TWM519735U - Circulation device for automatic detection and classification - Google Patents

Description

Automatic detection and classification cycle device

The present invention relates to a device for automatically detecting and classifying curved transparent materials, and more particularly to a device for automatically detecting and classifying contact lenses.

In the prior art, when detecting a contact lens, a carrier tray is prepared, and a plurality of cups arranged in a checkerboard shape are arranged on the top surface of the carrier tray, and each contact lens is respectively installed in the cup body, and the whole person carries the entire bearing. The disk is taken to the detection area, and the lens of the detector in the detection area is used to detect the contact lens in the cup on the carrier. After the detection, the operator manually replaces the cup of the contact lens that has not passed the test into a qualified product. The cup of the contact lens; however, the following disadvantages can be seen from the above work:

First, most of the testing operations are performed manually, such as manual moving carrier disks and manual replacement of unqualified contact lenses, while manual operations are not only inefficient, but also prone to errors.

Second, if the equipment is automatically detected, a replacement of a non-conforming product should be added after the test.

In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides an automatic detection and classification cycle device for automatically performing detection and classification without requiring a good replacement operation and greatly improving efficiency.

In order to achieve the above-mentioned creative purpose, the technical means adopted by the present invention is to design an automatic detection and classification cycle device, which comprises a base, a plurality of carrier, a plurality of push rods, a plurality of levers, at least one detector, an emptying device and A control system, wherein: the top surface of the base is provided with a feeding area, a sorting elimination area, a discharging area, a first track and a second track, and the feeding area, the sorting elimination area and the discharging area are sequentially The first track and the second track are connected between the feeding zone and the discharging zone, and are laterally spaced apart, and the sorting elimination zone is connected between the first track and the second track; the carrier is placed on The top surface of the base is pushed by the push rods or is moved by the respective levers, and each of the carriers is used for placing a piece of material to be tested; the push rods are located on the top surface of the base and horizontally moved on the top surface of the base The pusher comprises: a first pusher that pushes the carrier on the first track toward the discharge zone; a discharge zone pusher that pushes the carrier on the first track through the discharge zone To the second track; a second putter, Pushing the carrier on the second track toward the feeding zone; a feeding zone pusher pushing the carrier on the second track to the first track through the feeding zone; at least one sorting elimination zone pusher, Optionally selectively pushing the carrier on the first track to the second track through the sorting elimination zone; the levers are located on the top surface of the base and horizontally move on the top surface of the base, the levers comprising: a feed zone lever, located on the second track, and shifting the carrier between the discharge zone and the sorting zone toward the feed zone; wherein the second pusher pushes the carrier to the feed zone lever The at least one detector is disposed above the first track and located between the feeding zone and the sorting elimination zone, and is configured to detect the material to be tested in the corresponding bearing seat on the first track; The emptying device is disposed on the second track and located between the sorting elimination zone and the feeding zone, and is used for taking out materials in the corresponding bearing seats on the second track; the control system and each push rod, each dialing The rod, each detector and the emptying device are electrically connected, and according to the inspection The detection result is out of the control area classification ram.

In the present use, the material to be tested is placed in the carrier on the feeding zone, then the carrier moves to the first track, then moves on the first track, and the material to be tested in the carrier undergoes detection during the movement. If the detection is passed, the carrier continues to move to the discharge area, and after the material to be removed is removed, the empty carrier is then moved to the second track and moved on the second track; if not In the case of detection, when the first track passes through the sorting elimination zone, it will be pushed to the second track by the sorting elimination zone pusher through the sorting elimination zone; the empty carrier and the eliminated carrier are on the second track. The rod of the feeding zone is moved together toward the feeding zone, and the emptying device takes out the material of the passing carrier, and finally the empty carrier is returned to the feeding zone to reposition the material to be tested for recycling; Since the materials to be tested are placed in a separate carrier, even if the materials to be tested in any of the carriers fail to pass the test, they can be individually excluded without affecting the operation of the other carriers and the materials to be tested. Plus the entire detection, classification and recycling system operations are performed automatically, thereby achieve the purpose of creation of this creation effectively improve efficiency.

The technical means adopted by the present invention for achieving the intended purpose of creation are further explained below in conjunction with the drawings and the preferred embodiment of the present invention.

Referring to FIG. 1 and FIG. 2, the automatic detection and classification cycle device of the present invention comprises a base 10, a plurality of carriers 20, a plurality of pushers, a plurality of detectors 40, a plurality of levers, an emptying device and a control system.

