TWM531092U - High efficiency motor housing structure - Google Patents

High efficiency motor housing structure Download PDF

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Publication number
TWM531092U
TWM531092U TW105209319U TW105209319U TWM531092U TW M531092 U TWM531092 U TW M531092U TW 105209319 U TW105209319 U TW 105209319U TW 105209319 U TW105209319 U TW 105209319U TW M531092 U TWM531092 U TW M531092U
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Taiwan
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heat
metal
motor
efficiency motor
conductive element
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TW105209319U
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Chinese (zh)
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Hajime Kawai
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Taiwan Ck Techno Co Ltd
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Priority to TW105209319U priority Critical patent/TWM531092U/en
Priority to JP2016003444U priority patent/JP3206669U/en
Publication of TWM531092U publication Critical patent/TWM531092U/en

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Description

高效率馬達外殼結構High efficiency motor housing structure

本創作係一種高效率馬達外殼結構,尤指一種藉由導磁材料與鋁擠型散熱材料的結合,進而令馬達維持高效能運作。This creation is a high-efficiency motor casing structure, especially a combination of a magnetically permeable material and an aluminum-extruded heat-dissipating material, thereby maintaining a high-efficiency operation of the motor.

按,在現今科技工業領域中,馬達係相當普遍被應用之驅動裝置,習用之馬達係透過轉子配合定子相互感應激磁而轉動作功或發電者。According to the current technology industry, the motor is a driving device that is generally used. The conventional motor is used to induce the work force or power generator through the rotor and the stator.

然而,不論係提供大功率之大馬達,或是提供小功率之小馬達,於啟動馬達運作轉子後,轉子包含之電樞鐵芯片、電樞線圈、整流器之構造,及設有高導磁率之矽鋼片之定子均將產生高熱,且由於矽鋼片價格高昂,而為降低材料成本,因此即降低矽鋼片之體積;故當馬達快速旋轉作用時,轉子及定子運轉時所產生之高熱大部分均積聚於馬達殼體內部,於無法有效地散發熱度情況下,即造成馬達內部溫度逐漸上升,致使導磁率下降,導致馬達運轉效率逐漸降低;更甚者,當溫度上升到一定程度後,電樞線圈中漆包線之絕緣物更易被破壞,進而造成電樞線圈短路而燒毀馬達之損傷。However, whether it is a large motor with a large power or a small motor that provides a small power, after the starter motor operates the rotor, the rotor includes an armature iron chip, an armature coil, a rectifier structure, and a high magnetic permeability. The stator of the silicon steel sheet will generate high heat, and because the price of the silicon steel sheet is high, the material cost is reduced, so that the volume of the silicon steel sheet is reduced; therefore, when the motor rotates rapidly, most of the high heat generated when the rotor and the stator are operated are Accumulating inside the motor casing, when the heat is not effectively dissipated, the internal temperature of the motor gradually rises, causing the magnetic permeability to decrease, resulting in a gradual decrease in the operating efficiency of the motor; more importantly, when the temperature rises to a certain extent, the armature The insulation of the enameled wire in the coil is more easily destroyed, which causes the armature coil to be short-circuited and burns the motor.

此外,習用之馬達殼體材質可分為鋁製馬達殼及鐵製馬達殼,其中,鋁製馬達殼具有較佳之散熱性;惟具較差之扭力;而鐵製馬達殼,雖有助於扭力之提升,惟無法有效地將高熱傳遞至外界,故具較差之散熱性。In addition, the conventional motor housing material can be divided into an aluminum motor case and an iron motor case, wherein the aluminum motor case has better heat dissipation; only a poor torque; and the iron motor case contributes to the torque The improvement, but can not effectively transfer high heat to the outside, so it has poor heat dissipation.

