TWM536615U - Polytetrafluoroethylene textile - Google Patents
Polytetrafluoroethylene textile Download PDFInfo
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- TWM536615U TWM536615U TW105218114U TW105218114U TWM536615U TW M536615 U TWM536615 U TW M536615U TW 105218114 U TW105218114 U TW 105218114U TW 105218114 U TW105218114 U TW 105218114U TW M536615 U TWM536615 U TW M536615U
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Abstract
Description
本創作是有關於一種布料,特別是有關於一種鐵氟龍布料。This creation is about a fabric, especially about a Teflon cloth.
近年來,社會大眾逐漸重視戶外休閒活動、運動及健身的重要性,對於運動時的穿著,講求輕便舒適等功能性服裝。因此,這類型之功能性衣著逐漸成為開發的主流。一般而言,令使用者感到舒適的戶外休閒服裝,通常需要具備表面撥水,即材質上為具有疏水性質,同時又具備排出人體散發水氣的特性,即吸濕排汗功能的織物,其係為目前市場需求所殷切的。In recent years, the public has gradually paid attention to the importance of outdoor leisure activities, sports and fitness. For sports wear, it is recommended to be lightweight and comfortable. Therefore, this type of functional clothing has gradually become the mainstream of development. In general, outdoor casual wear that is comfortable for the user usually needs to have surface water repellency, that is, a material having a hydrophobic property, and at the same time having a characteristic of discharging moisture emitted from the human body, that is, a fabric that absorbs moisture and perspiration. It is eager for the current market demand.
為了使布料達到防水透濕之效果,通常藉由塗布或是貼合的方式來將撥水劑塗布於織物或是將防水透濕薄膜黏貼於表布上。然而,藉由塗布方式將撥水劑塗布於織物,撥水劑往往只披覆在織物的表層,在經多次使用、外在摩擦及洗滌後,極易因摩擦而損失撥水劑,造成撥水機能下降,有耐用性不佳之缺點。而藉由貼合成膜方式來將防水透濕薄膜貼合於織物表面,常因過多的樹脂塗布量堵住織物纖維間的孔隙而破壞織物原有的透氣性,有阻礙織物透氣性之缺點。In order to achieve the waterproof and moisture permeable effect of the fabric, the water repellent is usually applied to the fabric by coating or laminating or the waterproof moisture permeable film is adhered to the surface cloth. However, by applying the water-repellent agent to the fabric by coating, the water-repellent agent is often only applied to the surface layer of the fabric, and after repeated use, external friction and washing, the water-repellent agent is easily lost due to friction, resulting in The water dispenser can be lowered and has the disadvantage of poor durability. By attaching the waterproof and moisture permeable film to the surface of the fabric by means of a synthetic film method, the excessive permeability of the resin fibers is often blocked by the resin coating amount, thereby destroying the original gas permeability of the fabric and having the disadvantage of hindering the breathability of the fabric.
有鑑於上述習知技藝之問題,本創作之一目的就是在提供一種鐵氟龍布料,以解決習知技術所製得之防水透濕布料耐用性及透氣性不佳之缺點。In view of the above-mentioned problems of the prior art, one of the aims of the present invention is to provide a Teflon cloth to solve the shortcomings of the durability and the poor breathability of the waterproof and moisture-permeable fabric made by the prior art.
為達前述目的,本創作提出一種鐵氟龍布料,包含:一人造纖維結構層,包含複數個人造纖維紗線;以及一鐵氟龍結構層,包含複數個鐵氟龍紗線,且鐵氟龍結構層中部分的鐵氟龍紗線係與人造纖維結構層中部分的人造纖維紗線編織在一起。In order to achieve the above purpose, the present invention proposes a Teflon fabric comprising: a man-made fiber structural layer comprising a plurality of individual fiber-making yarns; and a Teflon structural layer comprising a plurality of Teflon yarns and a ferric fluoride A portion of the Teflon yarn in the dragon structural layer is woven with a portion of the rayon yarn in the rayon structural layer.
本創作之鐵氟龍布料更包含一撥水結構層設置於人造纖維結構層上,且撥水結構層及該鐵氟龍結構層係分別位於人造纖維結構層之相對兩側。The Teflon fabric of the present invention further comprises a water-repellent structure layer disposed on the man-made fiber structure layer, and the water-repellent structure layer and the Teflon structure layer are respectively located on opposite sides of the man-made fiber structure layer.
其中,撥水結構層為聚對苯二甲酸乙二酯結構層,且撥水結構層及人造纖維結構層之間更設有一聚胺基甲酸酯結構層。Wherein, the water-repellent structure layer is a polyethylene terephthalate structural layer, and a polyurethane structural layer is further disposed between the water-repellent structure layer and the rayon structure layer.
其中,人造纖維結構層係選自於由尼龍(Nylon)紗線層、聚酯纖維(Polyester)紗線層及彈性纖維(Spandex)紗線層所組成之族群。Wherein, the rayon structural layer is selected from the group consisting of a nylon (Nylon) yarn layer, a polyester fiber (Polyester) yarn layer and an elastic fiber (Spandex) yarn layer.
其中,尼龍紗線層中的尼龍紗線之丹尼數係介於20~280丹尼之範圍,鐵氟龍紗線之丹尼數係介於40~400丹尼之範圍。Among them, the Danny number of the nylon yarn in the nylon yarn layer is in the range of 20 to 280 denier, and the Danny number of the Teflon yarn is in the range of 40 to 400 denier.
其中,尼龍紗線層中的尼龍紗線之丹尼數為70丹尼,鐵氟龍紗線之丹尼數為200丹尼。Among them, the nylon yarn in the nylon yarn layer has a Danny number of 70 denier, and the Teflon yarn has a Danny number of 200 denier.
其中,尼龍紗線層與鐵氟龍結構層之重量比係介於25~45:55~75之範圍。The weight ratio of the nylon yarn layer to the Teflon structure layer is in the range of 25 to 45:55 to 75.
