TWM504260U - Programming apparatus - Google Patents

Programming apparatus Download PDF

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Publication number
TWM504260U
TWM504260U TW104205271U TW104205271U TWM504260U TW M504260 U TWM504260 U TW M504260U TW 104205271 U TW104205271 U TW 104205271U TW 104205271 U TW104205271 U TW 104205271U TW M504260 U TWM504260 U TW M504260U
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Taiwan
Prior art keywords
programming device
host
programming
program
injection molding
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TW104205271U
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Chinese (zh)
Inventor
Chi-Yuan Wang
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Ningbo Techmation Co Ltd
Techmation Co Ltd
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Application filed by Ningbo Techmation Co Ltd, Techmation Co Ltd filed Critical Ningbo Techmation Co Ltd
Priority to TW104205271U priority Critical patent/TWM504260U/en
Priority to CN201510207881.9A priority patent/CN106154979B/en
Publication of TWM504260U publication Critical patent/TWM504260U/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/4093Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by part programming, e.g. entry of geometrical information as taken from a technical drawing, combining this with machining and material information to obtain control information, named part programme, for the NC machine
    • G05B19/40937Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by part programming, e.g. entry of geometrical information as taken from a technical drawing, combining this with machining and material information to obtain control information, named part programme, for the NC machine concerning programming of machining or material parameters, pocket machining

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

程式設計設備Programming device

本創作係有關一種程式設計設備,特別是,其能提供射出成型設備所需之應用程式。This creation is about a programming device, in particular, which provides the application needed for injection molding equipment.

一般射出成型設備係為一種塑膠成型設備,乃利用成型模具將熱塑性或熱固性的塑膠製作成各種形狀的塑膠製品。現有射出成型設備上設有控制器,以自動化操控該射出成型設備的工作,故需編寫程式予控制器,以供該控制器執行指令。The general injection molding equipment is a plastic molding equipment that uses thermoplastic or thermosetting plastics into various shapes of plastic products using a molding die. The existing injection molding apparatus is provided with a controller for automatically controlling the operation of the injection molding apparatus, so that a program needs to be written to the controller for the controller to execute the instruction.

然而,習知射出成型設備係包含一台射出機台及其它輔助機台,例如,取出機、冷水機、模溫機、熱澆道機、乾燥機、包裝機、整列機或除濕機等,因而於設計程式時,需依各式機種與製程編寫各種程式(如第1圖所示之第一程式、第二程式、第n程式,其中,n為自然數),故需先等待程式設計者編寫所需之程式之後,現場作業員才能操作該射出成型設備,因而造成廠區人力資源的增加、及造成生產線的延誤。However, conventional injection molding equipment includes an injection machine and other auxiliary machines, such as a take-out machine, a chiller, a mold temperature machine, a hot runner, a dryer, a packaging machine, a trainer or a dehumidifier. Therefore, when designing a program, it is necessary to write various programs according to various models and processes (such as the first program, the second program, and the nth program shown in FIG. 1 , where n is a natural number), so it is necessary to wait for programming. After the required program is programmed, the field operator can operate the injection molding equipment, resulting in an increase in the human resources of the plant area and delays in the production line.

再者,當廠區設置一射出成型設備,程式設計者會編寫一組程式,但若要調整該射出成型設備之製程或參數,則需重新編寫程式,因而造成生產線的延誤。Furthermore, when an injection molding device is set up in the factory, the programmer will write a set of programs, but if the process or parameters of the injection molding equipment are to be adjusted, the program needs to be rewritten, resulting in delays in the production line.

又,當廠區設置新的射出成型設備,該程式設計者亦需編寫一組新的程式,故亦會造成生產線的延誤。Moreover, when a new injection molding equipment is set up in the factory, the programmer also needs to write a new set of programs, which will also cause delays in the production line.

