TWM528327U - Composite fiber artificial leather structure - Google Patents
Composite fiber artificial leather structure Download PDFInfo
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- TWM528327U TWM528327U TW105207937U TW105207937U TWM528327U TW M528327 U TWM528327 U TW M528327U TW 105207937 U TW105207937 U TW 105207937U TW 105207937 U TW105207937 U TW 105207937U TW M528327 U TWM528327 U TW M528327U
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Description
本新型係關於一種複合式纖維人造皮革結構,尤指以複合材料為主要原料的一種複合式纖維人造皮革結構。The present invention relates to a composite fiber artificial leather structure, in particular to a composite fiber artificial leather structure with composite materials as main raw materials.
一般而言,合成皮係被廣泛的應用於各式物品上,舉凡沙發、傢俱、鞋類等皆可看到其蹤跡,其中,為了提升該習知合成皮之抗衝擊能力,使其應用於公事包、電腦包等產品上時,能夠有效的保護該等產品內所存放之物品,坊間有業者乃對該習知合成皮進行改良,其係透過接著劑於該習知合成皮上黏附有一層發泡物,以期能夠透過該發泡物達到緩衝保護效果。In general, synthetic leather is widely used in various types of articles, such as sofas, furniture, shoes, etc., in order to enhance the impact resistance of the synthetic skin, so that it can be applied In the case of a business bag, a computer bag, etc., it is possible to effectively protect the items stored in the products, and the manufacturer has improved the conventional synthetic skin, which is adhered to the conventional synthetic skin through an adhesive. A layer of foam to achieve a cushioning protection through the foam.
為此,前人係進行改良,設計出發泡層結合有一硬質面皮與一軟質發泡物,請參考圖1,係台灣專利號M390961中的一種具硬質面皮與軟質發泡物之合成皮,其中,該具硬質面皮與軟質發泡物之合成皮包括:一熱塑性表面層10’以及一硬質預浸層11’;一發泡層12’,其係設置於該硬質預浸層11’之一側,且該軟質發泡物係採層疊方式依序設有一發泡層12’、一熱塑性隔離層13’以及一內裏層14’,並讓該發泡層位於該硬質預浸層與該熱塑性隔離層之間;藉此,可趁該發泡層尚未完全硬化熟成時,將該硬質面皮與該軟質發泡物依序放入一模具中,並進行合模加熱,以藉由該模具之熱度與該發泡層在熟成反應時所發出之熱度,使該等材料互相結合;台灣專利號M390961所設計的合成皮雖然不需接著劑,但是強度比過去接著劑所製成的合成皮還要弱,發泡層容易在加熱過程扭曲變形,且製造過程繁複,需要經過溫度控制、定位、調整厚度、模具設置等等,相當耗費工時,品質也難以控制。To this end, the predecessors have been modified to design a foamed layer combined with a hard dough and a soft foam. Please refer to Figure 1, which is a synthetic skin with a hard surface and a soft foam in Taiwan Patent No. M390961. The synthetic skin of the hard skin and the soft foam comprises: a thermoplastic surface layer 10' and a hard prepreg layer 11'; a foam layer 12' disposed on one of the hard prepreg layers 11' a side, and the flexible foam is sequentially laminated with a foam layer 12', a thermoplastic separator 13' and an inner layer 14', and the foam layer is located in the hard prepreg layer and the thermoplastic layer Between the isolation layers; thereby, when the foamed layer is not completely hardened and matured, the hard dough and the soft foam are sequentially placed in a mold, and the mold is heated to be used by the mold. The heat is combined with the heat generated by the foamed layer in the ripening reaction, so that the materials are combined with each other; the synthetic skin designed by Taiwan Patent No. M390961 does not require an adhesive, but the strength is more than that of the synthetic skin made by the past adhesive. To be weak, the foam layer is easy to Heat distortion process, and the manufacturing process is complicated, we need to go through the temperature control, positioning, adjusting the thickness, the die set and the like, work-consuming, but also difficult to control quality.
因此,對於合成皮的製造商而言最為重要的課題在於:如何提供一個製程簡單且成本低廉的合成皮結構,同時由該合成皮結構加工製成的合成皮必須是一般使用者所能夠接受的舒適度。因此,本案之創作人極力加以研究新型設計,終於研發完成本新型之一種複合式纖維人造皮革結構。Therefore, the most important issue for the manufacturer of synthetic leather is how to provide a synthetic leather structure that is simple in process and low in cost, and the synthetic leather processed from the synthetic leather structure must be acceptable to the average user. Comfort. Therefore, the creator of this case tried to study the new design and finally developed a composite fiber artificial leather structure of the present invention.
本新型之目的在於提供一種具有高韌性手感佳,並有彈性,能承受較大的強度和衝擊人造皮革材質結構的改良,並可提升皮帶、皮繩等系列產品的耐用度。如此能製得重量輕、厚度佳、且耐衝擊性高之複合式纖維人造皮革結構。The purpose of the present invention is to provide an improved structure with high toughness, elasticity, and ability to withstand large strength and impact of artificial leather materials, and to improve the durability of belts, leather cords and the like. Thus, a composite fiber artificial leather structure which is light in weight, good in thickness, and high in impact resistance can be obtained.