其中,聚酯纖維紗線層中的聚酯纖維紗線之丹尼數係介於20~300丹尼之範圍,彈性纖維紗線層中的彈性纖維紗線之丹尼數係介於15~70丹尼之範圍,鐵氟龍紗線之丹尼數係介於40~400丹尼之範圍。Wherein, the Danny number of the polyester fiber yarn in the polyester fiber yarn layer is in the range of 20 to 300 denier, and the Danny number of the elastic fiber yarn in the elastic fiber yarn layer is between 15~ The range of 70 Danny, the Danny number of Teflon yarn is in the range of 40 to 400 Danny.
其中,聚酯纖維紗線層中的聚酯纖維紗線之丹尼數為75丹尼,彈性纖維紗線層中的彈性纖維紗線之丹尼數為20丹尼,鐵氟龍紗線之丹尼數為200丹尼。Wherein, the polyester fiber yarn in the polyester fiber yarn layer has a Danny number of 75 denier, and the elastic fiber yarn in the elastic fiber yarn layer has a Danny number of 20 denier, and the Teflon yarn The Danny number is 200 Danny.
其中,聚酯纖維紗線層、鐵氟龍結構層及彈性纖維紗線層之重量比係介於50~65:34~40:1~10之範圍。The weight ratio of the polyester fiber layer, the Teflon structure layer and the elastic fiber yarn layer is in the range of 50 to 65:34 to 40:1 to 10.
其中,鐵氟龍結構層具有至少一助編部,以助於將部分的鐵氟龍紗線及部分的人造纖維紗線編織在一起且對應限位部分的人造纖維紗線而製得鐵氟龍布料。Wherein, the Teflon structural layer has at least one auxiliary part to facilitate the weaving of part of the Teflon yarn and part of the rayon yarn and corresponding to the rayon yarn of the limiting part to produce Teflon Cloth.
其中,助編部為由至少兩鐵氟龍紗線所構成之膨體結構,且人造纖維結構層中部分的人造纖維紗線係穿過助編部以與至少兩鐵氟龍紗線編織在一起。Wherein, the auxiliary part is an expanded structure composed of at least two Teflon yarns, and a part of the rayon yarn in the rayon structure layer passes through the auxiliary part to be woven with at least two Teflon yarns. together.
承上所述,依本創作之鐵氟龍布料,其可具有一或多個下述優點:As stated above, the Teflon cloth according to the present invention may have one or more of the following advantages:
(1) 本創作之鐵氟龍布料,藉由將鐵氟龍結構層中部分的鐵氟龍紗線係與人造纖維結構層中部分的人造纖維紗線編織在一起,可製得具高耐用性及透氣性的鐵氟龍布料。(1) The Teflon fabric of this creation can be made highly durable by weaving some of the Teflon yarns in the Teflon structure layer with some of the rayon yarns in the man-made fiber structure layer. Sexual and breathable Teflon fabric.
(2) 在本創作之鐵氟龍布料中,鐵氟龍結構層具有至少一助編部,有助於將鐵氟龍紗線及人造纖維紗線編織在一起且對應限位人造纖維紗線。因此,本創作之鐵氟龍布料的結構堅固。(2) In the Teflon fabric of this creation, the Teflon structural layer has at least one auxiliary part, which helps to weave the Teflon yarn and the rayon yarn together and corresponds to the limit rayon yarn. Therefore, the Teflon fabric of this creation has a firm structure.
(3) 本創作之鐵氟龍布料,藉由將撥水結構層及聚胺基甲酸酯結構層設置於人造纖維結構層上,可提高鐵氟龍布料之防水透濕特性。(3) The Teflon fabric of the present invention can improve the waterproof and moisture permeable properties of the Teflon fabric by placing the water-repellent structure layer and the polyurethane structural layer on the rayon structure layer.
(4) 本創作之鐵氟龍布料,藉由選用特定材質及規格的人造纖維紗線,可使得鐵氟龍布料具有濕阻抗、耐水壓及撥水效果佳之特性。(4) The Teflon fabric of this creation can make Teflon fabrics have the characteristics of wet resistance, water pressure resistance and water repellency by selecting rayon yarns of specific materials and specifications.
為利瞭解本創作之技術特徵、內容與優點及其所能達成之功效,茲將本創作配合圖式,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本創作實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本創作於實際實施上的權利範圍。此外,為使便於理解,下述實施例中的相同元件係以相同的符號標示來說明。In order to understand the technical characteristics, content and advantages of this creation and the effects that can be achieved, the author will use the drawing in detail and explain the following in the form of the embodiment, and the schematic used in it is only The use of the instructions and the accompanying manuals is not necessarily the true proportion and precise configuration after the implementation of the creation. Therefore, the proportions and configuration relationships of the attached drawings should not be interpreted or limited in the actual implementation scope. In addition, in order to facilitate understanding, the same elements in the following embodiments are denoted by the same reference numerals.
請參閱圖1,圖1為本創作之鐵氟龍創作布料之製造方法之第一實施例之流程示意圖。如圖1所示,本創作之鐵氟龍布料之製造方法至少包含下列步驟S10及S20。在步驟S10中,提供鐵氟龍紗線及人造纖維紗線。在步驟S20中,進行編織步驟,以將鐵氟龍紗線及人造纖維紗線編織在一起而製得鐵氟龍布料。鐵氟龍紗線與人造纖維紗線之編織方式可例如為平織或是針織,但不限定於此。使用者可視實際需求選用適當的編織方式來將鐵氟龍紗線與人造纖維紗線編織在一起。Please refer to FIG. 1. FIG. 1 is a schematic flow chart of a first embodiment of a method for manufacturing a Teflon creation fabric. As shown in FIG. 1, the manufacturing method of the Teflon fabric of the present invention includes at least the following steps S10 and S20. In step S10, a Teflon yarn and a rayon yarn are provided. In step S20, a weaving step is performed to weave the Teflon yarn and the rayon yarn together to obtain a Teflon cloth. The knitting method of the Teflon yarn and the rayon yarn may be, for example, plain weave or knitting, but is not limited thereto. The user can select the appropriate weaving method to weave the Teflon yarn with the rayon yarn according to actual needs.
