TWM508402U - Automatic rim grinding apparatus - Google Patents

Automatic rim grinding apparatus Download PDF

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Publication number
TWM508402U
TWM508402U TW104202620U TW104202620U TWM508402U TW M508402 U TWM508402 U TW M508402U TW 104202620 U TW104202620 U TW 104202620U TW 104202620 U TW104202620 U TW 104202620U TW M508402 U TWM508402 U TW M508402U
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TW
Taiwan
Prior art keywords
rim
wheel
grinding
sets
electric motor
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TW104202620U
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Chinese (zh)
Inventor
Gu-Hua Lin
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Sequoia Radcure Co Ltd
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Priority to TW104202620U priority Critical patent/TWM508402U/en
Publication of TWM508402U publication Critical patent/TWM508402U/en

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Description

輪圈自動研磨設備 Rim automatic grinding equipment

本創作此種輪圈自動研磨設備,能在機台上從外三點托住輪圈帶動自轉,並以三組動力研磨輪組對輪圈表面自動研磨,改進習見用人工研磨碳纖維輪圈成型後之半成品表面粗糙顆粒等缺失之新穎自動研磨輪圈技術者。 The rim automatic grinding device of the present invention can support the rotation of the rim from the outer three points on the machine table, and automatically grind the surface of the rim with three sets of power grinding wheel sets, and improve the use of artificially grinding carbon fiber rims. The latter is a novel automatic grinding wheel rim technician with missing surface rough particles and the like.

目前自行車、機車使用之圓形碳纖維輪圈,以模具將碳纖維壓製成輪圈成型後,因輪圈表面有許多粗糙不平顆粒,需再以人工使用砂紙將輪圈研磨平滑後,另行送入噴(烤)漆,完成噴(烤)漆後,再進行第二次人工以砂紙研磨,最後再為噴(烤)金油而完成。 At present, the circular carbon fiber rims used in bicycles and locomotives are formed by pressing the carbon fibers into rims with a mold. Since there are many rough and uneven particles on the surface of the rim, it is necessary to manually grind the rims with sandpaper and then send them separately. (Baked) paint, after the spray (baked) paint is completed, the second artificial sanding is carried out, and finally the spray (baked) gold oil is completed.

然而,傳統方法,人工成本高、工人會吸入高汙染碳纖粉塵;因工人使用砂紙人工研磨無法精細判斷測量研磨量及砂紙消耗程度,故經常研磨不足或過度,且砂紙消耗速度快造成研磨過程會有耗損造成研磨程度不一不足等問題;又砂紙損耗驚人,不經濟且不環保。 However, the traditional method, high labor costs, workers will inhale high-contamination carbon fiber dust; because the manual grinding of sandpaper by workers can not accurately judge the amount of grinding and sandpaper consumption, so often insufficient or excessive grinding, and the speed of sandpaper consumption will cause the grinding process to There are problems such as insufficient wear and tear, and the loss of sandpaper is amazing, uneconomical and not environmentally friendly.

鑒於習見以人工研磨輪圈的種種缺失,因而本創作人乃積極研究改進之道,經過一番艱辛的苦思及試驗過程,終於有本創作產生。 In view of the various defects in the manual grinding of the rim, the creator actively studied the improvement, and after some hard work and trials, finally the creation of this creation.

本創作此種輪圈自動研磨設備,即旨在改進習見人工研磨碳纖維輪圈表面之缺失,其係在機台上設置三組支撐輪組、一組帶動輪圈自轉裝置、三組動力研磨輪組(包括一組輪圈背動力研磨輪組、二組輪圈側動力研磨輪組)、一組電動頂昇機構,及一控制箱所構成,其中該三組支撐輪組當中,兩組支撐輪組之輪軸分別豎伸出機台骨架對應位置,而另一組支撐輪組之輪軸從一缸體固定於機台骨架適當位置之夾料氣壓缸桿端豎伸出,且各支撐輪組之輪面處於同一平面共同從外三點托住輪圈,而該組帶動輪圈自轉裝置主要由一昇降氣壓缸推動承載電馬達帶轉皮帶盤組之載台,藉由皮帶盤組間之皮帶面推壓著置於機台上之輪圈外緣,以帶動輪圈自轉,而三組動力研磨輪組皆由氣壓運動載台運載電馬達驅動研磨輪透過自動控制電腦之電氣信號向輪圈緣貼磨,其一為研磨輪緊臨輪圈背架設之輪圈背動力研磨輪組,另兩組為研磨輪個別緊臨輪圈一側,且共同連接電動頂昇機構之輪圈側動力研磨輪組,復於控制箱設有操作顯示幕、電源燈、啟動燈、數操控開關鈕體及警報器發報端露出箱面,並於控制箱內設有自動控制電腦,從控制箱主控全體供應電力及氣壓流,操作時,以人工或其它自動輸送機將模具壓製成型之碳纖維輪圈放上機台,開動機台即使碳纖維輪圈受動自轉,隨即自行研磨輪圈背及輪圈側面,自動完成整個研磨過程,由此完全不須人工研磨碳纖維輪圈成型粗糙面,免除習見人工成本高、工人會吸入高汙染碳纖粉塵傷身的缺失,且對於自行輪圈、機車輪圈等各種輪圈都能適用自動研磨,此即為本創作之主要目的。 The rim automatic grinding device of the present invention aims to improve the lack of surface of the artificially ground carbon fiber rim, and is provided with three sets of support wheel sets, one set of driving rim rotation device and three sets of power grinding wheels on the machine table. The group (including a set of rim back power grinding wheel sets, two sets of rim side power grinding wheel sets), a set of electric jacking mechanisms, and a control box, wherein the three sets of support wheel sets, two sets of support The axles of the wheel set respectively protrude from the corresponding positions of the frame of the machine frame, and the axles of the other set of support wheel sets are vertically protruded from the rod end of the clamp pneumatic cylinder fixed at a proper position of the frame of the machine frame, and each support wheel set The treads are in the same plane and support the rim from the outer three points, and the rotating rim device of the group is mainly driven by a lifting pneumatic cylinder to carry the electric motor belt with the belt of the belt pulley group, by the belt tray group The belt surface pushes the outer edge of the rim on the machine table to drive the rim to rotate, and the three sets of power grinding wheel sets are driven by the pneumatic motion stage carrying electric motor to drive the grinding wheel through the electrical signal of the automatic control computer to the wheel Circle edge grinding, one of them The grinding wheel is close to the rim back power grinding wheel set erected on the back of the rim, and the other two groups are the grinding wheel side close to the rim side, and the rim side power grinding wheel set of the electric jacking mechanism is commonly connected, and the control is repeated The box is provided with an operation display screen, a power light, a start light, a number of control switch knobs, and an alarm transmitter to expose the box surface, and an automatic control computer is provided in the control box, and the power supply and the air pressure flow are controlled from the control box. During operation, the carbon fiber rims of the mold press-molded by manual or other automatic conveyor are placed on the machine table, and even if the carbon fiber rim is rotated and rotated, the grinding wheel back and the side of the rim are automatically ground, and the whole grinding process is automatically completed. Therefore, it is not necessary to manually grind the carbon fiber rim to form a rough surface, so as to avoid the lack of labor cost, the worker will inhale the high pollution carbon fiber dust, and the automatic grinding can be applied to various rims such as the self-wheel and the wheel rim. This is the main purpose of this creation.

又,本創作之此種輪圈自動研磨設備,其動力研磨輪組之氣壓運動載台之氣壓滑塊進氣管端,復可接設壓力感測調整閥,感測研磨輪 (研磨輪通常為砂輪)與輪圈二者間壓力值電訊,連通控制箱內之自動控制電腦,就可於研磨過程中,依需求設定調整氣壓運動載板模組推動研磨輪研磨之壓力值(可調整0.5公斤~5公斤),以達到不同深淺程度之研磨需求或不同面向之輪圈研磨需求,再配合對自動控制電腦精心預設的研磨時間及自動控制電腦本身強大的運算功能,得以精細運算及控制研磨程度及研磨量,就不會有人工研磨經驗技術不足,導致經常研磨不足或過度,且因其研磨輪較單薄的砂紙耐久磨不破,也就不會有因砂紙消耗速度快造成研磨過程會有耗損,造成研磨程度不一不足等問題發生,研磨品質穩定,此即為本創作之又一目的。 Moreover, the rim automatic grinding device of the present invention has a pneumatic sliding wheel inlet block end of the pneumatic moving wheel of the power grinding wheel set, and a pressure sensing adjusting valve is connected to the sensing grinding wheel. (The grinding wheel is usually a grinding wheel) and the pressure value of the rim between the wheels, and the automatic control computer in the control box can be used to adjust the pressure value of the grinding wheel during the grinding process. (Adjustable from 0.5 kg to 5 kg), in order to achieve different depths of grinding requirements or different rim grinding requirements, coupled with the automatic control of the computer's carefully preset grinding time and automatic control of the computer's own powerful computing functions, Fine calculation and control of the degree of grinding and grinding, there will be no manual grinding experience, resulting in insufficient grinding or excessive grinding, and because the grinding wheel is more durable than the thin sandpaper, there will be no consumption of sandpaper. This causes the grinding process to be worn out, causing problems such as insufficient grinding degree, and the grinding quality is stable, which is another purpose of the creation.