另外,習知技術係以人工編寫方式,故於文字編輯器上輸入完成後,以DOS視窗輸入編譯指令後得到可執行檔,但缺點是工時高、誤碼率高,且不能產生管理報表,因而導致維護不易。In addition, the conventional technology is manually written, so after inputting in the text editor, the executable file is obtained by inputting the compile command in the DOS window, but the disadvantage is that the working time is high, the bit error rate is high, and the management report cannot be generated. Therefore, it is difficult to maintain.

因此,如何克服上述習知技術之種種問題,實已成為目前業界亟待克服之難題。Therefore, how to overcome the various problems of the above-mentioned prior art has become a difficult problem to be overcome in the industry.

本創作係提供一種程式設計設備,係提供射出成型設備所需之應用程式,該程式設計設備係包括:一主機,係內建有資料庫與編碼處理器,其中,該資料庫係包含機種資料、製程資料與參數資料;一操控介面,係設於該主機上,以供選取該資料庫中之所需資料,並經由該編碼處理器將該資料轉換成程式;以及一存取裝置,係設於該主機上,以儲存該程式,並傳輸至對應之射出成型設備。The present invention provides a programming device for providing an application for an injection molding apparatus, the programming device comprising: a host having a database and an encoding processor, wherein the database contains model data. a process interface and a parameter data; a control interface is disposed on the host for selecting the required data in the database, and converting the data into a program via the encoding processor; and an access device It is installed on the host to store the program and transmit it to the corresponding injection molding equipment.

前述之程式設計設備中,該主機係為筆記型電腦或桌上型電腦,且該操控介面係為人機介面。In the aforementioned programming device, the host is a notebook computer or a desktop computer, and the manipulation interface is a human machine interface.

前述之程式設計設備中,該操控介面係包含複數按鍵,且該操控介面係為觸控式面板。In the foregoing programming device, the manipulation interface includes a plurality of buttons, and the manipulation interface is a touch panel.

前述之程式設計設備中,該存取裝置係包含通用序列匯流排之連接埠。In the aforementioned programming device, the access device includes a port of a universal serial bus.

由上可知,本創作之程式設計設備,係藉由將資料庫與編碼處理器內建於該主機中,使作業員只需藉由該操控 介面選配該所需之機種資料、製程資料與參數資料,即可輸出所需的程式,因而無需透過程式設計者編寫所需之程式,故相較於習知方式,作業員利用該程式設計設備能完成各種射出成型設備所需之應用程式,因而能降低廠區人力資源,且能避免生產線的延誤。As can be seen from the above, the programming device of the creation is built in the host by the database and the encoding processor, so that the operator only needs to use the manipulation. By selecting the required model data, process data and parameter data, the interface can output the required program, so that the programmer does not need to write the required program, so the operator uses the program design compared with the conventional method. The equipment can complete the application programs required for various injection molding equipment, thereby reducing the human resources of the plant and avoiding delays in the production line.

再者,若要調整該射出成型設備之製程或參數,作業員利用該程式設計設備即可立即編寫新的程式,因而不會延誤生產線的時程。Furthermore, if the process or parameters of the injection molding apparatus are to be adjusted, the operator can use the programming device to immediately write a new program without delaying the time course of the production line.

又,當廠區設置新的射出成型設備,作業員利用該程式設計設備能立即編寫一組新的程式,故不會延誤生產線的時程。In addition, when a new injection molding equipment is set up in the factory, the operator can use the program design equipment to immediately write a new set of programs, so the time line of the production line will not be delayed.