鐵氟龍(polytetrafluoroethylene,PTFE)紗線可例如是由膜裂紡絲法、擠壓紡絲法、載體紡絲法或是熔體紡絲法所製得,但不限定於此。藉由任何可製得鐵氟龍紗線之方法所製得之鐵氟龍紗線皆為本創作所請求保護之鐵氟龍紗線。本創作所選用之鐵氟龍紗線於實質上不含有其他成分或雜質,即鐵氟龍紗線之成分為百分之百的鐵氟龍。或者,鐵氟龍紗線也可以含有其他成分或雜質,使用者可以視實際需求選用含有或不含有其他成分或雜質的鐵氟龍紗線。鐵氟龍紗線之丹尼數可例如係介於40~400丹尼之範圍,較佳為200丹尼,但不限定於此。使用者可視實際需求選用適當丹尼數規格的鐵氟龍紗線。The polytetrafluoroethylene (PTFE) yarn can be produced, for example, by a membrane split spinning method, an extrusion spinning method, a carrier spinning method or a melt spinning method, but is not limited thereto. The Teflon yarns produced by any of the methods for producing Teflon yarns are the Teflon yarns claimed by the author. The Teflon yarn selected for this creation does not contain any other ingredients or impurities, that is, the composition of Teflon yarn is 100% Teflon. Alternatively, the Teflon yarn may contain other ingredients or impurities, and the user may select a Teflon yarn with or without other ingredients or impurities depending on actual needs. The Dani number of the Teflon yarn may be, for example, in the range of 40 to 400 deniers, preferably 200 denier, but is not limited thereto. The user can select the Teflon yarn of the appropriate Danny number according to actual needs.
人造纖維(artificial fiber)又稱化學纖維,為經過化學方法所製成的纖維,包括但不限於聚酯(Polyester)、尼龍(Nylon)及彈性纖維(Spandex)。在本創作中,人造纖維紗線可例如選自於由尼龍(Nylon)紗線、聚酯纖維(Polyester)紗線及彈性纖維(Spandex)紗線所組成之族群。舉例來說,人造纖維紗線可以是成分單一的尼龍紗線、聚酯纖維紗線或彈性纖維紗線。或者,人造纖維紗線也可以是複合成分的紗線,例如:包含有尼龍及聚酯纖維的紗線、聚酯纖維及彈性纖維的紗線、尼龍及彈性纖維的紗線,或者人造纖維紗線也可以是同時含有尼龍、聚酯纖維及彈性纖維三種成分的紗線。尼龍紗線之丹尼數可例如介於20~280丹尼之範圍,較佳為70丹尼,聚酯纖維紗線之丹尼數可例如介於20~300丹尼之範圍,較佳為75丹尼,彈性纖維紗線之丹尼數可例如介於15~70丹尼之範圍,較佳為20丹尼,但不限定於此。此外,於一較佳實施例中,人造纖維紗線為尼龍紗線,且尼龍紗線與鐵氟龍紗線之重量比可例如介於25~45:55~75之範圍。於另一較佳實施例中,人造纖維紗線是由聚酯纖維紗線及彈性纖維紗線所組成,且聚酯纖維紗線、鐵氟龍紗線及彈性纖維紗線之重量比可例如介於50~65:34~40:1~10之範圍。使用者可視實際需求選用適當成分及規格的人造纖維紗線,且也可以視實際需求選用適當含量比例之人造纖維紗線及鐵氟龍紗線。Artificial fiber, also known as chemical fiber, is a chemically produced fiber, including but not limited to polyester (Polyester), nylon (Nylon) and elastic fiber (Spandex). In the present creation, the rayon yarn may, for example, be selected from the group consisting of nylon (Nylon) yarns, polyester fiber (Polyester) yarns, and elastic fiber (Spandex) yarns. For example, the rayon yarn may be a single nylon yarn, a polyester fiber yarn or an elastic fiber yarn. Alternatively, the rayon yarn may also be a composite yarn, for example, a yarn comprising nylon and polyester fibers, a yarn of polyester fiber and elastic fiber, a yarn of nylon and elastic fiber, or a rayon yarn. The thread may also be a yarn containing three components of nylon, polyester fiber and elastic fiber. The Danny number of the nylon yarn may be, for example, in the range of 20 to 280 denier, preferably 70 denier, and the Danny number of the polyester fiber yarn may be, for example, in the range of 20 to 300 denier, preferably 75 Danny, the Dani number of the elastic fiber yarn may be, for example, in the range of 15 to 70 denier, preferably 20 denier, but is not limited thereto. Moreover, in a preferred embodiment, the rayon yarn is a nylon yarn, and the weight ratio of the nylon yarn to the Teflon yarn may be, for example, in the range of 25 to 45:55 to 75. In another preferred embodiment, the rayon yarn is composed of a polyester fiber yarn and an elastic fiber yarn, and the weight ratio of the polyester fiber yarn, the Teflon yarn, and the elastic fiber yarn can be, for example, Between 50~65:34~40:1~10. The user can select the rayon yarn of the appropriate composition and specifications according to actual needs, and can also select the rayon yarn and the Teflon yarn in an appropriate proportion according to actual needs.
請接續參閱圖2,圖2為本創作之鐵氟龍布料之製造方法之第二實施例之流程示意圖。如圖2所示,本創作之鐵氟龍布料之製造方法至少包含下列步驟S10、S20及S30。本創作的第二實施例及第一實施例之差異處僅在於,第二實施例之方法中在進行編織步驟S20之前更進行前處理步驟S30,以令鐵氟龍紗線具有至少一助編部,以助於將鐵氟龍紗線及人造纖維紗線編織在一起且對應限位人造纖維紗線而製得鐵氟龍布料。Please refer to FIG. 2, which is a schematic flow chart of the second embodiment of the manufacturing method of the Teflon fabric. As shown in FIG. 2, the manufacturing method of the Teflon fabric of the present invention includes at least the following steps S10, S20 and S30. The difference between the second embodiment of the present invention and the first embodiment is only that in the method of the second embodiment, the pre-processing step S30 is further performed before the knitting step S20 is performed, so that the Teflon yarn has at least one auxiliary part. In order to facilitate the weaving of Teflon yarn and rayon yarn together and corresponding to the limit rayon yarn, the Teflon fabric is obtained.