至於本創作之詳細構造、應用原理、作用與功效,則參照下列依附圖所作之說明即可得到完全的了解。 As for the detailed structure, application principle, function and effect of this creation, a complete understanding can be obtained by referring to the following description according to the drawings.

1‧‧‧輪圈自動研磨設備 1‧‧‧Roll automatic grinding equipment

1A‧‧‧機台 1A‧‧‧ machine

1B‧‧‧保護蓋殼 1B‧‧‧ protective cover

1C‧‧‧背封板 1C‧‧‧ Back sealing board

1D‧‧‧左側封板 1D‧‧‧left side sealing plate

1E‧‧‧右側封板 1E‧‧‧Right sealing plate

1F‧‧‧底封板 1F‧‧‧Bottom sealing plate

1G‧‧‧集塵孔 1G‧‧‧ dust hole

1H‧‧‧集塵機 1H‧‧‧ dust collector

1I‧‧‧頂封板 1I‧‧‧Top sealing board

2,3,4‧‧‧支撐輪組 2,3,4‧‧‧Support wheel set

2A,3A,4A‧‧‧輪軸 2A, 3A, 4A‧‧·Axle

2B,3B,4B‧‧‧軸承 2B, 3B, 4B‧‧‧ bearing

2C‧‧‧夾料氣壓缸桿端 2C‧‧‧Clamping pneumatic cylinder rod end

2D,3D,4D‧‧‧輪體 2D, 3D, 4D‧‧‧ wheel body

2E‧‧‧缸體 2E‧‧‧Cylinder

5‧‧‧帶動輪圈自轉裝置 5‧‧‧Drive wheel rim rotation device

5A‧‧‧昇降氣壓缸 5A‧‧‧lifting pneumatic cylinder

5B‧‧‧載台 5B‧‧‧ stage

5C‧‧‧電馬達 5C‧‧‧ electric motor

5D‧‧‧皮帶盤組 5D‧‧‧Belt tray

5E‧‧‧皮帶面 5E‧‧‧Belt

5F‧‧‧主載台 5F‧‧‧Main stage

5G‧‧‧外層安全防護板 5G‧‧‧outer safety shield

5H‧‧‧主動輪 5H‧‧‧Drive wheel

5I,5J‧‧‧被動輪 5I, 5J‧‧‧ Passive wheel

5K‧‧‧皮帶 5K‧‧‧Leather

5L‧‧‧座塊 5L‧‧‧ Block

5M‧‧‧導桿 5M‧‧‧guides

6‧‧‧輪圈背動力研磨輪組 6‧‧‧Round back power grinding wheel set

6A,7A,8A‧‧‧氣壓運動載台 6A, 7A, 8A‧‧‧ pneumatic motion stage

6B,7B,8B‧‧‧電馬達 6B, 7B, 8B‧‧‧ electric motor

6C,7C,8C‧‧‧研磨輪 6C, 7C, 8C‧‧‧ grinding wheel

6D‧‧‧台座 6D‧‧‧ pedestal

6E‧‧‧台座軌溝 6E‧‧‧Terrace

6G‧‧‧頂載板 6G‧‧‧ top carrier board

6H,6I‧‧‧氣壓滑塊 6H, 6I‧‧‧ air pressure slider

6J‧‧‧電馬達支撐架 6J‧‧‧Electric motor support frame

6K‧‧‧穿軸橫移溝 6K‧‧‧Axis traversing groove

6L‧‧‧豎擋板 6L‧‧‧ vertical baffle

6M‧‧‧壓力感測調整閥 6M‧‧‧Pressure sensing adjustment valve

7,8‧‧‧輪圈側動力研磨輪組 7,8‧‧‧Rock side power grinding wheel set

7D,8D‧‧‧連接支架 7D, 8D‧‧‧ connection bracket

7E,8E‧‧‧箱台 7E, 8E‧‧‧ box

7F,8F‧‧‧直線滑溝 7F, 8F‧‧‧ straight groove

7G,7H,8G,8H‧‧‧限位螺絲 7G, 7H, 8G, 8H‧‧‧ Limit Screws

7M,8M‧‧‧氣壓缸 7M, 8M‧‧‧ pneumatic cylinder

7N,8N‧‧‧滑移塊 7N, 8N‧‧‧ slip block

7O‧‧‧雙頭雙向作動氣壓缸 7O‧‧‧Double-headed two-way pneumatic cylinder

9‧‧‧電動頂昇機構 9‧‧‧Electric jacking mechanism

9A‧‧‧電馬達 9A‧‧‧Electric motor

9B‧‧‧滾珠螺桿頂撐架 9B‧‧‧Roller screw top bracket

9C‧‧‧承載豎板 9C‧‧‧bearing riser

9D‧‧‧機殼 9D‧‧‧Chassis

9E,9F‧‧‧升降導溝 9E, 9F‧‧‧ lifting guide

9G,9H‧‧‧抬升塊 9G, 9H‧‧‧ lifting block

9I,9J,9K,9L‧‧‧弧彎長孔 9I, 9J, 9K, 9L‧‧‧ curved long holes

10‧‧‧控制箱 10‧‧‧Control box

10A‧‧‧操作顯示幕 10A‧‧‧Operation display

10B‧‧‧電源燈 10B‧‧‧Power light

10C‧‧‧啟動燈 10C‧‧‧Starting light

10D,10E‧‧‧操控開關鈕體 10D, 10E‧‧‧Control switch knob body

10F‧‧‧警報器發報端 10F‧‧‧Alarm Reporter

10G‧‧‧自動控制電腦 10G‧‧‧Automatic control computer

11‧‧‧輪圈 11‧‧‧ rims

11A‧‧‧輪圈背 11A‧‧‧Rock back

11B‧‧‧輪圈側 11B‧‧‧Rock side

第一圖為本創作輪圈自動研磨設備之整體立體圖。 The first picture is an overall perspective view of the automatic grinding equipment for the creative rim.

第二圖為本創作輪圈自動研磨設備之組成立體示圖。 The second figure is a perspective view of the composition of the automatic grinding device for the creative rim.

第三圖為本創作輪圈自動研磨設備之俯視圖。 The third picture is a top view of the automatic grinding device for the creative rim.

第四圖為本創作輪圈自動研磨設備之正視圖。 The fourth picture is a front view of the automatic grinding device for the creative rim.

第五圖為本創作輪圈自動研磨設備之側視圖。 The fifth picture is a side view of the automatic grinding device for the creative rim.

第六圖為本創作輪圈自動研磨設備之另一視角立體圖。 The sixth figure is another perspective view of the automatic grinding device of the creative rim.

第七圖為本創作輪圈自動研磨設備之輪圈側動力研磨輪組結構示圖。 The seventh figure is a structural diagram of the rim-side dynamic grinding wheel set of the automatic rim grinding equipment of the present invention.

第八圖為本創作輪圈自動研磨設備之輪圈側動力研磨輪組連接電動頂昇機構之結構示圖。 The eighth figure is a structural diagram of the rim-side dynamic grinding wheel set connected to the electric lifting mechanism of the rim automatic grinding device.

第九圖為本創作輪圈自動研磨設備之輪圈側動力研磨輪組之氣壓運動載台結構示圖。 The ninth figure is a structural diagram of the pneumatic motion stage of the rim-side dynamic grinding wheel set of the creative rim automatic grinding device.

第十圖為本創作輪圈自動研磨設備之輪圈側動力研磨輪組之氣壓運動載台另種結構示圖一。 The tenth figure shows the other structure of the pneumatic movement stage of the rim-side dynamic grinding wheel set of the automatic rim grinding machine.

第十一圖為本創作輪圈自動研磨設備之輪圈側動力研磨輪組動作前位置圖。 The eleventh figure is the front position diagram of the rim-side power grinding wheel set of the automatic grinding device for the creative rim.

第十二圖為本創作輪圈自動研磨設備之輪圈側動力研磨輪組昇降研磨動作圖。 The twelfth figure is the lifting and grinding action diagram of the rim side power grinding wheel set of the automatic rim grinding equipment.

第十三圖為本創作輪圈自動研磨設備之輪圈側動力研磨輪組傾斜研磨動作圖。 The thirteenth picture is an oblique grinding action diagram of the rim side power grinding wheel set of the automatic rim grinding device of the present invention.

第十四圖為本創作輪圈自動研磨設備之支撐輪組結構剖示圖一。 The fourteenth figure is a sectional view of the structure of the support wheel set of the automatic grinding device for the creative rim.

