle of inclination of relative level face is 60 degree~80 degree.
The beneficial effects of the utility model:
Fiber kiss-coating device for the production of composite cylinder of the present utility model, by the bottom at discharging pressure roller, arrange into glue slit and gum outlet, the cavity being communicated with glue slit and gum outlet is set in discharging pressure roller, thereby the glass cement of piling up at fiber upper surface can be discharged, effectively improve the uniformity of fiber kiss-coating, thereby the winding layer intensity that makes to be wound around rear gas cylinder is more even, improve gas cylinder quality.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of discharging pressure roller of the present utility model.
Fig. 3 is the structural representation of frictioning part of the present utility model.
The specific embodiment
As shown in Figures 1 to 3, the fiber kiss-coating device for the production of composite cylinder of the present embodiment comprises: comprise frame 1, be arranged on the glue groove 2 in frame 1, be positioned at the band rubber roll 3 that glue groove 2 tops are rotatably connected in frame 1 and partly stretch into glue groove 2, be arranged in frame with rubber roll 3 coordinate, for by resin glue pressure viscosity to the dandy roll 7 on fiber 6, and be arranged in frame 1 and lay respectively at charging pressure roller 4 and the discharging pressure roller 5 with rubber roll 3 both sides.
In frame 1, be provided with between discharging pressure roller 4 and band rubber roll 3 and supine the first glue scraping plate 9 of frictioning and be positioned at discharging pressure roller 4 away from band rubber roll side and supine the second glue scraping plate 10 of frictioning; The first glue scraping plate 9 is from top to bottom to tilting away from band rubber roll 3 directions, and the angle of inclination of relative level face is 70 degree, and the second glue scraping plate 10 is from bottom to top to tilting away from band rubber roll direction, and the angle of inclination of relative level face is 70 degree.
In frame, be also movably installed with and with rubber roll 3, coordinate the frictioning part 8 with accommodation zone glue amount, frictioning part 8 comprises the adjustment plate 81 being slidably mounted in frame 1 and is slidably mounted on to be adjusted on plate 81 and the scraper plate 82 coordinating with rubber roll, the mode being slidably connected is a lot, adopts the chute and the bolt that cooperatively interact to realize adjusting and locking positioning in the present embodiment.
In discharging pressure roller 5, be provided with cavity 51, the sectional area of cavity 51 becomes large gradually from the middle part of discharging pressure roller 5 to both sides, discharging pressure roller 5 comprises the active section 52 reclining with fiber 6 and the transition linkage section 53 that is positioned at active section 52 both sides, the bottom of active section 52 be provided be communicated with cavity 51 enter glue slit 54, the bottom of transition linkage section 53 is provided with the gum outlet 55 being communicated with cavity 51.
During the present embodiment work, fiber 6 is tensioned and is wrapped in successively charging pressure roller 4, band rubber roll 3, the first glue scraping plate 9, on discharging pressure roller 5 and the second glue scraping plate 10, with rubber roll 3, rotate the resin glue in glue groove 2 is adhered on roll surface, fiber dandy roll 7 with the mating reaction of rubber roll 3 under apply resin glue, fiber 6 is after kiss-coating, successively with the first glue scraping plate 9, discharging pressure roller 5 and the second glue scraping plate 10 compress to recline and coordinate to scrape off unnecessary resin glue, effect due to pressure, part resin glue is piled up at the kiss-coating face of fiber 6, the first glue scraping plate 9, the resin glue of piling up on the second glue scraping plate 10 is because gravity flows down along wooden partition, the resin glue that pile up at discharging pressure roller 5 places flows in cavity 51 from entering glue slit 54, and by the follow-up resin glue entering, be squeezed to gum outlet 55 and go out, thereby effectively reduce the accumulation of resin glue between discharging pressure roller 5 and fiber 6, make fiber 6 kiss-coatings more even.
Because the cavity volume of mid portion is less, improve the resin glue at cavity middle part to the pressure of both sides extruding, the resin glue in the middle of promoting is discharged to both sides, thus it is more even that resin glue is piled up on fiber, reaches the uniform object of kiss-coating simultaneously.
In sum, the fiber kiss-coating device for the production of composite cylinder of the present embodiment, by the bottom at discharging pressure roller 5, arrange into glue slit 54 and gum outlet 55, the cavity 51 being communicated with glue slit and gum outlet in the interior setting of discharging pressure roller 5, thereby the glass cement of piling up at fiber 6 upper surfaces can be discharged, effectively improve the uniformity of fiber kiss-coating, thereby it is more even to make to be wound around the winding layer intensity of rear gas cylinder, improves gas cylinder quality.