可以例如,但不限於,藉由上膠或是加撚之方法來進行前處理步驟S30,以令鐵氟龍紗線具有助編部。藉由上膠或是加撚之方法可改變鐵氟龍紗線之紗線結構,使得鐵氟龍紗線具有助編部。此外,鐵氟龍紗線的全部區域或是部分區域都可以具有助編部,且助編部可以是呈規律狀或不規律狀分布。並且,使用者可視實際需求調整助編部之分布位置及尺寸。The pre-treatment step S30 can be carried out, for example, but not limited to, by sizing or twisting, so that the Teflon yarn has a assisting portion. The yarn structure of the Teflon yarn can be changed by sizing or twisting, so that the Teflon yarn has a helping part. In addition, all or part of the Teflon yarn may have a helping portion, and the assistant portion may be distributed in a regular or irregular shape. Moreover, the user can adjust the distribution position and size of the assistant part according to actual needs.
此外,也可以對人造纖維紗線進行前處理步驟S30,以令人造纖維紗線具有至少一助編部,而有助於將鐵氟龍紗線及人造纖維紗線編織在一起且對應限位鐵氟龍紗線而製得鐵氟龍布料。換句話說,使用者可視實際需求對鐵氟龍紗線及/或人造纖維紗線進行前處理步驟S30,以使得鐵氟龍紗線及/或人造纖維紗線具有至少一助編部。In addition, the rayon yarn may also be subjected to a pre-treatment step S30, in which the fiber-making yarn has at least one auxiliary part, which helps to weave the Teflon yarn and the rayon yarn together and corresponds to the limit iron. Teflon fabric is produced from the fluorocarbon yarn. In other words, the user can perform a pre-treatment step S30 on the Teflon yarn and/or the rayon yarn according to actual needs, so that the Teflon yarn and/or the rayon yarn have at least one assisting portion.
在本創作中,更可以進行貼合步驟,以將撥水面布與鐵氟龍布料貼合在一起。請參閱圖3,圖3為本創作之鐵氟龍布料之製造方法之第三實施例之流程示意圖。如圖3所示,在進行編織步驟S20之後,進行貼合步驟S40,以將撥水面布與鐵氟龍布料貼合在一起。撥水面布之材質可例如為聚對苯二甲酸乙二酯(Polyethylene Terephthalate,PET),但不限定於此。撥水面布可例如包含有撥水結構層及透白膜結構層,撥水結構層之材質可例如為聚對苯二甲酸乙二酯(Polyethylene Terephthalate,PET),而透白膜結構層之材質可例如為聚胺基甲酸酯(Polyurethane,PU)。舉例來說,可以藉由PU發泡火焰燒合、PU透濕膠噴貼或是PUR熱熔膠點貼之方式來將撥水面布與鐵氟龍布料貼合在一起。前述撥水面布及鐵氟龍布料之貼合方式僅為舉例,使用者可視實際需求選用適當的貼合方式來將撥水面布及鐵氟龍布料貼合在一起。In this creation, a fitting step can be performed to fit the water-repellent cloth to the Teflon cloth. Please refer to FIG. 3. FIG. 3 is a schematic flow chart of the third embodiment of the manufacturing method of the Teflon fabric. As shown in FIG. 3, after the knitting step S20 is performed, a bonding step S40 is performed to bond the water-repellent cloth to the Teflon cloth. The material of the water-repellent cloth may be, for example, polyethylene terephthalate (PET), but is not limited thereto. The water-repellent surface cloth may include, for example, a water-repellent structure layer and a white-permeable structure layer, and the material of the water-repellent structure layer may be, for example, polyethylene terephthalate (PET), and the material of the white-permeable structure layer. It can be, for example, a polyurethane (PU). For example, the water-repellent surface cloth and the Teflon cloth can be bonded together by PU foam flame burning, PU moisture permeable glue spraying or PUR hot melt glue sticking. The fitting method of the water-repellent surface cloth and the Teflon cloth is only an example, and the user can select the appropriate sealing method to fit the water-repellent surface cloth and the Teflon cloth together according to actual needs.
本創作的第三實施例及第一實施例之差異處在於,第三實施例在進行編織步驟S20之後,更進行貼合步驟S40,以將撥水面布與鐵氟龍布料貼合在一起。此外,在本創作之第三實施例中,也可以在進行編織步驟S20之前進行前處理步驟S30(為使圖式簡潔,圖3未繪示步驟S30),以令鐵氟龍紗線具有至少一助編部,以助於將鐵氟龍紗線及人造纖維紗線編織在一起且對應限位人造纖維紗線而製得鐵氟龍布料。進行前處理步驟S30之方式請參閱前述第二實施例所述內容,在此不多贅述。The third embodiment of the present invention differs from the first embodiment in that, after the knitting step S20 is performed, the third embodiment further performs a bonding step S40 to bond the water-repellent cloth to the Teflon cloth. In addition, in the third embodiment of the present invention, the pre-processing step S30 may be performed before the knitting step S20 (in order to make the drawing simple, the step S30 is not shown in FIG. 3), so that the Teflon yarn has at least A help department to help Teflon yarns and rayon yarns are woven together and corresponding to the limit rayon yarn to produce Teflon fabric. For the manner of performing the pre-processing step S30, refer to the content of the foregoing second embodiment, and details are not described herein.