第十五圖為本創作輪圈自動研磨設備之支撐輪組結構剖示圖二。 The fifteenth figure is a sectional view of the supporting wheel set structure of the automatic grinding device for the creative rim.

第十六圖為本創作輪圈自動研磨設備之支撐輪組另種結構剖示圖一。 The sixteenth figure is a cross-sectional view of another structure of the support wheel set of the automatic grinding device for the creative rim.

第十七圖為本創作輪圈自動研磨設備之支撐輪組另種結構剖示圖二。 The seventeenth figure is a cross-sectional view of another structure of the support wheel set of the automatic rim grinding device of the present invention.

第十八圖為本創作輪圈自動研磨設備之電控氣動程序電路圖。 The eighteenth figure is the circuit diagram of the electronically controlled pneumatic program of the automatic grinding device for the creative rim.

第十九圖為本創作輪圈自動研磨設備之動力昇啟研磨輪組所設壓力感測調整閥之簡示圖。 The nineteenth figure is a simplified diagram of the pressure sensing adjustment valve provided by the power lifting grinding wheel set of the creative rim automatic grinding device.

第二十圖為本創作輪圈自動研磨設備之各電馬達接線圖。 The twenty-fifth figure is the wiring diagram of each electric motor of the automatic grinding device for the creative rim.

第二十一圖為本創作輪圈自動研磨設備之整體動作示意圖。 The twenty-first figure is a schematic diagram of the overall action of the automatic grinding device for the creative rim.

第二十二圖為本創作輪圈自動研磨設備之機台骨架另一實施例俯視圖。 The twenty-second figure is a top view of another embodiment of the machine frame of the automatic rim grinding apparatus.

第二十三圖為本創作輪圈自動研磨設備之機台骨架另一實施例正視圖。 The twenty-third figure is a front view of another embodiment of the machine frame of the automatic rim grinding apparatus of the present invention.

第二十四圖為本創作輪圈自動研磨設備之機台骨架另一實施例立體圖。 The twenty-fourth figure is a perspective view of another embodiment of the machine frame of the automatic rim grinding apparatus of the present invention.

第二十五圖為本創作輪圈自動研磨設備之機台骨架另一實施例側視圖。 The twenty-fifth drawing is a side view of another embodiment of the machine frame of the automatic rim grinding apparatus.

習見無自動研磨機器必須仰賴人工用砂紙將輪圈研磨平滑之種種缺失已如前述,此處不再贅述,第一圖為本創作輪圈自動研磨設備之整體立體圖、並請同時參照第二圖之組成立體示圖、第三圖之俯視圖、第四圖之正視圖、第五圖之側視圖,及第六圖之另一視角立體圖,由該些圖所示可知,本創作此種輪圈自動研磨設備1係在機台1A上設置三組支撐輪組2,3,4、一組帶動輪圈自轉裝置5、三組動力研磨輪組(包括一組輪圈背動力研磨輪組6、二組輪圈側動力研磨輪組7,8)、一組電動頂昇機構9(電動頂昇機構構成於該些圖中未詳示,容後第八圖標示及說明),及一控制箱10所構成,其中該三組支撐輪組2,3,4當中,兩組支撐輪組3,4之輪軸3A,4A分別豎伸出機台1A骨架對應位置,而另一組支撐輪組2之輪軸2A從一缸體2E固定於機台1A骨架適當位置之夾料氣壓缸桿端2C豎伸出,且各支撐輪組2,3,4,之輪面處於同一平面共同從外三點托住輪圈11,而該組帶動輪圈自轉裝置5主要由一昇降氣壓缸5A推動承載電馬達5C帶轉皮帶盤組5D之載台5B,藉由皮帶盤組5D間之皮帶面5E推壓著置於機台1A上之輪圈11外緣,以帶動輪圈11自轉,而三組動力研磨輪組皆由氣壓運動載台6A,7A,8A運載電馬達6B,7B,8B驅動研磨輪6C,7C,8C向輪圈11緣貼磨,其一組動力昇啟研磨輪組為研磨輪6C緊臨輪圈背11A架設之輪圈背動力研磨輪組6,另兩組動力昇啟研磨輪組為研磨輪7C,8C個別緊臨輪圈11輪圈側11B,且共同連接電動頂昇機構9之輪圈側動力研磨輪組7,8,復於控制箱10設有操作顯示幕10A、電源燈10B、啟動 燈10C、數操控開關鈕體10D,10E及警報器發報端10F露出箱面,並於控制箱10內設有自動控制電腦10G,從控制箱10主控全體供應電力及氣壓流,以下再對個別組成以第二圖為主,搭配各圖詳細描述。 I saw that the automatic grinding machine must rely on the manual sandpaper to smooth the rim grinding. The various defects are as described above. I will not repeat them here. The first figure is the overall perspective view of the automatic grinding equipment of the creative rim, and please refer to the second figure. The three-dimensional view, the third view, the fourth view, the fifth view, and the sixth view, and the sixth view, The automatic grinding device 1 is provided on the machine 1A with three sets of support wheel sets 2, 3, 4, a set of driven wheel rotation device 5, three sets of power grinding wheel sets (including a set of wheel back power grinding wheel sets 6, Two sets of rim side power grinding wheel sets 7, 8), a set of electric jacking mechanism 9 (electric jacking mechanism is not shown in detail in the figures, the eighth icon is shown and described later), and a control box 10 The three sets of support wheel sets 2, 3, 4, the two sets of support wheel sets 3, 4 of the axles 3A, 4A respectively protrude from the corresponding position of the machine frame 1A skeleton, and the other set of support wheel sets 2 The axle 2A is vertically protruded from the clamp pneumatic rod end 2C of a cylinder 2E fixed to the appropriate position of the frame of the machine 1A, and The support wheel sets 2, 3, 4, the treads are in the same plane and support the rim 11 from the outer three points, and the set of driving rim rotation device 5 is mainly driven by a lifting pneumatic cylinder 5A to carry the electric motor 5C with the rotating belt The stage 5B of the disk set 5D pushes the outer edge of the rim 11 placed on the machine table 1A by the belt surface 5E between the belt sets 5D to drive the rim 11 to rotate, and the three sets of power grinding wheel sets are The pneumatic motor 6A, 7A, 8A carries the electric motors 6B, 7B, 8B to drive the grinding wheels 6C, 7C, 8C to the rim 11 edge grinding, and a set of power lifting grinding wheel sets is the grinding wheel 6C close to the wheel The rim wheel back power grinding wheel set 6 is set up by the ring back 11A, and the other two sets of power lifting grinding wheel sets are the grinding wheel 7C, 8C are individually close to the rim 11 rim side 11B, and the wheel of the electric jacking mechanism 9 is commonly connected. The ring side power grinding wheel set 7, 8 is integrated with the control box 10 to provide an operation display screen 10A, a power light 10B, and a start The lamp 10C, the number of control knob bodies 10D, 10E and the alarm transmitter terminal 10F are exposed to the box surface, and an automatic control computer 10G is provided in the control box 10, and the control unit 10 controls the entire supply of power and air pressure, and then The individual composition is based on the second picture, which is described in detail with each figure.

如第二圖所示,該組帶動輪圈自轉裝置5之昇降氣壓缸5A缸體固定於機台1A上適當位置,且該昇降氣壓缸5A桿端螺鎖串接載台5B一端板緣,而載台5B可為單一主載台5F,或為昇降氣壓缸5A桿端先穿串接一外層安全防護板5G再螺鎖串接一主載台5F緣之疊複體(安全防護板5G請見第一及第六圖),於主載台5F貼近機台1A之台面固接電馬達5C殼,使電馬達5C輸出軸垂穿出主載台5F,而皮帶盤組5D則由一主動輪5H、一對被動輪5I,5J,及一皮帶5K共同組成,兩被動輪5I,5J之輪軸從主載台5F背離機台1A之台面,比電馬達5C輸出軸更接近置放輪圈11的適當對稱位置垂伸出,將主動輪5H套上電馬達5C輸出軸,並將皮帶5K圈繞住主動輪5H及該對被動輪5I,5J,就完成電馬達5C與皮帶盤組5D的動力連接,復於主載台5F固接電馬達5C殼旁形成座塊5L,且座塊5L貫穿設有桿身平行於昇降氣壓缸5A作動方向之導桿5M,將導桿5M兩桿端分別與機台1A上適當對應位置相固接,當電馬達5C帶轉皮帶盤組5D同時昇降氣壓缸5A推出載台5B,就使盤繞過被動輪5I,5J間之皮帶面5E被推壓貼著置於機台1A上之輪圈11外緣,帶動輪圈11自轉。 As shown in the second figure, the cylinder of the lifting and lowering cylinder 5A of the rotating rim rotating device 5 is fixed at an appropriate position on the machine 1A, and the rod end of the lifting cylinder 5A is screwed into the edge of one end of the loading platform 5B. The carrier 5B can be a single main stage 5F, or the rod end of the lifting pneumatic cylinder 5A is first connected in series, an outer safety protection plate 5G is screwed in series, and a main assembly 5F edge is laminated (safety protection plate 5G) Please refer to the first and sixth figures). Fix the electric motor 5C shell on the table top of the main stage 5F close to the machine 1A, so that the output shaft of the electric motor 5C hangs out of the main stage 5F, and the belt set 5D is composed of one. The driving wheel 5H, the pair of driven wheels 5I, 5J, and a belt 5K are combined, and the axles of the two driven wheels 5I, 5J are away from the table of the machine table 1A from the main stage 5F, which is closer to the placing wheel than the output shaft of the electric motor 5C. The appropriate symmetrical position of the ring 11 is extended, the driving wheel 5H is put on the output shaft of the electric motor 5C, and the belt 5K is wound around the driving wheel 5H and the pair of driven wheels 5I, 5J to complete the electric motor 5C and the belt pulley set. The 5D power connection is formed on the main stage 5F fixed electric motor 5C to form a seat block 5L, and the seat block 5L is provided with the shaft parallel to the lifting pneumatic cylinder 5A. The rod 5M fixes the two rod ends of the guide rod 5M with the appropriate corresponding positions on the machine table 1A. When the electric motor 5C carries the belt pulley group 5D and the lifting cylinder 5A pushes out the stage 5B, the coil is driven around the driven wheel 5I. The belt surface 5E between the 5J is pressed against the outer edge of the rim 11 placed on the machine table 1A to drive the rim 11 to rotate.