2,2’‧‧‧程式設計設備2,2’‧‧‧Programming equipment

20‧‧‧主機20‧‧‧Host

21‧‧‧操控介面21‧‧‧Control interface

210‧‧‧按鍵210‧‧‧ button

22‧‧‧存取裝置22‧‧‧Access device

220‧‧‧連接埠220‧‧‧Connected

第1圖係為習知編寫各式射出成型取出之方式之示意圖;第2及2’圖係為本創作之程式設計設備之不同實施例之立體示意圖;第2A圖係為本創作之程式設計設備之使用流程示意圖;第2B圖係為本創作之程式設計設備之編寫程式流程之示意圖;第3A至3C圖係為本創作之程式設計設備於編寫過程之操控介面之其中一實施例之示意圖;第4A至4C圖係為本創作之程式設計設備於編寫過程之操控介面之另一實施例之示意圖;以及 第5A及5B圖係為本創作之程式設計設備於設定參數時之操控介面之不同實施例之示意圖。Figure 1 is a schematic diagram of a conventional manner of preparing various injection moldings; the second and second views are schematic views of different embodiments of the programming device of the present invention; and the second drawing is the programming of the creation. Schematic diagram of the use flow of the device; FIG. 2B is a schematic diagram of the programming flow of the programming device of the present invention; FIGS. 3A to 3C are schematic views of one embodiment of the manipulation interface of the programming device of the author in the authoring process 4A to 4C are diagrams showing another embodiment of the manipulation interface of the authoring programming device in the authoring process; 5A and 5B are schematic diagrams of different embodiments of the manipulation interface of the programming device of the present invention when setting parameters.

以下藉由特定的具體實施例說明本創作之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本創作之其他優點及功效。The embodiments of the present invention are described below by way of specific embodiments, and those skilled in the art can readily appreciate other advantages and functions of the present invention from the disclosure of the present disclosure.

須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本創作可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本創作所能產生之功效及所能達成之目的下,均應仍落在本創作所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如“上”及“一”等之用語,亦僅為便於敘述之明瞭,而非用以限定本創作可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本創作可實施之範疇。It is to be understood that the structure, the proportions, the size and the like of the drawings are only used in conjunction with the disclosure of the specification for the understanding and reading of those skilled in the art, and are not intended to limit the implementation of the present invention. The conditions are limited, so it is not technically meaningful. Any modification of the structure, change of the proportional relationship or adjustment of the size should remain in this book without affecting the effectiveness and the purpose of the creation. The technical content revealed by the creation can be covered. In the meantime, the terms "upper" and "one" as used in this specification are for convenience of description only, and are not intended to limit the scope of the creation of the creation, and the relative relationship is changed or adjusted. Under the technical content of substantive changes, it is also considered to be the scope of implementation of this creation.

第2圖係為本創作之程式設計設備2之立體示意圖。於本實施例中,該程式設計設備2能提供射出成型設備所需之應用程式。Figure 2 is a perspective view of the programming device 2 of the present invention. In the present embodiment, the programming device 2 can provide an application required for the injection molding apparatus.

如第2圖所示,該程式設計設備2係包括:一主機20、一操控介面21以及一存取裝置22。As shown in FIG. 2, the programming device 2 includes a host 20, a manipulation interface 21, and an access device 22.

所述之主機20係為筆記型電腦,其內建有資料庫與編碼處理器。於本實施例中,該主機20之資料庫係包含機種資料、製程資料與參數資料。The host 20 is a notebook computer with a database and an encoding processor built therein. In this embodiment, the database of the host 20 includes model data, process data, and parameter data.

於其它實施例中,該主機20亦可為桌上型電腦。In other embodiments, the host 20 can also be a desktop computer.

所述之操控介面21係設於該主機20上,以供選取該資料庫中之所需資料,並經由該編碼處理器將該資料轉換成程式(如可執行檔)。於本實施例中,該操控介面21係包含複數按鍵210。The control interface 21 is disposed on the host 20 for selecting the required data in the database, and converting the data into a program (such as an executable file) via the encoding processor. In the embodiment, the manipulation interface 21 includes a plurality of buttons 210.

於其它實施例中,該操控介面21亦可為人機介面(Human-machine interface,簡稱HMI),且該操控介面21係為觸控式面板,如第2’圖所示之程式設計設備2’。In other embodiments, the manipulation interface 21 can also be a human-machine interface (HMI), and the manipulation interface 21 is a touch panel, such as the programming device 2 shown in FIG. 2 '.

