CN220943541U - Be applied to automatic alarm device of tapping that leaks of radial drilling machine equipment - Google Patents
Be applied to automatic alarm device of tapping that leaks of radial drilling machine equipment Download PDFInfo
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- CN220943541U CN220943541U CN202323022507.0U CN202323022507U CN220943541U CN 220943541 U CN220943541 U CN 220943541U CN 202323022507 U CN202323022507 U CN 202323022507U CN 220943541 U CN220943541 U CN 220943541U
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- 238000010079 rubber tapping Methods 0.000 title claims abstract description 70
- 238000005553 drilling Methods 0.000 title claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 230000002441 reversible effect Effects 0.000 claims abstract description 9
- 230000000007 visual effect Effects 0.000 claims description 14
- 238000000034 method Methods 0.000 description 10
- 238000003754 machining Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000000670 limiting effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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Abstract
The utility model discloses a missed tapping automatic alarm device applied to radial drilling machine equipment, relates to the field of drilling machine tapping, and solves the technical problem that tapping of a certain hole is missed in the existing tapping equipment. The device comprises a controller, a tapping leakage alarm system, a reverse detection sensor and an elastic device for installing a first proximity switch, wherein the tapping leakage alarm system is installed on a drilling machine, the reverse detection sensor is fixedly installed at the top of a handle of a drilling machine spindle, and a signal output end of the reverse detection sensor is connected with a first signal input end of the controller; the tapping leakage alarm system is electrically connected with the controller; the first proximity switch is fixedly arranged below the handle of the drilling machine spindle through the elastic device, and the signal output end of the first proximity switch is electrically connected with the second signal input end of the controller. The utility model reduces the failure rate of the number of the tapping holes of the workpiece and avoids larger economic loss.
Description
Technical Field
The utility model relates to the field of tapping of drilling machines, in particular to an automatic tapping leakage alarming device applied to radial drilling machine equipment.
Background
In the mechanical manufacturing industry, many products have a tapping step, so that it is necessary to ensure that the number of tapping holes cannot be missed, otherwise, the products cannot be used normally. In machining, according to the technological characteristics of products, certain products can be pre-machined (prefabricated) bottom holes, and then the bottom holes are manually tapped through a tapping machine, a wall-shaking drilling machine or other equipment.
In manual devices, the number of tap holes is largely determined by the operator. The basic steps of the tapping process are shown in fig. 1, but in actual production, due to repeated actions for a long time or less concentrated spirit of an operator, a certain hole tap is missed, and the omission has randomness, and the subsequent total inspection process is difficult to be 100% identified and inspected by visual inspection. In addition, in the process that the operating workers operate the handles to stop the rotating shafts, the consistency of each operation of the operating workers and tapping in place can not be ensured, and the produced workpieces can be unqualified.
Therefore, many disqualified products are transferred to customers, and the disqualified products cannot be used, so that adverse effects and economic losses are finally caused.
Disclosure of utility model
The utility model aims to solve the technical problem that the prior art is insufficient, provides an automatic missed tapping alarm device applied to radial drilling machine equipment, and solves the technical problem that the existing tapping equipment can cause a situation that tapping of a certain hole is missed.
The utility model relates to a missed tapping automatic alarm device applied to radial drilling machine equipment, which comprises a controller, a missed tapping alarm system, a reverse rotation detection sensor and an elastic device for installing a first proximity switch, wherein the missed tapping alarm system is arranged on a drilling machine,
The reversing detection sensor is fixedly arranged at the top of the handle of the drilling machine spindle, and the signal output end of the reversing detection sensor is connected with the first signal input end of the controller;
The tapping leakage alarm system is electrically connected with the controller;
The first proximity switch is fixedly arranged below the handle of the drilling machine spindle through the elastic device, and the signal output end of the first proximity switch is electrically connected with the second signal input end of the controller.
Further improvements are made, the missed tapping alarm system comprises an audible and visual alarm, and the audible and visual alarm is electrically connected with the first control end of the controller.
Further, the controller is electrically connected with an operation switch group.