習用之馬達主要係沿馬達經由軸承之傳導及輻射,將部分熱損失功率傳遞至外界;然而,習用之馬達散熱機制較差,且散熱元件係壓鑄成型製成,因此於高負荷條件運轉時,轉子及定子運作時產生之高熱,無法有效地傳遞至外界,使定子嵌合之矽鋼片與散熱元件間產生熱膨脹,於散熱不佳之情況下,將造成定子鬆脫,致使馬達運作產生異常之疑慮。The conventional motor mainly transmits some heat loss power to the outside along the motor through the conduction and radiation of the bearing; however, the conventional motor has a poor heat dissipation mechanism, and the heat dissipating component is formed by die casting, so that the rotor is operated under high load conditions. The high heat generated during the operation of the stator cannot be effectively transmitted to the outside world, causing thermal expansion between the stator-fitted steel sheet and the heat dissipating component. In the case of poor heat dissipation, the stator will be loosened, causing abnormality in the operation of the motor.

有鑑於此,本創作人特地針對馬達效能提升與馬達散熱加以研究及改良,期以一較佳設計改善上述問題,並在經過長期研發及不斷測試後,始有本創作之問世。In view of this, the creator has specially researched and improved the motor performance improvement and motor heat dissipation, and improved the above problems with a better design. After long-term research and development and continuous testing, the creation of this creation began.

爰是,本創作係為解決習知馬達運作產生之高熱無法有效地往外部散熱,造成定子嵌合之矽鋼片鬆脫,進而造成馬達運作異常之缺失者。Therefore, in order to solve the problem that the high heat generated by the operation of the conventional motor cannot effectively dissipate heat to the outside, the creation of the steel piece of the stator fitting is loosened, thereby causing the abnormal operation of the motor.

為達致以上目的,吾等創作人提供一種高效率馬達外殼結構,其包含:一馬達,其設有一導磁元件,該導磁元件係由一第一金屬製成;以及一導熱元件,其係覆設於該導磁元件外表面,且該導磁元件及該導熱元件係以擴管方式相互結合,該導熱元件係由一第二金屬製成者。In order to achieve the above object, our creator provides a high efficiency motor housing structure comprising: a motor provided with a magnetically conductive element, the magnetically conductive element being made of a first metal; and a thermally conductive element The magnetic conductive element and the heat conductive element are combined with each other by a tube expansion method, and the heat conductive element is made of a second metal.

據上所述之高效率馬達外殼結構,其中,該導熱元件外徑成型有至少一散熱鰭片。According to the high efficiency motor housing structure described above, the outer diameter of the heat conducting element is formed with at least one heat dissipating fin.

據上所述之高效率馬達外殼結構,其中,該第二金屬係高導熱性之金屬者。According to the high efficiency motor housing structure described above, the second metal is a metal having high thermal conductivity.

據上所述之高效率馬達外殼結構,其中,該導熱元件係鋁擠型素材製成者。According to the high efficiency motor casing structure described above, the heat conducting component is made of an aluminum extruded material.

據上所述之高效率馬達外殼結構,其中,該導磁元件係呈圓柱狀,且該導熱元件之內徑形狀係對應於該導磁元件之外輪廓者。According to the high efficiency motor housing structure described above, the magnetic conductive element has a cylindrical shape, and the inner diameter shape of the heat conductive element corresponds to the outer contour of the magnetic conductive element.

據上所述之高效率馬達外殼結構,其中,該第一金屬係高導磁性之金屬者。According to the high efficiency motor casing structure described above, the first metal is a highly magnetic metal.

據上所述之高效率馬達外殼結構,其中,該第一金屬係鐵製成者。According to the above described high efficiency motor housing structure, wherein the first metal is made of iron.