請接續參閱圖4,圖4為本創作之鐵氟龍布料之第一實施例之側視圖。本創作之鐵氟龍布料可例如是由前述的鐵氟龍布料之製造方法所製得。如圖4所示,鐵氟龍布料至少包含:人造纖維結構層10以及鐵氟龍結構層20。人造纖維結構層10包含複數個人造纖維紗線,鐵氟龍結構層20包含複數個鐵氟龍紗線。並且,鐵氟龍結構層20中部分的鐵氟龍紗線係與人造纖維結構層10中部分的人造纖維紗線編織在一起。鐵氟龍結構層20中部分的鐵氟龍紗線可例如藉由平織或針織方式而與人造纖維結構層10中部分的人造纖維紗線編織在一起,但不限定於上述平織或是針織方式。使用者可視實際需求選用適當的編織方式來將鐵氟龍紗線與人造纖維紗線編織在一起。Please refer to FIG. 4, which is a side view of the first embodiment of the Teflon cloth of the present invention. The Teflon cloth of the present invention can be produced, for example, by the aforementioned method for producing a Teflon cloth. As shown in FIG. 4, the Teflon cloth comprises at least: a rayon structure layer 10 and a Teflon structure layer 20. The rayon structural layer 10 comprises a plurality of individual fiber-making yarns, and the Teflon structure layer 20 comprises a plurality of Teflon yarns. Also, a portion of the Teflon yarn in the Teflon structural layer 20 is woven with a portion of the rayon yarn in the rayon structural layer 10. A portion of the Teflon yarn in the Teflon structure layer 20 may be woven with a portion of the rayon yarn in the rayon structure layer 10, for example, by plain weaving or knitting, but is not limited to the above-mentioned plain weave or knitting method. . The user can select the appropriate weaving method to weave the Teflon yarn with the rayon yarn according to actual needs.
人造纖維結構層10可例如選自於由尼龍(Nylon)紗線層、聚酯纖維(Polyester)紗線層及彈性纖維(Spandex)紗線層所組成之族群。並且,尼龍紗線層包含有複數個尼龍紗線,聚酯纖維紗線層包含有複數個聚酯纖維紗線,而彈性纖維紗線層包含有複數個彈性纖維紗線。如前所述,人造纖維結構層10可例如包含有成分單一的尼龍紗線、聚酯纖維紗線或彈性纖維紗線。或者,人造纖維結構層10也可以例如包含有複合成分的紗線,例如:包含有尼龍及聚酯纖維的紗線、聚酯纖維及彈性纖維的紗線、尼龍及彈性纖維的紗線,或者人造纖維結構層10也可以是同時含有尼龍、聚酯纖維及彈性纖維三種成分的紗線。The rayon structure layer 10 can, for example, be selected from the group consisting of a nylon (Nylon) yarn layer, a polyester fiber layer, and a spandex yarn layer. Further, the nylon yarn layer comprises a plurality of nylon yarns, the polyester fiber yarn layer comprises a plurality of polyester fiber yarns, and the elastic fiber yarn layer comprises a plurality of elastic fiber yarns. As previously mentioned, the rayon structure layer 10 may, for example, comprise a single nylon yarn, a polyester fiber yarn or an elastic fiber yarn. Alternatively, the rayon structure layer 10 may, for example, comprise a composite component yarn, for example, a yarn comprising nylon and polyester fibers, a yarn of polyester fibers and elastic fibers, a yarn of nylon and elastic fibers, or The rayon structure layer 10 may also be a yarn containing three components of nylon, polyester fiber and elastic fiber.
鐵氟龍紗線之丹尼數可例如介於40~400丹尼之範圍,較佳為200丹尼,但不限定於此。使用者可視實際需求選用適當丹尼數規格的鐵氟龍紗線。尼龍紗線層中的尼龍紗線之丹尼數可例如介於20~280丹尼之範圍,較佳為70丹尼,聚酯纖維紗線層中的聚酯纖維紗線之丹尼數可例如介於20~300丹尼之範圍,較佳為75丹尼,彈性纖維紗線層中的彈性纖維紗線之丹尼數可例如介於15~70丹尼之範圍,較佳為20丹尼,但不限定於此。此外,於一較佳實施例中,人造纖維結構層10為尼龍紗線層,且尼龍紗線層與鐵氟龍結構層20之重量比可例如介於25~45:55~75之範圍。於另一較佳實施例中,人造纖維結構層10是由聚酯纖維紗線層及彈性纖維紗線層所組成,且聚酯纖維紗線層、鐵氟龍結構層20及彈性纖維紗線層之重量比可例如介於50~65:34~40:1~10之範圍。使用者可視實際需求選用適當成分及規格的人造纖維紗線,且也可以視實際需求選用適當含量比例之人造纖維紗線及鐵氟龍紗線。The Dani number of the Teflon yarn may be, for example, in the range of 40 to 400 deniers, preferably 200 denier, but is not limited thereto. The user can select the Teflon yarn of the appropriate Danny number according to actual needs. The Danny number of the nylon yarn in the nylon yarn layer may be, for example, in the range of 20 to 280 denier, preferably 70 denier, and the Danny number of the polyester fiber yarn in the polyester fiber yarn layer may be For example, in the range of 20 to 300 denier, preferably 75 denier, the denier of the elastane yarn in the elastic fiber yarn layer may be, for example, in the range of 15 to 70 denier, preferably 20 denier. Ni, but not limited to this. In addition, in a preferred embodiment, the rayon structure layer 10 is a nylon yarn layer, and the weight ratio of the nylon yarn layer to the Teflon structure layer 20 may be, for example, in the range of 25 to 45:55 to 75. In another preferred embodiment, the rayon structure layer 10 is composed of a polyester fiber yarn layer and an elastic fiber yarn layer, and the polyester fiber yarn layer, the Teflon structure layer 20, and the elastic fiber yarn. The weight ratio of the layers can be, for example, in the range of 50 to 65:34 to 40:1 to 10. The user can select the rayon yarn of the appropriate composition and specifications according to actual needs, and can also select the rayon yarn and the Teflon yarn in an appropriate proportion according to actual needs.