The top surface of the base 10 is provided with a feeding area 11, a sorting elimination area 12, a discharging area 13, a first rail 14 and a second rail 15, a feeding area 11, a sorting elimination area 12 and a discharging unit. The area 13 is disposed in front and rear, and the first track 14 and the second track 15 are both extending forward and backward, and are connected between the feeding area 11 and the discharging area 13, and are laterally spaced apart, and the sorting elimination area 12 is connected to two. Between the tracks 14, 15;

In the present embodiment, the feeding zone 11 can accommodate a plurality of rows of multi-counter multi-column carriers 20, and the discharge zone 13 can also accommodate a plurality of rows of multi-column multiple carriers 20, and two tracks 14, 15 Only one row of the carrier 20 can be accommodated in the lateral direction, whereby the feeding zone 11 and the discharging zone 13 and the two rails 14 and 15 can reach the carrier 20 which converts the entire surface carrier 20 into a plurality of columns; The number of rows and the number of columns of the feed zone 11 may be the same as or different from the number of rows and columns of the discharge zone 13, for example, in the embodiment of Fig. 2, the feed zone 11 and the discharge zone 13 are five rows by four. Column, but in the embodiment of Fig. 8, the feed zone 11A is five rows by four columns, but the discharge zone 13A is changed to four rows by four columns; moreover, in the present embodiment, the feed zone 11 and the outlet The material zone 13 is connected to the lateral sides of the two rails 14 and 15, but not limited thereto, the feeding zone 11 and the discharge zone 13 may be connected to the ends of the two rails 14, 15 to connect the lateral sides or The ends can be adjusted according to various needs, and this also affects the number of rows and columns of the feed zone 11 and the discharge zone 13.

Referring to FIG. 3 and FIG. 4, the above-mentioned carriers 20 are placed on the top surface of the base 10, and are pushed by the push rods or are moved by the respective levers. In the present embodiment, the material to be tested is a contact lens, but not limited thereto; each of the carrier 20 includes a body 21, a cup 22 and a sensing member 23; the top surface of the body 21 is recessed There is a receiving hole 211, a front and rear sides of the seat body 21 are respectively recessed with a lever groove 212, the lever groove 212 is a laterally extending long groove for the corresponding lever to be worn and abutted; the cup 22 The cup body 22 is provided with a ring flange 221 around the opening periphery of the cup body 22, and the cup body 22 is supported by the ring flange 221 against the periphery of the receiving hole 211 of the seat body 21, and the cup body is supported. 22 is a transparent material, and the material to be tested is disposed in the cup body 22. The bottom surface of the inner wall surface of the cup body 22 is a downward convex spherical surface to match the appearance of the material to be tested; The cup body 22 is made of a transparent material, so that if the cup body 22 or the material to be tested is stained, it can be easily found, thereby reducing the influence of the cup body 22 on the detection. The result is that the sensing member 23 is disposed on the lateral side of the base body 21, and the first rail 14 is provided with a sensor 16 corresponding to the detector 40 to sense the sensing member 23 of each carrier, in this embodiment. The sensing member 23 is a metal piece, and the sensor 16 is an inductive metal sensor, such as a light-coupled sensor, etc., but not limited thereto, only the two can cooperate with each other. .

The push rods are located on the top surface of the base 10 and horizontally move on the top surface of the base 10. The push rods include a feed area push rod 31, a first push rod 32, and a plurality of sorting elimination zones. 33, a discharge zone push rod 34 and a second push rod 35; the aforementioned feed zone push rod 31 pushes the carrier 20 on the second rail 15 to the first rail 14 through the feeding zone 11; The first push rod 32 pushes the carrier 20 on the first rail 14 toward the discharge zone 13; the aforementioned sorting elimination zone pusher 33 selectively pushes the carrier 20 of the first rail 14 through the sorting elimination zone 12 Up to the second track 15; the aforementioned discharge zone pusher 34 pushes the carrier 20 on the first track 14 through the discharge zone 13 to the second track 15; the second pusher 35 described above will move the second track 15 The upper carrier 20 is pushed toward the feed zone 11.

The detector 40 is disposed above the first rail 14 and between the feeding zone 11 and the sorting elimination zone 12, and is used for detecting the material to be tested of the corresponding bearing 20 on the first rail 14; The number of the detectors 40 may be one or more. In the present embodiment, the detector 40 is a CCD (Charge-coupled Device) detector, but is not limited thereto.