Still further, the operation switch group includes reset alarm switch, stop switch, increase hole number switch and reduce hole number switch, the second control end of controller passes through reset alarm switch ground connection, the third control end of controller passes through stop switch ground connection, the fourth control end of controller passes through increase hole number switch ground connection, the fifth control end of controller passes through reduce hole number switch ground connection.
Still further, resilient means includes the pedestal and is used for the slider with drilling machine spindle handle contact, the inside cavity that is equipped with of pedestal, fixed mounting has a slide bar in the cavity, the slide bar cover is equipped with the spring, the slider passes through slide bar slidable mounting in the top of cavity, the bottom of slider is equipped with the contact head that is used for triggering first proximity switch, the trigger end fixed mounting of first proximity switch is in the bottom of pedestal.
Advantageous effects
The utility model has the advantages that:
1. According to the invention, the controller, the tapping hole number sensing system, the tapping leakage alarming system and the tapping in-place system are arranged to count the number of tapping holes, alarm the tapping leakage of the workpiece, and detect the tapping in-place, so that the failure rate of the number of tapping holes of the workpiece is reduced, and larger economic loss is avoided.
2. According to the invention, the tapping in-place detection is realized by arranging the tapping in-place system, and the elastic installation mode is adopted in the proximity switch, so that the work efficiency of workpiece tapping is improved, and the counting accuracy is improved.
Drawings
FIG. 1 is a diagram of a prior art tapping process;
FIG. 2 is a schematic view of the overall structure of the tapping machine of the present utility model;
FIG. 3 is a control circuit diagram of the present utility model;
FIG. 4 is a top view of the inversion detection sensor of the present utility model;
fig. 5 is a schematic structural view of an elastic device according to the present utility model.
Wherein: the drilling machine comprises a 1-drilling machine spindle handle, a 2-reversal detection sensor, a 3-stop block, a 4-elastic device, a 5-slide bar, a 6-spring, a 7-slide block, an 8-contact head, a 9-seat body, a 10-first proximity switch, a U1-controller, an H1-audible and visual alarm, an S1-reset alarm switch, an S2-stop switch, an S3-hole number increasing switch, an S4-hole number decreasing switch and a B1-workpiece detector.
Detailed Description
The utility model is further described below in connection with the examples, which are not to be construed as limiting the utility model in any way, but rather as falling within the scope of the claims.
Referring to fig. 2 to 5, the automatic missed-tapping alarm device for radial drilling machine equipment of the present utility model comprises a controller U1, a missed-tapping alarm system, a reverse rotation detection sensor 2 and an elastic device 4 for installing a first proximity switch 10, wherein the missed-tapping alarm system is installed on a drilling machine,
The inversion detection sensor 2 is fixedly arranged at the top of the drilling spindle handle 1, and the signal output end of the inversion detection sensor 2 is connected with the first signal input end of the controller U1;
the tapping leakage alarm system is electrically connected with the controller U1;
The first proximity switch 10 is fixedly arranged below the drilling spindle handle 1 through the elastic device 4, and a signal output end of the first proximity switch 10 is electrically connected with a second signal input end of the controller U1.
The controller U1 is electrically connected with an operation switch set. The operation switch group comprises a reset alarm switch S1, a stop switch S2, an increase hole number switch S3 and a decrease hole number switch S4, wherein a second control end of the controller U1 is grounded through the reset alarm switch S1, a third control end of the controller U1 is grounded through the stop switch S2, a fourth control end of the controller U1 is grounded through the increase hole number switch S3, and a fifth control end of the controller U1 is grounded through the decrease hole number switch S4.
The switch states of the reset alarm switch S1, the stop switch S2, the hole number increasing switch S3 and the hole number decreasing switch S4 are all normally open states.
The reset alarm switch S1 is used for resetting the manual clearing alarm aggregate count in the controller U1, so that the audible and visual alarm H1 stops acting. The stop switch S2 is used for stopping the drilling machine equipment in the working state in an emergency, so that personnel injury is prevented. The hole number increasing switch S3 is used for increasing the number of holes of the machined workpiece by closing the hole number increasing switch S3 in the case of occurrence of missed tapping. The hole number reducing switch S4 is used for closing the hole number reducing switch S4 when the actual number of the tapping holes is required to be reduced, and the controller U1 controls the tapping drill to reduce the number of the tapping holes, so that the number of the tapping holes is reduced.