本創作之鐵氟龍布料更可以包含有撥水結構層。請參閱圖5,圖5為本創作之鐵氟龍布料之第二實施例之側視圖。如圖5所示,本創作之鐵氟龍布料的第二實施例及第一實施例之差異處僅在於,本創作之鐵氟龍布料更包含有撥水結構層30設置於人造纖維結構層10上,且撥水結構層30及鐵氟龍結構層20係分別位於人造纖維結構層10之相對兩側。撥水結構層30可例如為聚對苯二甲酸乙二酯(Polyethylene Terephthalate,PET)結構層。此外,撥水結構層30及人造纖維結構層10之間更可以設有聚胺基甲酸酯(Polyurethane,PU)結構層40。如前所述,可以藉由PU發泡火焰燒合、PU透濕膠噴貼或是PUR熱熔膠點貼來將撥水結構層30、聚胺基甲酸酯結構層40以及人造纖維結構層10貼合在一起。The Teflon fabric of this creation can also include a water-repellent structure layer. Please refer to FIG. 5. FIG. 5 is a side view of a second embodiment of the Teflon cloth of the present invention. As shown in FIG. 5, the second embodiment of the Teflon fabric of the present invention differs from the first embodiment only in that the Teflon fabric of the present invention further comprises a water-repellent structure layer 30 disposed on the rayon structure layer. 10, and the water-repellent structure layer 30 and the Teflon structure layer 20 are respectively located on opposite sides of the rayon structure layer 10. The water repellent structural layer 30 can be, for example, a polyethylene terephthalate (PET) structural layer. In addition, a polyurethane (PU) structural layer 40 may be further disposed between the water-repellent structure layer 30 and the rayon structure layer 10. As described above, the water repellent structural layer 30, the polyurethane structural layer 40, and the rayon structure can be formed by PU foam flame burning, PU moisture permeable adhesive spraying or PUR hot melt adhesive dispensing. Layer 10 is attached together.
在一較佳實施例中,本創作之鐵氟龍布料中的人造纖維結構層10為70丹尼的尼龍紗線層,且尼龍紗線層與200丹尼的鐵氟龍結構層20之重量比可例如介於25~45:55~75。較佳地,尼龍紗線層與200丹尼的鐵氟龍結構層20之重量比為38:62 (單位面積重量為213±3% g/sm、0±3% g/y、6.28±3% oz/sy)。並且,當尼龍紗線層與200丹尼的鐵氟龍結構層20之重量比為38:62時,鐵氟龍布料之耐磨轉數為4萬轉。且PET撥水結構層30及聚胺基甲酸酯(Polyurethane,PU)結構層40更設置於鐵氟龍布料之人造纖維結構層10上。於此較佳實施例中,整體鐵氟龍布料為一種防水透濕三層貼布樣,且濕阻抗(Ret)為≦15 Pa*m 2/W,耐水壓≧15000 mmH 2O,水洗20次後撥水效果(AATCC 22)為≧80。 In a preferred embodiment, the rayon structural layer 10 of the Teflon fabric of the present invention is a 70 denier nylon yarn layer, and the nylon yarn layer and the weight of the 200 denier Teflon structural layer 20 The ratio can be, for example, between 25 and 45:55 to 75. Preferably, the weight ratio of the nylon yarn layer to the 200 denier Teflon structural layer 20 is 38:62 (the weight per unit area is 213±3% g/sm, 0±3% g/y, 6.28±3). % oz/sy). Moreover, when the weight ratio of the nylon yarn layer to the 200 Danny Teflon structural layer 20 is 38:62, the wear resistance of the Teflon cloth is 40,000 revolutions. The PET water repellent structural layer 30 and the Polyurethane (PU) structural layer 40 are further disposed on the rayon structure layer 10 of the Teflon cloth. In the preferred embodiment, the integral Teflon cloth is a waterproof and moisture permeable three-layer patch, and the wet resistance (Ret) is ≦15 Pa*m 2 /W, water pressure resistance ≧15000 mmH 2 O, water washing 20 The second water dialing effect (AATCC 22) is ≧80.
在另一較佳實施例中,本創作之鐵氟龍布料中的人造纖維結構層10包含有75丹尼的聚酯纖維紗線層及20丹尼的彈性纖維紗線層,且聚酯纖維紗線層、200丹尼的鐵氟龍結構層20及彈性纖維紗線層之重量比可例如為50~65:34~40:1~10。較佳地,聚酯纖維紗線層、200丹尼的鐵氟龍結構層20及彈性纖維紗線層之重量比為61:37:2 (單位面積重量為247±5% g/sm、0±5% g/y、7.29±5% oz/sy)。並且,當聚酯纖維紗線層、200丹尼的鐵氟龍結構層20及彈性纖維紗線層之重量比為61:37:2時,鐵氟龍布料之耐磨轉數為5萬轉。且PET撥水結構層30及聚胺基甲酸酯(Polyurethane,PU)結構層40更設置於鐵氟龍布料之人造纖維結構層10上。於此較佳實施例中,整體鐵氟龍布料為一種防水透濕三層貼布樣,且濕阻抗(Ret)為≦15 Pa*m 2/W,耐水壓≧15000 mmH 2O,水洗20次後撥水效果(AATCC 22)為≧80。 In another preferred embodiment, the rayon structural layer 10 of the Teflon fabric of the present invention comprises a layer of 75 denier polyester yarns and a layer of 20 denier elastic fiber yarns, and polyester fibers. The weight ratio of the yarn layer, the 200-denier Teflon structural layer 20 and the elastic fiber yarn layer may be, for example, 50 to 65:34 to 40:1 to 10. Preferably, the weight ratio of the polyester fiber yarn layer, the 200 Danny Teflon structural layer 20 and the elastic fiber yarn layer is 61:37:2 (the weight per unit area is 247±5% g/sm, 0 ±5% g/y, 7.29±5% oz/sy). Moreover, when the weight ratio of the polyester fiber yarn layer, the 200 Danny Teflon structural layer 20 and the elastic fiber yarn layer is 61:37:2, the wear resistance of the Teflon cloth is 50,000 rpm. . The PET water repellent structural layer 30 and the Polyurethane (PU) structural layer 40 are further disposed on the rayon structure layer 10 of the Teflon cloth. In the preferred embodiment, the integral Teflon cloth is a waterproof and moisture permeable three-layer patch, and the wet resistance (Ret) is ≦15 Pa*m 2 /W, water pressure resistance ≧15000 mmH 2 O, water washing 20 The second water dialing effect (AATCC 22) is ≧80.
