CN111254593A - Automatic sewing machine capable of rotating to sew - Google Patents
Automatic sewing machine capable of rotating to sew Download PDFInfo
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- CN111254593A CN111254593A CN202010194611.XA CN202010194611A CN111254593A CN 111254593 A CN111254593 A CN 111254593A CN 202010194611 A CN202010194611 A CN 202010194611A CN 111254593 A CN111254593 A CN 111254593A
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- 238000009958 sewing Methods 0.000 title claims abstract description 68
- 230000005540 biological transmission Effects 0.000 claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 description 7
- 239000004744 fabric Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 2
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B33/00—Devices incorporated in sewing machines for supplying or removing the work
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
- D05B19/12—Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
- D05B19/12—Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
- D05B19/16—Control of workpiece movement, e.g. modulation of travel of feed dog
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Abstract
Description
技术领域technical field
本发明属于缝纫机自动化应用技术领域,涉及一种可旋转缝纫的自动缝纫机。The invention belongs to the technical field of automatic application of sewing machines, and relates to an automatic sewing machine capable of rotating sewing.
背景技术Background technique
在工业成衣生产中缝纫机功能为用一根或者多跟缝纫机针带动缝纫线,在缝料(裁片布片等)上按制定的制造工艺成形一种或多种线迹,使一层或多层缝料交织或缝合在一起的设备,由于服装缝纫的工艺繁多其缝料和缝纫线迹工艺的形状亦不一,常有具有圆弧的缝料和缝纫线迹实行车缝。In the production of industrial garments, the function of the sewing machine is to use one or more sewing machine needles to drive the sewing thread, and form one or more stitches on the sewing material (pieces of cloth, etc.) according to the specified manufacturing process, so that one or more stitches are formed. The equipment for interweaving or sewing together layers of sewing materials, due to the variety of garment sewing processes, the shapes of sewing materials and sewing stitches are also different, and sewing materials and sewing stitches with arcs are often used for sewing.
目前的自动化缝纫机只能实现单针缝纫机的弧度缝纫,若遇到多针缝纫机的弧度缝纫均需要人工进行手工车缝操作,其车缝动作为:工人将具有弧度的缝料(裁片)根据车缝要求使具有弧度的正方向正对缝纫机下针处,一边启动缝纫机作下针车缝功能一边用手将裁片按制定的工艺弧度进行旋转,直至完成缝料的车缝,而本技术为通过旋转装置控制应用夹具与机头实现制定角度的旋转,而使缝料实现弧度的自动车缝。The current automatic sewing machine can only realize the arc sewing of the single needle sewing machine. If the arc sewing of the multi-needle sewing machine is encountered, manual sewing operation is required. Sewing requires that the positive direction with the radian is facing the needle of the sewing machine, and while starting the sewing machine to perform the function of stitching, the cutting piece is rotated by hand according to the established process arc until the sewing of the sewing material is completed, and this technology In order to control the application fixture and the machine head to realize the rotation of the specified angle through the rotating device, the sewing material can realize the automatic sewing of the arc.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种可旋转缝纫的自动缝纫机,解决现有技术对于车缝过程中,对布料的缝纫角度固定,无法进行灵活调节,导致整体的缝纫效果不理想等问题。The purpose of the present invention is to provide a rotatable sewing automatic sewing machine, which solves the problems of the prior art that the sewing angle of the fabric is fixed during the sewing process, and cannot be flexibly adjusted, resulting in an unsatisfactory overall sewing effect.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种可旋转缝纫的自动缝纫机,包括机架,所述机架内侧的顶端固定连接有运行轴承托,所述机架一侧的顶端固定连接有旋转基座承托,所述机架的底端设置有多个脚轮,所述运行轴承托的顶端固定连接有Y轴传动装置,所述Y轴传动装置的顶端设置有X轴传动装置,所述X轴传动装置的上方设有台板,所述台板与机架固定连接,且所述旋转基座承托的顶端固定连接有机头机构,所述台板的底端固定连接有真空吸风装置。A rotatable sewing automatic sewing machine includes a frame, the top of the inner side of the frame is fixedly connected with a running bearing support, the top of one side of the frame is fixedly connected with a rotating base support, and the bottom of the frame is fixedly connected with a rotating base support. A plurality of casters are arranged at the end, the top end of the running bearing bracket is fixedly connected with a Y-axis transmission device, the top of the Y-axis transmission device is provided with an X-axis transmission device, and a platen is arranged above the X-axis transmission device, The platen is fixedly connected with the frame, the top end supported by the rotating base is fixedly connected to the machine head mechanism, and the bottom end of the platen is fixedly connected with a vacuum suction device.