所述之存取裝置22係設於該主機20上,以儲存該程式,並傳輸至對應之射出成型設備。於本實施例中,該存取裝置22係包含通用序列匯流排(Universal Serial Bus,簡稱USB)之連接埠220。The access device 22 is disposed on the host 20 to store the program and transmit to the corresponding injection molding device. In the embodiment, the access device 22 includes a connection port 220 of a Universal Serial Bus (USB).

如第2A圖所示,使用該程式設計設備2時,作業員只需藉由該操控介面21選配該主機20中所需之機種資料、製程資料與參數資料,即可輸出一套所需的程式,故能完成各種射出成型設備所需之應用程式(如第一程式、第二程式、第n程式,其中,n為自然數)。As shown in FIG. 2A, when the device 2 is designed using the program, the operator only needs to select the required model data, process data and parameter data of the host 20 by using the manipulation interface 21, and then output a set of required data. The program, so that it can complete the various applications required for injection molding equipment (such as the first program, the second program, the n program, where n is a natural number).

具體地,如第2B圖所示,於該操控介面21上,作業員先選擇機種(或硬體)配置,再選擇所需之製程時序圖,之後組合程式語言(即將機種與製程時序圖做整合),即可得到可執行檔。Specifically, as shown in FIG. 2B, on the manipulation interface 21, the operator first selects the model (or hardware) configuration, selects the required process timing diagram, and then combines the programming language (ie, the model and the process timing diagram are made). Integration), you can get the executable file.

再者,由於不同機種所需的參數(例如,溫度、壓力、用料量等)可能不相同,故可依需求調整該射出成型設備之參數,如第2B圖所示,以於組合程式語言時,一併設 定所需之參數。Furthermore, since the parameters required for different models (eg, temperature, pressure, material amount, etc.) may be different, the parameters of the injection molding apparatus may be adjusted as required, as shown in FIG. 2B, in combination programming language. When set together Set the required parameters.

另外,人工編寫程式雖能舉一反三,但對於程式碼之編寫已有既定邏輯時,若只需大量重複輸入、或只依據一些規則編寫,則可利用電腦依照相同規則或經驗法則加以編寫,故以本創作之程式設計設備2取代人力編寫係為較佳方式。In addition, although the manual programming can be inferior, when the programming of the code has established logic, if you only need to repeat a lot of input, or only according to some rules, you can use the computer to write according to the same rules or rules of thumb, so The programming device 2 of this creation replaces the human writing system as a preferred method.

因此,本創作之優點為省時及省略人工記憶程式碼之專用語,因而不需專業人士,一般作業員即可操作本創作之程式設計設備2而得到相同功能之程式碼。Therefore, the advantage of this creation is that it saves time and omits the special language of the artificial memory code, so that no professional person is required, and the operator can operate the programming device 2 of the creation to obtain the code of the same function.

第3A至3C圖係為本創作之程式設計設備2於編寫過程之操控介面21之其中一實施例之示意圖。3A to 3C are schematic views of one embodiment of the programming interface 21 of the authoring programming device 2 in the authoring process.

如第3A圖所示,作業員選擇伺服油壓機配合臥式機之機種配置。As shown in Figure 3A, the operator selects the servo oil press to match the model configuration of the horizontal machine.

該主機20中之資料庫有各式功能,但需透過選擇機種配置之選用或不選用而得知那些功能需被採用,而經由選擇機種配置並配合資料庫運算而產生一主機設定旗標檔。The database in the host 20 has various functions, but it is necessary to know which functions need to be adopted by selecting or not selecting the model configuration, and generating a host setting flag file by selecting the model configuration and working with the database operation. .

如第3B圖所示,選擇所需之製程時序圖後,再輸入,以組合程式語言。As shown in Figure 3B, after selecting the required process timing diagram, enter it to combine the programming languages.

需注意,選擇時序圖是產生組合語言程序碼之必要程序,產生時序圖之方法是透過資料庫依硬體配置運算而得。It should be noted that the selection of the timing diagram is a necessary procedure for generating the combined language program code, and the method for generating the timing diagram is obtained by the hardware configuration operation of the database.

