TWM503949U - Liquid glue coating equipment and gluing amount control device thereof - Google Patents

Liquid glue coating equipment and gluing amount control device thereof Download PDF

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Publication number
TWM503949U
TWM503949U TW104201807U TW104201807U TWM503949U TW M503949 U TWM503949 U TW M503949U TW 104201807 U TW104201807 U TW 104201807U TW 104201807 U TW104201807 U TW 104201807U TW M503949 U TWM503949 U TW M503949U
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Taiwan
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glue
roller
sensing
module
base film
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TW104201807U
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Chinese (zh)
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meng-xiu Wu
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C Sun Mfg Ltd
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Priority to TW104201807U priority Critical patent/TWM503949U/en
Publication of TWM503949U publication Critical patent/TWM503949U/en

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Description

液態膠塗佈設備及其塗膠量控制裝置Liquid glue coating equipment and glue amount control device thereof

本新型是有關於一種液態膠塗佈設備,特別是指一種用以對光學膜片的基膜塗膠的液態膠塗佈設備及其塗膠量控制裝置。The invention relates to a liquid glue coating device, in particular to a liquid glue coating device for coating a base film of an optical film and a glue amount control device thereof.

參閱圖1,現有液態膠塗佈設備1包含一輸送裝置11、一注膠裝置12,及一紫外線照射燈13。輸送裝置11包括一前滾輪111、一設置於前滾輪111後側的第一滾輪112、一設置於第一滾輪112後側的第二滾輪113、一設置於第二滾輪113後側的第三滾輪114,及一設置於第三滾輪114後側的後滾輪115。基膜10經由前滾輪111頂側往下繞過第一滾輪112底側,隨後往上繞過第二滾輪113頂側並往下繞過第三滾輪114底側,接著再往上繞過後滾輪115頂側,藉此,輸送裝置11能輸送基膜10使其朝後移動。Referring to FIG. 1, the conventional liquid glue coating apparatus 1 includes a conveying device 11, a glue injection device 12, and an ultraviolet irradiation lamp 13. The conveying device 11 includes a front roller 111, a first roller 112 disposed on the rear side of the front roller 111, a second roller 113 disposed on the rear side of the first roller 112, and a third disposed on the rear side of the second roller 113. The roller 114 and a rear roller 115 disposed on the rear side of the third roller 114. The base film 10 bypasses the bottom side of the first roller 112 via the top side of the front roller 111, then bypasses the top side of the second roller 113 and bypasses the bottom side of the third roller 114, and then bypasses the rear roller. The top side of 115, whereby the conveying device 11 can transport the base film 10 to move rearward.

注膠裝置12鄰近於前滾輪111上方,用以將液態狀的紫外線膠121塗佈於基膜10表面。輸送裝置11帶動基膜10移動的過程中,紫外線膠121會逐漸累積於第一滾輪112與基膜10之間所形成的一凹槽116內。當凹槽116 內所累積的紫外線膠121逐漸增多時,紫外線膠121會朝向前滾輪111兩相反端以及第一滾輪112兩相反端流動,進而導致紫外線膠121溢流出凹槽116而沾附於前滾輪111兩相反端以及第一滾輪112兩相反端,造成紫外線膠121的浪費。再者,紫外線膠121在前滾輪111兩相反端及第一滾輪112兩相反端硬化後,會影響前滾輪111及第一滾輪112的轉動,使得前滾輪111及第一滾輪112無法正常地輸送基膜10移動。所以,操作人員需將液態膠塗佈設備1停機並進行前滾輪111及第一滾輪112的清理,如此一來不僅耗費了清潔的工時,並會降低液態膠塗佈設備1的生產作業效率。The glue injection device 12 is adjacent to the front roller 111 for applying a liquid ultraviolet glue 121 to the surface of the base film 10. During the movement of the base film 10 by the conveying device 11, the ultraviolet glue 121 gradually accumulates in a groove 116 formed between the first roller 112 and the base film 10. When the groove 116 When the ultraviolet glue 121 accumulated in the interior gradually increases, the ultraviolet glue 121 will flow toward the opposite ends of the front roller 111 and the opposite ends of the first roller 112, thereby causing the ultraviolet glue 121 to overflow the groove 116 and adhere to the front roller 111. The opposite end and the opposite ends of the first roller 112 cause waste of the ultraviolet glue 121. Moreover, after the opposite ends of the front roller 111 and the opposite ends of the first roller 112 are hardened, the ultraviolet glue 121 affects the rotation of the front roller 111 and the first roller 112, so that the front roller 111 and the first roller 112 cannot be normally transported. The base film 10 moves. Therefore, the operator needs to stop the liquid glue coating device 1 and clean the front roller 111 and the first roller 112, which not only consumes the cleaning man-hours, but also reduces the production efficiency of the liquid glue coating device 1. .

因此,本新型之一目的,即在提供一種液態膠塗佈設備,藉由塗膠量控制裝置的設置能有效地防止溢膠的問題,並能有效地提升生產作業效率。Therefore, it is an object of the present invention to provide a liquid glue coating apparatus which can effectively prevent the problem of overflowing by the setting of the glue amount control device and can effectively improve the efficiency of the production operation.

於是本新型液態膠塗佈設備,包含一輸送裝置、一滾壓裝置、一塗膠裝置,及一塗膠量控制裝置。Therefore, the novel liquid glue coating device comprises a conveying device, a rolling device, a glue coating device, and a glue amount control device.

輸送裝置包括一供料輪,及一間隔位於該供料輪後側的收料輪,該供料輪捲繞有一基膜並用以釋放該基膜,該收料輪用以捲收該基膜,滾壓裝置設置於該供料輪與該收料輪之間並包括一第一滾輪及一第二滾輪,該第一滾輪的軸向與該第二滾輪的軸向平行,該第一滾輪包含一外周面,該第二滾輪緊鄰於該第一滾輪,該基膜穿伸於該第一滾輪與該第二滾輪之間並且纏繞於該第一滾輪底端及 該第二滾輪頂端,該第一滾輪的該外周面與該基膜的一相反於該第二滾輪的表面之間形成有一凹槽,塗膠裝置用以塗佈膠於該基膜的該表面上,該第一滾輪的該外周面用以滾壓塗佈於該基膜上的膠,該塗膠裝置包括一塗膠量調節模組,塗膠量控制裝置包括一控制模組及一感測模組,控制模組與該塗膠量調節模組電性連接,用以控制該塗膠量調節模組作動以調節該塗膠裝置的塗膠量,感測模組設置於該第一滾輪上方並與該控制模組電性連接,該感測模組用以感測該凹槽內所累積的膠厚度,該感測模組可依膠厚度變化產生不同的判斷訊號並將所述判斷訊號傳輸至該控制模組,使該控制模組依據所述判斷訊號驅使該塗膠量調節模組作動而調節該塗膠裝置的塗膠量。The conveying device comprises a feeding wheel, and a receiving wheel spaced apart from the rear side of the feeding wheel, the feeding wheel is wound with a base film for releasing the base film, and the receiving wheel is used for winding the base film The rolling device is disposed between the feeding wheel and the receiving wheel and includes a first roller and a second roller. The axial direction of the first roller is parallel to the axial direction of the second roller. The first roller An outer peripheral surface is disposed, the second roller is adjacent to the first roller, and the base film extends between the first roller and the second roller and is wound around the bottom end of the first roller and a second roller top end, a peripheral surface of the first roller and a surface of the base film opposite to the surface of the second roller are formed with a groove, and a glue applying device is used for coating the surface of the base film The outer peripheral surface of the first roller is used for rolling the glue coated on the base film, the glue coating device includes a glue amount adjustment module, and the glue amount control device comprises a control module and a sense The measuring module is electrically connected to the rubberizing amount adjusting module for controlling the glue adjusting module to adjust the glue amount of the rubber coating device, and the sensing module is disposed at the first The sensing module is configured to sense the thickness of the glue accumulated in the groove, and the sensing module can generate different determination signals according to the thickness variation of the glue and The control signal is transmitted to the control module, so that the control module drives the glue amount adjustment module to act according to the determination signal to adjust the glue amount of the glue application device.