The tapping leakage alarm system is electrically connected with the controller U1. The tapping leakage alarm system comprises an audible and visual alarm H1, and the audible and visual alarm H1 is electrically connected with a first control end of the controller U1.
The tapping in-place system comprises a first proximity switch 10 and an elastic device 4 for installing the first proximity switch 10, wherein the elastic device 4 is fixedly installed below the drilling spindle handle 1, and a signal output end of the first proximity switch 10 is electrically connected with a second signal input end of the controller U1.
The elastic device 4 comprises a base 9 and a sliding block 7 used for being in contact with the handle 1 of the drilling machine spindle, a cavity is formed in the base 9, a sliding rod 5 is fixedly installed in the cavity, a spring 6 is sleeved on the sliding rod 5, the sliding block 7 is slidably installed above the cavity through the sliding rod 5, a contact head 8 used for triggering a first proximity switch 10 is arranged at the bottom of the sliding block 7, and the triggering end of the first proximity switch 10 is fixedly installed at the bottom of the base 9.
The drilling spindle handle 1 and the first proximity switch 10 are subjected to hard contact limiting, so that tapping in-place detection is realized. The first proximity switch 10 is mounted in a resilient manner so that the means for triggering the first proximity switch 10 can be reset. In addition, the first proximity switch 10 and the controller U1 form a redundant system, so that tapping of the drilling spindle handle 1 is counted, and the counting accuracy is improved.
The working principle of the utility model is as follows:
As shown in fig. 4, the drill spindle handle 1 has three different angular positions, a "forward rotation", "stop", "reverse rotation", and a "reverse rotation" position is detected by the reverse rotation detection sensor 2. When the inversion of the drill spindle handle 1 triggers the inversion detection sensor 2 each time, the signal output end of the inversion detection sensor 2 outputs an inversion signal to the first signal input end of the controller U1, and the controller U1 controls the counting unit to increment by one after receiving the signal, so that the counter is used as one count in the product processing process.
In continuous production, the calculating time interval of the number of the product machining holes needs to automatically identify the state of 'one workpiece machining end', and the state of 'one workpiece machining end' is used as a demarcation point for starting one workpiece machining operation and the next workpiece machining operation. The method for automatically identifying the end of processing of one workpiece comprises the following steps:
1. The workpiece sensor B1 is arranged on the radial drilling machine equipment, and when the workpiece is removed from the radial drilling machine equipment, the workpiece sensor B1 does not detect a signal, namely, the workpiece sensor B1 recognizes that the machining of one workpiece is finished. The method is suitable for the situation that the workpiece sensor B1 can always detect signals in the processing process;
2. In the workpiece loading and unloading process, the drilling spindle handle 1 is in a stop position, the signal output end of the inversion detection sensor 2 does not output signals to the first signal input end of the controller U1, and when the time of the drilling spindle handle 1 in the stop position is greater than a set value T, the drilling spindle handle 1 is identified as 'one workpiece processing end'. The method is suitable for the situation that the time for clamping the workpiece is longer than the time for processing one hole.
A reference tap Kong Shuzhi N and a time reference value T are preset on the controller U1.
Wherein, starting from the counting unit of the controller U1 being 0, the number of tapping holes in the counting unit is increased by one every time the drilling spindle handle 1 is reversed, so as to obtain the actual number of tapping holes C of a final workpiece.
When "one workpiece processing end" is recognized, the actual number of tapped holes C of one workpiece is compared with the reference Kong Shuzhi N. When the actual tapping hole number C of a workpiece is more or less than the reference Kong Shuzhi N, the first control end of the controller U1 controls the audible and visual alarm H1, the audible and visual alarm H1 gives out audible and visual alarm to prompt that the tapping hole number is abnormal, and at the moment, the reset alarm switch S1 is required to be controlled to reset the manual clearing alarm combination count in the controller U1, and the audible and visual alarm H1 stops acting.