如第3C圖所示,完成程式而得到可執行檔。之後選擇存檔,以存入該存取裝置22。操作員可藉由該連接埠220將該可執行檔存入隨身碟(圖略),再將存於該隨身碟之可執行檔載入對應之射出成型設備。As shown in Fig. 3C, the executable file is obtained by completing the program. The archive is then selected for storage in the access device 22. The operator can store the executable file in the flash drive (not shown) by the connection port 220, and then load the executable file stored in the portable disk into the corresponding injection molding device.

第4A至4C圖係為本創作之程式設計設備2於編寫過程之操控介面21之另一實施例之示意圖。4A through 4C are schematic views of another embodiment of the programming interface 21 of the authoring programming device 2 in the authoring process.

如第4A圖所示,作業員選擇雙色機、雙板機(複合機)配合全電機之機種配置。As shown in Figure 4A, the operator selects the two-color machine and the double-plate machine (composite machine) to match the model configuration of the full motor.

如第4B圖所示,選擇所需之製程時序圖後,再輸入,以組合程式語言。As shown in Figure 4B, after selecting the desired process timing diagram, enter it to combine the programming languages.

如第4C圖所示,完成程式而得到可執行檔。之後選擇存檔,以存入該存取裝置22。操作員可藉由該連接埠220將該可執行檔存入隨身碟(圖略),再將存於該隨身碟之可執行檔載入對應之射出成型設備。As shown in Fig. 4C, the executable file is obtained by completing the program. The archive is then selected for storage in the access device 22. The operator can store the executable file in the flash drive (not shown) by the connection port 220, and then load the executable file stored in the portable disk into the corresponding injection molding device.

第5A及5B圖係為本創作之程式設計設備2於設定參數時之操控介面21之不同實施例之示意圖。5A and 5B are schematic views of different embodiments of the manipulation interface 21 of the programming device 2 of the present invention when setting parameters.

如第5A圖所示,係為泵浦配置組合參數之畫面,其中,選擇泵浦配置參數可以用參數連結到不同之泵浦組合。As shown in FIG. 5A, it is a screen for configuring the combined parameters of the pump, wherein the selected pump configuration parameters can be linked to different pump combinations by parameters.

再者,各種組合啟動不同泵浦數。具體地,根據需求啟動較少的泵浦數能達成省電節能之目的,但若需求的流量或壓力較大,則啟動較多的泵浦或高壓泵浦。Furthermore, various combinations initiate different pump counts. Specifically, starting a small number of pumps according to demand can achieve the purpose of saving energy and saving, but if the required flow or pressure is large, more pumps or high-pressure pumps are started.

於本實施例中,泵浦配置係設定四種啟動模式,即泵浦全關(OFF)、一號泵浦開(P1 ON)、二號泵浦(P2 ON)、泵浦全開(P1+P2 ON)。In this embodiment, the pump configuration system sets four startup modes, namely, pump full OFF (OFF), No. 1 pump open (P1 ON), No. 2 pump (P2 ON), and pump full open (P1+). P2 ON).

如第5B圖所示,係為泵浦壓力流量參數表之畫面。每個射出階段皆有不同之壓力或流量要求,因此,需有不同的啟動模式搭配之。As shown in Figure 5B, it is the screen of the pump pressure flow parameter table. Each injection phase has different pressure or flow requirements, so different start modes are required.

再者,在每個射出階段之執行期間考慮壓力流量表, 以決定需以何種泵浦啟動模式運行,藉以達到最佳能源使用效率。Furthermore, consider the pressure flow meter during the execution of each injection phase, In order to determine the pump start mode to be used in order to achieve the best energy efficiency.

本創作是以智能選擇方式自動產生一組輸出及輸入對應表,這組輸出及輸入對應表將用於原本需以人工輸入之程式碼,此程式碼結合各機種之主機驅動程序。需注意,該驅動程序用於射出機之控制器,否則無法運作。This creation automatically generates a set of output and input correspondence tables in an intelligent selection mode. This set of output and input correspondence tables will be used for the code that was originally required to be manually input. This code is combined with the host driver of each model. It should be noted that this driver is used for the controller of the injection machine, otherwise it will not work.

