TWM507325U - Automatic knife trouble shooting device - Google Patents
Automatic knife trouble shooting device Download PDFInfo
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- TWM507325U TWM507325U TW104202352U TW104202352U TWM507325U TW M507325 U TWM507325 U TW M507325U TW 104202352 U TW104202352 U TW 104202352U TW 104202352 U TW104202352 U TW 104202352U TW M507325 U TWM507325 U TW M507325U
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Description
一種故障排除裝置,尤指一種刀具自動故障排除裝置。軟體將會偵測刀臂上的位置信號,及主軸上的鬆夾刀信號,自動分析刀具交換系統故障發生於哪一個流程,自動完成該流程繼續往下一個流程執行,直到自動刀具交換系統完整復歸至待命位置。A troubleshooting device, especially a tool automatic troubleshooting device. The software will detect the position signal on the arm and the loose-clamp signal on the spindle, automatically analyze the process in which the tool change system failure occurs, and automatically complete the process until the next process is executed until the automatic tool change system is complete. Return to the standby position.
金屬加工使用的刀具會伴隨著加工複雜的程度,而增加使用的數量,複雜的工件加工程序常常需要十幾把以上的刀具,因此自動刀具交換系統機構的穩定性,決定了大部分的品質,但機械製造商除了追求更穩定的自動刀具交換系統外,同時更需要思考當故障發生時如何快速排除。The tools used in metal machining are accompanied by the complexity of machining, and the number of used tools is increased. Complex workpiece machining programs often require more than a dozen tools. Therefore, the stability of the automatic tool exchange system determines most of the quality. However, in addition to the pursuit of a more stable automatic tool change system, mechanical manufacturers need to think about how to quickly eliminate when a fault occurs.
當自動刀具交換系統機構發生故障時,一般作法是使用工具去旋轉自動刀具交換系統馬達的心軸,以手動的方式將自動刀具交換系統回到待命位置,但自動刀具交換系統的刀具交換是有動作流程的,如下:When the automatic tool change system mechanism fails, it is common practice to use a tool to rotate the mandrel of the automatic tool change system motor to manually return the automatic tool change system to the standby position, but the tool exchange of the automatic tool change system is The action flow is as follows:
1.刀臂旋轉至主軸側1. The arm is rotated to the spindle side
2.主軸鬆刀使刀具脫離主軸2. The spindle loosens the tool out of the spindle
3.刀臂旋轉180度,使主軸的刀具與待命刀具交換3. The arm is rotated 180 degrees to exchange the spindle tool with the standby tool
4.主軸夾刀使刀具固定於主軸4. The spindle clamp allows the tool to be fixed to the spindle
5.刀臂旋轉至待命位置5. The arm is rotated to the standby position
因此如果一般操作者不懂自動刀具交換系統的動作流程,而去強行旋轉馬達心軸,則會造成自動刀具交換系統的損毀,導致機台無法加工而需要專業人員維修時,所浪費的時間和金錢是無法評估的。Therefore, if the general operator does not understand the action flow of the automatic tool change system, and forcibly rotates the motor spindle, it will cause damage to the automatic tool change system, resulting in the machine being unable to process and requiring professional maintenance, and wasted time and Money cannot be assessed.
是以,針對上述所存在的問題點,如何開發一種更具理想實用性之創新結構,實消費者所殷切企盼,亦係相關業者須努力研發突破之目標及方向。Therefore, in view of the above-mentioned problems, how to develop an innovative structure with more ideal and practicality, the consumers are eagerly awaiting, and the relevant industry must strive to develop the goal and direction of breakthrough.