When the actual tapping hole number C of one workpiece is equal to the reference Kong Shuzhi N, the first control end of the controller U1 does not control the audible and visual alarm H1, the audible and visual alarm H1 does not act, and the manual clearing alarm combination count in the controller U1 is automatically reset.
When the drilling spindle handle 1 and the first proximity switch 10 are subjected to hard contact limiting each time, the signal output end of the first proximity switch 10 sends a limiting signal to the controller U1, the limiting value in the counting unit of the controller U1 is increased by one, and finally the actual limiting value K of a workpiece is obtained. Comparing an actual limit value K of a workpiece with an actual tapping hole number C of the workpiece, judging whether tapping of the workpiece is normal or not, and if so, judging that tapping of the workpiece is normal; if the tapping is inconsistent, the tapping of the workpiece is abnormal.
While only the preferred embodiments of the present utility model have been described above, it should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present utility model, and these do not affect the effect of the implementation of the present utility model and the utility of the patent.
Claims (5)
1. The automatic missed tapping alarm device applied to radial drilling machine equipment is characterized by comprising a controller (U1), a missed tapping alarm system, a reverse rotation detection sensor (2) and an elastic device (4) for installing a first proximity switch (10), wherein the missed tapping alarm system is installed on a drilling machine,
The inversion detection sensor (2) is fixedly arranged at the top of the drilling machine spindle handle (1), and the signal output end of the inversion detection sensor (2) is connected with the first signal input end of the controller (U1);
the tapping leakage alarm system is electrically connected with the controller (U1);
The first proximity switch (10) is fixedly arranged below the drilling machine spindle handle (1) through the elastic device (4), and the signal output end of the first proximity switch (10) is electrically connected with the second signal input end of the controller (U1).
2. The automatic tapping leakage alarming device applied to radial drilling machine equipment according to claim 1, wherein the tapping leakage alarming system comprises an audible and visual alarm (H1), and the audible and visual alarm (H1) is electrically connected with a first control end of the controller (U1).
3. The automatic tapping leakage alarm device for radial drilling machine equipment according to claim 1, wherein the controller (U1) is electrically connected with an operation switch group.
4. A tapping leakage automatic alarm device applied to radial drilling machine equipment according to claim 3, wherein the operation switch group comprises a reset alarm switch (S1), a stop switch (S2), an increase hole number switch (S3) and a decrease hole number switch (S4), a second control end of the controller (U1) is grounded through the reset alarm switch (S1), a third control end of the controller (U1) is grounded through the stop switch (S2), a fourth control end of the controller (U1) is grounded through the increase hole number switch (S3), and a fifth control end of the controller (U1) is grounded through the decrease hole number switch (S4).
5. The automatic tapping leakage alarming device for the radial drilling machine equipment according to claim 1, wherein the elastic device (4) comprises a base body (9) and a sliding block (7) used for being in contact with a drilling machine spindle handle (1), a cavity is formed in the base body (9), a sliding rod (5) is fixedly installed in the cavity, a spring (6) is sleeved on the sliding rod (5), the sliding block (7) is slidably installed above the cavity through the sliding rod (5), a contact head (8) used for triggering a first proximity switch (10) is arranged at the bottom of the sliding block (7), and the triggering end of the first proximity switch (10) is fixedly installed at the bottom of the base body (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323022507.0U CN220943541U (en) | 2023-11-08 | 2023-11-08 | Be applied to automatic alarm device of tapping that leaks of radial drilling machine equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323022507.0U CN220943541U (en) | 2023-11-08 | 2023-11-08 | Be applied to automatic alarm device of tapping that leaks of radial drilling machine equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220943541U true CN220943541U (en) | 2024-05-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323022507.0U Active CN220943541U (en) | 2023-11-08 | 2023-11-08 | Be applied to automatic alarm device of tapping that leaks of radial drilling machine equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220943541U (en) |
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2023
- 2023-11-08 CN CN202323022507.0U patent/CN220943541U/en active Active
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