Claims (8)
1. the fiber kiss-coating device for the production of composite cylinder, comprise frame, rack-mounted glue groove, be positioned at the band rubber roll that glue groove top is rotatably connected in frame and partly stretches into glue groove, be arranged in frame with the dandy roll coordinating with rubber roll and be arranged in frame and lay respectively at charging pressure roller and the discharging pressure roller with rubber roll both sides, it is characterized in that, in described discharging pressure roller, be provided with cavity, the transition linkage section that described discharging pressure roller comprises the active section reclining with fiber and is positioned at active section both sides; The bottom of described active section be provided be communicated with described cavity enter glue slit, the bottom of described transition linkage section is provided with the gum outlet being communicated with described cavity.
2. the fiber kiss-coating device for the production of composite cylinder as claimed in claim 1, is characterized in that, the sectional area of described cavity becomes large gradually from the middle part of discharging pressure roller to both sides.
3. the fiber kiss-coating device for the production of composite cylinder as claimed in claim 1, is characterized in that, is movably installed with and the frictioning part coordinating with rubber roll with accommodation zone glue amount in described frame.
4. the fiber kiss-coating device for the production of composite cylinder as claimed in claim 3, is characterized in that, described frictioning part comprises the adjustment plate being slidably mounted in frame and is slidably mounted on to be adjusted on plate and the scraper plate coordinating with rubber roll.
5. the fiber kiss-coating device for the production of composite cylinder as claimed in claim 1, is characterized in that, is provided with between discharging pressure roller and band rubber roll and supine the first glue scraping plate of frictioning in described frame.
6. the fiber kiss-coating device for the production of composite cylinder as claimed in claim 5, is characterized in that, described the first glue scraping plate is from top to bottom to tilting away from band rubber roll direction, and the angle of inclination of relative level face is 60 degree~80 degree.
7. the fiber kiss-coating device for the production of composite cylinder as described in claim as arbitrary in claim 1~6, is characterized in that, is provided with and is positioned at discharging pressure roller away from band rubber roll side and supine the second glue scraping plate of frictioning in described frame.
8. the fiber kiss-coating device for the production of composite cylinder as claimed in claim 7, is characterized in that, described the second glue scraping plate is from bottom to top to tilting away from band rubber roll direction, and the angle of inclination of relative level face is 60 degree~80 degree.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420359400.7U CN203977116U (en) | 2014-06-30 | 2014-06-30 | A kind of fiber kiss-coating device for the production of composite cylinder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420359400.7U CN203977116U (en) | 2014-06-30 | 2014-06-30 | A kind of fiber kiss-coating device for the production of composite cylinder |
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CN203977116U true CN203977116U (en) | 2014-12-03 |
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CN201420359400.7U Expired - Fee Related CN203977116U (en) | 2014-06-30 | 2014-06-30 | A kind of fiber kiss-coating device for the production of composite cylinder |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105527988A (en) * | 2016-01-14 | 2016-04-27 | 东北林业大学 | Carbon fiber precise impregnation tension control system and control method |
CN106738823A (en) * | 2016-12-23 | 2017-05-31 | 江苏玖尚新材料有限公司 | A kind of discharging mechanism of pipeline external protection wrapping machine |
CN109702118A (en) * | 2018-12-27 | 2019-05-03 | 中国航天员科研训练中心 | A kind of processing unit (plant) of plugging fiber particle and the method for processing plugging fiber particle |
CN110538760A (en) * | 2019-08-30 | 2019-12-06 | 德州联合拓普复合材料科技有限公司 | Carbon fiber prepreg production equipment and production process |
-
2014
- 2014-06-30 CN CN201420359400.7U patent/CN203977116U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105527988A (en) * | 2016-01-14 | 2016-04-27 | 东北林业大学 | Carbon fiber precise impregnation tension control system and control method |
CN105527988B (en) * | 2016-01-14 | 2018-01-30 | 东北林业大学 | Carbon fiber essence impregnation tension control system and control method |
CN106738823A (en) * | 2016-12-23 | 2017-05-31 | 江苏玖尚新材料有限公司 | A kind of discharging mechanism of pipeline external protection wrapping machine |
CN109702118A (en) * | 2018-12-27 | 2019-05-03 | 中国航天员科研训练中心 | A kind of processing unit (plant) of plugging fiber particle and the method for processing plugging fiber particle |
CN110538760A (en) * | 2019-08-30 | 2019-12-06 | 德州联合拓普复合材料科技有限公司 | Carbon fiber prepreg production equipment and production process |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141203 |