优选的,所述Y轴传动装置包括Y轴底座,所述Y轴底座的顶端滑动有Y轴滑块,所述Y轴底座的一端下侧壁上固定连接有Y轴电机,所述Y轴电机的顶端固定设置有Y轴传动轮,所述Y轴电机的输出轴上连接有Y轴皮带,所述Y轴皮带与Y轴传动链连接。Preferably, the Y-axis transmission device includes a Y-axis base, a Y-axis slider is slid on the top of the Y-axis base, a Y-axis motor is fixedly connected to the lower side wall of one end of the Y-axis base, and the Y-axis The top of the motor is fixedly provided with a Y-axis transmission wheel, the output shaft of the Y-axis motor is connected with a Y-axis belt, and the Y-axis belt is connected with the Y-axis transmission chain.
优选的,所述X轴传动装置包括X轴机盖,且所述X轴机盖的底端设有X轴底座,所述X轴底座固定连接在Y轴滑块顶端,所述X轴底座的顶端设有X轴导轨,所述X轴导轨中滑动设置有X轴滑块,所述X轴滑块一侧的侧壁上固定连接有夹具基座,所述X轴底座的一端固定连接有X轴皮带座,所述X轴皮带座一侧设有X轴电机,且所述X轴电机的输出轴与X轴皮带轮直接连接有X轴传动皮带,所述夹紧基座的一端固定连接有旋转基座,所述旋转基座的一端固定连接有旋转电机二,所述旋转电机二的输出轴端固定连接有夹具基座,且所述夹具基座的一侧壁上对称固定设有两组夹具气缸。Preferably, the X-axis transmission device includes an X-axis cover, and the bottom end of the X-axis cover is provided with an X-axis base, the X-axis base is fixedly connected to the top of the Y-axis slider, and the X-axis base is There is an X-axis guide rail at the top of the X-axis guide rail, an X-axis slider is slidably arranged in the X-axis guide rail, a clamp base is fixedly connected to the side wall of one side of the X-axis slider, and one end of the X-axis base is fixedly connected There is an X-axis belt seat, one side of the X-axis belt seat is provided with an X-axis motor, and the output shaft of the X-axis motor and the X-axis pulley are directly connected with an X-axis transmission belt, and one end of the clamping base is fixed A rotating base is connected, one end of the rotating base is fixedly connected with the second rotating motor, the output shaft end of the second rotating motor is fixedly connected with a clamp base, and one side wall of the clamp base is symmetrically fixed. There are two sets of clamp cylinders.
优选的,所述机头机构包括旋转电机二,所述旋转电机二固定连接在旋转基座承托的顶端,所述旋转电机二的顶端固定设有旋转底座,所述旋转底座的顶端通过转轴转动连接有旋转齿轮,所述旋转齿轮的一侧设有齿轮杆,且齿轮杆的底端通过轴承与旋转底座的上侧壁转动连接,所述齿轮杆与旋转齿轮相啮合,所述齿轮杆的顶端固定连接有支撑板,所述支撑板的顶端固定连接有缝纫机机头,所述台板靠近缝纫机机头的一端固定连接有旋转接合板。Preferably, the machine head mechanism includes a second rotating motor, the second rotating motor is fixedly connected to the top end supported by the rotating base, the top end of the second rotating motor is fixed with a rotating base, and the top of the rotating base passes through the rotating shaft. A rotating gear is rotatably connected, a gear rod is arranged on one side of the rotating gear, and the bottom end of the gear rod is rotatably connected with the upper side wall of the rotating base through a bearing, the gear rod is meshed with the rotating gear, and the gear rod is The top end of the support plate is fixedly connected with a support plate, the top end of the support plate is fixedly connected with the sewing machine head, and the end of the table plate close to the sewing machine head is fixedly connected with a rotary joint plate.
优选的,所述真空吸风装置包括固定连接在台板底端的真空电机,所述台板的侧壁上设有吸风盘,所述吸风盘与真空电机的出风口之间连接有真空风管。Preferably, the vacuum suction device includes a vacuum motor fixedly connected to the bottom end of the platen, a suction plate is arranged on the side wall of the platen, and a vacuum is connected between the suction plate and the air outlet of the vacuum motor duct.