該感測模組包括兩個間隔設置於該第一滾輪上方的感測器,該兩感測器左右相間隔,各該感測器為一超音波感測器。The sensing module includes two sensors disposed above the first roller. The two sensors are spaced apart from each other, and each of the sensors is an ultrasonic sensor.

該第一滾輪包含兩個分別連接於該外周面左右端的端面,該基膜包括兩分別連接於該表面左右端的側緣,各該感測器包含一對應於該凹槽上方的感測頭,該兩感測器的該感測頭左右相間隔且分別位於該兩端面內側,且該兩感測器的該感測頭分別位於該兩側緣內側。The first roller includes two end faces respectively connected to the left and right ends of the outer peripheral surface. The base film includes two side edges respectively connected to the left and right ends of the surface, and each of the sensors includes a sensing head corresponding to the upper surface of the groove. The sensing heads of the two sensors are spaced apart from each other and are respectively located inside the two end faces, and the sensing heads of the two sensors are respectively located inside the two side edges.

各該感測器更包含一與該控制模組電性連接的控制元件,及一連接於該感測頭與該控制元件之間的傳輸線,各該感測頭用以感測該凹槽內所累積的膠的厚度並可依膠厚度變化而產生不同的感測值,各該感測頭可將所述 感測值傳輸至該控制元件,該控制元件可依據所述感測值產生所述對應的判斷訊號。Each of the sensors further includes a control component electrically connected to the control module, and a transmission line connected between the sensing head and the control component, each of the sensing heads for sensing the inside of the groove The thickness of the accumulated glue may generate different sensing values depending on the thickness of the glue, and each of the sensing heads may The sensed value is transmitted to the control component, and the control component can generate the corresponding determination signal according to the sensed value.

該塗膠裝置包括一用以容置膠的容器、一設置於該容器的幫浦、一導管,及一塗膠頭,該塗膠量調節模組設置於該幫浦與該導管一端之間,該塗膠頭設置於該導管另一端。The glue applying device comprises a container for accommodating the glue, a pump disposed on the container, a conduit, and a rubberizing head, and the glue adjusting module is disposed between the pump and one end of the conduit The glue head is disposed at the other end of the catheter.

該輸送裝置更包括一設置於該收料輪與該第一滾輪之間用以帶動該基膜移動的傳動輪,及一用以驅使該傳動輪轉動的驅動馬達,該塗膠量控制裝置更包括一電性連接於該控制模組與該驅動馬達之間的轉速調節模組,該控制模組依據所述判斷訊號驅使該轉速調節模組作動而調節該驅動馬達的轉速。The conveying device further includes a driving wheel disposed between the receiving wheel and the first roller for driving the base film to move, and a driving motor for driving the driving wheel to rotate, the coating amount control device further The method includes a speed adjustment module electrically connected between the control module and the drive motor, and the control module controls the rotation speed adjustment module to actuate the rotation speed of the drive motor according to the determination signal.

本新型之另一目的,即在提供一種液態膠塗佈設備的塗膠量控制裝置,能有效地防止溢膠的問題。Another object of the present invention is to provide a glue amount control device for a liquid glue coating device, which can effectively prevent the problem of overflow.

於是本新型液態膠塗佈設備的塗膠量控制裝置,用以控制塗佈於一基膜的塗膠量,該液態膠塗佈設備包含一第一滾輪、一第二滾輪,及一塗膠裝置,該基膜穿伸於該第一滾輪與該第二滾輪之間並且纏繞於該第一滾輪底端及該第二滾輪頂端,該第一滾輪與該基膜之間形成有一凹槽,該塗膠裝置用以塗佈膠於該基膜上,該塗膠量控制裝置包括一控制模組及一感測模組。Therefore, the glue amount control device of the novel liquid glue coating device controls the amount of glue applied to a base film, and the liquid glue coating device comprises a first roller, a second roller, and a glue. The base film extends between the first roller and the second roller and is wound around the bottom end of the first roller and the second roller. A groove is formed between the first roller and the base film. The glue application device is configured to apply glue to the base film, and the glue amount control device comprises a control module and a sensing module.

控制模組與該塗膠裝置電性連接用以控制該塗膠裝置的塗膠量,感測模組設置於該第一滾輪上方並與該控制模組電性連接,該感測模組用以感測該凹槽內所累積 的膠厚度,該感測模組可依膠厚度變化產生不同的判斷訊號並將所述判斷訊號傳輸至該控制模組,使該控制模組依據所述判斷訊號驅使該塗膠裝置作動而調節該塗膠裝置的塗膠量。The control module is electrically connected to the glue application device for controlling the amount of glue applied to the glue application device. The sensing module is disposed above the first roller and electrically connected to the control module, and the sensing module is used for the sensing module. To sense the accumulation in the groove The sensing module can generate different determination signals according to the thickness variation of the glue and transmit the determination signal to the control module, so that the control module adjusts the actuation of the glue application device according to the determination signal. The amount of glue applied to the gumming device.

該感測模組包括兩個間隔設置於該第一滾輪上方的感測器,該兩感測器左右相間隔,各該感測器為一超音波感測器。The sensing module includes two sensors disposed above the first roller. The two sensors are spaced apart from each other, and each of the sensors is an ultrasonic sensor.

該第一滾輪包含兩個端面,該基膜包括兩個側緣,各該感測器包含一對應於該凹槽上方的感測頭,該兩感測器的該感測頭左右相間隔且分別位於該兩端面內側,且該兩感測器的該感測頭分別位於該兩側緣內側。The first roller includes two end faces, and the base film includes two side edges, each of the sensors includes a sensing head corresponding to the top of the groove, and the sensing heads of the two sensors are spaced apart from each other The sensing heads of the two sensors are respectively located inside the two side edges.

各該感測器更包含一與該控制模組電性連接的控制元件,及一連接於該感測頭與該控制元件之間的傳輸線,各該感測頭用以感測該凹槽內所累積的膠的厚度並可依膠厚度變化而產生不同的感測值,各該感測頭可將所述感測值傳輸至該控制元件,該控制元件可依據所述感測值產生所述對應的判斷訊號。Each of the sensors further includes a control component electrically connected to the control module, and a transmission line connected between the sensing head and the control component, each of the sensing heads for sensing the inside of the groove The thickness of the accumulated glue may generate different sensing values according to the thickness of the glue, and each of the sensing heads may transmit the sensing value to the control component, and the control component may generate the sound according to the sensing value. The corresponding judgment signal is described.

