TWM514565U - Temperature measurement apparatus - Google Patents
Temperature measurement apparatus Download PDFInfo
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- TWM514565U TWM514565U TW104215660U TW104215660U TWM514565U TW M514565 U TWM514565 U TW M514565U TW 104215660 U TW104215660 U TW 104215660U TW 104215660 U TW104215660 U TW 104215660U TW M514565 U TWM514565 U TW M514565U
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Description
本創作係關於一種溫度測量設備,特別是關於一種藉由卡固件及綑束帶固定熱電偶線的走線位置,以使熱電偶線貼附板材之溫度測量設備。The present invention relates to a temperature measuring device, and more particularly to a temperature measuring device for attaching a thermocouple wire to a plate by fixing a wire position of a thermocouple wire by a fastener and a strap.
金屬製程中往往會進行一道或多道的熱處理的過程。根據使用者的需求,適當的熱處理可以增加或減少金屬的特性。例如,硬度、韌性或強度等等。One or more heat treatment processes are often carried out in metal processes. Appropriate heat treatment can increase or decrease the properties of the metal depending on the needs of the user. For example, hardness, toughness or strength, and the like.
一般而言,熱處理是把金屬加熱到一定的溫度後,再施以冷卻手段。隨著金屬的不同或是欲加強不同的特性,加熱的溫度與時間,以及冷卻手段也會有所不同。換言之,進行熱處理時對金屬的效果好壞,是否能確認金屬本身實際被加熱的溫度是很重要的因素之一。In general, heat treatment is performed by heating the metal to a certain temperature and then applying a cooling means. The temperature and time of heating, as well as the cooling means, will vary depending on the metal or the desire to enhance different characteristics. In other words, whether the effect on the metal during the heat treatment is good or not, and whether or not the temperature at which the metal itself is actually heated can be confirmed is one of the important factors.
續言之,在一般工業化的流程中,會以現場所擁有的設備為基礎,盡可能的大量生產。然而,例如在進行大塊板材的加熱及冷卻步驟時,首先很容易會遇到板材溫度不均勻的問題。舉例而言,為了節省熱處理的加工成本,板材會以一整批的方式(後稱批次)來進行例如固溶化的熱處理,以使板材整體的性質均勻化。然而,如此大量板材在放入加熱爐進行加熱時,實際上很難預測板材的實際溫度。因為,雖加熱爐多半都會有溫度計可以參考加熱爐內部的溫度為多少,但是實際應用上,每個板材的溫度並不相同,多多少少會因為擺放在加熱爐的位置而有所不同。所以,無法對板材的溫度進行準確性的預估,而最後只能依照經驗法則判斷。In other words, in the general industrial process, it will be mass-produced as much as possible based on the equipment owned by the site. However, for example, when performing the heating and cooling steps of a bulk plate, it is easy to encounter the problem of uneven temperature of the sheet. For example, in order to save the processing cost of the heat treatment, the sheet material is subjected to a heat treatment such as solution heat in a batch manner (hereinafter referred to as a batch) to uniformize the properties of the sheet as a whole. However, when such a large amount of sheet material is placed in a heating furnace for heating, it is actually difficult to predict the actual temperature of the sheet. Because, although most of the heating furnace will have a thermometer to refer to the temperature inside the heating furnace, but in practical applications, the temperature of each plate is not the same, more or less will be different because of the position placed in the furnace. Therefore, it is impossible to estimate the accuracy of the temperature of the sheet, and in the end it can only be judged according to the rule of thumb.