优选的,所述台板的顶端设有磨砂纹。Preferably, the top of the platen is provided with a frosted pattern.
本发明的有益效果是:研制设备的自动传动装置并在传动装置上安装有应用于设备的夹具旋转装置,使设备进行水平运行的同时实现制定角度的旋转功能,通过应用于机头的旋转装置,能使不同的缝纫机按制定程式实现弧度旋转的功能。The beneficial effects of the present invention are as follows: the automatic transmission device of the equipment is developed and a fixture rotating device applied to the equipment is installed on the transmission device, so that the equipment can run horizontally and simultaneously realize the rotation function of setting an angle. , so that different sewing machines can realize the function of radian rotation according to the set program.
附图说明Description of drawings
图1为本发明提出的一种可旋转缝纫的自动缝纫机的正面结构示意图;Fig. 1 is the front structure schematic diagram of a kind of rotatable sewing automatic sewing machine proposed by the present invention;
图2为机架、运行轴托架、旋转基座承托、脚轮结构的立体图;Figure 2 is a perspective view of the frame, the running shaft bracket, the rotating base support and the caster structure;
图3为Y轴传动装置、X轴传动装置的正视结构立体图;Fig. 3 is the front structure perspective view of the Y-axis transmission device and the X-axis transmission device;
图4为Y轴传动装置、X轴传动装置的后视结构立体图;Fig. 4 is the rear view structural perspective view of the Y-axis transmission device and the X-axis transmission device;
图5为X轴运行装置、夹具基座、旋转基座结构的立体图;Fig. 5 is the perspective view of the structure of the X-axis running device, the fixture base and the rotating base;
图6为夹具基座、旋转电机一、夹具气缸结构的立体图;Fig. 6 is a perspective view of a fixture base, a
图7为旋转电机二、旋转底座、旋转齿轮结构的立体图;Fig. 7 is a perspective view of the structure of the second rotating motor, the rotating base and the rotating gear;
图8为旋转齿轮、支撑板结构的正视图;Fig. 8 is the front view of the structure of the rotating gear and the support plate;
图9为真空吸风装置结构的立体图。FIG. 9 is a perspective view of the structure of the vacuum suction device.
图中:1机架、2运行轴承托、3旋转基座承托、4脚轮、5Y轴底座、6Y轴滑块、7X轴底座、8X轴导轨、9夹具基座、10X轴滑块、11X轴皮带座、12X轴运行装置、13X轴电机、14X轴皮带、15X轴传动皮带、16Y轴皮带、17Y轴导轨、18X轴机盖、19Y轴电机、20Y轴传动轮、21旋转基座、22旋转电机一、23夹具气缸、24台板、25缝纫机机头、26旋转接合板、27旋转电机二、28旋转底座、29旋转齿轮、30支撑板、31吸风盘、32真空电机、33吸风转换盘、34真空风管。In the picture: 1 rack, 2 running bearing brackets, 3 rotating base bearing brackets, 4 casters, 5Y axis base, 6Y axis slider, 7X axis base, 8X axis guide rail, 9 fixture base, 10X axis slider, 11X Axis belt seat, 12X axis running device, 13X axis motor, 14X axis belt, 15X axis transmission belt, 16Y axis belt, 17Y axis guide rail, 18X axis cover, 19Y axis motor, 20Y axis transmission wheel, 21 rotating base, 22 Rotary motor one, 23 clamp cylinder, 24 table plate, 25 sewing machine head, 26 rotary joint plate, 27 rotary motor two, 28 rotary base, 29 rotary gear, 30 support plate, 31 suction plate, 32 vacuum motor, 33 suction Wind transfer plate, 34 vacuum ducts.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
