TWM510429U - AC/DC power conversion control module of central air conditioning system - Google Patents
AC/DC power conversion control module of central air conditioning system Download PDFInfo
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Description
本創作為一種與中央空調系統相關之技術,能在傳統使用交流電的空調系統不需要更換舊有的管路配線及控制介面的情形下,經由本創作而得以直接用來控制直流無刷馬達所驅動的送風機。This creation is a technology related to the central air conditioning system. It can be directly used to control the DC brushless motor in the case where the conventional AC air conditioning system does not need to replace the old pipe wiring and control interface. Drive the blower.
按,一般大樓裡的中央空調系統通常耗電量很高而且相當浪費能源,主要是因為傳統中央空調系統所使用的送風機,都是利用交流單相三速馬達來驅動,而交流單相三速馬達是一種屬於低效率、高耗電量的馬達。According to the general air conditioning system in the general building, the power consumption is very high and the energy is wasted, mainly because the air blowers used in the traditional central air conditioning system are driven by the AC single-phase three-speed motor, and the AC single-phase three-speed motor. The motor is a low-efficiency, high-power motor.
當傳統中央空調系統在各樓層空間中設置了極為大量的通風管道分別連通於室內,並於每一通風管道出口端分別配置一送風機來達到調節室溫、循環空氣的效果時,上述低效率、高耗電量的交流單相三速馬達,不啻是造成耗電量極高的主因。When the traditional central air-conditioning system is provided with a large number of ventilation ducts in each floor space to communicate with the indoors, and a blower is respectively arranged at the outlet end of each ventilation duct to achieve the effect of adjusting the room temperature and circulating air, the above-mentioned low efficiency, The high-power consumption of the AC single-phase three-speed motor is the main cause of the extremely high power consumption.
反觀目前市面上的直流無刷馬達,不但效率高而且耗電量低,若能將傳統使用交流單相三速馬達的送風機改用直流無刷馬達驅動,就能立即改善空調系統的高耗電量,進而達到節能環保的目的。In contrast, the current DC brushless motor on the market is not only efficient but also low in power consumption. If the conventional fan that uses the AC single-phase three-speed motor can be driven by a DC brushless motor, the high power consumption of the air conditioning system can be improved immediately. The quantity, in order to achieve the purpose of energy saving and environmental protection.
上述將傳統使用交流單相三速馬達的送風機改用直流無刷馬達驅動,其原理看似容易,然而實務上卻很難實現,以下說明常見的中央空調系統送風機控制電路結構,俾能了解其施作上困難之處。The above-mentioned conventionally used AC single-phase three-speed motor blower is driven by a DC brushless motor. The principle seems easy, but it is difficult to implement in practice. The following describes the common central air-conditioning system blower control circuit structure. Applying for difficulties.
如第一圖所示,傳統中央空調系統之送風機使用交流電(AC)電源供電之交流單相三速馬達1驅動,透過交流電(AC) 控制器2以控制其高、中、低速,並以一控制介面3例如溫度感應器自動控制、旋扭開關手動控制等,提供不同轉速訊號給交流電控制器2,藉以控制交流單相三速馬達1的轉速。As shown in the first figure, the air blower of the traditional central air conditioning system is driven by an alternating current single-phase three-speed motor 1 powered by an alternating current (AC) power source, through an alternating current (AC). The controller 2 controls its high, medium and low speeds, and controls the interface 3, such as automatic control of the temperature sensor, manual control of the torque switch, etc., to provide different speed signals to the AC controller 2, thereby controlling the AC single-phase three-speed motor. 1 speed.
上述交流電(AC)控制器2的一般實施方式,是利用多個一般繼電器或單軸雙切換繼電器(Relay-SPDT,Relay-single pole double throw)來控制電源電路的導通與斷開,以切換不同的供電線路,進而控制交流單相三速馬達1的高、中、低轉速。The general implementation of the alternating current (AC) controller 2 is to control the conduction and disconnection of the power circuit by using a plurality of general relays or a relay-single pole double throw (Relay-SPDT) to switch between different switches. The power supply line controls the high, medium and low speeds of the AC single-phase three-speed motor 1.