而輪圈背動力研磨輪組6之氣壓運動載台6A,由一座頂開設台座軌溝6E之台座6D、台座軌溝6E上具有頂載板6G之氣壓滑塊6H,6I、一電馬達支撐架6J,及一開設有穿軸橫移溝6K之豎擋板6L所構成,該台座6D平置固設於機台1A對應放置輪圈11圈背一端較為中層內角之骨架上,而豎擋 板6L板緣與台座6D朝向輪圈11一座端垂接,並將電馬達支撐架6J底與頂載板6G固接,再將電馬達6B殼體與電馬達支撐架6J固接,使電馬達6B輸出軸穿出穿軸橫移溝6K套接研磨輪6C,該穿軸橫移溝6K長度,正好容許氣壓滑塊6H,6I受氣載移電馬達6B及由電馬達6B驅動的研磨輪6C輪面向輪圈11背緣緊靠,且載移同時啟動電馬達6B,使研磨輪6C移向輪圈11背靠壓定位研磨,復於氣壓滑塊6H,6I進氣管端,接設有一壓力感測調整閥6M,感測研磨輪6C(研磨輪6C通常為砂輪)與輪圈背11A,以及前述之輪圈側動力研磨輪組7,8之研磨輪7C,8C(研磨輪7C,8C通常為砂輪)與輪圈側11B二者間壓力值電訊,連通控制箱10內之自動控制電腦10G,就可於研磨過程中,調整氣壓運動載台6A推動研磨輪6C研磨之壓力值(可調整0.5公斤~5公斤),同時調整氣壓運動載台7A,8A推動研磨輪組7C,8C之壓力值(也是可調整0.5公斤~5公斤),以達到研磨深淺程度不同之需求或不同面向之輪圈11,另且,請同時參照第一及第六圖,在機台1A對應裝設氣壓運動載台6A處,可形成將電馬達6B及除了豎擋板6L以外之氣壓運動載台6A部件,蓋覆之保護蓋殼1B。 The air pressure movement stage 6A of the wheel back power grinding wheel set 6 is supported by a pedestal 6D of a top opening rail groove 6E, and a pneumatic slider 6H, 6I, an electric motor supporting the top carrier 6G on the platform rail groove 6E. The frame 6J is formed by a vertical baffle 6L which is provided with a 6K through the shaft traversing groove. The pedestal 6D is fixedly fixed on the frame of the middle inner corner of the back end of the rim 11 corresponding to the machine 1A, and the vertical block The plate 6L edge and the pedestal 6D are suspended from one end of the rim 11 , and the bottom of the electric motor support frame 6J is fixed to the top carrier 6G, and then the electric motor 6B housing and the electric motor support frame 6J are fixed to make electricity. The output shaft of the motor 6B passes through the shaft traversing groove 6K and the grinding wheel 6C is sleeved. The length of the thread traverses the groove 6K, which allows the air pressure slider 6H, 6I to be driven by the air-loaded power-shifting motor 6B and the grinding wheel driven by the electric motor 6B. The 6C wheel is close to the back edge of the rim 11 and the electric motor 6B is activated at the same time, so that the grinding wheel 6C is moved toward the rim 11 to be pressed against the positioning and grinding, and is applied to the air pressure tube 6H, 6I intake pipe end, and connected. There is a pressure sensing adjustment valve 6M, which senses the grinding wheel 6C (the grinding wheel 6C is usually a grinding wheel) and the rim back 11A, and the aforementioned grinding wheel 7C, 8C of the rim side power grinding wheel set 7, 8 (grinding wheel 7C) , 8C is usually the pressure value telecommunication between the grinding wheel) and the rim side 11B, and the automatic control computer 10G in the control box 10 can adjust the pressure value of the grinding wheel 6C by the pneumatic movement stage 6A during the grinding process. (Adjustable from 0.5 kg to 5 kg), and adjust the pressure movement stage 7A, 8A to push the pressure of the grinding wheel set 7C, 8C (also adjustable 0.5 kg ~ 5 kg), to meet the different requirements of the degree of grinding depth or the rim 11 of different orientations. In addition, please refer to the first and sixth figures at the same time, and install the pneumatic movement stage 6A corresponding to the machine 1A. The electric motor 6B and the pneumatic moving stage 6A except the vertical baffle 6L cover the protective cover 1B.

至於兩組輪圈側動力研磨輪組7,8係分設於機台1A對應放置輪圈11之底端輪圈側11B旁,請同時參照第七至第十圖,其氣壓運動載台7A,8A一前一後懸接在電動頂昇機構9之頂昇端,而該電動頂昇機構9由一電馬達9A、一滾珠螺桿頂撐架9B、一承載豎板9C,及一機殼9D所構成,此機殼9D固定於機台1A上,一殼側開設升降導溝9E,9F,且機殼9D內底與滾珠螺桿頂撐架9B底端相固接,並將電馬達9A動力輸出軸連接滾珠螺桿頂撐架9B之螺桿搖轉端,復於滾珠螺桿頂撐架9B一側伸出抬升塊9G,9H,由抬升塊9G,9H穿透升降導溝9E,9F固接承載豎板9C一板面,使承載豎板9C在機殼9D 旁側成為電動頂昇機構9之頂昇端,且承載豎板9C四端角適當位置開設弧彎長孔9I,9J,9K,9L,以螺鎖連接氣壓運動載台7A,8A,而該些氣壓運動載台7A,8A皆由氣壓缸7M,8M、底側橫伸出滑移塊7N,8N之連接支架7D,8D,及一對著滑移塊7N,8N滑移區域,開設直線滑溝7F,8F之箱台7E,8E所組成,於箱台7E,8E四端角對著承載豎板9C四端角之弧彎長孔9I,9J,9K,9L處,設有限位螺絲7G,7H,8G,8H穿過弧彎長孔9I,9J,9K,9L,將箱台7E,8E與承載豎板9C連接,於箱台7E,8E內置入氣壓缸7M,8M,並使氣壓缸7M,8M桿端樞接滑移塊7N,8N,且將滑移塊7N,8N置入直線滑溝7F,8F內,而連接支架7D,8D下端連接電馬達7B,8B殼,使電馬達7B,8B軸往上穿出連接支架7D,8D上端,套接研磨輪7C,8C,而套接好的研磨輪7C,8C面就靠近輪圈11之底端輪圈側11B旁,此處氣壓缸7M,8M如第九圖所示,可為個別單一伸縮桿之氣壓缸,但也可如十圖所示,為兩組氣壓運動載台7A,8A共用之雙頭雙向作動氣壓缸7O,一頭桿端樞接滑移塊7N,另頭桿端樞接滑移塊8N。 As for the two sets of rim side power grinding wheel sets 7, 8 are arranged next to the bottom end rim side 11B of the machine 1A corresponding to the rim 11, please also refer to the seventh to tenth figures, the pneumatic motion stage 7A The 8A is suspended from the top end of the electric jacking mechanism 9, and the electric jacking mechanism 9 is composed of an electric motor 9A, a ball screw jacking bracket 9B, a bearing vertical plate 9C, and a casing. 9D is constructed, the casing 9D is fixed on the machine table 1A, the lifting guide grooves 9E, 9F are opened on one shell side, and the inner bottom of the casing 9D is fixedly connected with the bottom end of the ball screw top bracket 9B, and the electric motor 9A is The power output shaft is connected with the screw swing end of the ball screw top support 9B, and is extended on the side of the ball screw top support 9B to extend the lifting block 9G, 9H, and is lifted by the lifting block 9G, 9H through the lifting guide groove 9E, 9F Carrying a vertical plate 9C a board surface, so that the bearing vertical plate 9C is in the casing 9D The side becomes the rising end of the electric jacking mechanism 9, and the arc-shaped long holes 9I, 9J, 9K, 9L are opened at appropriate positions of the four end angles of the bearing vertical plate 9C, and the pneumatic moving stages 7A, 8A are connected by a screw lock, and the Some of the pneumatic motion stages 7A, 8A are made up of pneumatic cylinders 7M, 8M, bottom side laterally extending the sliding blocks 7N, 8N connecting brackets 7D, 8D, and a pair of sliding blocks 7N, 8N sliding area, opening a straight line The sliding groove 7F, 8F box table 7E, 8E is composed, and the four end angles of the box table 7E, 8E are opposite to the arc-shaped long holes 9I, 9J, 9K, 9L of the four-end corner of the vertical plate 9C, and the limit screws are provided. 7G, 7H, 8G, 8H pass through the curved long holes 9I, 9J, 9K, 9L, connect the box 7E, 8E with the load-bearing riser 9C, and insert the pneumatic cylinders 7M, 8M into the box 7E, 8E, and make The pneumatic cylinder 7M, the 8M rod end pivotally connects the sliding blocks 7N, 8N, and the sliding blocks 7N, 8N are placed in the linear sliding grooves 7F, 8F, and the lower ends of the connecting brackets 7D, 8D are connected to the electric motors 7B, 8B, so that The electric motor 7B, 8B shaft passes up the connection bracket 7D, the upper end of 8D, and the grinding wheel 7C, 8C is sleeved, and the sleeved grinding wheel 7C, 8C surface is near the bottom end wheel side 11B of the rim 11 Here, the pneumatic cylinders 7M, 8M, as shown in the ninth figure, may be pneumatic cylinders of individual single telescopic rods, but may also be as shown in FIG. Group pressure stage movement 7A, 8A of the common double double action pneumatic cylinder 7O, a pivoting lever end sliding block 7N, the other end of the arm pivoting slide block 8N.