該液態膠塗佈設備更包含一用以帶動該基膜移動的傳動輪,及一用以驅使該傳動輪轉動的驅動馬達,該塗膠量控制裝置更包括一電性連接於該控制模組與該驅動馬達之間的轉速調節模組,該控制模組依據所述判斷訊號驅使該轉速調節模組作動而調節該驅動馬達的轉速。The liquid glue coating device further includes a drive wheel for driving the base film to move, and a drive motor for driving the drive wheel to rotate. The glue amount control device further comprises an electrical connection to the control module. And a rotation speed adjusting module between the driving motor, the control module driving the rotation speed adjusting module to actuate the rotation speed of the driving motor according to the determining signal.

本新型之功效在於:藉由塗膠量控制裝置的設置,能有效地防止凹槽內的膠溢出基膜的表面左右側進而 滲流入第一滾輪與第二滾輪之間的通道,以及防止膠經由第一滾輪的外周面向下溢流至兩端面,藉此,能避免膠在塗佈過程中的浪費。再者,還能有效地提升液態膠塗佈設備生產作業效率。The utility model has the advantages that: by the setting of the glue amount control device, the glue in the groove can be effectively prevented from overflowing to the left and right sides of the surface of the base film. The infiltration flows into the passage between the first roller and the second roller, and prevents the glue from flowing down to the both end faces via the outer circumferential surface of the first roller, whereby waste of the glue during the coating process can be avoided. Moreover, it can effectively improve the production efficiency of the liquid glue coating equipment.

2‧‧‧基膜2‧‧‧base film

21‧‧‧表面21‧‧‧ surface

22‧‧‧側緣22‧‧‧ side edge

300‧‧‧液態膠塗佈設備300‧‧‧liquid glue coating equipment

3‧‧‧輸送裝置3‧‧‧Conveyor

31‧‧‧供料輪31‧‧‧ Feeding wheel

32‧‧‧收料輪32‧‧‧ receiving wheel

33‧‧‧傳動輪33‧‧‧Drive wheel

34‧‧‧驅動馬達34‧‧‧Drive motor

4‧‧‧滾壓裝置4‧‧‧Rolling device

41‧‧‧第一滾輪41‧‧‧First wheel

411‧‧‧外周面411‧‧‧ outer perimeter

412‧‧‧端面412‧‧‧ end face

42‧‧‧第二滾輪42‧‧‧Second wheel

43‧‧‧第三滾輪43‧‧‧ Third wheel

44、45‧‧‧通道44, 45‧‧‧ channels

46‧‧‧凹槽46‧‧‧ Groove

5‧‧‧塗膠裝置5‧‧‧Gluing device

50‧‧‧幫浦50‧‧‧ pump

51‧‧‧容器51‧‧‧ Container

52‧‧‧塗膠頭52‧‧‧Glue head

53‧‧‧導管53‧‧‧ catheter

54‧‧‧膠54‧‧‧ glue

55‧‧‧塗膠量調節模組55‧‧‧Glue adjustment module

6‧‧‧硬化裝置6‧‧‧ Hardening device

7‧‧‧塗膠量控制裝置7‧‧‧Glue amount control device

71‧‧‧控制模組71‧‧‧Control Module

72‧‧‧感測模組72‧‧‧Sensing module

721‧‧‧感測器721‧‧‧ sensor

722‧‧‧感測頭722‧‧‧ Sense head

723‧‧‧控制元件723‧‧‧Control elements

724‧‧‧傳輸線724‧‧‧ transmission line

73‧‧‧轉速調節模組73‧‧‧Speed adjustment module

D‧‧‧垂直距離D‧‧‧Vertical distance

I‧‧‧左右方向I‧‧‧ direction

P‧‧‧初始接觸位置P‧‧‧ initial contact position

本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是現有液態膠塗佈設備的側視示意圖;圖2是本新型液態膠塗佈設備的一實施例的側視示意圖,說明輸送裝置、滾壓裝置、塗膠裝置、硬化裝置及塗膠量控制裝置之間的連接關係;圖3是本新型液態膠塗佈設備的一實施例的塗膠量控制裝置的控制流程圖;圖4是本新型液態膠塗佈設備的一實施例的局部俯視示意圖,說明兩感測器的設置位置;圖5是本新型液態膠塗佈設備的一實施例的局部側視示意圖,說明膠累積於凹槽內,且膠的厚度等於上限設定值;圖6是圖5的立體圖;圖7是本新型液態膠塗佈設備的一實施例的局部側視示意圖,說明膠的厚度低於下限設定值;圖8是本新型液態膠塗佈設備的一實施例的局部側視示意圖,說明膠的厚度等於下限設定值;及圖9是本新型液態膠塗佈設備的一實施例的局部側視 示意圖,說明膠的厚度大於上限設定值。Other features and effects of the present invention will be clearly shown in the embodiments with reference to the drawings, wherein: FIG. 1 is a side view of a conventional liquid glue coating apparatus; FIG. 2 is a schematic view of the liquid glue coating apparatus of the present invention. A side view of the embodiment, illustrating the connection relationship between the conveying device, the rolling device, the glue application device, the curing device, and the glue amount control device; and FIG. 3 is a glue application of an embodiment of the liquid glue coating device of the present invention. FIG. 4 is a partial top plan view of an embodiment of the liquid glue coating apparatus of the present invention, illustrating the installation position of the two sensors; FIG. 5 is an embodiment of the liquid glue coating apparatus of the present invention; A partial side view showing the accumulation of glue in the groove, and the thickness of the glue is equal to the upper limit setting; FIG. 6 is a perspective view of FIG. 5; FIG. 7 is a partial side elevational view of an embodiment of the liquid glue coating apparatus of the present invention. , the thickness of the glue is lower than the lower limit set value; FIG. 8 is a partial side view showing an embodiment of the liquid glue coating device of the present invention, illustrating that the thickness of the glue is equal to the lower limit setting value; and FIG. 9 is the liquid glue coating of the present invention. Partial side view of an embodiment of the cloth apparatus Schematic diagram showing that the thickness of the glue is greater than the upper limit setting.

參閱圖2、圖3及圖4,是本新型液態膠塗佈設備的一實施例,該液態膠塗佈設備300包含一輸送裝置3、一滾壓裝置4、一塗膠裝置5、一硬化裝置6,及一塗膠量控制裝置7。Referring to FIG. 2, FIG. 3 and FIG. 4, an embodiment of the liquid glue coating device of the present invention comprises a conveying device 3, a rolling device 4, a coating device 5, and a hardening device. The device 6 and a glue amount control device 7.

輸送裝置3包括一供料輪31、一收料輪32、一傳動輪33,及一用以驅使傳動輪33轉動的驅動馬達34。供料輪31捲繞有一基膜2,供料輪31可透過轉動而釋放基膜2。本實施例的基膜2是由透明材質所製成,前述透明材質例如為聚對苯二甲酸二酯(PET)或聚丙烯(PP)。基膜2包括一表面21,及兩分別連接於表面21左右端的側緣22。收料輪32間隔位於供料輪31後側用以捲收基膜2。傳動輪33設置於供料輪31與收料輪32之間並供基膜2纏繞。The conveying device 3 includes a supply wheel 31, a receiving wheel 32, a transmission wheel 33, and a drive motor 34 for driving the transmission wheel 33 to rotate. The supply wheel 31 is wound with a base film 2, and the supply wheel 31 is rotatably released to release the base film 2. The base film 2 of the present embodiment is made of a transparent material such as polyethylene terephthalate (PET) or polypropylene (PP). The base film 2 includes a surface 21 and two side edges 22 respectively connected to the left and right ends of the surface 21. The take-up wheel 32 is spaced apart from the rear side of the feed wheel 31 for winding the base film 2. The transmission wheel 33 is disposed between the supply wheel 31 and the take-up wheel 32 and is wound around the base film 2.