為了解決無法準確預估熱處理時,金屬被實際加熱的溫度的問題。舉例來說,中國大陸申請號第201110388020號發明專利揭示一種中厚板輥式淬火過程的溫度線上測量裝置,其特徵在於,溫度線上測量裝置 包括測溫鋼板、連接杆、輔助鋼板、多個熱電偶和溫度記錄儀;輔助鋼板和測溫鋼板之間通過焊接連接杆相互連接;熱電偶通過安置在連接杆和輔助鋼板上的導線與溫度記錄儀連通;在測溫鋼板的四周加工有多個測溫孔,多個熱電偶的測溫端分別插入多個測溫孔內;及溫度記錄儀放置在密閉鐵箱內,固定在輔助鋼板末端。In order to solve the problem that the temperature at which the metal is actually heated cannot be accurately predicted. For example, the Chinese Patent Application No. 201110388020 discloses a temperature line measuring device for a plate-type quenching process, characterized in that the temperature line measuring device Including temperature measuring steel plate, connecting rod, auxiliary steel plate, multiple thermocouples and temperature recorder; auxiliary steel plate and temperature measuring steel plate are connected to each other by welding connecting rod; thermocouple passes through wire and temperature placed on connecting rod and auxiliary steel plate The recorder is connected; a plurality of temperature measuring holes are processed around the temperature measuring steel plate, and the temperature measuring ends of the plurality of thermocouples are respectively inserted into the plurality of temperature measuring holes; and the temperature recorder is placed in the sealed iron box and fixed on the auxiliary steel plate End.
然而,上述的溫度線上測量裝置無法適用在某些批次類型的 熱處理上。例如,在垂直式升降架上,各個板材之間的間距較小,所以無法在板材上設置鐵箱。另外,為了在加熱之後可以快速進行冷卻步驟,冷卻池會設在加熱爐的下方,當板材加熱結束之後,直接打開加熱爐下方爐蓋,並透過馬達帶動釋放鍊條,以使升降架向下移動而直接進入冷卻池中進行冷卻步驟。然而,在進行冷卻步驟時,冷卻時會因為板材的熱應力不均勻,易壓迫鐵箱變形。However, the above-mentioned temperature line measuring device cannot be applied to certain batch types. Heat treatment. For example, on a vertical crane, the spacing between the panels is small, so it is not possible to provide an iron box on the panel. In addition, in order to quickly carry out the cooling step after heating, the cooling pool is arranged under the heating furnace. After the heating of the sheet is completed, the furnace cover under the heating furnace is directly opened, and the chain is released by the motor to move the lifting frame downward. And directly into the cooling pool for the cooling step. However, when the cooling step is performed, the thermal stress of the sheet material is uneven during cooling, and the iron box is easily deformed.
故,有必要提供一種溫度測量設備,以解決習用技術所存在的問題。Therefore, it is necessary to provide a temperature measuring device to solve the problems of the conventional technology.
本創作之一目的在於提供一種溫度測量設備,其係利用熱電偶線穿過板材,以準確測量板材在進行熱處理製程時的實際溫度。One of the aims of the present invention is to provide a temperature measuring device that uses a thermocouple wire to pass through a sheet to accurately measure the actual temperature of the sheet during the heat treatment process.
本創作之另一目的在於提供一種溫度測量設備,其透過綑束帶來使熱電偶線實質貼附在板材的第一側面上,以避免了熱電偶線被鉤住斷裂,而無法測量板材溫度。Another object of the present invention is to provide a temperature measuring device which substantially attaches a thermocouple wire to a first side of a plate through a bundle to prevent the thermocouple wire from being hooked and broken, and cannot measure the temperature of the plate. .
本創作之又一目的在於提供一種溫度測量設備,其透過在板材上的孔洞設置,以使熱電偶線的走線方式可依據現場環境來配置。Another object of the present invention is to provide a temperature measuring device that is disposed through holes in a sheet such that the wiring pattern of the thermocouple wires can be configured according to the field environment.
為達上述之目的,本創作一實施例提供一種溫度測量設備,適用於欲進行熱處理製程的板材,溫度測量設備包含:數個熱電偶線、數個卡固件、溫度記錄裝置以及數個綑束帶。該些熱電偶線設於該板材之一第一側面且每一熱電偶線包括頭端及尾端,其中,頭端插在板材中。數個卡固件設置於相對於該板材之一第二側面且對應熱電偶線的走線方式。溫度記錄裝置連接熱電偶線之尾端。數個綑束帶穿過該板材且綑住熱電偶線及該些卡固件,其中位在每二個相鄰之綑束帶之間的熱電偶線實質貼附板 材的第一側面。For the above purposes, an embodiment of the present invention provides a temperature measuring device suitable for a sheet to be subjected to a heat treatment process, the temperature measuring device comprising: a plurality of thermocouple wires, a plurality of fasteners, a temperature recording device, and a plurality of bundles band. The thermocouple wires are disposed on a first side of the sheet and each thermocouple wire includes a head end and a tail end, wherein the head end is inserted in the sheet. A plurality of fasteners are disposed on a second side of the sheet and corresponding to the thermocouple wire. The temperature recording device is connected to the tail end of the thermocouple wire. A plurality of straps pass through the sheet and tie the thermocouple wires and the fasteners, wherein the thermocouple wires are placed between each two adjacent bundles The first side of the material.