兩組輪圈側動力研磨輪組7,8運作上,首先如第十一圖所示,在剛放置上輪圈11還未開機時,研磨輪7C,8C低於輪圈11底位置,再如第十二圖所示,一開機使電馬達7B,8B驅動研磨輪7C,8C運轉同時,前圖所示之電動頂昇機構9也作動頂升承載豎板9C及氣壓運動載台7A,8A,使研磨輪7C,8C上升接觸輪圈11底端輪圈側11B邊,對轉動輪圈11之底端輪圈側11B邊連續進行貼磨,經一段預定研磨時間後,接著如第十三圖並請參照前第九、十圖,氣壓缸7M,8M,7O作動,撐移滑移塊7N,8N使整個箱台7E,8E及連接支架7D,8D,連同研磨輪7C,8C相向傾倒,使研磨輪7C,8C貼著輪圈11底端輪圈側11B上緣彎向輪圈背11A之邊角,進行輪圈側11B邊角修磨,由此將輪圈11 圈側11B面全面研磨修整。 The two sets of rim side power grinding wheel sets 7, 8 operate first. First, as shown in the eleventh figure, when the upper rim 11 is not yet turned on, the grinding wheels 7C, 8C are lower than the bottom position of the rim 11, and then As shown in Fig. 12, once the electric motor 7B, 8B drives the grinding wheel 7C, 8C to operate, the electric jacking mechanism 9 shown in the previous figure also actuates the jacking load riser 9C and the pneumatic motion stage 7A. 8A, the grinding wheel 7C, 8C is raised to contact the bottom rim side 11B side of the rim 11, and the bottom rim side 11B side of the rotating rim 11 is continuously pasted, after a predetermined grinding time, followed by a tenth For the three figures, please refer to the previous ninth and tenth figures. The pneumatic cylinders 7M, 8M, 7O actuate, and the sliding blocks 7N, 8N make the entire box 7E, 8E and the connecting brackets 7D, 8D, together with the grinding wheels 7C, 8C Tilting, the grinding wheels 7C, 8C are bent toward the corners of the rim back 11A against the upper edge of the rim side 11B of the rim 11 to perform the rim 11B corner grinding, thereby the rim 11 The 11B side of the ring side is completely ground and trimmed.

另外如第十四圖所示,從夾料氣壓缸桿端2C豎伸出輪軸2A之支撐輪組2,為凸鼓輪面且輪轂內嵌軸承2B之輪體2D,並以桿頭固定於夾料氣壓缸桿端2C之螺桿搭配螺帽做為其輪軸2A,且如第十五圖所示,直接從機台1A骨架對應位置豎伸出輪軸3A,4A之兩組支撐輪組3,4,為凸鼓輪面且輪轂內嵌軸承3B,4B之輪體3D,4D,並以螺絲搭配螺帽做為其輪軸3A,4A向機台1A骨架對應位置貫穿螺鎖固定,再者也可如第十六圖所示,從夾料氣壓缸桿端2C豎伸出輪軸2A之支撐輪組2改為凹輪面,且輪轂內嵌軸承2B之輪體2D,亦以桿頭固定於夾料氣壓缸桿端2C之螺桿搭配螺帽做為為其輪軸2A,同樣地如第十七圖所示,直接從機台1A骨架對應位置豎伸出輪軸3A,4A之兩組支撐輪組3,4,改為凹輪面且輪轂內嵌軸承3B,4B之輪體3D,4D,亦以螺絲搭配螺帽做為其輪軸3A,4A向機台1A骨架對應位置貫穿螺鎖固定。 Further, as shown in FIG. 14, the support wheel set 2 of the axle 2A is protruded from the rod end 2C of the clamp pneumatic cylinder, and is a convex drum surface and the wheel body 2D of the bearing 2B is embedded in the hub, and is fixed to the wheel head by the head. The screw of the clamp cylinder end 2C is matched with the nut as its axle 2A, and as shown in the fifteenth figure, the two sets of support wheels 3 of the axle 3A, 4A are directly protruded from the corresponding position of the frame of the machine 1A. 4, for the convex drum surface and the hub 3B, 4B wheel body 3D, 4D, and the screw with the nut as its axle 3A, 4A to the machine 1A skeleton corresponding position through the screw lock, and then As shown in the sixteenth figure, the support wheel set 2 which protrudes from the clamp pneumatic rod end 2C perpendicularly to the axle 2A is changed to the concave wheel surface, and the wheel body 2D of the bearing 2B is embedded in the hub, and is also fixed by the head The screw of the clamp cylinder end 2C is matched with the nut as its axle 2A, and as shown in the seventeenth figure, the two sets of support wheels of the axle 3A, 4A are directly protruded from the corresponding position of the frame of the machine 1A. 3,4, changed to the concave wheel surface and the wheel hub embedded bearing 3B, 4B wheel body 3D, 4D, also with the screw with the nut as its axle 3A, 4A to the machine 1A frame corresponding position through the screw lock.

再如第十八圖之電控氣動程序電路圖所示,圖示線路中關於主控全體供應電力及氣壓流的電控元件及連接設定,都可涵蓋在自動控制電腦10G內設定完成,個別對應出電控制線接往外部之昇降氣壓缸控引氣電磁線組sv1,sv2、夾料氣壓缸控氣電磁線組sv3,sv4、各動力昇啟研磨輪組引氣電磁線組sv5,sv6,sv7,sv8,sv9,sv10產生對應的控制作用,且請同時參照第一圖及第四圖,將線路中數操控開關(圖中sw1為電源開關,sw2為斷電急停開關)之操控開關鈕體10D,10E、電源燈10B、啟動燈10C露出箱面,另且如第十九圖之簡示圖所示,以自控符號簡示的氣壓滑塊6H,6I進氣管端,所設的壓力感測調整閥6M,感測研磨輪6C(研磨輪6C通常為砂輪)與輪圈背11A二者間壓力值電訊,連通控制箱10內之自動控制電腦10G,就可於研磨過程中, 由自動控制電腦10G對氣壓滑塊6H,6I進氣量,時時調整研磨之氣壓力值。 As shown in the circuit diagram of the electronically controlled pneumatic program in the eighteenth figure, the electronic control components and connection settings of the main control power supply and the air pressure flow in the illustrated circuit can be covered in the automatic control computer 10G, and the corresponding The power-off control line is connected to the external lifting pneumatic cylinder control air-suction electromagnetic wire group sv1, sv2, the clamp gas cylinder control gas electromagnetic wire group sv3, sv4, each power lifting grinding wheel group argon magnet wire group sv5, sv6, Sv7, sv8, sv9, sv10 produce the corresponding control function, and please refer to the first picture and the fourth picture at the same time, and the control switch of the line number control switch (sw1 is the power switch, sw2 is the power failure emergency stop switch) The button body 10D, 10E, the power lamp 10B, and the starter lamp 10C are exposed to the box surface, and as shown in the schematic diagram of the nineteenth figure, the air pressure tube 6H, 6I intake pipe end, which is illustrated by the automatic control symbol, is provided. The pressure sensing adjustment valve 6M senses the pressure value telecommunication between the grinding wheel 6C (the grinding wheel 6C is usually a grinding wheel) and the rim back 11A, and connects the automatic control computer 10G in the control box 10 to be in the grinding process. , The air pressure amount of the air pressure slider 6H, 6I is automatically controlled by the computer 10G, and the gas pressure value of the grinding is adjusted from time to time.