滾壓裝置4設置於供料輪31與收料輪32之間並包括一第一滾輪41、一第二滾輪42,及一第三滾輪43。第一滾輪41的軸向、第二滾輪42的軸向及第三滾輪43的軸向相互平行,第一滾輪41包含一外周面411,及兩分別連接於外周面411左右端的端面412,外周面411上可形成有一刻花壓印圖案或者是光滑無刻花兩種形式,本實施例的外周面411是以形成有刻花壓印圖案為例作說明。第二滾輪42鄰近於第一滾輪41前側,第一滾輪41的外周面411與第二滾輪42外周面相間隔並形成有一通道44。第三滾輪43鄰近於第一滾輪41後側,第一滾輪41的外周面411 與第三滾輪43外周面相間隔並形成有一通道45。基膜2纏繞於第二滾輪42頂端並向下穿伸於第一滾輪41與第二滾輪42之間的通道44而纏繞於第一滾輪41底端,隨後基膜2向上穿伸於第一滾輪41與第三滾輪43之間的通道45並纏繞於第三滾輪43頂端。第一滾輪41的外周面411與基膜2的一相反於第二滾輪42的表面21之間形成有一凹槽46,凹槽46呈三角形狀。The rolling device 4 is disposed between the feeding wheel 31 and the receiving wheel 32 and includes a first roller 41, a second roller 42, and a third roller 43. The axial direction of the first roller 41, the axial direction of the second roller 42 and the axial direction of the third roller 43 are parallel to each other. The first roller 41 includes an outer circumferential surface 411, and two end faces 412 respectively connected to the left and right ends of the outer circumferential surface 411, and the outer circumference The surface 411 can be formed with a embossed embossed pattern or a smooth and embossed pattern. The outer peripheral surface 411 of the present embodiment is exemplified by the formation of an embossed embossed pattern. The second roller 42 is adjacent to the front side of the first roller 41, and the outer circumferential surface 411 of the first roller 41 is spaced apart from the outer circumferential surface of the second roller 42 and defines a passage 44. The third roller 43 is adjacent to the rear side of the first roller 41, and the outer circumferential surface 411 of the first roller 41 The outer peripheral surface of the third roller 43 is spaced apart and a passage 45 is formed. The base film 2 is wound around the top end of the second roller 42 and extends downwardly through the passage 44 between the first roller 41 and the second roller 42 to be wound around the bottom end of the first roller 41, and then the base film 2 is extended upward to the first A passage 45 between the roller 41 and the third roller 43 is wound around the top end of the third roller 43. A groove 46 is formed between the outer peripheral surface 411 of the first roller 41 and a surface 21 of the base film 2 opposite to the second roller 42, and the groove 46 has a triangular shape.

當驅動馬達34驅使傳動輪33轉動時,傳動輪33會有足夠的拉力將基膜2由供料輪31上拉出,並且帶動基膜2移動使其通過滾壓裝置4的第一滾輪41、第二滾輪42及第三滾輪43。輸送裝置3更包括一用以驅使收料輪32轉動的收料輪馬達(圖未示),及一張力控制器(圖未示)。張力控制器用以檢測基膜2的張力值並且依照前述張力值來控制收料輪馬達的運轉速度。當基膜2的張力值越大時,收料輪馬達的運轉速度會越慢或停止;當基膜2的張力值越小時,收料輪馬達的運轉速度會越快或到達最高轉速。When the drive motor 34 drives the drive wheel 33 to rotate, the drive wheel 33 has sufficient pulling force to pull the base film 2 out of the supply wheel 31, and drives the base film 2 to move through the first roller 41 of the rolling device 4. The second roller 42 and the third roller 43. The conveying device 3 further includes a receiving wheel motor (not shown) for driving the receiving wheel 32 to rotate, and a force controller (not shown). The tension controller is for detecting the tension value of the base film 2 and controlling the operating speed of the receiving wheel motor in accordance with the aforementioned tension value. When the tension value of the base film 2 is larger, the running speed of the receiving wheel motor will be slower or stopped; when the tension value of the base film 2 is smaller, the running speed of the receiving wheel motor will be faster or reach the maximum rotational speed.

參閱圖2、圖4、圖5及圖6,塗膠裝置5包括一容器51、一設置於容器51上的幫浦50、一塗膠頭52、一導管53,及一塗膠量調節模組55。容器51內容置有一呈液態狀的膠54,本實施例的膠54為透明的紫外線硬化膠。塗膠量調節模組55設置於幫浦50與導管53一端之間,用以調節膠54經由幫浦50流入導管53內的流量。塗膠頭52設置於導管53相反於塗膠量調節模組55的另一端,用以塗佈膠54。塗膠頭52設置於一移動機構(圖未示)上且位 於第二滾輪42上方,移動機構用以帶動塗膠頭52移動。移動機構帶動塗膠頭52移動的方式有下述兩種,其一是移動機構帶動塗膠頭52沿一左右方向I相對於第二滾輪42往復移動,塗膠頭52往復移動的過程中能將膠54塗佈於基膜2的表面21上;另一是移動機構帶動塗膠頭52沿一左右方向I移動到一選擇的位置並停止後,塗膠頭52以固定不動的方式將膠54塗佈於基膜2的表面21。Referring to FIG. 2, FIG. 4, FIG. 5 and FIG. 6, the glue applying device 5 comprises a container 51, a pump 50 disposed on the container 51, a glue head 52, a duct 53, and a glue adjusting mold. Group 55. The container 51 is provided with a liquid 54 in the form of a liquid. The glue 54 of this embodiment is a transparent ultraviolet curing glue. The glue amount adjustment module 55 is disposed between the pump 50 and one end of the conduit 53 for regulating the flow rate of the glue 54 flowing into the conduit 53 via the pump 50. The glue head 52 is disposed on the other end of the conduit 53 opposite to the glue amount adjustment module 55 for coating the glue 54. The rubberizing head 52 is disposed on a moving mechanism (not shown) and is located Above the second roller 42, the moving mechanism is used to drive the rubberized head 52 to move. There are two ways for the moving mechanism to move the rubberizing head 52. One of them is that the moving mechanism drives the rubberizing head 52 to reciprocate relative to the second roller 42 in a left-right direction I, and the rubberizing head 52 can reciprocate during the process. The glue 54 is applied to the surface 21 of the base film 2; the other is that the moving mechanism drives the glue head 52 to move to a selected position in a left-right direction I and stops, and the glue head 52 applies the glue in a fixed manner. 54 is applied to the surface 21 of the base film 2.

當塗佈有膠54的基膜2穿過第一滾輪41與第二滾輪42之間的通道44時,第一滾輪41的外周面411會滾壓塗佈於基膜2上的膠54,使外周面411上的刻花壓印圖案轉印至膠54上。另一方面,由於凹槽46沿前後方向的寬度是朝通道44方向逐漸縮小,因此,當基膜2穿過通道44時,基膜2上部分的膠54會累積於凹槽46內。隨著輸送裝置3持續帶動基膜2移動以及塗膠頭52持續塗佈膠54於基膜2的表面21上,使得膠54累積於凹槽46內的量會逐漸增多。When the base film 2 coated with the glue 54 passes through the passage 44 between the first roller 41 and the second roller 42, the outer circumferential surface 411 of the first roller 41 rolls the glue 54 applied to the base film 2, The engraved imprint pattern on the outer peripheral surface 411 is transferred onto the glue 54. On the other hand, since the width of the groove 46 in the front-rear direction is gradually reduced toward the direction of the passage 44, when the base film 2 passes through the passage 44, the glue 54 on the upper portion of the base film 2 is accumulated in the groove 46. As the transport device 3 continues to drive the base film 2 to move and the glue applicator 52 continues to apply the glue 54 to the surface 21 of the base film 2, the amount of glue 54 accumulated in the recess 46 will gradually increase.