参照图1-9,一种可旋转缝纫的自动缝纫机,包括机架1,机架1内侧的顶端固定连接有运行轴承托2,机架1一侧的顶端固定连接有旋转基座承托3,机架1的底端设置有多个脚轮4,运行轴承托2的顶端固定连接有Y轴传动装置,Y轴传动装置的顶端设置有X轴传动装置,Y轴传动装置包括Y轴底座5,Y轴底座5的顶端滑动有Y轴滑块6,Y轴底座5的一端下侧壁上固定连接有Y轴电机19,Y轴电机19的顶端固定设置有Y轴传动轮20,Y轴电机19的输出轴上连接有Y轴皮带16,Y轴皮带16与Y轴传动链20连接,X轴传动装置的上方设有台板24,依靠X、Y轴的传动机构相互配合完成自动运行的功能,并使夹具旋转装置可以依靠X、Y的运行在设备机台上实现平面的定点移动,台板24的顶端设有磨砂纹,X轴传动装置包括X轴机盖18,且X轴机盖18的底端设有X轴底座7,X轴底座7固定连接在Y轴滑块6顶端,X轴底座7的顶端设有X轴导轨8,X轴导轨8中滑动设置有X轴滑块10,X轴滑块10一侧的侧壁上固定连接有夹具基座9,X轴底座7的一端固定连接有X轴皮带座11,X轴皮带座11一侧设有X轴电机13,且X轴电机13的输出轴与X轴皮带轮直接连接有X轴传动皮带15,夹紧基座9的一端固定连接有旋转基座21,旋转基座21的一端固定连接有旋转电机二22,旋转电机二22的输出轴端固定连接有夹具基座9,且夹具基座9的一侧壁上对称固定设有两组夹具气缸23,X轴底座7安装于Y轴驱动座上,依靠轴驱动座固定在Y轴上带动X整体部件实现Y方向移动,夹具基座9依靠X轴滑块10安装于X轴导轨8和X轴底座7,依靠X轴电机13传动移动,Y轴驱动座链接于Y轴皮带16,夹具基座9链接于X轴皮带14;装置运行时为Y轴电机19工作使Y轴驱动座沿Y轴导轨17实施Y方向移动,X轴底座7随Y轴驱动座移动,X轴电机13工作使X轴皮带14带动夹具基座9沿Y轴导轨17方向实现X轴移动,台板24与机架1固定连接,且旋转基座承托3的顶端固定连接有机头机构,机头机构包括旋转电机二27,旋转电机二27固定连接在旋转基座承托3的顶端,旋转电机二27的顶端固定设有旋转底座28,旋转底座28的顶端通过转轴转动连接有旋转齿轮29,旋转齿轮29的一侧设有齿轮杆,且齿轮杆的底端通过轴承与旋转底座28的上侧壁转动连接,齿轮杆与旋转齿轮29相啮合,齿轮杆的顶端固定连接有支撑板30,支撑板30的顶端固定连接有缝纫机机头25,台板24靠近缝纫机机头25的一端固定连接有旋转接合板26,台板24的底端固定连接有真空吸风装置,真空吸风装置包括固定连接在台板24底端的真空电机32,台板24的侧壁上设有吸风盘31,吸风盘31与真空电机32的出风口之间连接有真空风管34,其真空装置与设备台板24联通,其安装有吸风盒安装在台板24上,为用于辅助设备进行辅助操作,可对缝料(裁片)具有吸附、对折加工等功能。1-9, a rotatable sewing automatic sewing machine includes a
本发明旨在克服现有技术的不足而设计一种结构合理、使用方便、实用可靠可以实现自动缝纫机机头及夹具旋转的自动化设备;设备主要由机架、X轴传动装置、Y轴传动装置、夹具旋转装置、真空吸风装置、机头旋转基座和缝纫机机头组成,首先启动夹具气缸23伸展,对布料进行初步固定,然后启动真空电机32,将布料延展开,并且铺在台板24顶端,实现对布料进行吸附,使得其能够稳定的放置在台板24上进行缝纫加工,通过事先预设好的程序来控制旋转电机二27运转,随后利用X轴电机13、Y轴电机19的运行后,带动夹具旋转装置配合平缝机机头自动完成车缝功能,整个过程,可以对缝纫角度进行灵活调换,操作起来更加便捷。The invention aims to overcome the deficiencies of the prior art and design a kind of automatic equipment with reasonable structure, convenient use, practicality and reliability, which can realize the rotation of the automatic sewing machine head and the fixture; the equipment mainly consists of a frame, an X-axis transmission device, and a Y-axis transmission device. , a fixture rotating device, a vacuum suction device, a machine head rotating base and a sewing machine head. First, start the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN115748116A (en) * | 2022-11-30 | 2023-03-07 | 广东溢达纺织有限公司 | Strip material feeding device and automatic folding slit meshbelt processing equipment |
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| CN111254593B (en) | 2024-11-05 |
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