是由上述說明及設置,顯見本創作主要具有下列數項優點及功效,茲逐一詳述如下:It is from the above description and settings that it is obvious that this creation has the following several advantages and functions, which are detailed as follows:

1.相較於習知馬達散熱不佳造成定子嵌合之矽鋼片鬆脫之缺失,本創作即可藉由具有高導磁性之導磁元件與外利用擴管方式結合具高導熱性金屬之導熱元件,藉此將馬達運作產生之高熱溫度利用導熱元件向外散熱。1. Compared with the conventional motor, the heat dissipation of the stator causes the loss of the looseness of the stator-fitted steel sheet. This creation can be combined with the high-thermal conductivity metal by the magnetic conductive element with high magnetic permeability and the external expansion tube. The heat conducting element, whereby the high heat temperature generated by the operation of the motor is radiated outward by the heat conducting element.

2.由於習用之散熱元件係壓鑄成型製成,於運作時無法有效地將產生之高熱往外散熱,故本創作之導熱元件之外徑係以鋁擠型素材製成,因此具有較佳之散熱功效;此外,導熱元件之外徑亦可成型散熱鰭片,因此即可大幅提升將馬達運轉產生之高熱溫度傳導至外部之效率,進而達致利用本創作令馬達維持高效能運作。2. Since the conventional heat dissipating component is made by die-casting, it can not effectively dissipate the generated heat to the outside during operation. Therefore, the outer diameter of the heat-conducting component of the present invention is made of aluminum extruded material, so that the heat dissipation effect is better. In addition, the outer diameter of the heat-conducting element can also form heat-dissipating fins, thereby greatly improving the efficiency of conducting the high-heat temperature generated by the motor operation to the outside, thereby achieving the high-efficiency operation of the motor by using the present invention.

3.相較於習用之馬達殼體之素材僅分為鋁製馬達殼或鐵製馬達殼之單一素材,因此本創作考量鋁製馬達殼散熱能力之優點,以及鐵製馬達殼有助於扭力提升之優點,進而將前述二者加以結合,以提升本創作之高導熱性以及提升扭力之功效者。3. Compared with the conventional motor housing material, it is only divided into a single material of aluminum motor case or iron motor case. Therefore, this author considers the advantages of the heat dissipation capability of the aluminum motor case, and the iron motor case contributes to the torque. Enhance the advantages, and then combine the two to enhance the high thermal conductivity of the creation and enhance the effect of the torque.

本創作係一種高效率馬達外殼結構,其實施手段、特點及其功效,茲舉數種較佳可行實施例並配合圖式於下文進行詳細說明,俾供 鈞上深入瞭解並認同本創作。This creation is a high-efficiency motor casing structure, its implementation means, characteristics and efficacy. Several preferred and feasible embodiments are described in detail below with reference to the drawings, which provide a deep understanding and recognition of this creation.

首先,請參閱第1圖至第3圖所示,本創作係一種高效率馬達外殼結構,其包含:First, please refer to Figures 1 to 3, which is a high-efficiency motor housing structure that includes:

一馬達(圖未繪示),其設有一導磁元件1,在一實施例中,該導磁元件1為馬達之殼體;在另一實施例中,該導磁元件1係呈圓柱狀;該導磁元件1係由一第一金屬製成,在一實施例中,該第一金屬係高導磁性之金屬,舉例而言,該第一金屬係鐵製成;以及a motor (not shown), which is provided with a magnetic conductive component 1. In one embodiment, the magnetic conductive component 1 is a housing of a motor; in another embodiment, the magnetic conductive component 1 is cylindrical. The magnetic conductive element 1 is made of a first metal, in one embodiment, the first metal is a highly magnetic metal, for example, the first metal is made of iron;