在本創作之溫度測量設備之一實施例中,板材為鋁板材或鋁合金板材。In one embodiment of the temperature measuring apparatus of the present invention, the sheet material is an aluminum sheet or an aluminum alloy sheet.
在本創作之溫度測量設備之一實施例中,板材具有數個孔洞,孔洞係從第一側面貫穿至第二側面,其中綑束帶分別穿過孔洞。In one embodiment of the temperature measuring apparatus of the present invention, the sheet has a plurality of holes extending through the first side to the second side, wherein the straps pass through the holes, respectively.
在本創作之溫度測量設備之一實施例中,孔洞根據熱電偶線的一走線方式設置。In one embodiment of the temperature measuring apparatus of the present invention, the holes are arranged in accordance with a routing manner of the thermocouple wires.
在本創作之溫度測量設備之一實施例中,孔洞是沿直線或矩陣排列設置。In one embodiment of the present temperature measuring device, the holes are arranged in a line or matrix arrangement.
在本創作之溫度測量設備之一實施例中,孔洞的數量為9個。In one embodiment of the temperature measuring apparatus of the present invention, the number of holes is nine.
在本創作之溫度測量設備之一實施例中,熱電偶線的數量與卡固件的數量相同。In one embodiment of the present temperature measuring device, the number of thermocouple wires is the same as the number of fasteners.
在本創作之溫度測量設備之一實施例中,卡固件係數個螺帽。In one embodiment of the temperature measuring device of the present invention, the card firmware factor is a nut.
在本創作之溫度測量設備之一實施例中,綑束帶係數條鐵線。In one embodiment of the temperature measuring apparatus of the present invention, the bundle is banded with a wire.
在本創作之溫度測量設備之一實施例中,溫度測量設備係安裝於浸泡式淬火冷卻池及加熱爐之間的升降架上,以量測及記錄放置於升降架上之板材的溫度變化曲線。In one embodiment of the temperature measuring device of the present invention, the temperature measuring device is installed on a lifting frame between the immersion quenching cooling pool and the heating furnace to measure and record the temperature variation curve of the plate placed on the lifting frame. .
100‧‧‧溫度測量設備100‧‧‧temperature measuring equipment
110‧‧‧熱電偶線110‧‧‧ thermocouple wire
110A‧‧‧頭端110A‧‧‧ head end
110B‧‧‧尾端110B‧‧‧ tail
120‧‧‧卡固件120‧‧‧Card Firmware
130‧‧‧溫度記錄裝置130‧‧‧Temperature Recording Device
140‧‧‧綑束帶140‧‧‧Bundle
900‧‧‧板材900‧‧‧ plates
900A‧‧‧第一側面900A‧‧‧ first side
900B‧‧‧第二側面900B‧‧‧ second side
910‧‧‧孔洞910‧‧‧ hole
970‧‧‧升降架970‧‧‧lifting frame
980‧‧‧加熱爐980‧‧‧heating furnace
990‧‧‧冷卻池990‧‧‧cooling pool
圖1A:本創作一實施例之溫度測量設備設置在板材的第一側面的使用示意圖。Fig. 1A is a schematic view showing the use of a temperature measuring device according to an embodiment of the present invention on a first side of a sheet.
圖1B:本創作一實施例之溫度測量設備設置在板材的第二側面的使用示意圖。Fig. 1B is a schematic view showing the use of a temperature measuring device according to an embodiment of the present invention on a second side of a sheet.
圖2:本創作一實施例之溫度測量設備安裝於浸泡式淬火冷卻池及加熱爐之間的升降架之剖面示意圖。Fig. 2 is a schematic cross-sectional view showing a temperature measuring device of an embodiment of the present invention installed in a lifting frame between an immersion quenching cooling tank and a heating furnace.