硬化裝置6設置於第一滾輪41下方,本實施例的硬化裝置6為一用以發出紫外線光的發光裝置。藉由硬化裝置6對第一滾輪41上的基膜2照射紫外線光,能將第一滾輪41滾壓後的膠54硬化,以在基膜2上形成光折射層。The curing device 6 is disposed under the first roller 41. The curing device 6 of the present embodiment is a light emitting device for emitting ultraviolet light. The base film 2 on the first roller 41 is irradiated with ultraviolet light by the curing device 6, and the rubber 54 rolled by the first roller 41 can be hardened to form a light refraction layer on the base film 2.

參閱圖2、圖3、圖4及圖5,塗膠量控制裝置7包括一控制模組71,及一感測模組72。控制模組71與塗膠量調節模組55電性連接,用以控制塗膠量調節模組55 作動以調節塗膠裝置5的塗膠量。感測模組72設置於第一滾輪41上方並與控制模組71電性連接,感測模組72用以感測凹槽46內所累積的膠54厚度,感測模組72可依膠54厚度變化產生不同的判斷訊號並將所述判斷訊號傳輸至控制模組71,使控制模組71依據所述判斷訊號驅使塗膠量調節模組55作動而調節塗膠裝置5的塗膠量。藉此,能有效地防止膠54溢出基膜2的表面21左右側進而滲流入第一滾輪41與第二滾輪42之間的通道44,以及防止膠54經由第一滾輪41的外周面411向下溢流至兩端面412。Referring to FIG. 2, FIG. 3, FIG. 4 and FIG. 5, the glue amount control device 7 includes a control module 71 and a sensing module 72. The control module 71 is electrically connected to the glue amount adjustment module 55 for controlling the glue amount adjustment module 55. Actuation to adjust the amount of glue applied to the gumming device 5. The sensing module 72 is disposed above the first roller 41 and electrically connected to the control module 71. The sensing module 72 is configured to sense the thickness of the glue 54 accumulated in the recess 46. The sensing module 72 can be glued. 54 thickness variation produces different determination signals and transmits the determination signal to the control module 71, so that the control module 71 drives the glue amount adjustment module 55 to actuate according to the determination signal to adjust the glue application amount of the glue application device 5. . Thereby, it is possible to effectively prevent the glue 54 from overflowing to the left and right sides of the surface 21 of the base film 2 and further infiltrating into the passage 44 between the first roller 41 and the second roller 42, and preventing the glue 54 from passing through the outer circumferential surface 411 of the first roller 41. The underflow flows to both end faces 412.

進一步地,塗膠量控制裝置7更包括一轉速調節模組73,轉速調節模組73電性連接於控制模組71與驅動馬達34之間。控制模組71依據感測模組72產生的所述判斷訊號驅使轉速調節模組73作動而調節驅動馬達34的轉速,使得傳動輪33能加快或減緩帶動基膜2移動的速度,藉此,能進一步地增加防止膠54溢出或滲流的效果。Further, the glue amount control device 7 further includes a rotation speed adjustment module 73 electrically connected between the control module 71 and the drive motor 34. The control module 71 drives the rotation speed adjustment module 73 to adjust the rotation speed of the drive motor 34 according to the determination signal generated by the sensing module 72, so that the transmission wheel 33 can speed up or slow down the movement speed of the base film 2, thereby The effect of preventing the overflow or seepage of the glue 54 can be further increased.

參閱圖2、圖3、圖4、圖5及圖6,具體而言,在本實施例中,控制模組71是以一可程式控制器(PLC)為例。感測模組72包括兩個間隔設置於第一滾輪41上方的感測器721,各感測器721為一超音波感測器,各感測器721包含一對應於凹槽46上方的感測頭722、一與控制模組71電性連接的控制元件723,及一連接於感測頭722與控制元件723之間的傳輸線724。兩感測器721的感測頭722左右相間隔且分別位於第一滾輪41的兩端面412內側,且兩感測頭722分別位於基膜2的兩側緣22內側。膠54 累積在凹槽46內的量越多,膠54便會朝基膜2的兩側緣22及第一滾輪41的兩端面412流動,因此,藉由前述兩感測頭722的位置設計,能有效地感測凹槽46內所累積的膠54量變化的程度。Referring to FIG. 2, FIG. 3, FIG. 4, FIG. 5 and FIG. 6, specifically, in the embodiment, the control module 71 is a programmable controller (PLC). The sensing module 72 includes two sensors 721 disposed above the first roller 41. Each sensor 721 is an ultrasonic sensor, and each sensor 721 includes a sense corresponding to the upper portion of the recess 46. The measuring head 722, a control element 723 electrically connected to the control module 71, and a transmission line 724 connected between the sensing head 722 and the control element 723. The sensing heads 722 of the two sensors 721 are spaced apart from each other and are located inside the both end faces 412 of the first roller 41, respectively, and the two sensing heads 722 are respectively located inside the side edges 22 of the base film 2. Glue 54 The more the amount accumulated in the groove 46, the glue 54 will flow toward the both side edges 22 of the base film 2 and the both end faces 412 of the first roller 41. Therefore, the position design of the two sensing heads 722 can be effective. The degree of change in the amount of glue 54 accumulated in the groove 46 is sensed.

控制元件723內設定有一下限設定值,及一上限設定值。定義第一滾輪41的外周面411與基膜2的表面21的初始接觸位置P(也就是凹槽46底端)至凹槽46內所累積的膠54的液面541之間的一垂直距離D為膠54所累積的厚度,本實施例的下限設定值是將前述垂直距離D設定為例如5mm,而上限設定值是將前述垂直距離D設定為例如10mm。A lower limit set value and an upper limit set value are set in the control element 723. A vertical distance between the initial contact position P of the outer peripheral surface 411 of the first roller 41 and the surface 21 of the base film 2 (that is, the bottom end of the recess 46) to the liquid surface 541 of the glue 54 accumulated in the recess 46 is defined. D is the thickness accumulated by the glue 54, and the lower limit setting value of the present embodiment is such that the vertical distance D is set to, for example, 5 mm, and the upper limit setting value is set such that the vertical distance D is set to, for example, 10 mm.