一導熱元件2,其係覆設於該導磁元件1外表面,在一實施例中,該導熱元件2之內徑形狀係對應於該導磁元件1之外輪廓;且在一實施例中,該導磁元件1及該導熱元件2係以擴管方式相互結合,藉以提升該導磁元件1及該導熱元件2間結合之穩固性;該導熱元件2係由一第二金屬製成,較佳者,該第二金屬係高導熱性之金屬;此外,在一實施例中,該導熱元件2係之外徑係可呈光滑面;而在另一較佳之實施例中,為更進一步提升散熱效率,該導熱元件2係鋁擠型素材製成,舉例而言,該導熱元件2外徑可成型有至少一散熱鰭片21者。a heat conducting element 2, which is coated on the outer surface of the magnetic conductive element 1, in an embodiment, the inner diameter shape of the heat conducting element 2 corresponds to the outer contour of the magnetic conductive element 1; and in an embodiment The magnetic conductive element 1 and the heat conductive element 2 are combined with each other in a pipe expansion manner, thereby improving the stability of the bonding between the magnetic conductive element 1 and the heat conductive element 2; the heat conductive element 2 is made of a second metal. Preferably, the second metal is a highly thermally conductive metal; further, in one embodiment, the outer diameter of the thermally conductive element 2 can be a smooth surface; and in another preferred embodiment, further To improve the heat dissipation efficiency, the heat conducting component 2 is made of aluminum extruded material. For example, the outer diameter of the heat conducting component 2 can be formed with at least one heat sink fin 21 .

藉此,續請參閱第2圖及第3圖所示,將具有高導磁性之導磁元件1與具高導熱性之導熱元件2以擴管方式相互結合,即告完成;當馬達運作時,即利用電流之磁效應將電能轉換成動能,當馬達轉速越快,易產生更高熱之溫度,意即,馬達運作期間產生之高熱易影響其運作之效能;故當馬達進行運作時,即可藉由具高導熱性金屬之導熱元件2將馬達運作產生之高熱溫度向外散熱;Therefore, referring to FIG. 2 and FIG. 3, the magnetically conductive element 1 having high magnetic permeability and the thermally conductive element 2 having high thermal conductivity are combined in a pipe expansion manner, and the motor is in operation. That is, the magnetic effect of the current is used to convert the electric energy into kinetic energy. When the motor rotates faster, it is easy to generate a higher heat temperature, that is, the high heat generated during the operation of the motor easily affects the performance of the operation; therefore, when the motor is operating, The heat-conducting element 2 with high thermal conductivity metal can dissipate heat from the high heat temperature generated by the motor operation;

此外,續請參閱第2圖及第3圖所示,本創作具高導熱性金屬之導熱元件2外徑成型有散熱鰭片21,藉可提升與空氣之接觸面積,使更進一步提升散熱效率,以增加將馬達運轉產生之高熱溫度傳導至外部之效率,進而達致利用本創作令馬達維持高效能運作。In addition, please refer to FIG. 2 and FIG. 3, the heat-conducting element 2 with high thermal conductivity metal is formed with a heat-dissipating fin 21, which can improve the contact area with air, thereby further improving the heat dissipation efficiency. In order to increase the efficiency of transmitting the high heat temperature generated by the motor operation to the outside, the use of the present invention enables the motor to maintain high efficiency operation.

再者,本創作係考量鋁製馬達殼具較佳之散熱能力,以及鐵製馬達殼有助於扭力提升之優點,因此進而將前述二者加以結合,以提升本創作之高導熱性以及提升扭力之功效。Furthermore, this creation considers the advantages of the aluminum motor casing with better heat dissipation and the advantage of the iron motor casing to enhance the torsion. Therefore, the combination of the two is combined to enhance the high thermal conductivity of the creation and increase the torsion. The effect.

綜觀上述,本創作所揭露之技術手段不僅為前所未見,且確可達致預期之目的與功效,故兼具新穎性與進步性,誠屬專利法所稱之新型無誤,以其整體結構而言,確已符合專利法之法定要件,爰依法提出新型專利申請。Looking at the above, the technical means exposed in this creation is not only unprecedented, but also achieves the intended purpose and effect, so it is both novel and progressive. It is a new type of patent law that is called the whole. In terms of structure, it has indeed met the statutory requirements of the Patent Law and has filed a new type of patent application in accordance with the law.