由上述的電路架構可知,由於傳統的空調系統是使用交流電訊號,而直流無刷馬達無法讀取交流電訊號,因此施工時,必須將全部的管路配線拆卸、替換,方能供直流無刷馬達使用,其汰換的成本費用不僅是一種浪費,整個更換配線的工作更是一項繁複的工程;因此,如何在以最少成本、最低工程的施工之下,使舊有的空調系統改用高功率、低耗電量的直流無刷馬達,又無需更改使用者既有的操作習慣,一直是業界極待突破的問題。According to the above circuit architecture, since the conventional air conditioning system uses an alternating current signal, and the direct current brushless motor cannot read the alternating current signal, all the pipeline wiring must be disassembled and replaced during construction to provide a DC brushless motor. The cost of replacement is not only a waste, but the entire replacement of wiring is a complicated project; therefore, how to change the old air conditioning system to a higher level with minimum cost and minimum engineering construction. The power and low-power DC brushless motor does not need to change the user's existing operating habits, and has always been a problem that the industry needs to break through.
有鑑於此,本創作人便以累積多年相關產業的經驗創作出一種「中央空調系統的交直流電源轉換控制模組」,能在不需更換舊有的控制介面、管路線路情形下,改用直流無刷馬達來驅動送風機,達到省電、節能、環保的效益。In view of this, the creator has created a kind of "AC/DC power conversion control module for central air-conditioning system" based on the experience of many years of relevant industries. It can be changed without replacing the old control interface and pipeline. The DC brushless motor is used to drive the blower to achieve the benefits of power saving, energy saving and environmental protection.
本創作之目的在於提供一種「中央空調系統的交直流電源轉換控制模組」,主要是設置在空調系統之交流電控制器與直流無刷馬達之間,使得傳統空調系統在不需要更換舊有的管路配線、控制介面下,可經由本創作將空調系統中的交流電訊號轉換為直流電訊號,進而使交流電控制器得以透過本創作令直流無刷馬達驅動送風機。The purpose of this creation is to provide a "AC/DC power conversion control module for central air conditioning systems", which is mainly installed between the AC controller of the air conditioning system and the DC brushless motor, so that the traditional air conditioning system does not need to be replaced with the old one. Under the pipeline wiring and control interface, the AC signal in the air conditioning system can be converted into a DC signal by the present invention, so that the AC controller can drive the blower through the DC brushless motor.
為達成上述目的,本創作「中央空調系統的交直流電源轉換控制模組」係使用在空調系統中的交流電控制器與直流無刷馬達之間;其中,所述交流電控制器連接交流電,所述直流 無刷馬達具備一轉速控制輸入接腳以及電源接腳,所述交直流電源轉換控制模組包括至少一個隔離控制模組、以及一直流電源供應器,其特徵在於:該隔離控制模組與交流電控制器電氣連接,至少包括一將交流電控制器傳來的交流電訊號轉換為直流電訊號之阻容降壓電路、一能將該直流電訊號濾波及穩壓之濾波電容、以及一能將直流電訊號輸出至直流無刷馬達之轉速控制輸入接腳的光耦合場效繼電器或光耦合電晶體;該直流電源供應器能將交流電源轉換為直流電源,並具有一輸入端連接於隔離控制模組、以及至少一輸出端連接於直流無刷馬達,當隔離控制模組輸出相對應的直流電訊號到直流無刷馬達以及直流電源供應器時,通過直流電源供應器供應直流無刷馬達運轉所需之電力。In order to achieve the above object, the "AC/DC power conversion control module of the central air conditioning system" is used between an AC controller and a DC brushless motor in an air conditioning system; wherein the AC controller is connected to an AC power, DC The brushless motor has a speed control input pin and a power pin, and the AC/DC power conversion control module includes at least one isolation control module and a DC power supply, wherein the isolation control module and the AC power The controller is electrically connected, and at least includes a resistor-capacitor step-down circuit for converting an alternating current signal transmitted from the alternating current controller into a direct current signal, a filter capacitor capable of filtering and stabilizing the direct current signal, and an output of the direct current signal to the DC signal a DC brushless motor speed control input pin optical coupling field effect relay or optical coupling transistor; the DC power supply can convert AC power into a DC power supply, and has an input connected to the isolation control module, and at least An output is connected to the DC brushless motor. When the isolation control module outputs the corresponding DC signal to the DC brushless motor and the DC power supply, the DC power supply is used to supply the power required for the DC brushless motor to operate.