本創作為一種刀具自動故障排除裝置,包括:一操作面板,該操作面板與機台呈電性連結,該操作面板上電性連結一復原鍵,當故障發生時,軟體偵測刀具交換系統的位置信號及主軸上的鬆夾刀信號,自動分析刀具交換系統故障發生於哪一個流程,當按下該復原鍵後會自動往停止的下一個流程移動,該復原鍵流程為六次一循環之設定,該復原鍵上設有一LED指示燈。其中循環流程,按下該復原鍵第一次,系統會自動移動軸向到達換刀位置;按下該復原鍵第二次,一刀臂會自動移動到主軸側;按下該復原鍵第三次,一主軸會自動觸發鬆刀機構使刀具脫離;按下該復原鍵第四次,該刀臂會自動旋轉180度,使該主軸刀具與待命刀具交換;按下該復原鍵第五次,該主軸會自動觸發夾刀機構使刀具結合;按下該復原鍵第六次,該刀臂會自動旋轉至待命位置。The present invention is an automatic tool troubleshooting device, comprising: an operation panel, the operation panel is electrically connected to the machine platform, and the operation panel is electrically connected with a reset button, and when the fault occurs, the software detects the tool exchange system. The position signal and the loose-clamp signal on the spindle automatically analyze which process the tool exchange system fault occurs. When the reset button is pressed, it will automatically move to the next process of stopping. The reset button flow is six times and one cycle. Set, the reset button is provided with an LED indicator. In the loop process, the first time the button is pressed, the system will automatically move the axis to the tool change position; press the reset button for the second time, one arm will automatically move to the spindle side; press the restore button for the third time A spindle will automatically trigger the loosening mechanism to disengage the tool; press the reset button for the fourth time, the arm will automatically rotate 180 degrees to exchange the spindle tool with the standby tool; press the reset button for the fifth time, The spindle will automatically trigger the knife mechanism to make the tool combination; press the reset button for the sixth time, the arm will automatically rotate to the standby position.
本創作之優點在於:The advantages of this creation are:
第一、非專業維修人員也能操作:由系統自動記憶ATC(AUTO TOOL CHANGE:自動刀具交換系統)換刀以進行流程,操作者無須專業的機械背景,只需透過該復原鍵就能輕鬆使ATC系統回復待命位置。First, non-professional maintenance personnel can also operate: the system automatically remembers ATC (AUTO TOOL CHANGE) tool change for the process, the operator does not need a professional mechanical background, just by using the reset button can easily make The ATC system responds to the standby position.
第二、簡單步驟,故障排除:透過該復原鍵,按一下系統會自動完成一個程序,使操作者可以在安全且放心的狀態下,照步驟按下該復原鍵,使ATC系統回復至待命位置。Second, simple steps, troubleshooting: through the restore button, pressing the system will automatically complete a program, so that the operator can press the reset button in a safe and secure state to return the ATC system to the standby position. .
第三、機台迅速復工,提高生產效率:ATC系統故障發生時,不需要浪費時間等待機械製造商派遣人員維修,就可以將ATC系統復原,使機台恢復加工能力,提高生產力。Third, the machine is quickly resumed to improve production efficiency: When the ATC system fails, it does not need to waste time waiting for the mechanical manufacturer to dispatch personnel to repair, so that the ATC system can be restored, so that the machine can restore processing capacity and improve productivity.
第四、減少人員傷害:一般故障排除方式需要旋轉ATC系統的馬達心軸,通常ATC系統的馬達都會設計在機台的上方或內部,使得人員可能會有從機台墜落或是進入機台內部移動到零件導致撞擊傷亡事件,透過該復原鍵可以不需要手動旋轉馬達心軸,避免傷亡事件發生。Fourth, reduce personnel injury: the general troubleshooting method needs to rotate the motor spindle of the ATC system. Usually the motor of the ATC system will be designed above or inside the machine, so that personnel may fall from the machine or enter the machine. Moving to the part causes an impact or injury event, and the recovery button eliminates the need to manually rotate the motor spindle to avoid casualties.
從效率的分析上來說,使用習用的方法進行故障排除約15分鐘,但使用本創作之復原鍵只需要5秒就可以排除ATC系統故障。From the efficiency analysis, the troubleshooting method is used for about 15 minutes, but it takes only 5 seconds to use the recovery key of this creation to eliminate the ATC system failure.
接下來列舉一較佳實施例,並配合圖式及圖號,對本創作做進一步的說明,期能使 貴審查委員對本創作有更詳細的了解,並使熟悉該項技術領域者能據以實施。以下僅在於解釋較佳實施例,而非在於限制本創作之實施範圍,故凡有以本創作精神為基礎,而為本創作之任何形式的變更或修飾,皆屬於本創作意圖保護之範疇。Next, a preferred embodiment will be listed, and the creation of the creation will be further explained in conjunction with the drawing and the drawing number, so that the reviewing committee can have a more detailed understanding of the creation and enable the person familiar with the technical field to implement it. . The following is only the explanation of the preferred embodiments, and is not intended to limit the scope of the present invention. Any changes or modifications to the present invention based on the spirit of the present invention are within the scope of the present invention.