復如第二十圖之各電馬達接線圖所示,前述各電馬達5C,7B,8B,6B,9A為交流電馬達,有相對應接點的電連線關係。 As shown in the electric motor wiring diagram of the twentieth diagram, each of the electric motors 5C, 7B, 8B, 6B, and 9A is an alternating current motor having an electrical connection relationship with respect to a corresponding contact.

使用時,如第二十一圖所示,將輪圈11放上機台10A即受夾定帶動自轉,隨即自行研磨輪圈背11A及輪圈側11B面,自動完成整個研磨過程。 In use, as shown in the twenty-first figure, the rim 11 is placed on the machine table 10A, that is, the clamp is driven to rotate, and then the rim back 11A and the rim side 11B surface are automatically ground, and the whole grinding process is automatically completed.

另外,本創作此種輪圈自動研磨設備之機台1A骨架另可如第二十二圖、第二十三圖、第二十四圖及第二十五圖所示,在機台1A對應研磨之頂、背、左側、右側,及底端之機台骨架之間,因應設有頂封板1I、背封板1C、左側封板1D、右側封板1E、底封板1F,分別將機台1A對應研磨之頂、背、左側、右側,及底端封住,只留機台1A前端不加遮封,以方便操作者操作及取放輪圈11,且更在背封板1C預設適當位置開設集塵孔1G,以藉由集塵孔1G插管連接外界的集塵機1H進行塵屑吸除。 In addition, the machine 1A skeleton of the rim automatic grinding device of the present invention can also be corresponding to the machine 1A as shown in the twenty-second, twenty-third, twenty-fourth and twenty-fifth views. Between the grinding top, the back, the left side, the right side, and the bottom end of the machine frame, the top sealing plate 1I, the back sealing plate 1C, the left sealing plate 1D, the right sealing plate 1E, and the bottom sealing plate 1F are respectively provided. The machine 1A corresponds to the top, back, left side, right side and bottom end of the grinding, and only the front end of the machine 1A is not sealed, so that the operator can operate and take the rim 11 and the back sealing plate 1C. The dust collecting hole 1G is opened at a predetermined position to connect the dust collector 1H of the outside by the dust collecting hole 1G to perform dust suction.

綜上所述,本創作此種輪圈自動研磨設備確實具有免除人工研磨技術不一、磨材耗量不定,且不會產生人工研磨輪圈受研磨粉塵傷害種種缺失之功效,而且未見諸公開使用,合於專利法之規定,懇請賜准專利,實為德便。 In summary, the rim automatic grinding equipment of this creation does not have the advantages of eliminating the manual grinding technology, the consumption of the abrasive material is indefinite, and the artificial grinding wheel is not damaged by the grinding dust, and it is not seen. Open use, in conjunction with the provisions of the Patent Law, please grant a patent, it is a virtue.

須陳明者,以上所述者乃是本創作較佳具體的實施例,若依本創作之構想所作之改變,或其產生之功能作用,仍未超出說明書與圖示所涵蓋之精神時,均應在本創作之範圍內,合予陳明。 It should be noted that the above is a better embodiment of this creation. If the changes made according to the concept of this creation, or the functional functions produced by them, still do not exceed the spirit of the manual and the illustration, All should be included in the scope of this creation, combined with Chen Ming.

1‧‧‧輪圈自動研磨設備 1‧‧‧Roll automatic grinding equipment

1A‧‧‧機台 1A‧‧‧ machine

2,3,4‧‧‧支撐輪組 2,3,4‧‧‧Support wheel set

2A,3A,4A‧‧‧輪軸 2A, 3A, 4A‧‧·Axle

2C‧‧‧夾料氣壓缸桿端 2C‧‧‧Clamping pneumatic cylinder rod end

2D,3D,4D‧‧‧輪體 2D, 3D, 4D‧‧‧ wheel body

2E‧‧‧缸體 2E‧‧‧Cylinder

5‧‧‧帶動輪圈自轉裝置 5‧‧‧Drive wheel rim rotation device

5A‧‧‧昇降氣壓缸 5A‧‧‧lifting pneumatic cylinder

5B‧‧‧載台 5B‧‧‧ stage

5C‧‧‧電馬達 5C‧‧‧ electric motor

5D‧‧‧皮帶盤組 5D‧‧‧Belt tray

5E‧‧‧皮帶面 5E‧‧‧Belt

5F‧‧‧主載台 5F‧‧‧Main stage

5H‧‧‧主動輪 5H‧‧‧Drive wheel

5I,5J‧‧‧被動輪 5I, 5J‧‧‧ Passive wheel

5K‧‧‧皮帶 5K‧‧‧Leather

5L‧‧‧座塊 5L‧‧‧ Block

5M‧‧‧導桿 5M‧‧‧guides

6‧‧‧輪圈背動力研磨輪組 6‧‧‧Round back power grinding wheel set

6A,7A,8A‧‧‧氣壓運動載台 6A, 7A, 8A‧‧‧ pneumatic motion stage

6B,7B,8B‧‧‧電馬達 6B, 7B, 8B‧‧‧ electric motor

6C,7C,8C‧‧‧研磨輪 6C, 7C, 8C‧‧‧ grinding wheel

6D‧‧‧台座 6D‧‧‧ pedestal

6E‧‧‧台座軌溝 6E‧‧‧Terrace

6G‧‧‧頂載板 6G‧‧‧ top carrier board

6H,6I‧‧‧氣壓滑塊 6H, 6I‧‧‧ air pressure slider

6J‧‧‧電馬達支撐架 6J‧‧‧Electric motor support frame

6K‧‧‧穿軸橫移溝 6K‧‧‧Axis traversing groove

6L‧‧‧豎擋板 6L‧‧‧ vertical baffle

6M‧‧‧壓力感測調整閥 6M‧‧‧Pressure sensing adjustment valve

7,8‧‧‧輪圈側動力研磨輪組 7,8‧‧‧Rock side power grinding wheel set

7D,8D‧‧‧連接支架 7D, 8D‧‧‧ connection bracket

7E,8E‧‧‧箱台 7E, 8E‧‧‧ box

7F,8F‧‧‧直線滑溝 7F, 8F‧‧‧ straight groove

7G,7H,8G,8H‧‧‧限位螺絲 7G, 7H, 8G, 8H‧‧‧ Limit Screws

9‧‧‧電動頂昇機構 9‧‧‧Electric jacking mechanism

9D‧‧‧機殼 9D‧‧‧Chassis

9I,9J,9K,9L‧‧‧弧彎長孔 9I, 9J, 9K, 9L‧‧‧ curved long holes

10‧‧‧控制箱 10‧‧‧Control box

10G‧‧‧自動控制電腦 10G‧‧‧Automatic control computer

11‧‧‧輪圈 11‧‧‧ rims

11A‧‧‧輪圈背 11A‧‧‧Rock back

11B‧‧‧輪圈側 11B‧‧‧Rock side

Claims (17)