The aforementioned lever is located on the top surface of the base 10 and horizontally moves on the top surface of the base 10. The levers include a sorting elimination zone lever 51, a discharge zone lever 52 and a feeding zone lever 53. The sorting elimination zone lever 51 is located on the first rail 14, and the carrier 20 between the feeding zone 11 and the sorting elimination zone 12 is moved toward the sorting elimination zone 12, and the first pusher 32 pushes the carrier 20 Within the range of the dialing of the sorting zone switch 51; the distance of the sorting zone switch 51 is corresponding to the front and rear length of one of the carriers 20 or the total length of the front and rear of the plurality of carriers 20; in this embodiment, the classification The distance of the ejector lever 51 is corresponding to the total length of the front and rear of the plurality of carriers 20, and in the embodiment shown in the figure, corresponds to the total length of the front and rear of the five carriers 20, but not limited thereto; The length of the front and rear of the sorting elimination zone 12 is greater than or equal to the dialing distance of the sorting zone shifting lever 51, that is, in this embodiment, greater than or equal to the total length of the front and rear of the five carrying bases 20; The number of corresponding carrying seats 20 is the same as the number of sorting elimination zone pushers 33, Thus, in the embodiment shown in the figures, there are five sorting zone pushers 33.

The discharge zone lever 52 is located on the first rail 14, and the carrier 20 between the sorting elimination zone 12 and the discharge zone 13 is moved toward the discharge zone 13; the feed zone lever 53 is located on the second track 15 And the carrier 20 between the sorting elimination zone 12 and the feeding zone 11 is moved toward the feeding zone 11.

Referring to FIG. 5 to FIG. 7 , the foregoing emptying device is disposed on the second rail 15 and located between the sorting elimination zone 12 and the feeding zone 11 and used to position the corresponding bearing on the second rail 15 . The material of 20 is taken out; in the embodiment, the emptying device comprises a pouring device 60 and a water injection device 70; the pouring device 60 comprises two pivoting seats 61, a pivoting rail 62 and a motor 63, and the two pivoting seats 61 are arranged at On the ground or elsewhere, the pivot rail 62 replaces a section of the second rail 15 and is pivotally disposed between the two pivoting seats 61, and can be engaged with the carrier 20 in the rotational direction. The motor 63 is disposed on the two pivoting seats 61. And, for rotating the pivot rail 62, the pivot rail 62 is rotated 90 degrees or more toward the lateral side to carry out the material in the carrier 20, and then the carrier 20 is turned back to the original position. The water injection device 70 is located between the pouring device 60 and the feeding zone 11, and injects water or maintenance liquid into the corresponding carrier 20 on the second rail 15.

The foregoing control system is electrically connected to each of the push rods, the respective levers, the inductor 16, the detectors 40, the tilting device 60, and the water injection device 70, and integrally controls the actuation of the components, in particular, according to the detection result of the detector 40, The dialing distance of the sorting zone shift lever 51 and the count of the sensor 16 are used to control the timing of the actuation of each sorting zone fader 33.

In the present use, the material to be tested is placed in the carrier 20 on the feeding zone 11, and after the carrier 20 is pushed by the feeding zone pusher 31 to the first rail 14, the carrier 20 is pushed by the first pusher 32 While moving on the first track 14 to the dialing range of the sorting-out zone lever 51, the carrier 20 is then sorted by the knockout zone lever 51 and passes through the detector 40 and the sensor 16, and is subjected to detection by the detector 40. The sensing of the sensor 16; since the dialing distance of the sorting zone lever 51 corresponds to the front and rear length of the carrier 20, if the material to be tested fails the detection, the control system can comprehensively determine the failure to pass the detection. The time at which the carrier 20 in which the material is located moves to the time and location of the sorting elimination zone 12.