10‧‧‧操作面板10‧‧‧Operator panel
11‧‧‧復原鍵11‧‧‧Restoration key
12‧‧‧LED指示燈12‧‧‧LED indicator
20‧‧‧主軸20‧‧‧ Spindle
30‧‧‧刀臂30‧‧‧ Arm
第1圖為本創作立體示意圖Figure 1 is a schematic diagram of the creation
第2圖為本創作之方塊示意圖Figure 2 is a block diagram of the creation
為了讓本發明之上述和其他目的、特徵和優點能更明顯易懂,下文特舉出較佳實施例,並配合所附圖式,作詳細說明如下:參閱第1、2圖,本創作為一種刀具自動故障排除裝置,包括:一操作面板10,該操作面板10與機台呈電性連結,該操作面板10上電性連結一復原鍵11,該復原鍵11為連按六次一循環之設定,該復原鍵11上設有一LED指示燈12。其中,按下該復原鍵11第一次,系統會自動移動軸向到達換刀位置;按下該復原鍵11第二次,一刀臂30會自動移動到主軸側;按下該復原鍵11第三次,一主軸20會自動觸發鬆刀機構使刀具脫離;按下該復原鍵11第四次,該刀臂30會自動旋轉180度,使該主軸20刀具與待命刀具交換;按下該復原鍵11第五次,該主軸20會自動觸發夾刀機構使刀具結合;按下該復原鍵11第六次,該刀臂30會自動旋轉至待命位置。The above and other objects, features, and advantages of the present invention will become more apparent and understood. The utility model relates to an automatic tool troubleshooting device, comprising: an operation panel 10, the operation panel 10 is electrically connected to the machine platform, and the operation panel 10 is electrically connected with a recovery button 11, and the restoration button 11 is connected for six times and one cycle. In the setting, the reset button 11 is provided with an LED indicator light 12. When the reset button 11 is pressed for the first time, the system automatically moves the axis to the tool change position; when the reset button 11 is pressed for the second time, the tool arm 30 automatically moves to the spindle side; pressing the reset button 11 Three times, a spindle 20 will automatically trigger the loosening mechanism to disengage the tool; press the reset button 11 for the fourth time, the arm 30 will automatically rotate 180 degrees to exchange the spindle 20 tool with the standby tool; press the recovery The fifth time the key 11 is, the spindle 20 will automatically trigger the knife mechanism to engage the tool; when the reset button 11 is pressed for the sixth time, the arm 30 will automatically rotate to the standby position.
上述中,故障排除的內容並不是每次都需將六次一循環做完,而是根據軟體判斷故障發生於哪個循環,自動前往下一個循環移動。In the above, the content of the troubleshooting does not need to be completed six times a cycle, but according to the software to determine which cycle the fault occurred, and automatically moves to the next cycle.
其中,該LED指示燈12能提示使用者再次按下該復原鍵11的時機。The LED indicator 12 can prompt the user to press the reset button 11 again.
前文係針對本創作之較佳實施例為本創作之技術特徵進行具體之說明;惟,熟悉此項技術之人士當可在不脫離本創作之精神與原則下對本創作進行變更與修改,而該等變更與修改,皆應涵蓋於如下申請專利範圍所界定之範疇中。The foregoing description of the preferred embodiments of the present invention is specifically described as a technical feature of the present invention; however, those skilled in the art can make changes and modifications to the present invention without departing from the spirit and principles of the present invention. Such changes and modifications shall be covered in the scope defined by the following patent application.
10‧‧‧操作面板10‧‧‧Operator panel
11‧‧‧復原鍵11‧‧‧Restoration key
12‧‧‧LED指示燈12‧‧‧LED indicator
20‧‧‧主軸20‧‧‧ Spindle
30‧‧‧刀臂30‧‧‧ Arm
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TW104202352U TWM507325U (en) | 2015-02-13 | 2015-02-13 | Automatic knife trouble shooting device |
Applications Claiming Priority (1)
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TW104202352U TWM507325U (en) | 2015-02-13 | 2015-02-13 | Automatic knife trouble shooting device |
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TWM507325U true TWM507325U (en) | 2015-08-21 |
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TW104202352U TWM507325U (en) | 2015-02-13 | 2015-02-13 | Automatic knife trouble shooting device |
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