為了讓本創作之上述及其他目的、特徵、優點能更明顯易懂, 下文將特舉本創作較佳實施例,並配合所附圖式,作詳細說明如下。再者,本創作所提到的方向用語,例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本創作,而非用以限制本創作。In order to make the above and other purposes, features and advantages of this creation more obvious, DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings. Furthermore, the directional terms mentioned in this creation, such as upper, lower, top, bottom, front, rear, left, right, inner, outer, side, surrounding, central, horizontal, horizontal, vertical, vertical, axial, Radial, uppermost or lowermost, etc., only refer to the direction of the additional schema. Therefore, the directional terminology used is used to describe and understand the creation, and is not intended to limit the creation.
請一併參照圖1A及1B所示,圖1A及1B係根據本創作一 實施例繪示一溫度測量設備100設置在一板材900的一第一側面900A及一第二側面900B的使用示意圖。溫度測量設備100包括數個熱電偶線110、數個卡固件120、一溫度記錄裝置130以及數個綑束帶140。在一實施例中,溫度測量設備100可以適用在欲進行熱處理製程的板材900。熱處理製程可以例如包括但不限於加熱、冷卻或其組合,其能夠改變金屬或合金的相組成的製程。在另一實施例中,板材900可以是鋁板材或鋁合金板材,其中鋁材可以是由市面上購得,也可以是根據使用需求而自行熔煉而成。Please refer to FIG. 1A and FIG. 1B together, and FIGS. 1A and 1B are based on the present creation. The embodiment shows a schematic diagram of the use of a temperature measuring device 100 disposed on a first side 900A and a second side 900B of a sheet 900. The temperature measuring device 100 includes a plurality of thermocouple wires 110, a plurality of fasteners 120, a temperature recording device 130, and a plurality of binding bands 140. In an embodiment, the temperature measuring device 100 can be applied to the sheet material 900 to be subjected to a heat treatment process. The heat treatment process can include, for example, but is not limited to, heating, cooling, or a combination thereof, which can alter the process of phase composition of the metal or alloy. In another embodiment, the sheet material 900 may be an aluminum sheet material or an aluminum alloy sheet material, wherein the aluminum material may be commercially available or may be self-melted according to the use requirements.
熱電偶線110包括一頭端110A及一尾端110B。頭端110A插在板材900中。在一實施例中,頭端110A僅埋入板厚深度一半的位置。The thermocouple wire 110 includes a head end 110A and a tail end 110B. The head end 110A is inserted in the sheet material 900. In one embodiment, the head end 110A is only buried at a position half the depth of the plate.
在一實施例中,第一側面900A與第二側面900B位於板材900的相對二側面,且第一側面900A與第二側面900B是板材900中最大面積的二個側面。數個卡固件120,例如可以是數個螺帽,設置於相對於板材900之第二側面900B處且對應熱電偶線110的走線方式。In one embodiment, the first side 900A and the second side 900B are located on opposite sides of the sheet 900, and the first side 900A and the second side 900B are the two sides of the largest area of the sheet 900. The plurality of fasteners 120, for example, may be a plurality of nuts disposed at a second side 900B relative to the sheet 900 and corresponding to the routing of the thermocouple wires 110.
再者,本創作之溫度記錄裝置130連接熱電偶線110之尾端110B,用來記錄每個熱電偶線110所量測到的板材900的溫度。在一實施例中,溫度記錄裝置130可即時將每個熱電偶線110所量測到的板材900的溫度匯出溫度隨時間改變的曲線圖,以供使用者即時判斷是否需要調整加熱爐的溫度設定。Furthermore, the temperature recording device 130 of the present invention is connected to the tail end 110B of the thermocouple wire 110 for recording the temperature of the sheet material 900 measured by each thermocouple wire 110. In an embodiment, the temperature recording device 130 can immediately revert the temperature of the sheet 900 measured by each thermocouple wire 110 to a graph of temperature change with time, so that the user can immediately determine whether the furnace needs to be adjusted. temperature setting.