需說明的是,上述隔離控制模組中的阻容降壓電路,本案創作人曾設想利用橋式整流器來實施,然而因橋式整流器在交流電控制器輸出之交流電沒有降壓的情形下,其工作範圍環境持續處於超負荷狀態,讓隔離控制模組的壽命減損嚴重,再加上馬達轉速切換時產生的突波,使隔離控制模組處於不穩定的狀態;而本創作現採用了阻容降壓電路,利用電阻及電容的容抗限流作用,能有效克服上述使用橋式整流器的缺失。It should be noted that the resistor-capacitor step-down circuit in the above isolation control module has been conceived by the creator of the present invention by using a bridge rectifier. However, since the bridge rectifier is not stepped down by the alternating current output from the AC controller, The working environment is continuously overloaded, which seriously degrades the life of the isolation control module, and the spur generated when the motor speed is switched, so that the isolation control module is in an unstable state; The step-down circuit can effectively overcome the above-mentioned lack of using the bridge rectifier by utilizing the capacitive current limiting effect of the resistor and the capacitor.
實施時,隔離控制模組可以為一組,直接連接交流電控制器所輸出的單一轉速訊號,經轉換後輸出相對應的直流電訊號,也可以為三組分別耦接於交流電控制器所輸出的高、中、低轉速訊號,經轉換後輸出相對應的直流電訊號到直流無刷馬達以及直流電源供應器。配合此實施例,直流電源供應器之輸出端可供應一種或三種電力驅動直流無刷馬達以單一轉速或高、中、低三個轉速運作。In the implementation, the isolation control module can be a group, directly connected to the single speed signal output by the AC controller, and after outputting, the corresponding DC signal can be output, or the three groups can be respectively coupled to the output of the AC controller. , medium and low speed signals, after conversion, output the corresponding DC signal to the DC brushless motor and DC power supply. In conjunction with this embodiment, the output of the DC power supply can supply one or three electrically driven brushless DC motors operating at a single speed or three high, medium, and low speeds.
此外,直流電源供應器可以在其輸入端與隔離控制模組之間設置電阻,藉由該電阻的阻值的變化來識別隔離控制模組所輸出的不同轉速訊號,以輸出直流無刷馬達運轉所需之電 力;當隔離控制模組將輸出的直流電轉速訊號以預設的馬達控速電壓(VSP)值輸入到直流無刷馬達的轉速控制輸入接腳時,搭配直流電源供應器供應相對應的電力,即可使直流無刷馬達依設定的轉速運作。In addition, the DC power supply can be provided with a resistor between the input end and the isolation control module, and the different speed signals output by the isolation control module are identified by the change of the resistance of the resistor to output the DC brushless motor. Required electricity When the isolation control module inputs the output DC speed signal to the speed control input pin of the DC brushless motor with a preset motor speed control voltage (VSP) value, the DC power supply is used to supply the corresponding power. The DC brushless motor can be operated at the set speed.
藉由上述構造,本創作以隔離控制模組為控制空調系統之核心電路,能將舊有的交流電控制器送出之交流電源,利用阻容壓降電路產生容抗而限制其工作電流,使隔離控制模組能將交流電控制器輸入的控制訊號,轉換為已設定完成的直流無刷馬達控速電壓(VSP),並輸送至直流無刷馬達的轉速控制輸入接腳,以達成對直流無刷馬達單速控制或多速控制的效果。With the above structure, the creation uses the isolation control module as the core circuit for controlling the air conditioning system, and can exchange the old AC power supply to the AC power source, and utilize the RC voltage drop circuit to generate capacitive reactance to limit the working current, so as to isolate The control module can convert the control signal input by the AC controller into the set DC brushless motor speed control voltage (VSP), and send it to the speed control input pin of the DC brushless motor to achieve DC brushless operation. The effect of motor single speed control or multi-speed control.