一種輪圈自動研磨設備,不同於習見人工研磨碳纖維輪圈表面之研磨方式,其特徵在於:係在機台上設置三組支撐輪組、一組帶動輪圈自轉裝置、三組動力研磨輪組、一組電動頂昇機構,及一控制箱所構成,其中該三組支撐輪組當中,兩組支撐輪組之輪軸分別豎伸出機台骨架對應位置,而另一組支撐輪組之輪軸從一缸體固定於機台骨架適當位置之夾料氣壓缸桿端豎伸出,且各支撐輪組之輪面處於同一平面共同從外三點托住輪圈,而該組帶動輪圈自轉裝置主要由一昇降氣壓缸推動承載電馬達帶轉皮帶盤組之載台,藉由皮帶盤組間之皮帶面被推壓著置於機台上之輪圈外緣,以帶動輪圈自轉,而三組動力研磨輪組皆由氣壓運動載台運載電馬達驅動研磨輪透過自動控制電腦之電氣信號向輪圈緣貼磨,其中一組為研磨輪緊臨輪圈背架設之輪圈背動力研磨輪組,另兩組為研磨輪個別緊臨輪圈一側,且共同連接電動頂昇機構之輪圈側動力研磨輪組,復於控制箱設有操作顯示幕、電源燈、啟動燈、數操控開關鈕體及警報器發報端露出箱面,並於控制箱內設有自動控制電腦,從控制箱主控全體供應電力及氣壓流,將輪圈放上機台即受動自轉,隨即自行研磨輪圈背及輪圈側面,自動完成整個研磨過程者。 The invention relates to a wheel automatic grinding device, which is different from the grinding method of the artificially ground carbon fiber rim surface, which is characterized in that: three sets of support wheel sets, one set of driving wheel rotation device and three sets of power grinding wheel sets are arranged on the machine table. a set of electric jacking mechanisms and a control box, wherein among the three sets of support wheel sets, the axles of the two sets of support wheel sets respectively protrude from the corresponding positions of the frame of the machine frame, and the axles of the other set of support wheel sets The rod end of the clamping pneumatic cylinder fixed at the appropriate position of the frame of the machine body is vertically protruded, and the treads of each supporting wheel set are in the same plane to support the rim from the outer three points, and the group drives the rim to rotate The device is mainly driven by a lifting pneumatic cylinder to carry the electric motor with the belt of the belt pulley group, and the belt surface between the belt trays is pushed against the outer edge of the wheel on the machine table to drive the wheel to rotate. The three sets of power grinding wheel sets are driven by the pneumatic motion stage carrying electric motor to drive the grinding wheel through the electrical signal of the automatic control computer to the rim edge grinding, one of which is the wheel back power of the grinding wheel close to the rim back. Grinding wheel set The other two groups are the grinding wheel wheels on the side of the rim, and are connected to the rim side power grinding wheel set of the electric jacking mechanism. The control box is provided with an operation display screen, a power light, a start light, and a number of control switch buttons. The body and the alarm transmitter reveal the box surface, and an automatic control computer is provided in the control box. The power supply and the air pressure flow are controlled from the control box, and the wheel is placed on the machine to be rotated, and then the wheel back is self-grinded. And the side of the rim, automatically complete the entire grinding process. 如申請專利範圍第1項所述之輪圈自動研磨設備,其中該組帶動輪圈自轉裝置之昇降氣壓缸缸體固定於機台上適當位置,且該昇降氣壓缸桿端螺鎖串接載台一端板緣,於載台貼近機台之台面固接電馬達殼,使電馬達輸出軸垂穿出載台,而皮帶盤組則由一主動輪、一對被動輪,及一皮帶 共同組成,兩被動輪之輪軸從載台背離機台之台面,比電馬達輸出軸更接近置放輪圈的適當對稱位置垂伸出,將主動輪套上電馬達輸出軸,並將皮帶圈繞住主動輪及該對被動輪,完成電馬達與皮帶盤組的動力連接,復於載台固接電馬達殼旁形成座塊,且座塊貫穿設有桿身平行於昇降氣壓缸作動方向之導桿,將導桿兩桿端分別與機台上適當對應位置相固接,當電馬達帶轉皮帶盤組同時昇降氣壓缸推出載台,就使盤繞過被動輪間之皮帶面被推壓貼著置於機台上之輪圈外緣,帶動輪圈自轉者。 The rim automatic grinding device according to claim 1, wherein the lifting pneumatic cylinder block of the rotating rim rotating device is fixed at an appropriate position on the machine table, and the lifting pneumatic cylinder rod end is screwed in series The end of one end of the table is fixed to the electric motor casing on the table close to the table, so that the output shaft of the electric motor hangs through the loading table, and the belt plate group is composed of a driving wheel, a pair of driven wheels, and a belt. Co-composed, the axles of the two passive wheels are off the table of the platform from the stage, and protrude from the appropriate symmetrical position of the rim of the electric motor than the output shaft of the electric motor, and the drive wheel is powered on the output shaft of the motor, and the belt ring The driving wheel and the pair of driven wheels are wound around, and the power connection between the electric motor and the belt pulley group is completed, and a seat block is formed beside the fixed electric motor casing of the stage, and the seat block is provided with the shaft parallel to the moving direction of the lifting pneumatic cylinder. The guide rod fixes the two rod ends of the guide rod with the appropriate corresponding positions on the machine table. When the electric motor belt rotates the belt pulley group and the lifting pneumatic cylinder pushes out the loading platform, the belt surface around the passive wheel is pushed. Attached to the outer edge of the rim placed on the machine platform to drive the rim rotation. 如申請專利範圍第2項所述之輪圈自動研磨設備,其中該載台為單一主載台者。 The automatic rim grinding apparatus of claim 2, wherein the stage is a single main stage. 如申請專利範圍第2項所述之輪圈自動研磨設備,其中該載台為昇降氣壓缸桿端先穿串接一外層安全防護板再螺鎖串接一主載台緣之疊複體,由主載台貼近機台之台面固接電馬達殼,使電馬達輸出軸垂穿出主載台,且兩被動輪之輪軸從主載台背離機台之台面,比電馬達輸出軸更接近置放輪圈的適當對稱位置垂伸出,更在主載台固接電馬達殼旁形成座塊,且座塊貫穿設有桿身平行於昇降氣壓缸作動方向之導桿者。 The rim automatic grinding device according to the second aspect of the patent application, wherein the loading platform is a stacking body of a lifting pneumatic cylinder rod end, an outer safety protection plate, and a screw-locking connection of a main loading platform edge. The electric motor casing is fixed by the main stage close to the table, so that the output shaft of the electric motor hangs out of the main stage, and the axles of the two driven wheels are away from the table of the machine table, which is closer to the output shaft of the electric motor. The appropriate symmetrical position of the placement rim is extended, and a seat block is formed next to the main stage fixed to the electric motor casing, and the block penetrates the guide rod with the shaft parallel to the movement direction of the lift cylinder. 如申請專利範圍第1項所述之輪圈自動研磨設備,其中該輪圈背動力研磨輪組之氣壓運動載台,由一座頂開設台座軌溝之台座、台座軌溝上具有頂載板之氣壓滑塊、一電馬達支撐架,及一開設有穿軸橫移溝之豎擋板所構成,該台座平置固設於機台對應放置輪圈圈背一端較為中層內角之骨架上,而豎擋板板緣與台座朝向輪圈一座端垂接,並將電馬達支撐架底與頂載板固接,再將電馬達殼體與電馬達支撐架固接,使電馬達輸出軸穿出穿軸橫移溝套接研磨輪,該穿軸橫移溝長度,正好容許氣壓滑 塊受氣載移電馬達及由電馬達驅動的研磨輪輪面向輪圈背緣緊靠,復於氣壓滑塊進氣管端,接設有一壓力感測調整閥,感測輪圈背動力研磨輪組之研磨輪與輪圈背、輪圈側動力研磨輪組之研磨輪與輪圈側二者間壓力值電訊,連通控制箱內之自動控制電腦,得以於研磨過程中,依需求設定調整氣壓運動載板模組推動三組動力研磨輪組(包括一組輪圈背動力研磨輪組、二組輪圈側動力研磨輪組)研磨之壓力值,以達到不同深淺研磨程度、不同面向輪圈之研磨需求者。 The automatic rim grinding device according to the first aspect of the invention, wherein the pneumatic moving stage of the rim back grinding wheel set has a pedestal for the pedestal of the pedestal of the pedestal, and a pressure of the top carrier on the pedestal of the pedestal a slider, an electric motor support frame, and a vertical baffle provided with a shaft traversing groove, the pedestal is fixedly fixed on the frame corresponding to the inner corner of the middle end of the rim of the locating ring, and The vertical baffle plate edge and the pedestal are suspended from one end of the rim, and the bottom of the electric motor support frame is fixed to the top carrier plate, and then the electric motor housing and the electric motor support frame are fixed to make the electric motor output shaft pass through. The shaft traversing groove is sleeved to the grinding wheel, and the threading axis traverses the length of the groove, just allowing the air pressure to slide The block is driven by the air-loaded electric motor and the grinding wheel driven by the electric motor to face the rear edge of the wheel, and is connected to the air intake pipe end of the air block, and is provided with a pressure sensing adjustment valve to sense the wheel back power grinding wheel. The pressure value telecommunication between the grinding wheel and the wheel back, the grinding wheel and the rim side of the rim side power grinding wheel set, and the automatic control computer in the control box can adjust the air pressure according to the demand during the grinding process. The sports carrier module drives the pressure values of the three sets of dynamic grinding wheel sets (including one set of rim back power grinding wheel sets and two sets of rim side power grinding wheel sets) to achieve different depths of grinding and different rims. Grinding demanders. 