另外,本創作之綑束帶140穿過板材900且綑住這些熱電偶線110及卡固件120,以使位在每二個相鄰之綑束帶140之間的熱電偶線110實質貼附板材900的第一側面900A。在一實施例中,綑束帶140可以是鐵線。在另一實施例中,綑束帶140可以選擇其他耐高溫的可彎折材質。 一方面,耐高溫的程度較佳是綑束帶140的熔點高於熱處理溫度攝氏100度以上,以避免板材900的材質受到綑束帶140的污染;另一方面,可彎折材質是方便使用者在需要之處直接綑住熱電偶線110。In addition, the present strap bundle 140 passes through the sheet material 900 and binds the thermocouple wires 110 and the fasteners 120 to substantially attach the thermocouple wires 110 positioned between each two adjacent strap bundles 140. The first side 900A of the sheet 900. In an embodiment, the strap 140 can be an iron wire. In another embodiment, the strap 140 can be selected from other high temperature resistant bendable materials. On the one hand, the degree of high temperature resistance is preferably such that the melting point of the binding band 140 is higher than the heat treatment temperature by more than 100 degrees Celsius to prevent the material of the plate 900 from being contaminated by the binding band 140; on the other hand, the bendable material is convenient to use. The thermocouple wire 110 is directly tied where needed.
在一實施例中,板材900具有數個孔洞910,且孔洞910係 從第一側面900A貫穿至第二側面900B,並且這些綑束帶140分別穿過這些孔洞910。在又一實施例中,這些孔洞910的尺寸(孔徑)小於卡固件120(如螺帽)的尺寸(外徑),所以卡固件120無法穿過孔洞910,又由於綑束帶140綑住卡固件120,所以熱電偶線110會受制於卡固件120及綑束帶140的作用,而緊緊貼附該板材900的該第一側面900A。在另一實施例中,熱電偶線110的數量與卡固件120的數量相同。In one embodiment, the sheet 900 has a plurality of holes 910 and the holes 910 are From the first side 900A to the second side 900B, and the straps 140 pass through the holes 910, respectively. In still another embodiment, the size (aperture) of the holes 910 is smaller than the size (outer diameter) of the fastener 120 (such as a nut), so the fastener 120 cannot pass through the hole 910, and the card is tied by the binding band 140. The firmware 120, so the thermocouple wire 110 is subject to the function of the fastener 120 and the binding band 140, and the first side 900A of the sheet 900 is attached tightly. In another embodiment, the number of thermocouple wires 110 is the same as the number of fasteners 120.
一般而言,孔洞910設置的位置會與欲測量板材900的溫度 的位置有相關。如圖1A所示,在板材900上設有以3×3的矩陣方式設置的孔洞910,其一共有9個。換言之,透過熱電偶線110可對板材900的周圍與中心進行溫度量測,在參考這9個溫度量測點之後,可以更準確判斷板材900的溫度分布狀況。另一方面,為了使熱電偶線110實質貼附該板材900的該第一側面900A,可想見的是,孔洞910設置的位置也會與熱電偶線110的走線位置有關,所以在設置孔洞910的位置時,也必須考慮熱電偶線110的走線位置。In general, the location of the holes 910 will be the same as the temperature of the sheet 900 to be measured. The location is relevant. As shown in FIG. 1A, holes 910 are provided on the plate 900 in a matrix of 3 x 3, a total of nine. In other words, the temperature measurement can be performed on the circumference and the center of the plate 900 through the thermocouple wire 110. After referring to the nine temperature measurement points, the temperature distribution of the plate 900 can be more accurately determined. On the other hand, in order to make the thermocouple wire 110 substantially adhere to the first side surface 900A of the plate material 900, it is conceivable that the position where the hole 910 is disposed is also related to the wire position of the thermocouple wire 110, so When the position of the hole 910 is also taken, the position of the wire of the thermocouple wire 110 must also be considered.