相較於習知技術,本創作「中央空調系統的交直流電源轉換控制模組」可以使得空調系統在不需要更換舊有的管路配線、交流電控制器下,便可經由本創作之隔離控制模組將交流電控制器輸出之交流電訊號,轉換為直流電訊號並且放大以控制直流無刷馬達送風機,達成節能、省電以及環保的目的,並且同時具有節省成本、施工簡單的效益。Compared with the prior art, the creation of the "AC/DC power conversion control module of the central air conditioning system" enables the air conditioning system to be isolated and controlled by the creation of the air conditioning system without replacing the old pipeline wiring and the AC controller. The module converts the AC signal outputted by the AC controller into a DC signal and amplifies it to control the DC brushless motor blower, achieving energy saving, power saving and environmental protection purposes, and at the same time has the advantages of cost saving and simple construction.
以下依據本創作之技術手段,列舉出適於本創作之實施方式,並配合圖式說明如後:In the following, according to the technical means of the creation, the implementation method suitable for the creation is listed, and the description is as follows:
10‧‧‧交流電控制器10‧‧‧AC controller
11‧‧‧訊號輸出端11‧‧‧ Signal output
20‧‧‧直流無刷馬達20‧‧‧DC brushless motor
21‧‧‧轉速控制輸入接腳21‧‧‧Speed control input pin
22‧‧‧電源接腳22‧‧‧Power pin
30‧‧‧隔離控制模組30‧‧‧Isolation Control Module
31‧‧‧阻容降壓電路31‧‧‧Resistor-capacitor circuit
32‧‧‧濾波電容32‧‧‧Filter capacitor
33‧‧‧光耦合場效繼電器33‧‧‧Photocoupled field effect relay
34‧‧‧光耦合電晶體34‧‧‧Optically coupled transistor
40‧‧‧直流電源供應器40‧‧‧DC power supply
41‧‧‧輸入端41‧‧‧ input
42‧‧‧輸出端42‧‧‧ Output
43‧‧‧電阻43‧‧‧resistance
第一圖:傳統AC馬達驅動之送風機控制方式示意圖。The first picture: Schematic diagram of the control mode of the blower driven by the traditional AC motor.
第二圖:本創作轉換交直流電訊號控制DC馬達示意圖(一)。The second picture: the schematic diagram of the DC motor control DC motor (1).
第三圖:本創作轉換交直流電訊號控制DC馬達示意圖(二)。The third picture: the schematic diagram of the DC motor for controlling the conversion of AC and DC signals (2).
如第二、三圖所示,本創作「空調系統電源控制裝置」係使用在空調系統中的交流電控制器10與直流無刷馬達20之間;其中,交流電控制器10連接交流電,其訊號輸出端11、管路配線與控制介面所輸出的訊號均為交流電訊號,而本創作之控制裝置則包括至少一個隔離控制模組30、以及一直流電源供應 器40,其中:該隔離控制模組30連接於交流電控制器10之訊號輸出端11,並與直流無刷馬達20的轉速控制輸入接腳21電氣連接,其包括一阻容降壓電路31、一濾波電容32、一光耦合場效繼電器(PHOTOMOS RELAY)33(第二圖)或光耦合電晶體34(第三圖);該阻容降壓電路31將交流電控制器10訊號輸出端11傳來的交流電訊號轉換為直流電訊號,並由濾波電容32對其直流電訊號穩壓,再經由光耦合場效繼電器33或光耦合電晶體34由將訊號輸出到直流無刷馬達20的轉速控制輸入接腳21、以及直流電源供應器40的輸入端41,令直流無刷馬達20以及直流電源供應器40作動。As shown in the second and third figures, the "air conditioning system power control device" is used between the AC controller 10 and the DC brushless motor 20 in the air conditioning system; wherein the AC controller 10 is connected to the AC power, and the signal output is The signals outputted by the terminal 11, the pipeline wiring and the control interface are all AC signals, and the control device of the present invention includes at least one isolation control module 30 and a DC power supply. The device 40 is connected to the signal output terminal 11 of the AC controller 10 and electrically connected to the speed control input pin 21 of the DC brushless motor 20, and includes a resistor-capacitor step-down circuit 31. a filter capacitor 32, an optically coupled field effect relay (PHOTOMOS RELAY) 33 (second diagram) or an optically coupled transistor 34 (third diagram); the resistor-capacitor step-down circuit 31 transmits the signal output terminal 11 of the alternating current controller 10 The incoming AC signal is converted into a DC signal, and is regulated by the filter capacitor 32, and then outputted to the DC brushless motor 20 via the optical coupling field effect relay 33 or the optical coupling transistor 34. The foot 21 and the input 41 of the DC power supply 40 actuate the DC brushless motor 20 and the DC power supply 40.