惟以上所述者,僅為本創作之較佳實施例,當不能以此作為限定本創作之實施範圍,即大凡依本創作申請專利範圍及說明書內容所作之等效變化與修飾,皆應仍屬於本創作專利涵蓋之範圍內。However, the above descriptions are only preferred embodiments of the present invention, and should not be used as a limitation to the scope of implementation of the creation, that is, the equivalent changes and modifications made by the applicant in accordance with the scope of the patent application and the contents of the specification should still be Belonging to the scope covered by this creation patent.

〔本創作〕
1‧‧‧導磁元件
2‧‧‧導熱元件
21‧‧‧散熱鰭片
[this creation]
1‧‧‧Magnetic components
2‧‧‧thermal element
21‧‧‧ Heat sink fins

第1圖係本創作之立體示意圖。 第2圖係本創作之立體分解示意圖。 第3圖係第1圖A-A位置之剖視示意圖。The first picture is a three-dimensional diagram of the creation. Figure 2 is a three-dimensional exploded view of the creation. Figure 3 is a cross-sectional view of the position of Figure A-A of Figure 1.

1‧‧‧導磁元件 1‧‧‧Magnetic components

2‧‧‧導熱元件 2‧‧‧thermal element

21‧‧‧散熱鰭片 21‧‧‧ Heat sink fins

Claims (7)

一種高效率馬達外殼結構,其包含: 一馬達,其設有一導磁元件,該導磁元件係由一第一金屬製成;以及 一導熱元件,其係覆設於該導磁元件外表面,且該導磁元件及該導熱元件係以擴管方式相互結合,該導熱元件係由一第二金屬製成者。A high-efficiency motor housing structure comprising: a motor provided with a magnetically conductive component, the magnetically conductive component being made of a first metal; and a thermally conductive component attached to the outer surface of the magnetically conductive component And the magnetic conductive element and the heat conductive element are combined with each other by a tube expansion method, and the heat conduction element is made of a second metal. 如申請專利範圍第1項所述之高效率馬達外殼結構,其中,該導熱元件外徑成型有至少一散熱鰭片。The high efficiency motor housing structure of claim 1, wherein the heat conducting element has an outer diameter formed with at least one heat dissipating fin. 如申請專利範圍第1項所述之高效率馬達外殼結構,其中,該第二金屬係高導熱性之金屬者。The high efficiency motor casing structure of claim 1, wherein the second metal is a metal having high thermal conductivity. 如申請專利範圍第1項所述之高效率馬達外殼結構,其中,該導熱元件係鋁擠型素材製成者。The high efficiency motor casing structure of claim 1, wherein the heat conducting component is made of an aluminum extruded material. 如申請專利範圍第1至4項中任一項所述之高效率馬達外殼結構,其中,該導磁元件係呈圓柱狀,且該導熱元件之內徑形狀係對應於該導磁元件之外輪廓者。The high-efficiency motor housing structure according to any one of claims 1 to 4, wherein the magnetic conductive element has a cylindrical shape, and an inner diameter shape of the thermally conductive element corresponds to the magnetic conductive element. Contoured. 如申請專利範圍第1至4項中任一項所述之高效率馬達外殼結構,其中,該第一金屬係高導磁性之金屬者。The high efficiency motor casing structure of any one of claims 1 to 4, wherein the first metal is a highly magnetic metal. 如申請專利範圍第1至4項中任一項所述之高效率馬達外殼結構,其中,該第一金屬係鐵製成者。The high efficiency motor housing structure of any one of claims 1 to 4, wherein the first metal is made of iron.
TW105209319U 2016-06-22 2016-06-22 High efficiency motor housing structure TWM531092U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI655834B (en) * 2018-04-03 2019-04-01 富田電機股份有限公司 Motor unit with rapid heat dissipation

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110867996B (en) * 2019-10-18 2021-06-18 珠海格力电器股份有限公司 Servo motor casing and servo motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI655834B (en) * 2018-04-03 2019-04-01 富田電機股份有限公司 Motor unit with rapid heat dissipation

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