如申請專利範圍第5項所述之輪圈自動研磨設備,其中該自動控制電腦設定調整氣壓運動載台推動三組動力研磨輪組包括一組輪圈背動力研磨輪組、二組輪圈側動力研磨輪組)研磨輪之研磨壓力值在0.5公斤~5公斤之間者。 The automatic rim grinding apparatus according to claim 5, wherein the automatic control computer sets the adjustment air movement stage to push the three sets of power grinding wheel sets including one set of rim back power grinding wheel sets and two sets of rim side Power grinding wheel set) The grinding wheel has a grinding pressure value between 0.5 kg and 5 kg. 如申請專利範圍第1項所述之輪圈自動研磨設備,其中該兩組輪圈側動力研磨輪組係分設於機台對應放置輪圈之底端輪圈兩側旁,其氣壓運動載台一前一後懸接在電動頂昇機構之頂昇端,而該些氣壓運動載台皆由氣壓缸、底側橫伸出滑移塊之連接支架,及一對著滑移塊滑移區域,開設直線滑溝之箱台所組成,於箱台內置入氣壓缸,並使氣壓缸桿端樞接滑移塊,且將滑移塊置入直線滑溝內,而連接支架下端連接電馬達殼,使電馬達軸往上穿出連接支架上端,套接研磨輪,而套接好的研磨輪面就靠近輪圈之底端輪圈兩側旁者。 The rim automatic grinding device according to claim 1, wherein the two sets of rim side power grinding wheel sets are respectively disposed on both sides of the bottom end rim of the corresponding locating wheel of the machine, and the air pressure movement thereof is carried. The platform is suspended one after the other at the top end of the electric jacking mechanism, and the pneumatic moving stages are all connected by the pneumatic cylinder, the bottom side of the sliding block, and the pair of sliding blocks. The area is composed of a box with a linear sliding groove. The pneumatic cylinder is built into the box, and the rod end of the pneumatic cylinder is pivotally connected to the sliding block, and the sliding block is placed in the linear sliding groove, and the lower end of the connecting bracket is connected to the electric motor. The shell causes the electric motor shaft to pass upwardly out of the upper end of the connecting bracket, and the grinding wheel is sleeved, and the sheathed grinding wheel surface is adjacent to both sides of the bottom end rim of the rim. 如申請專利範圍第7項所述之輪圈自動研磨設備,其中該氣壓缸為個別單一伸縮桿之氣壓缸者。 The automatic rim grinding apparatus according to claim 7, wherein the pneumatic cylinder is a pneumatic cylinder of a single single telescopic rod. 如申請專利範圍第7項所述之輪圈自動研磨設備,其中該氣壓缸為兩組氣 壓運動載台共用之雙頭雙向作動氣壓缸,一頭桿端樞接一組氣壓運動載台之滑移塊,另頭桿端樞接另組氣壓運動載台之滑移塊者。 The rim automatic grinding device according to claim 7, wherein the pneumatic cylinder is two sets of gas The double-headed two-way actuating pneumatic cylinder shared by the pressure moving stage, one rod end pivotally connected with a sliding block of a group of pneumatic movement stages, and the other rod end is pivotally connected to the sliding block of another group of pneumatic movement stage. 如申請專利範圍第7項所述之輪圈自動研磨設備,其中該電動頂昇機構由一電馬達、一滾珠螺桿頂撐架、一承載豎板,及一機殼所構成,此機殼固定於機台上,一殼側開設升降導溝,且機殼內底與滾珠螺桿頂撐架底端相固接,並將電馬達動力輸出軸連接滾珠螺桿頂撐架之螺桿搖轉端,復於滾珠螺桿頂撐架一側伸出抬升塊,由抬升塊穿透升降導溝固接承載豎板一板面,使承載豎板在機殼旁側成為電動頂昇機構之頂昇端,且承載豎板四端角適當位置開設弧彎長孔,以螺鎖連接氣壓運動載台,並氣壓運動載台之箱台四端角對著承載豎板四端角之弧彎長孔處,設有限位螺絲穿過弧彎長孔,將箱台與承載豎板連接者。 The rim automatic grinding device according to claim 7, wherein the electric jacking mechanism is composed of an electric motor, a ball screw top bracket, a bearing vertical plate, and a casing, and the casing is fixed. On the machine platform, a lifting guide groove is opened on one shell side, and the inner bottom of the casing is fixedly connected with the bottom end of the ball screw top support, and the electric motor power output shaft is connected with the screw swing end of the ball screw top support frame, Extending the lifting block on one side of the ball screw top support frame, and the lifting block penetrates the lifting guide groove to fix the bearing plate of the vertical plate, so that the bearing vertical plate becomes the top rising end of the electric jacking mechanism on the side of the casing, and The arc-shaped long hole is opened at the appropriate position of the four end angles of the vertical plate, and the air-moving movement stage is connected by a screw lock, and the four-end angle of the box of the air-moving movement stage is opposite to the arc-shaped long hole of the four-end angle of the vertical plate. The limit screw passes through the long hole in the arc and connects the box to the load riser. 如申請專利範圍第1項所述之輪圈自動研磨設備,其中從夾料氣壓缸桿端豎伸出輪軸之支撐輪組,為凸鼓輪面且輪轂內嵌軸承之輪體,並以桿頭固定於夾料氣壓缸桿端之螺桿搭配螺帽做為其輪軸者。 The rim automatic grinding device according to claim 1, wherein the support wheel set of the wheel shaft is protruded from the rod end of the clamp pneumatic cylinder, and the wheel body of the bearing is embedded in the wheel surface of the drum, and the rod is embedded in the rod The screw with the head fixed to the rod end of the clamp pneumatic cylinder is matched with the nut as its axle. 如申請專利範圍第1項所述之輪圈自動研磨設備,其中從機台骨架對應位置豎伸出輪軸之兩組支撐輪組,為凸鼓輪面且輪轂內嵌軸承之輪體,並以螺絲搭配螺帽做為其輪軸向機台骨架對應位置貫穿螺鎖固定者。 The rim automatic grinding device according to the first aspect of the invention, wherein the two sets of support wheel sets of the axle are vertically protruded from the corresponding positions of the frame of the machine, and the wheel body of the bearing is embedded in the wheel surface of the wheel, and The screw is matched with the nut as the corresponding position of the wheel axis machine frame through the screw lock. 如申請專利範圍第1項所述之輪圈自動研磨設備,其中從夾料氣壓缸桿端豎伸出輪軸之支撐輪組,為凹輪面且輪轂內嵌軸承之輪體,並以桿頭固定於夾料氣壓缸桿端之螺桿搭配螺帽做為為其輪軸者。 The automatic rim grinding apparatus according to claim 1, wherein the support wheel set of the axle is vertically protruded from the rod end of the clamp pneumatic cylinder, and the wheel body of the bearing is embedded in the concave wheel surface, and the head is embedded with the head The screw fixed to the rod end of the clamp pneumatic cylinder is matched with the nut as its axle. 如申請專利範圍第1項所述之輪圈自動研磨設備,其中接從機台骨架對應位置豎伸出輪軸之兩組支撐輪組,為凹輪面且輪轂內嵌軸承之輪體, 並以螺絲搭配螺帽做為其輪軸向機台骨架對應位置貫穿螺鎖固定者。 The rim automatic grinding device according to claim 1, wherein the two sets of support wheel sets that protrude from the corresponding positions of the frame of the machine frame and protrude from the axle are concave wheel faces and the wheel body of the hub is embedded with the bearing. And the screw and the nut are used as the corresponding position of the wheel axial machine frame through the screw lock. 如申請專利範圍第1項所述之輪圈自動研磨設備,其中各電馬達係為為三相交流電馬達者。 The automatic rim grinding apparatus according to claim 1, wherein each electric motor is a three-phase alternating current motor. 如申請專利範圍第10項所述之輪圈自動研磨設備,其中電動頂昇機構之電馬達係為三相交流電馬達者。 The automatic rim grinding apparatus according to claim 10, wherein the electric motor of the electric jacking mechanism is a three-phase alternating current motor. 如申請專利範圍第1項所述之輪圈自動研磨設備,其中機台對應研磨之頂、背、左側、右側,及底端之機台骨架之間,因應設有頂封板、背封板、左側封板、右側封板、底封板,分別將機台對應研磨之頂、背、左側、右側,及底端封住,只留機台前端不加遮封,且更在背封板預設適當位置開設集塵孔,以藉由集塵孔插管連接外界的集塵機進行塵屑吸除者。 For example, the rim automatic grinding device described in claim 1 wherein the machine corresponds to the top, the back, the left side, the right side, and the bottom end of the machine frame, and the top sealing plate and the back sealing plate are provided. The left side sealing plate, the right side sealing plate and the bottom sealing plate respectively seal the top, the back, the left side, the right side, and the bottom end of the grinding machine, and only the front end of the machine is not sealed, and the back sealing plate is further A dust collecting hole is opened at a predetermined position to connect the dust collector with the dust collecting hole to the dust collector.
TW104202620U 2015-02-16 2015-02-16 Automatic rim grinding apparatus TWM508402U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107030562A (en) * 2017-05-19 2017-08-11 中信戴卡股份有限公司 A kind of switch type Double-station wheel burr remover

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107030562A (en) * 2017-05-19 2017-08-11 中信戴卡股份有限公司 A kind of switch type Double-station wheel burr remover

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