織物耐磨性試驗是針對織物耐抵抗磨損性能的測試。判定織物在使用過程中,因受到與其他物體的反覆摩擦造成損壞的程度(如斷紗、破洞、褪色等)所做的測試,即為織物耐磨性試驗。織物耐磨性亦可用織物經過一定磨損次數後的重量損失來評斷。在相同的條件下,重量損失越大,表示織物的耐磨性能越差。耐磨性能是紡織產品品質的重要指標之一,將會直接影響產品的耐用性和使用效果。The fabric abrasion resistance test is a test for the abrasion resistance of the fabric. The test for fabric abrasion resistance is judged by the degree of damage (such as yarn breakage, hole breakage, fading, etc.) caused by repeated friction with other objects during use. The abrasion resistance of the fabric can also be judged by the weight loss of the fabric after a certain number of wears. Under the same conditions, the greater the weight loss, the worse the abrasion resistance of the fabric. Wear resistance is one of the important indicators of the quality of textile products, which will directly affect the durability and use of the products.
前述鐵氟龍布料之耐磨特性係由下列方式所測得:使用馬丁代爾耐磨試驗機(Martindale Abrasion Tester),以耐摩擦測試標準ASTM D4966進行測試,測試時鐵氟龍布料與羊毛材質的梭織纖維布依一定之旋轉軌跡(Lissajous Figure:李氏圖形)互相摩擦,評估鐵氟龍布料之耐磨轉數(因摩擦造成測試樣品產生斷紗或破洞之摩擦轉數)。經耐磨試驗後之鐵氟龍布料如圖6所示,圖6中(a)圖為重量比為61:37:2的75丹尼的聚酯纖維紗線層、200丹尼的鐵氟龍結構層及20丹尼的彈性纖維紗線層經5萬轉摩擦後的鐵氟龍布料的照片圖;圖6中(b)圖為重量比為38:62的70丹尼的尼龍紗線層與200丹尼的鐵氟龍結構層經4萬轉摩擦後的鐵氟龍布料的照片圖。由圖6可知,本創作之鐵氟龍布料確實具備高度的耐摩擦特性。The wear resistance of the aforementioned Teflon cloth was measured by the following method: using Martindale Abrasion Tester, tested with the abrasion resistance test standard ASTM D4966, Teflon cloth and wool The woven fiber cloth rubs against each other according to a certain rotation trajectory (Lissajous Figure: Lee's figure), and evaluates the wear resistance number of the Teflon cloth (the frictional number of yarn breakage or hole caused by the friction of the test sample). The Teflon cloth after the abrasion resistance test is shown in Fig. 6. In Fig. 6, (a) is a 75-denier polyester fiber yarn layer with a weight ratio of 61:37:2, and 200 denier of iron fluoride. Photograph of the Teflon fabric with the 1800 rpm rubbing of the dragon structural layer and 20 Danny's elastic fiber yarn layer; Figure 7 (b) shows the 70 Danny nylon yarn with a weight ratio of 38:62. Photograph of the Teflon fabric with a layer of 200% Danny's Teflon structure after 40,000 revolutions. As can be seen from Fig. 6, the Teflon fabric of the present invention does have a high degree of friction resistance.
在本創作之鐵氟龍布料中,鐵氟龍結構層20可例如具有至少一助編部22。請參閱圖7及圖8,圖7及圖8為本創作中助編部22之照片圖(圖7中(b)圖為圖7中(a)圖之放大示意圖)。如圖7及圖8所示,鐵氟龍結構層20具有助編部22,助編部22有助於將部分的鐵氟龍紗線及部分的人造纖維紗線編織在一起且對應限位部分的人造纖維紗線而製得本創作之鐵氟龍布料。舉例來說,助編部22可例如為由至少兩鐵氟龍紗線所構成之膨體結構,且人造纖維結構層10中部分的人造纖維紗線係穿過助編部22以與鐵氟龍結構層20中的至少兩鐵氟龍紗線編織在一起。助編部22可例如是由前述的前處理步驟S30所製得,但不限定於此。藉由前處理步驟S30而使鐵氟龍結構層20具有助編部22,因此在進行編織步驟S20時,人造纖維結構層10中的人造纖維紗線可以更輕易地藉由穿過助編部22而與鐵氟龍結構層20中的鐵氟龍紗線編織在一起,有助於將人造纖維結構層10與鐵氟龍結構層20編織在一起。如前所述,鐵氟龍結構層20中的全部區域或是部分區域都可以具有助編部22,且助編部22可以是呈規律狀或不規律狀分布。並且,使用者可視實際需求調整助編部22之分布位置及尺寸。In the Teflon fabric of the present invention, the Teflon structural layer 20 can have, for example, at least one assisting portion 22. Please refer to FIG. 7 and FIG. 8. FIG. 7 and FIG. 8 are photographs of the assistant part 22 in the present creation (FIG. 7(b) is an enlarged view of FIG. 7(a)). As shown in FIG. 7 and FIG. 8, the Teflon structure layer 20 has a assisting portion 22, which helps to braid part of the Teflon yarn and part of the rayon yarn together and corresponding limits. Part of the rayon yarn to make the Teflon fabric of this creation. For example, the assisting portion 22 can be, for example, an expanded structure composed of at least two Teflon yarns, and a portion of the rayon yarns in the rayon structure layer 10 pass through the assisting portion 22 to be combined with the iron fluoride. At least two Teflon yarns in the dragon structural layer 20 are woven together. The assisting unit 22 can be produced, for example, by the aforementioned pre-processing step S30, but is not limited thereto. The Teflon structure layer 20 has the assisting portion 22 by the pre-processing step S30, so that the rayon yarn in the rayon structure layer 10 can be more easily passed through the assisting portion when the knitting step S20 is performed. 22, woven together with the Teflon yarn in the Teflon structural layer 20, facilitates weaving the rayon structural layer 10 with the Teflon structural layer 20. As described above, all or part of the Teflon structural layer 20 may have the auxiliary portion 22, and the assisting portion 22 may be distributed in a regular or irregular shape. Moreover, the user can adjust the distribution position and size of the assisting portion 22 according to actual needs.