因此,為了達成上述本新型之目的,本案之創作人係提出一種複合式纖維人造皮革結構,包含: 一結構補強層,係具有上表面及下表面; 一第一貼合層,係貼合於該結構補強層的上表面; 一第一纖維基材層,係形成於該第一貼合層之上; 一第一皮面層,係貼合於該第一纖維基材層之上; 一第二貼合層,係貼合於該結構補強層的下表面; 一第二纖維基材層,係形成於該第二貼合層之下;以及 一第二皮面層,係貼合於該第二纖維基材層之下。Therefore, in order to achieve the above object of the present invention, the creator of the present invention proposes a composite fiber artificial leather structure comprising: a structural reinforcing layer having an upper surface and a lower surface; a first bonding layer attached to An upper surface of the structural reinforcing layer; a first fibrous base material layer formed on the first adhesive layer; a first leather surface layer attached to the first fibrous base material layer; a second bonding layer is attached to the lower surface of the structural reinforcing layer; a second fibrous substrate layer is formed under the second bonding layer; and a second leather layer is attached to the second bonding layer Below the second fibrous substrate layer.
為了能夠更清楚地描述本新型所提出之一種複合式纖維人造皮革結構以下將配合圖式,詳盡說明本新型之較佳實施例。In order to more clearly describe a composite fiber artificial leather structure proposed by the present invention, the preferred embodiment of the present invention will be described in detail below with reference to the drawings.
首先,介紹本新型之主要元件,請參閱圖2,係為本新型一種複合式纖維人造皮革之剖視圖。如圖2所示,本新型之複合式纖維人造皮革結構包含:一結構補強層11、一第一貼合層12、一第一纖維基材層13、一第一皮面層14、一第二貼合層15、一第二纖維基材層16以及一第二皮面層17,其中,該結構補強層11係具有上表面及下表面,並且,該第一貼合層12,係貼合於該結構補強層11的上表面。進一步地,該第一纖維基材層13係形成於該第一貼合層12之上,該第一皮面層14係貼合於該第一纖維基材層13之上。First, the main components of the present invention will be described. Referring to FIG. 2, it is a cross-sectional view of a composite fiber artificial leather of the present invention. As shown in FIG. 2, the composite fiber artificial leather structure of the present invention comprises: a structural reinforcing layer 11, a first bonding layer 12, a first fiber substrate layer 13, a first skin layer 14, and a first a second bonding layer 15, a second fiber substrate layer 16 and a second skin layer 17, wherein the structural reinforcing layer 11 has an upper surface and a lower surface, and the first bonding layer 12 is tied The upper surface of the structural reinforcing layer 11 is joined. Further, the first fiber substrate layer 13 is formed on the first bonding layer 12, and the first skin layer 14 is attached to the first fiber substrate layer 13.
呈上述,該第二貼合層15係貼合於該結構補強層11下表面,並且,該第二纖維基材層16係形成於該第二貼合層15之下。進一步地,該第二皮面層17係貼合於該第二纖維基材層16之下。於此,必須特別說明的是,該第一貼合層12與該第二貼合層15係採用無溶劑式高固含量的樹脂進行貼合,並且,所述之第一纖維基材層13與該第二纖維基材層16係由一平織布、一針織布、一不織布、金屬纖維、或非金屬纖維之任一種結構所組成。特別地,所述之第一纖維基材層13與該第二纖維基材層16係由Polyester(聚酯)、Nylon(聚醯胺)、Polyacrylic(聚丙烯腈)、以及cotton(棉)、金屬纖維、導電纖維材質所組成。In the above, the second bonding layer 15 is attached to the lower surface of the structural reinforcing layer 11 , and the second fibrous substrate layer 16 is formed under the second bonding layer 15 . Further, the second skin layer 17 is attached to the second fiber substrate layer 16 . Here, it should be particularly noted that the first bonding layer 12 and the second bonding layer 15 are adhered by a solvent-free high solid content resin, and the first fiber substrate layer 13 is The second fibrous base material layer 16 is composed of any one of a plain woven fabric, a knitted fabric, a non-woven fabric, a metal fiber, or a non-metallic fiber. In particular, the first fibrous substrate layer 13 and the second fibrous substrate layer 16 are composed of Polyester, Nylon, Polyacrylic, and Cotton. Metal fiber, conductive fiber material.