綜上所述,本創作之程式設計設備2藉由將資料庫與編碼處理器內建於該主機20中,使廠區只需配置作業員,即可完成各式機種與製程之程式設計,因而無需配置程式設計者,故能降低廠區人力資源,且能避免生產線的延誤。In summary, the programming device 2 of the present invention is built into the host 20 by the database and the encoding processor, so that the plant can complete the programming of various types of machines and processes by simply configuring the operator. No need to configure the programmer, it can reduce the human resources of the plant and avoid delays in the production line.

再者,若要調整任一射出成型設備之製程或參數,作業員利用該程式設計設備2即可立即編寫新的程式,因而不會延誤生產線的時程。Furthermore, if the process or parameters of any injection molding apparatus are to be adjusted, the operator can use the programming device 2 to immediately write a new program without delaying the time course of the production line.

又,當廠區設置新的射出成型設備,作業員利用該程式設計設備2能立即編寫一組新的程式,故不會延誤生產線的時程。In addition, when a new injection molding equipment is set up in the factory, the operator can use the program design equipment 2 to immediately write a new set of programs, so that the time course of the production line is not delayed.

上述實施例係用以例示性說明本創作之原理及其功效,而非用於限制本創作。任何熟習此項技藝之人士均可在不違背本創作之精神及範疇下,對上述實施例進行修改。因此本創作之權利保護範圍,應如後述之申請專利範圍所列。The above embodiments are intended to illustrate the principles of the present invention and its effects, and are not intended to limit the present invention. Anyone who is familiar with the art may modify the above embodiments without departing from the spirit and scope of the creation. Therefore, the scope of protection of this creation should be as listed in the scope of patent application described later.

2‧‧‧程式設計設備2‧‧‧Programming equipment

20‧‧‧主機20‧‧‧Host

21‧‧‧操控介面21‧‧‧Control interface

210‧‧‧按鍵210‧‧‧ button

22‧‧‧存取裝置22‧‧‧Access device

220‧‧‧連接埠220‧‧‧Connected

Claims (6)

一種程式設計設備,係提供射出成型設備所需之應用程式,該程式設計設備係包括:一主機,係內建有資料庫與編碼處理器,其中,該資料庫係包含機種資料、製程資料與參數資料;一操控介面,係設於該主機上,以供選取該資料庫中之所需資料,並經由該編碼處理器將該資料轉換成程式;以及一存取裝置,係設於該主機上,以儲存該程式,並傳輸至對應之射出成型設備。A programming device for providing an application for an injection molding apparatus, the programming device comprising: a host having a database and an encoding processor, wherein the database includes model data, process data, and Parameter data; a control interface is disposed on the host for selecting the required data in the database, and converting the data into a program via the encoding processor; and an access device is disposed on the host Up to store the program and transfer it to the corresponding injection molding equipment. 如申請專利範圍第1項所述之程式設計設備,其中,該主機係為筆記型電腦或桌上型電腦。The programming device of claim 1, wherein the host is a notebook computer or a desktop computer. 如申請專利範圍第1項所述之程式設計設備,其中,該操控介面係為人機介面。The programming device of claim 1, wherein the manipulation interface is a human machine interface. 如申請專利範圍第1項所述之程式設計設備,其中,該操控介面係包含複數按鍵。The programming device of claim 1, wherein the manipulation interface comprises a plurality of buttons. 如申請專利範圍第1項所述之程式設計設備,其中,該操控介面係為觸控式面板。The programming device of claim 1, wherein the manipulation interface is a touch panel. 如申請專利範圍第1項所述之程式設計設備,其中,該存取裝置係包含通用序列匯流排之連接埠。The programming device of claim 1, wherein the access device comprises a port of a universal serial bus.
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