If the detection fails, the carrier 20 will be directly pushed to the second track 15 by the corresponding sorting elimination zone pusher 33 toward the sorting elimination zone 12 when the first track 14 passes through the sorting elimination zone 12;

If the detection is carried out, when the first rail 14 passes through the sorting elimination zone 12, the sorting elimination zone push rod 33 of the corresponding position will not be activated, and the carrier 20 will continue to be pushed by the subsequent carrier 20 By sorting the knockout zone 12, and then being pulled by the discharge zone lever 52 to the discharge zone 13; then the discharge zone pusher 34 is pushed toward the second track 15, and the material passing through the test block 20 passes through The discharge zone 13 is taken away, and the empty carrier 20 is then pushed by the second push rod 35 to move over the second rail 15 to the toggle range of the feed zone lever 53, and is fed by the feed zone 53 together with the eliminated carrier 20, is moved toward the feeding zone 11, thereby ensuring that each carrier 20 is in close contact;

The carrier 20 is plucked through the emptying device 60 and the water injection device 70 to ensure that there is no material in the passing carrier 20 and refill the water or maintenance fluid; finally, the carrier 20 is pushed by the feeding zone The rod 31 is pushed onto the feeding zone 11 to reinstall the material to be tested, so as to achieve the purpose of recycling; in the feeding zone 11 and the discharging zone 13, the cup is placed and taken out by vacuum suction. 22 materials, but not limited to this.

In the above process, even if the material to be tested in any of the carriers 20 fails to pass the detection, it will be immediately pushed away from the first rail 14 when passing through the sorting elimination zone 12 without affecting the other carrier 20 and the material to be tested. The homework, and the entire inspection, classification and cycle operations are automatically carried out, and this creation aims to achieve the purpose of effectively improving efficiency.

In other embodiments, the dialing distance of the sorting zone shifting lever may also correspond to only the front and rear lengths of one carrier, so that only a single sorting elimination zone putter is needed and the counting time is pushed out and the classified elimination zone is pushed. The rod can be.

In other embodiments, the carrier may also have no sensed member, and the first track may also have no sensor, and only the distance between the detector and the sorting zone push rod and the dialing distance of the sorting zone lever are calculated. , you can also get the opportunity to launch the classification elimination zone putter.

In other embodiments, the feed zone and the discharge zone can also accommodate only one row of carriers, and only the work of placing and removing materials can be matched.

In other embodiments, the carrier may be of other construction than the foregoing, and only the receiving material can be placed without obstructing the detection.

The above description is only a preferred embodiment of the present invention, and does not impose any form limitation on the present invention. Although the present invention has been disclosed above in the preferred embodiment, it is not intended to limit the present creation, and has any technical field. A person skilled in the art can make some modifications or modifications to equivalent embodiments by using the above-disclosed technical contents without departing from the technical scope of the present invention. The technical essence of the creation Any simple modification, equivalent change and modification of the above embodiments are still within the scope of the technical solution of the present invention.

10‧‧‧ Pedestal
11‧‧‧Feeding area
12‧‧‧Classification phase-out zone
13‧‧‧Drawing area
14‧‧‧First track
15‧‧‧second track
16‧‧‧ sensor
20‧‧‧Hosting
21‧‧‧ body
211‧‧‧ 容孔
212‧‧ ‧bar slot
22‧‧‧ cup body
221‧‧‧ ring flange
23‧‧‧Sensed pieces
31‧‧‧Feeding area putter
32‧‧‧First putt
33‧‧‧Classification and elimination zone putter
34‧‧‧Drawing area putter
35‧‧‧Second putter
40‧‧‧Detector
51‧‧‧Classification and phase-out zone
52‧‧‧Drawing area lever
53‧‧‧Feeding area lever
60‧‧‧Dumping device
61‧‧‧ pivot seat
62‧‧‧ pivoting track
63‧‧‧Motor
70‧‧‧Water injection device
11A‧‧‧feeding area
13A‧‧‧Drawing area

Figure 1 is a top view of the creation of the carrier without a carrier. Figure 2 is a top view of the creation of the carrier. Figure 3 is a perspective view of the carrier of the present invention. Figure 4 is a front cross-sectional view of the carrier of the present invention. Figure 5 is a perspective view of the pouring device of the present invention. Figure 6 is a front elevational view of the pouring device of the present invention before it is dumped. Figure 7 is a front elevational view of the pouring device of the present invention after being dumped. FIG. 8 is a top plan view showing another embodiment of the present invention.