請參照圖2所示,圖2係繪示本創作一實施例之溫度測量設 備100安裝於一浸泡式淬火冷卻池990及一加熱爐980之間的一升降架970上之剖面示意圖。為了避免圖式中的線條過於複雜,故僅在23最左側的板材900上繪示有熱電偶線110,並且也沒有繪示出卡固件及綁束帶。實際上,每個板材900都設有溫度測量設備100。在進行熱處理時,可以先調整升降架970的位置,使升降架970連同其上的板材900向上進入位在上方的加熱爐980中,以使板材900可以進行例如固溶化的加熱處理。此時,溫度記錄裝置130可以記錄並即時將溫度匯出至電腦螢幕上,以利使用者判斷板材900的實際溫度。之後,在加熱並持溫一段預定時間後,再調整升降架970的位置,以使升降架970連同其上的板材900向下進入位在下方的浸泡式淬火冷卻池990中,以進行淬火的冷卻處理。由此可見,本創作之 溫度測量設備100無須額外設置在如前所述的溫度線上測量裝置的鐵箱中,所以即使是使用升降架970來進行批次熱處理,也可以精確測量板材900的實際溫度。另一方面,由於主要是利用放線方式來將熱電偶線110設在板材900上,所以不用擔心板材900在進行冷卻步驟時的不均勻熱應力會影響到溫度測量設備100。Please refer to FIG. 2 , which illustrates a temperature measurement device according to an embodiment of the present invention. A schematic diagram of a device 100 mounted on a lifting frame 970 between a immersion quenching cooling bath 990 and a heating furnace 980. In order to avoid the line in the drawing being too complicated, the thermocouple wire 110 is only shown on the leftmost plate 900 of 23, and the fastener and the tie band are not shown. In fact, each sheet 900 is provided with a temperature measuring device 100. In the heat treatment, the position of the lifting frame 970 may be adjusted such that the lifting frame 970, together with the sheet material 900 thereon, is moved upward into the heating furnace 980 located above, so that the sheet material 900 can be subjected to a heat treatment such as solution heat treatment. At this time, the temperature recording device 130 can record and instantly remit the temperature to the computer screen to facilitate the user to determine the actual temperature of the sheet 900. Thereafter, after heating and holding the temperature for a predetermined period of time, the position of the lifting frame 970 is adjusted so that the lifting frame 970, together with the sheet material 900 thereon, enters the lower immersion quenching cooling tank 990 for quenching. Cooling treatment. This shows that this creation The temperature measuring device 100 does not need to be additionally provided in the iron box of the measuring device on the temperature line as described above, so even if the lifting frame 970 is used for batch heat treatment, the actual temperature of the plate 900 can be accurately measured. On the other hand, since the thermocouple wire 110 is mainly disposed on the plate member 900 by the pay-off method, there is no fear that the uneven thermal stress of the plate member 900 at the time of performing the cooling step may affect the temperature measuring device 100.
如上所述,本創作各個實施例之溫度測量設備,主要是透過 綑束帶來使熱電偶線實質貼附在板材的第一側面上,以避免了熱電偶線被鉤住斷裂,而無法測量板材的溫度。另一方面,透過在板材上的孔洞設置,以使熱電偶線的走線方式可依據現場環境來配置,故可以適應各種現場的環境變化。As described above, the temperature measuring devices of the various embodiments of the present invention are mainly transmitted through The bundle brings the thermocouple wire substantially attached to the first side of the sheet to prevent the thermocouple wire from being hooked and broken, and the temperature of the sheet cannot be measured. On the other hand, through the holes in the plate, so that the wiring pattern of the thermocouple wire can be configured according to the site environment, it can adapt to various environmental changes in the field.
雖然本創作已以較佳實施例揭露,然其並非用以限制本創作,任何熟習此項技藝之人士,在不脫離本創作之精神和範圍內,當可作各種更動與修飾,因此本創作之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in its preferred embodiments, it is not intended to limit the present invention, and anyone skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. The scope of protection is subject to the definition of the scope of the patent application.
100‧‧‧溫度測量設備100‧‧‧temperature measuring equipment
110‧‧‧熱電偶線110‧‧‧ thermocouple wire
110A‧‧‧頭端110A‧‧‧ head end
110B‧‧‧尾端110B‧‧‧ tail
130‧‧‧溫度記錄裝置130‧‧‧Temperature Recording Device
140‧‧‧綑束帶140‧‧‧Bundle
900‧‧‧板材900‧‧‧ plates
900A‧‧‧第一側面900A‧‧‧ first side
910‧‧‧孔洞910‧‧‧ hole
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