參閱圖2及圖3,當液態膠塗佈設備300開始運轉時,各感測器721的感測頭722會朝第一滾輪41的外周面411與基膜2的表面21的初始接觸位置P發射一超音波,超音波打到初始接觸位置P時會反射回感測頭722而被感測頭722所接收。感測頭722會產生一感測值並透過傳輸線724傳輸至控制元件723,控制元件723會將該感測值與下限設定值及上限設定值進行比對。由於塗膠頭52尚未開始塗膠54,且凹槽446內未累積膠54,因此,控制元件723會判斷出該感測值小於下限設定值,進而產生一對應的判斷訊號。控制元件723會將該判斷訊號傳輸至控制模組71,控制模組71依據該判斷訊號驅使塗膠量調節模組55開啟,使塗膠裝置5的塗膠頭52開始塗佈膠54於基膜2的表面21。同時,控制模組71依據該判斷訊號驅使轉速調 節模組73作動而將驅動馬達34轉速調節至一低於預定轉速的較低轉速,使傳動輪33以較低轉速帶動基膜2移動。藉此,塗膠頭52便能在基膜2的表面21上塗佈較多量的膠54。Referring to FIG. 2 and FIG. 3, when the liquid glue application device 300 starts to operate, the sensing head 722 of each sensor 721 will face the initial contact position P of the outer circumferential surface 411 of the first roller 41 and the surface 21 of the base film 2. An ultrasonic wave is emitted, and when the ultrasonic wave hits the initial contact position P, it is reflected back to the sensing head 722 and received by the sensing head 722. The sensing head 722 generates a sensed value and transmits it to the control element 723 via the transmission line 724. The control element 723 compares the sensed value with the lower limit set value and the upper limit set value. Since the glue head 52 has not started to apply the glue 54, and the glue 54 is not accumulated in the groove 446, the control element 723 determines that the sensed value is less than the lower limit set value, thereby generating a corresponding determination signal. The control component 723 transmits the determination signal to the control module 71. The control module 71 drives the glue amount adjustment module 55 to be opened according to the determination signal, so that the glue head 52 of the glue application device 5 starts to apply the glue 54 to the base. The surface 21 of the membrane 2. At the same time, the control module 71 drives the speed adjustment according to the determination signal. The throttle module 73 is actuated to adjust the rotational speed of the drive motor 34 to a lower rotational speed lower than the predetermined rotational speed, so that the drive wheel 33 drives the base film 2 to move at a lower rotational speed. Thereby, the applicator head 52 can apply a larger amount of the glue 54 on the surface 21 of the base film 2.

參閱圖2、圖3及圖7,當凹槽46內開始累積膠54時,各感測器721的感測頭722所發射的超音波會打到膠54的液面541,隨後超音波會反射回感測頭722而被感測頭722所接收。當凹槽46內的膠54累積至圖7所示的厚度時,控制元件723會判斷出感測頭722所回傳的感測值小於下限設定值,進而產生一對應的判斷訊號。控制元件723會將該判斷訊號傳輸至控制模組71,控制模組71依據該判斷訊號將塗膠量調節模組55保持在開啟狀態,使塗膠頭52持續塗佈膠54於基膜2的表面21。同時,控制模組71依據該判斷訊號驅使轉速調節模組73將驅動馬達34的轉速維持在較低轉速,使塗膠頭52持續在基膜2的表面21上塗佈較多量的膠54。Referring to FIG. 2, FIG. 3 and FIG. 7, when the glue 54 starts to accumulate in the groove 46, the ultrasonic wave emitted by the sensing head 722 of each sensor 721 will hit the liquid surface 541 of the glue 54, and then the ultrasonic wave will be Reflected back to the sensing head 722 and received by the sensing head 722. When the glue 54 in the recess 46 accumulates to the thickness shown in FIG. 7, the control component 723 determines that the sensed value returned by the sensor head 722 is less than the lower limit set value, thereby generating a corresponding determination signal. The control component 723 transmits the determination signal to the control module 71. The control module 71 maintains the glue amount adjustment module 55 in an open state according to the determination signal, so that the glue head 52 continues to apply the glue 54 to the base film 2 Surface 21. At the same time, the control module 71 drives the rotation speed adjustment module 73 to maintain the rotation speed of the drive motor 34 at a lower rotation speed according to the determination signal, so that the rubber coating head 52 continues to apply a larger amount of glue 54 on the surface 21 of the base film 2.

參閱圖2、圖3及圖8,當凹槽46內的膠54累積至圖8所示的厚度時,控制元件723會判斷出感測頭722所回傳的感測值等於下限設定值,進而產生一對應的判斷訊號。控制元件723會將該判斷訊號傳輸至控制模組71,控制模組71依據該判斷訊號將塗膠量調節模組55保持在開啟狀態,使塗膠裝置5的塗膠頭52持續塗佈膠54於基膜2的表面21。同時,控制模組71依據該判斷訊號驅使轉速調節模組73作動而將驅動馬達34轉速增加至預定轉速 ,使傳動輪33能以較快轉速帶動基膜2移動。藉此,能減少膠54塗佈在基膜2的表面21上的量。Referring to FIG. 2, FIG. 3 and FIG. 8, when the glue 54 in the recess 46 accumulates to the thickness shown in FIG. 8, the control component 723 determines that the sensed value returned by the sensor head 722 is equal to the lower limit set value. In turn, a corresponding judgment signal is generated. The control component 723 transmits the determination signal to the control module 71. The control module 71 maintains the glue amount adjustment module 55 in the open state according to the determination signal, so that the glue application head 52 of the glue application device 5 continues to apply the glue. 54 is on the surface 21 of the base film 2. At the same time, the control module 71 drives the rotation speed adjustment module 73 to increase the rotation speed of the drive motor 34 to a predetermined rotation speed according to the determination signal. The drive wheel 33 can drive the base film 2 to move at a relatively fast speed. Thereby, the amount of the glue 54 coated on the surface 21 of the base film 2 can be reduced.

參閱圖2、圖3及圖5,當凹槽46內的膠54累積至圖5所示的厚度時,控制元件723會判斷出感測頭722所回傳的感測值等於上限設定值,進而產生一對應的判斷訊號。控制元件723會將該判斷訊號傳輸至控制模組71,控制模組71依據該判斷訊號驅使塗膠量調節模組55關閉,使塗膠頭52停止塗膠54。同時,控制模組71依據該判斷訊號驅使轉速調節模組73將驅動馬達34維持在預定轉速,使傳動輪33以預定轉速帶動基膜2移動。藉此,能減少累積在凹槽46內的膠54量。Referring to FIG. 2, FIG. 3 and FIG. 5, when the glue 54 in the groove 46 accumulates to the thickness shown in FIG. 5, the control element 723 determines that the sensed value returned by the sensor head 722 is equal to the upper limit set value. In turn, a corresponding judgment signal is generated. The control component 723 transmits the determination signal to the control module 71. The control module 71 drives the glue amount adjustment module 55 to close according to the determination signal, so that the glue head 52 stops the glue application 54. At the same time, the control module 71 drives the rotation speed adjustment module 73 to maintain the drive motor 34 at a predetermined rotation speed according to the determination signal, so that the transmission wheel 33 drives the base film 2 to move at a predetermined rotation speed. Thereby, the amount of glue 54 accumulated in the groove 46 can be reduced.