此外,如圖8所示(圖8為鐵氟龍布料之俯視圖),鐵氟龍結構層20中的鐵氟龍紗線可例如是規律圖樣化地與人造纖維結構層10中的人造纖維紗線編織在一起。透過圖樣化設計鐵氟龍紗線與人造纖維紗線的編織位置,不僅可以視實際需求設計鐵氟龍結構層20的圖案樣式,且因為鐵氟龍紗線的低摩擦特性,無須將鐵氟龍紗線全面性地與人造纖維紗線編織在一起,僅需要藉由設計編織圖樣而將鐵氟龍紗線圖樣化地設計而與人造纖維結構層10編織在一起,即能夠達到節省成本、透氣且耐磨之特性。Further, as shown in FIG. 8 (FIG. 8 is a plan view of the Teflon cloth), the Teflon yarn in the Teflon structural layer 20 may be, for example, a rayon yarn in a regularly patterned and man-made fiber structural layer 10. The threads are woven together. By designing the weaving position of Teflon yarn and rayon yarn, the design pattern of Teflon structure layer 20 can be designed according to actual needs, and because of the low friction characteristics of Teflon yarn, it is not necessary to use iron fluoride. The dragon yarn is woven with the rayon yarn in a comprehensive manner, and only the Teflon yarn is designed to be woven together with the rayon structure layer 10 by designing the weaving pattern, thereby achieving cost saving, Breathable and wear resistant.
綜上所述,本創作之鐵氟龍布料及其製造方法,藉由將鐵氟龍紗線及人造纖維紗線編織在一起,可製得具高耐用性及透氣性的鐵氟龍布料。並且,藉由在進行編織步驟之前先進行前處理步驟,使得鐵氟龍紗線具有助編部,有助於將鐵氟龍紗線及人造纖維紗線編織在一起且對應限位人造纖維紗線。因此,藉由本創作之鐵氟龍之製造方法所製得之鐵氟龍布料的結構堅固。此外,藉由進行貼合步驟以將撥水面布與鐵氟龍布料貼合在一起,可提高鐵氟龍布料之防水透濕特性。並且,藉由選用特定材質及規格的人造纖維紗線,所製得之鐵氟龍布料具有濕阻抗、耐水壓及撥水效果佳之特性。In summary, the Teflon fabric of the present invention and the manufacturing method thereof can be made by weaving together Teflon yarn and rayon yarn to obtain a Teflon fabric with high durability and gas permeability. Moreover, by performing a pre-treatment step prior to performing the weaving step, the Teflon yarn has a assisting portion, which helps to weave the Teflon yarn and the rayon yarn together and corresponds to the limit rayon yarn. line. Therefore, the structure of the Teflon fabric produced by the Teflon manufacturing method of the present invention is strong. In addition, by performing the laminating step to bond the water-repellent cloth to the Teflon cloth, the waterproof and moisture-permeable characteristics of the Teflon cloth can be improved. Moreover, by selecting rayon yarns of specific materials and specifications, the prepared Teflon fabric has the characteristics of wet resistance, water pressure resistance and water repellency.
以上所述僅為舉例性,而非為限制性者。任何未脫離本創作之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of this creation shall be included in the scope of the appended patent application.
S10、S20、S30、S40‧‧‧步驟
10‧‧‧人造纖維結構層
20‧‧‧鐵氟龍結構層
22‧‧‧助編部
30‧‧‧撥水結構層
40‧‧‧聚胺基甲酸酯結構層S10, S20, S30, S40‧‧‧ steps
10‧‧‧Man-made fiber structural layer
20‧‧‧ Teflon structural layer
22‧‧‧Assistance Department
30‧‧‧Water-repellent structural layer
40‧‧‧Polyurethane structural layer
圖1為本創作之鐵氟龍布料之製造方法之第一實施例之流程示意圖。1 is a schematic flow chart of a first embodiment of a method for manufacturing a Teflon fabric according to the present invention.
圖2為本創作之鐵氟龍布料之製造方法之第二實施例之流程示意圖。2 is a schematic flow chart of a second embodiment of a method for manufacturing a Teflon fabric according to the present invention.
圖3為本創作之鐵氟龍布料之製造方法之第三實施例之流程示意圖。3 is a schematic flow chart of a third embodiment of a method for manufacturing a Teflon fabric according to the present invention.
圖4為本創作之鐵氟龍布料之第一實施例之側視圖。Figure 4 is a side elevational view of the first embodiment of the Teflon cloth of the present invention.
圖5為本創作之鐵氟龍布料之第二實施例之側視圖。Figure 5 is a side elevational view of a second embodiment of the Teflon cloth of the present invention.
圖6為經耐磨試驗後之鐵氟龍布料之照片圖。Figure 6 is a photographic view of the Teflon cloth after the abrasion resistance test.
圖7及圖8為本創作中助編部之照片圖。Figure 7 and Figure 8 are photographs of the assistant department in the creation.
10‧‧‧人造纖維結構層 10‧‧‧Man-made fiber structural layer
20‧‧‧鐵氟龍結構層 20‧‧‧ Teflon structural layer
Claims (12)
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TW105218114U TWM536615U (en) | 2016-11-25 | 2016-11-25 | Polytetrafluoroethylene textile |
US15/813,177 US20180148865A1 (en) | 2016-11-25 | 2017-11-15 | Polytetrafluoroethylene textile and manufacturing method thereof |
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TWI732195B (en) * | 2018-05-17 | 2021-07-01 | 利機企業股份有限公司 | Flame-retardant and abrasion-resistant composite |
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TWI732195B (en) * | 2018-05-17 | 2021-07-01 | 利機企業股份有限公司 | Flame-retardant and abrasion-resistant composite |
US11208533B2 (en) | 2018-05-17 | 2021-12-28 | Niching Industrial Corp. | Flame-retardant and abrasion-resistant composite |
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