需說明的是,本創作所採用之阻容降壓電路31,其工作原理不若傳統橋式整流器,橋式整流器在交流電控制器輸出之交流電沒有降壓的情形下,其工作範圍環境會持續處於超負荷狀態,讓隔離控制模組的壽命減損嚴重,再加上馬達轉速切換時產生的突波,使隔離控制模組處於不穩定的狀態。而本創作採用的阻容降壓電路,能利用電阻及電容的容抗限流作用,有效克服上述使用橋式整流器的缺失。It should be noted that the resistor-capacitor buck circuit 31 used in this creation does not work as a traditional bridge rectifier. The bridge rectifier will continue to operate under the condition that the AC output from the AC controller is not stepped down. In the overload state, the life of the isolation control module is seriously degraded, and the glitch generated when the motor speed is switched, the isolation control module is in an unstable state. The resistor-capacitor step-down circuit used in this creation can utilize the resistance and current limiting of the resistor and capacitor to effectively overcome the above-mentioned lack of bridge rectifier.
實施時,隔離控制模組30可以為一組(第二圖),直接連接交流電控制器10所輸出的單一轉速訊號,經轉換後輸出相對應的直流電訊號,也可以為三組(第三圖)分別連接於交流電控制器10所輸出的高、中、低轉速訊號,經轉換後輸出相對應的直流電訊號到直流無刷馬達20以及直流電源供應器40。In the implementation, the isolation control module 30 can be a group (second diagram), directly connected to the single speed signal output by the AC controller 10, and after outputting, the corresponding DC signal can be output, or can be three groups (third diagram) The high-, medium-, and low-speed signals output from the AC controller 10 are respectively connected, and the corresponding DC signals are outputted to the DC brushless motor 20 and the DC power supply 40.
前述之直流電源供應器40具有一輸入端41與前述隔離控制模組30之電氣連接,以及至少一輸出端42與直流無刷馬達20之電源接腳22連接以提供電源,當隔離控制模組30輸出相對應的直流電訊號到直流無刷馬達20以及直流電源供應器40時,直流電源供應器40即可供應直流無刷馬達20運轉所需之電力。配合前述實施例直流電源供應器40可供應一種或三種電力驅動直流無刷馬達20以單一轉速或高、中、低三個轉速運作。The DC power supply 40 has an input end 41 electrically connected to the isolation control module 30, and at least one output 42 is connected to the power pin 22 of the DC brushless motor 20 to provide power. When the corresponding DC signal is outputted to the DC brushless motor 20 and the DC power supply 40, the DC power supply 40 can supply the power required for the operation of the DC brushless motor 20. In conjunction with the foregoing embodiment, the DC power supply 40 can supply one or three types of electrically driven brushless DC motors 20 operating at a single speed or three speeds: high, medium, and low.