參閱圖2、圖3及圖9,當凹槽46內的膠54累積至圖9所示的厚度時,控制元件723會判斷出感測頭722所回傳的感測值大於上限設定值,進而產生一對應的判斷訊號。控制元件723會將該判斷訊號傳輸至控制模組71,控制模組71依據該判斷訊號驅使塗膠量調節模組55保持關閉狀態。同時,控制模組71依據該判斷訊號驅使轉速調節模組73作動而將驅動馬達34轉速增加至一大於預定轉速的較高轉速,使傳動輪33以較高轉速帶動基膜2移動。藉此,能進一步地減少累積在凹槽46內的膠54量。Referring to FIG. 2, FIG. 3 and FIG. 9, when the glue 54 in the groove 46 is accumulated to the thickness shown in FIG. 9, the control element 723 determines that the sensed value returned by the sensor head 722 is greater than the upper limit setting value. In turn, a corresponding judgment signal is generated. The control component 723 transmits the determination signal to the control module 71. The control module 71 drives the glue amount adjustment module 55 to remain in the closed state according to the determination signal. At the same time, the control module 71 drives the rotation speed adjustment module 73 to increase the rotation speed of the drive motor 34 to a higher rotation speed than the predetermined rotation speed according to the determination signal, so that the transmission wheel 33 drives the base film 2 to move at a higher rotation speed. Thereby, the amount of glue 54 accumulated in the groove 46 can be further reduced.

綜上所述,本實施例的液態膠塗佈設備300,藉由塗膠量控制裝置7的設置,能有效地防止凹槽46內的膠54溢出基膜2的表面21左右側進而滲流入第一滾輪41與第二滾輪42之間的通道44,以及防止膠54經由第一滾輪 41的外周面411向下溢流至兩端面412,藉此,能避免膠54在塗佈過程中的浪費。再者,還能有效地提升液態膠塗佈設備300生產作業效率,故確實能達成本新型之目的。In summary, the liquid glue coating apparatus 300 of the present embodiment can effectively prevent the glue 54 in the groove 46 from overflowing to the left and right sides of the surface 21 of the base film 2 and then infiltrating by the setting of the glue amount control device 7. a passage 44 between the first roller 41 and the second roller 42, and the anti-adhesive 54 via the first roller The outer peripheral surface 411 of the 41 overflows down to the both end faces 412, whereby waste of the glue 54 during the coating process can be avoided. Furthermore, the efficiency of the production of the liquid glue coating apparatus 300 can be effectively improved, so that the object of the present invention can be achieved.

惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,即大凡依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above description is only for the embodiments of the present invention, and the scope of the present invention cannot be limited thereto, that is, the simple equivalent changes and modifications made by the present patent application scope and the contents of the patent specification are still It is within the scope of this new patent.

2‧‧‧基膜2‧‧‧base film

21‧‧‧表面21‧‧‧ surface

300‧‧‧液態膠塗佈設備300‧‧‧liquid glue coating equipment

3‧‧‧輸送裝置3‧‧‧Conveyor

31‧‧‧供料輪31‧‧‧ Feeding wheel

32‧‧‧收料輪32‧‧‧ receiving wheel

33‧‧‧傳動輪33‧‧‧Drive wheel

34‧‧‧驅動馬達34‧‧‧Drive motor

4‧‧‧滾壓裝置4‧‧‧Rolling device

41‧‧‧第一滾輪41‧‧‧First wheel

411‧‧‧外周面411‧‧‧ outer perimeter

42‧‧‧第二滾輪42‧‧‧Second wheel

43‧‧‧第三滾輪43‧‧‧ Third wheel

44、45‧‧‧通道44, 45‧‧‧ channels

46‧‧‧凹槽46‧‧‧ Groove

5‧‧‧塗膠裝置5‧‧‧Gluing device

50‧‧‧幫浦50‧‧‧ pump

51‧‧‧容器51‧‧‧ Container

52‧‧‧塗膠頭52‧‧‧Glue head

53‧‧‧導管53‧‧‧ catheter

54‧‧‧膠54‧‧‧ glue

55‧‧‧塗膠量調節模組55‧‧‧Glue adjustment module

6‧‧‧硬化裝置6‧‧‧ Hardening device

721‧‧‧感測器721‧‧‧ sensor

722‧‧‧感測頭722‧‧‧ Sense head

723‧‧‧控制元件723‧‧‧Control elements

724‧‧‧傳輸線724‧‧‧ transmission line

P‧‧‧初始接觸位置P‧‧‧ initial contact position

Claims (11)