另外,於本新型設計中,該第一皮面層14與該第二皮面層17係由PU(聚氨脂)、TPU(聚氨基甲酸脂)、PVC(聚氯乙烯)、PA(聚醯胺)、或一麂皮布之材料組合而成,並且該第一皮面層14與該第二皮面層17的表面係可再加入耐磨劑、止滑劑、以及耐黃便劑,用以增加第一皮面層14與該第二皮面層17之耐用性及美觀性。In addition, in the novel design, the first skin layer 14 and the second skin layer 17 are made of PU (polyurethane), TPU (polyurethane), PVC (polyvinyl chloride), and PA (poly). a combination of a guanamine or a crepe material, and the surface of the first skin layer 14 and the second skin layer 17 may further comprise an anti-wear agent, a slip agent, and a yellowing agent. For increasing the durability and aesthetics of the first skin layer 14 and the second skin layer 17.
本新型之複合式纖維人造皮革結構可應用於棒球手套上、皮帶上、與手機套上,藉此,能承受較大的強度和衝擊,並降低電磁波的影響度。The novel composite fiber artificial leather structure can be applied to baseball gloves, belts, and mobile phone sets, thereby being able to withstand greater strength and impact, and reducing the influence of electromagnetic waves.
上述已經完整且清楚地揭露本新型一種複合式纖維人造皮革結構,並且,由上述可知,相較於習用合成皮,可以發現本新型一種複合式纖維人造皮革結構,係具有以下優點:The composite fiber artificial leather structure of the present invention has been completely and clearly disclosed, and it can be seen from the above that a composite fiber artificial leather structure of the present invention can be found in comparison with the conventional synthetic leather, which has the following advantages:
不同於市面上所生產的合成皮的韌性不高,本新型於結構補強層中加入一纖維基材,能承受較大的強度和衝擊皮帶材質結構改良,並可提升皮帶等帶類系列產品的耐用度及使用功能較廣。如此能製得重量適中、厚度佳、且耐衝擊性高之複合式纖維人造皮革結構。Different from the high toughness of the synthetic leather produced on the market, the new type of fiber substrate is added to the structural reinforcing layer, which can withstand the improvement of the strength and impact belt material structure, and can improve the belt and other series of products. Durability and use. Thus, a composite fiber artificial leather structure having moderate weight, good thickness, and high impact resistance can be obtained.
必須加以強調的是,上述之詳細說明係針對本新型可行實施例之具體說明,惟該實施例並非用以限制本新型之專利範圍,凡未脫離本新型技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。It is to be understood that the foregoing detailed description of the preferred embodiments of the present invention is not intended to limit the scope of the invention, Both should be included in the scope of the patent in this case.
結構補強層主要提供高強度、韌性、使其具有較佳的手感。結構補強層係由PP薄片(不論是否發泡)、PET薄片、高密度橡膠發泡、高密度織布(不論是否含有金屬纖維)。The structural reinforcing layer mainly provides high strength and toughness, so that it has a better hand. The structural reinforcing layer is composed of PP sheets (whether or not foamed), PET sheets, high-density rubber foam, high-density woven fabric (whether or not containing metal fibers).
<本新型>
11‧‧‧結構補強層
12‧‧‧第一貼合層
13‧‧‧第一纖維基材層
14‧‧‧第一皮面層
15‧‧‧第二貼合層
16‧‧‧第二纖維基材層
17‧‧‧第二皮面層<This new type>
11‧‧‧Structural reinforcement
12‧‧‧First bonding layer
13‧‧‧First fiber substrate layer
14‧‧‧First leather layer
15‧‧‧Second bonding layer
16‧‧‧Second fiber substrate layer
17‧‧‧Second leather
<習知>
10’‧‧‧熱塑性表面層
11’‧‧‧硬質預浸層
12’‧‧‧發泡層
13’‧‧‧熱塑性隔離層
14’‧‧‧內裏層<知知>
10'‧‧‧ thermoplastic surface layer
11'‧‧‧hard prepreg
12'‧‧‧Foam layer
13'‧‧‧ thermoplastic barrier
14'‧‧‧ inner tier
圖1係台灣專利號M390961中的一種具硬質面皮與軟質發泡物之合成皮;以及 圖2係本新型一種複合式纖維人造皮革之剖視圖。1 is a synthetic skin having a hard surface and a soft foam in Taiwan Patent No. M390961; and FIG. 2 is a cross-sectional view of a composite fiber artificial leather of the present invention.
11‧‧‧結構補強層 11‧‧‧Structural reinforcement
12‧‧‧第一貼合層 12‧‧‧First bonding layer
13‧‧‧第一纖維基材層 13‧‧‧First fiber substrate layer
14‧‧‧第一皮面層 14‧‧‧First leather layer
15‧‧‧第二貼合層 15‧‧‧Second bonding layer
16‧‧‧第二纖維基材層 16‧‧‧Second fiber substrate layer
17‧‧‧第二皮面層 17‧‧‧Second leather
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI712721B (en) * | 2020-02-24 | 2020-12-11 | 三芳化學工業股份有限公司 | Artificial leather and method for producing the same |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI712721B (en) * | 2020-02-24 | 2020-12-11 | 三芳化學工業股份有限公司 | Artificial leather and method for producing the same |
US11555271B2 (en) | 2020-02-24 | 2023-01-17 | San Fang Chemical Industry Co., Ltd. | Artificial leather and method for producing the same |
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