此外,直流電源供應器40可以在輸入端41與隔離控制模組30之間設置電阻43來連接,藉由該電阻43的阻值變化來識別隔離控制模組30所輸出的不同轉速訊號,以輸出直流無刷馬達20運轉所需之電力;當隔離控制模組30將輸出的直流電轉速訊號以預設的馬達控速電壓(VSP)值輸入到直流無刷馬達20的轉速控制輸入接腳21時,搭配直流電源供應器40供應相對應的電力,即可使直流無刷馬達20依設定的轉速運作。In addition, the DC power supply 40 can be connected between the input terminal 41 and the isolation control module 30 to provide a resistor 43 to be connected. The resistance of the resistor 43 is used to identify different speed signals output by the isolation control module 30. The power required for the operation of the DC brushless motor 20 is output; when the isolation control module 30 inputs the output DC speed signal to the speed control input pin 21 of the DC brushless motor 20 with a preset motor speed control voltage (VSP) value. When the DC power supply 40 is supplied with the corresponding power, the DC brushless motor 20 can be operated at the set rotation speed.
藉由上述構造,本創作以隔離控制模組30為控制空調系統之核心電路,利用舊有的交流電控制器10送出之交流電源,取其小電流開啟隔離控制模組30,藉由隔離控制模組30將交流電控制器10輸入的控制訊號,轉換為已設定完成的直流無刷馬達20控速電壓(VSP)輸送至直流無刷馬達20的轉速控制輸入接腳21,以達到對直流無刷馬達20單速控制或多速控制的效果。With the above configuration, the present invention uses the isolation control module 30 as the core circuit for controlling the air conditioning system, and uses the AC power supplied from the old AC controller 10 to take the small current to open the isolation control module 30, thereby isolating the control mode. The group 30 converts the control signal input from the AC controller 10 into the set speed control voltage (VSP) of the DC brushless motor 20 and sends it to the speed control input pin 21 of the DC brushless motor 20 to achieve DC brushless operation. The effect of motor 20 single speed control or multi speed control.
以上之實施例說明及圖式所示,僅係舉例說明本創作之較佳實施例,並非以此侷限本創作之範圍;舉凡與本創作之構造、裝置、特徵等近似或相雷同者,均應屬本創作之創設目的及申請專利範圍之內,謹此聲明。The above description of the embodiments and the drawings are merely illustrative of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; the structures, devices, features, etc. of the present invention are similar or identical. It is the creation of this creation and the scope of the patent application. I hereby declare.
10‧‧‧交流電控制器10‧‧‧AC controller
11‧‧‧訊號輸出端11‧‧‧ Signal output
20‧‧‧直流無刷馬達20‧‧‧DC brushless motor
21‧‧‧轉速控制輸入接腳21‧‧‧Speed control input pin
22‧‧‧電源接腳22‧‧‧Power pin
30‧‧‧隔離控制模組30‧‧‧Isolation Control Module
31‧‧‧阻容降壓電路31‧‧‧Resistor-capacitor circuit
32‧‧‧濾波電容32‧‧‧Filter capacitor
33‧‧‧光耦合場效繼電器33‧‧‧Photocoupled field effect relay
40‧‧‧直流電源供應器40‧‧‧DC power supply
41‧‧‧輸入端41‧‧‧ input
42‧‧‧輸出端42‧‧‧ Output
43‧‧‧電阻43‧‧‧resistance
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TW104210210U TWM510429U (en) | 2015-06-25 | 2015-06-25 | AC/DC power conversion control module of central air conditioning system |
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TW104210210U TWM510429U (en) | 2015-06-25 | 2015-06-25 | AC/DC power conversion control module of central air conditioning system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109391181A (en) * | 2017-08-07 | 2019-02-26 | 大青节能科技股份有限公司 | The fast control module of section and motor control system |
TWI699085B (en) * | 2018-02-07 | 2020-07-11 | 日商日立江森自控空調有限公司 | Power conversion device, motor drive device using the same, and freezing machine |
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2015
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109391181A (en) * | 2017-08-07 | 2019-02-26 | 大青节能科技股份有限公司 | The fast control module of section and motor control system |
TWI699085B (en) * | 2018-02-07 | 2020-07-11 | 日商日立江森自控空調有限公司 | Power conversion device, motor drive device using the same, and freezing machine |
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