一種液態膠塗佈設備,包含:一輸送裝置,包括一供料輪,及一間隔位於該供料輪後側的收料輪,該供料輪捲繞有一基膜並用以釋放該基膜,該收料輪用以捲收該基膜,一滾壓裝置,設置於該供料輪與該收料輪之間並包括一第一滾輪及一第二滾輪,該第一滾輪的軸向與該第二滾輪的軸向平行,該第一滾輪包含一外周面,該第二滾輪緊鄰於該第一滾輪,該基膜穿伸於該第一滾輪與該第二滾輪之間並且纏繞於該第一滾輪底端及該第二滾輪頂端,該第一滾輪的該外周面與該基膜的一相反於該第二滾輪的表面之間形成有一凹槽,一塗膠裝置,用以塗佈膠於該基膜的該表面上,該第一滾輪的該外周面用以滾壓塗佈於該基膜上的膠,該塗膠裝置包括一塗膠量調節模組,一塗膠量控制裝置,包括:一控制模組,與該塗膠量調節模組電性連接,用以控制該塗膠量調節模組作動以調節該塗膠裝置的塗膠量,及一感測模組,設置於該第一滾輪上方並與該控制模組電性連接,該感測模組用以感測該凹槽內所累積的膠厚度,該感測模組可依膠厚度變化產生不同的判斷訊號並將所述判斷訊號傳輸至該控制模組,使該控制模組依據所述判斷訊號驅使該塗膠量調 節模組作動而調節該塗膠裝置的塗膠量。A liquid glue coating device comprising: a conveying device comprising a feeding wheel, and a receiving wheel spaced on a rear side of the feeding wheel, the feeding wheel winding a base film and releasing the base film, The receiving wheel is used for winding the base film, a rolling device is disposed between the feeding wheel and the receiving wheel and includes a first roller and a second roller, and the axial direction of the first roller The second roller is axially parallel, the first roller includes an outer circumferential surface, the second roller is adjacent to the first roller, and the base film extends between the first roller and the second roller and is wound around the second roller. a bottom surface of the first roller and a top end of the second roller, a groove formed between the outer circumferential surface of the first roller and a surface of the base film opposite to the surface of the second roller, and a glue coating device for coating Gluing the surface of the base film, the outer peripheral surface of the first roller is used for rolling the glue coated on the base film, the glue coating device comprises a glue amount adjustment module, and a glue amount control The device comprises: a control module electrically connected to the glue amount adjustment module for controlling the glue amount adjustment The module is actuated to adjust the amount of glue applied to the glue application device, and a sensing module is disposed above the first roller and electrically connected to the control module, wherein the sensing module is configured to sense the groove The thickness of the glue accumulated in the sensing module can generate different determination signals according to the thickness of the glue and transmit the determination signal to the control module, so that the control module drives the glue amount according to the determination signal Tune The module is actuated to adjust the amount of glue applied to the glue application device. 如請求項1所述的液態膠塗佈設備,其中,該感測模組包括兩個間隔設置於該第一滾輪上方的感測器,該兩感測器左右相間隔,各該感測器為一超音波感測器。The liquid glue application device of claim 1, wherein the sensing module comprises two sensors disposed above the first roller, the two sensors are spaced apart from each other, and the sensors are respectively It is an ultrasonic sensor. 如請求項2所述的液態膠塗佈設備,其中,該第一滾輪包含兩個分別連接於該外周面左右端的端面,該基膜包括兩分別連接於該表面左右端的側緣,各該感測器包含一對應於該凹槽上方的感測頭,該兩感測器的該感測頭左右相間隔且分別位於該兩端面內側,且該兩感測器的該感測頭分別位於該兩側緣內側。The liquid glue application device of claim 2, wherein the first roller comprises two end faces respectively connected to the left and right ends of the outer peripheral surface, the base film comprising two side edges respectively connected to the left and right ends of the surface, each of the senses The sensor includes a sensing head corresponding to the top of the groove, the sensing heads of the two sensors are spaced apart from each other and are respectively located inside the two end faces, and the sensing heads of the two sensors are respectively located Inside the sides. 如請求項3所述的液態膠塗佈設備,其中,各該感測器更包含一與該控制模組電性連接的控制元件,及一連接於該感測頭與該控制元件之間的傳輸線,各該感測頭用以感測該凹槽內所累積的膠的厚度並可依膠厚度變化而產生不同的感測值,各該感測頭可將所述感測值傳輸至該控制元件,該控制元件可依據所述感測值產生所述對應的判斷訊號。The liquid glue coating device of claim 3, wherein each of the sensors further comprises a control component electrically connected to the control module, and a connection between the sensing head and the control component. a transmission line, each of the sensing heads is configured to sense a thickness of the glue accumulated in the groove and generate different sensing values according to a change in the thickness of the glue, and each of the sensing heads can transmit the sensing value to the And a control component, wherein the control component generates the corresponding determination signal according to the sensing value. 如請求項1所述的液態膠塗佈設備,其中,該塗膠裝置包括一用以容置膠的容器、一設置於該容器的幫浦、一導管,及一塗膠頭,該塗膠量調節模組設置於該幫浦與該導管一端之間,該塗膠頭設置於該導管另一端。The liquid glue application device of claim 1, wherein the glue application device comprises a container for accommodating the glue, a pump disposed on the container, a conduit, and a glue coating head. The adjustment module is disposed between the pump and one end of the conduit, and the glue head is disposed at the other end of the conduit. 如請求項1至5其中任一項所述的液態膠塗佈設備,其中,該輸送裝置更包括一設置於該收料輪與該第一滾輪之間用以帶動該基膜移動的傳動輪,及一用以驅使該傳 動輪轉動的驅動馬達,該塗膠量控制裝置更包括一電性連接於該控制模組與該驅動馬達之間的轉速調節模組,該控制模組依據所述判斷訊號驅使該轉速調節模組作動而調節該驅動馬達的轉速。The liquid glue coating apparatus according to any one of claims 1 to 5, wherein the conveying device further comprises a transmission wheel disposed between the receiving wheel and the first roller for driving the base film to move And one to drive the biography The driving motor that rotates the rotating wheel, the coating amount control device further comprises a rotation speed adjusting module electrically connected between the control module and the driving motor, and the control module drives the rotation speed adjusting module according to the determining signal Actuate to adjust the speed of the drive motor. 一種液態膠塗佈設備的塗膠量控制裝置,用以控制塗佈於一基膜的塗膠量,該液態膠塗佈設備包含一第一滾輪、一第二滾輪,及一塗膠裝置,該基膜穿伸於該第一滾輪與該第二滾輪之間並且纏繞於該第一滾輪底端及該第二滾輪頂端,該第一滾輪與該基膜之間形成有一凹槽,該塗膠裝置用以塗佈膠於該基膜上,該塗膠量控制裝置包括:一控制模組,與該塗膠裝置電性連接用以控制該塗膠裝置的塗膠量,及一感測模組,設置於該第一滾輪上方並與該控制模組電性連接,該感測模組用以感測該凹槽內所累積的膠厚度,該感測模組可依膠厚度變化產生不同的判斷訊號並將所述判斷訊號傳輸至該控制模組,使該控制模組依據所述判斷訊號驅使該塗膠裝置作動而調節該塗膠裝置的塗膠量。A glue amount control device for a liquid glue coating device for controlling a coating amount applied to a base film, the liquid glue coating device comprising a first roller, a second roller, and a glue coating device, The base film extends between the first roller and the second roller and is wound around the bottom end of the first roller and the second roller. A groove is formed between the first roller and the base film. The glue device is used for coating the glue on the base film, and the glue amount control device comprises: a control module electrically connected with the glue application device for controlling the glue amount of the glue application device, and a sensing The module is disposed above the first roller and electrically connected to the control module. The sensing module is configured to sense the thickness of the glue accumulated in the groove, and the sensing module can be generated according to the thickness of the glue. The different determination signals transmit the determination signal to the control module, so that the control module adjusts the glue application amount of the glue application device according to the determination signal to drive the glue application device to act. 如請求項7所述的液態膠塗佈設備的塗膠量控制裝置,其中,該感測模組包括兩個間隔設置於該第一滾輪上方的感測器,該兩感測器左右相間隔,各該感測器為一超音波感測器。The device for controlling the amount of glue of the liquid glue coating device according to claim 7, wherein the sensing module comprises two sensors disposed above the first roller, the two sensors are spaced apart from each other. Each of the sensors is an ultrasonic sensor. 如請求項8所述的液態膠塗佈設備的塗膠量控制裝置, 其中,該第一滾輪包含兩個端面,該基膜包括兩個側緣,各該感測器包含一對應於該凹槽上方的感測頭,該兩感測器的該感測頭左右相間隔且分別位於該兩端面內側,且該兩感測器的該感測頭分別位於該兩側緣內側。The glue amount control device of the liquid glue coating device according to claim 8, Wherein, the first roller comprises two end faces, the base film comprises two side edges, and each of the sensors comprises a sensing head corresponding to the top of the groove, and the sensing head of the two sensors is left and right The sensing heads of the two sensors are located inside the two side edges respectively. 如請求項9所述的液態膠塗佈設備的塗膠量控制裝置,其中,各該感測器更包含一與該控制模組電性連接的控制元件,及一連接於該感測頭與該控制元件之間的傳輸線,各該感測頭用以感測該凹槽內所累積的膠的厚度並可依膠厚度變化而產生不同的感測值,各該感測頭可將所述感測值傳輸至該控制元件,該控制元件可依據所述感測值產生所述對應的判斷訊號。The glue amount control device of the liquid glue coating device of claim 9, wherein each of the sensors further comprises a control component electrically connected to the control module, and a sensor head is coupled to the sensor head a transmission line between the control elements, each of the sensing heads for sensing the thickness of the glue accumulated in the groove and generating different sensing values according to the thickness of the glue, each of the sensing heads The sensed value is transmitted to the control component, and the control component can generate the corresponding determination signal according to the sensed value. 如請求項7至10其中任一項所述的液態膠塗佈設備的塗膠量控制裝置,其中,該液態膠塗佈設備更包含一用以帶動該基膜移動的傳動輪,及一用以驅使該傳動輪轉動的驅動馬達,該塗膠量控制裝置更包括一電性連接於該控制模組與該驅動馬達之間的轉速調節模組,該控制模組依據所述判斷訊號驅使該轉速調節模組作動而調節該驅動馬達的轉速。The glue amount control device of the liquid glue application device according to any one of claims 7 to 10, wherein the liquid glue application device further comprises a transmission wheel for driving the base film to move, and a driving motor that drives the driving wheel to rotate, the glue amount control device further includes a rotation speed adjusting module electrically connected between the control module and the driving motor, and the control module drives the driving signal according to the determining signal The speed adjustment module is actuated to adjust the speed of the drive motor.
TW104201807U 2015-02-04 2015-02-04 Liquid glue coating equipment and gluing amount control device thereof TWM503949U (en)

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