10‧‧‧ Pedestal

11‧‧‧Feeding area

12‧‧‧Classification phase-out zone

13‧‧‧Drawing area

14‧‧‧First track

15‧‧‧second track

16‧‧‧ sensor

20‧‧‧Hosting

21‧‧‧ body

22‧‧‧ cup body

23‧‧‧Sensed pieces

31‧‧‧Feeding area putter

32‧‧‧First putt

33‧‧‧Classification and elimination zone putter

34‧‧‧Drawing area putter

35‧‧‧Second putter

40‧‧‧Detector

51‧‧‧Classification and phase-out zone

52‧‧‧Drawing area lever

53‧‧‧Feeding area lever

60‧‧‧Dumping device

70‧‧‧Water injection device

Claims (9)

An automatic detection and classification cycle device comprises a base, a plurality of carriers, a plurality of push rods, a plurality of levers, at least one detector, an emptying device and a control system, wherein: the top surface of the base is provided with a feeding area, a sorting elimination zone, a discharge zone, a first track and a second track, the feeding zone, the sorting elimination zone and the discharging zone are arranged in sequence, and the first track and the second track are connected to the feeding zone And the discharge zone is disposed at a lateral interval, and the classification elimination zone is connected between the first track and the second track; the carrier is placed on the top surface of the base and is pushed by each push rod or by each lever Shifting, each carrier is for placing a piece of material to be tested; the push rod is located on the top surface of the base and horizontally moves on the top surface of the base, and the push rod comprises: a first push rod, which will be first The carrier on the track is pushed toward the discharge zone; a discharge zone pusher that pushes the carrier on the first track to the second track through the discharge zone; a second pusher that will move the second track The upper carrier pushes toward the feed zone; a feed zone pusher, Pushing the carrier on the second track to the first track through the feeding zone; at least one sorting elimination zone pusher, which selectively pushes the carrier on the first track to the second track through the sorting elimination zone The levers are located on the top surface of the base and horizontally move on the top surface of the base. The levers include: a feed zone lever, which is located on the second rail and eliminates the discharge zone and the sorting The carrier between the zones is moved toward the feed zone; wherein the second pusher pushes the carrier into the toggle range of the feed zone lever; the at least one detector is disposed above the first track and is located Between the material area and the sorting elimination area, and used to detect the material to be tested in the corresponding bearing seat on the first track; the emptying device is disposed on the second track and located between the sorting elimination zone and the feeding zone, And used to take out the material in the corresponding bearing seat on the second track; the control system is electrically connected with each push rod, each of the levers, each detector and the emptying device, and controls the sorting and elimination according to the detection result of the detector Area putter. The automatic detection sorting cycle device of claim 1, wherein the dials comprise: a sorting elimination zone lever located on the first track, and classifying the bearing seat between the feeding zone and the sorting elimination zone The elimination zone is dialed; the distance of the dialing of the sorting zone corresponds to the length of the front and rear of one carrier or the total length of the front and rear of the carrier; the number of the carrier corresponding to the dialing distance of the classifying zone is eliminated and classified The number of putters in the area is the same; the first push rod pushes the carrier to the dialing range of the sorting zone shift lever; a discharge zone lever is located on the first track, and the sorting elimination zone and the discharge are The carrier between the zones is moved towards the discharge zone. The automatic detection and classification cycle device of claim 2, wherein each of the carrier seats is provided with a sensing member; a sensor is disposed on the first track to sense the sensing member of each carrier, and the sensor is electrically connected to the control system; The control system controls the timing of the action of the push rods in each sorting elimination zone by the dialing distance of the sorting zone shifting lever and the counting of the sensors. The automatic detection and classification cycle device according to any one of claims 1 to 3, wherein: the feeding zone can accommodate a plurality of rows of the plurality of rows of the plurality of carriers; the discharge zone can accommodate the plural of the plurality of columns and the plural of the plurality of columns Carrier. The automatic detection sorting cycle device of claim 4, wherein the number of rows and the number of columns of the feed zone are different from the number of rows and columns of the discharge zone, respectively. The automatic detection sorting cycle device according to any one of claims 1 to 3, wherein the emptying device comprises a pouring device and a water injection device; and the pouring device faces the corresponding bearing seat on the second track toward the second track The side is turned over to pour the material in the carrier, and then the carrier is turned back to the original position; the water injection device injects water or maintenance liquid into the corresponding carrier on the second track. The automatic detection and classification cycle device according to any one of claims 1 to 3, wherein each of the carrier includes a body and a cup body; the top surface of the base body is recessed with a receiving hole; the cup body is disposed in the receiving body In the hole, and the cup is made of transparent material, the material to be tested is set in the cup body. The automatic detection sorting cycle device according to claim 7, wherein the bottom surface of the inner wall surface of the cup body of each of the carrier seats is a downward convex spherical surface. The automatic detection and classification cycle device according to any one of claims 1 to 3, wherein each of the front and rear sides of each of the carrier seats is recessed with a laterally extending lever groove for piercing and abutting.