TWM503641U - Multi-layer metal coil, inductor, transformer, wireless charger, relay - Google Patents

Multi-layer metal coil, inductor, transformer, wireless charger, relay Download PDF

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TWM503641U
TWM503641U TW103223273U TW103223273U TWM503641U TW M503641 U TWM503641 U TW M503641U TW 103223273 U TW103223273 U TW 103223273U TW 103223273 U TW103223273 U TW 103223273U TW M503641 U TWM503641 U TW M503641U
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coil
metal coil
metal
layer
coils
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TW103223273U
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Chinese (zh)
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Zong-Yuan Zhong
Hong-Bin Chen
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Shin Yuan Electronic Products Kunshan Co Ltd
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Description

多層金屬線圈、電感器、變壓器、無線充電器、繼電器Multi-layer metal coils, inductors, transformers, wireless chargers, relays

本創作涉及一種線圈,特別涉及一種多層金屬線圈。本創作還涉及一種基於多層金屬線圈製作的電感器、變壓器、無線充電器以及繼電器。The present invention relates to a coil, and more particularly to a multilayer metal coil. The creation also relates to an inductor, transformer, wireless charger, and relay based on a multilayer metal coil.

線圈,一般應用於電子元器件中。例如:變壓器的初級繞組線圈和次級繞組線圈,電感器的電感線圈、無線充電器的充電線圈、交直流電機中的交直流線圈等等。其中變壓器、電感器、無線充電器、交流電機、直流電機均屬於電子元器件,此類電子元器件一般需要焊接在印刷電路板中使用。目前,現有技術中的線圈一般採用絕緣金屬線材繞製而成,例如採用漆包線、紗包線來繞製;金屬線一般為截面積為圓形的金屬線材繞製,金屬線材可以是空心的、可以是實心的。採用截面積為圓形的金屬線材繞製的線圈,需採用專用的線圈繞線機纏繞,其缺點是:纏繞的線圈由於圓形金屬線材的限制,其纏繞的線圈的內徑相對較大,從而使纏繞後線圈的體積較大,焊接在印刷電路板中的空間佔用率大,不適合手機、平板電腦、掌上型身份證號碼查驗裝置等掌上型電子設備,也不適用於其它要求空間佔用率小的印刷電路板中。另外,截面積為圓形的金屬線圈,由於線徑所決定,從而導致金屬線圈的電極接腳的截面積較小,為了增大電極接腳 的截面積,適應印刷電路板的焊接需求,一般需要需在線圈的接腳單獨焊接有截面積較寬的金屬片,以形成截面積較大的電極接腳,或者將線圈的接腳壓扁,以形成截面積較大的電極接腳,以導致線圈的製作過程複雜。另外,上述結構的金屬線圈,在達到不同的感值參數要求時,一般需要更換不同線徑的金屬線材,從而導致線圈的感值大小調整較難。Coils are generally used in electronic components. For example: the primary winding coil and the secondary winding coil of the transformer, the inductor coil of the inductor, the charging coil of the wireless charger, the AC-DC coil in the AC/DC motor, and the like. Among them, transformers, inductors, wireless chargers, AC motors, and DC motors are all electronic components. Such electronic components generally need to be soldered in printed circuit boards. At present, the coils in the prior art are generally wound by an insulated metal wire, for example, an enameled wire or a yarn wrapped wire; the metal wire is generally wound by a metal wire having a circular cross-sectional area, and the metal wire may be hollow. Can be solid. A coil wound with a metal wire having a circular cross-sectional area needs to be wound by a special coil winding machine. The disadvantage is that the wound coil has a relatively large inner diameter of the wound coil due to the limitation of the circular metal wire. Therefore, the volume of the coil after winding is large, and the space occupied by the soldering in the printed circuit board is large, which is not suitable for handheld electronic devices such as mobile phones, tablet computers, and handheld ID card number checking devices, and is not applicable to other required space occupancy rates. Small printed circuit board. In addition, the metal coil having a circular cross-sectional area is determined by the wire diameter, so that the cross-sectional area of the electrode pins of the metal coil is small, in order to increase the electrode pins. The cross-sectional area is adapted to the soldering requirements of the printed circuit board. Generally, it is necessary to separately solder a metal piece having a wide cross-sectional area on the pin of the coil to form an electrode pin having a large cross-sectional area, or to flatten the pin of the coil. In order to form electrode pins with a large cross-sectional area, the manufacturing process of the coil is complicated. In addition, when the metal coil of the above structure meets different requirements of the sensitivity parameter, it is generally required to replace the metal wire of different wire diameters, thereby making it difficult to adjust the inductance value of the coil.

本創作所要解決的技術問題是,提供一種製作過程簡單、體積小、感值大小容易調整、無需單獨增加電極接腳的、節省材料的多層金屬線圈。The technical problem to be solved by the present invention is to provide a multi-layer metal coil which is simple in material production process, small in size, easy to adjust in sense value, and which does not require an additional electrode pin to save material.

為了解決上述技術問題,本創作的技術方案是:一種多層金屬線圈,包括採用扁平金屬片製作的第一金屬線圈和第二金屬線圈,上述第一金屬線圈和第二金屬線圈覆蓋有絕緣膜層,上述第一金屬線圈和第二金屬線圈均包括一體成形的電極接腳、空心線圈和連接端,上述電極接腳位於上述空心線圈的外側,上述連接端位於上述空心線圈的內側或者重疊於上述空心線圈之上,上述第一金屬線圈與上述第二金屬線圈相互疊加,上述第一金屬線圈與上述第二金屬線圈的空心線圈疊加部分形成一個完整的多層空心線圈,上述第一金屬線圈的電極接腳與上述第二金屬線圈的電極接腳相互錯開,上述第一金屬線圈的連接端與上述第二金屬線圈的連接端電路連接,上述電路連接處覆蓋有絕緣膜層。In order to solve the above technical problem, the technical solution of the present invention is: a multilayer metal coil comprising a first metal coil and a second metal coil made of a flat metal sheet, the first metal coil and the second metal coil being covered with an insulating film layer The first metal coil and the second metal coil each include an integrally formed electrode pin, an air core coil and a connecting end. The electrode pin is located outside the air core coil, and the connecting end is located inside the air core coil or overlaps the above Above the air-core coil, the first metal coil and the second metal coil are superposed on each other, and the first metal coil and the hollow coil of the second metal coil are superposed to form a complete multilayer hollow coil, and the electrode of the first metal coil The pins are offset from the electrode pins of the second metal coil, and the connection end of the first metal coil is electrically connected to the connection end of the second metal coil, and the circuit connection is covered with an insulating film layer.

進一步的,上述結構的多層金屬線圈,上述第一金屬線圈和第二金屬線圈的空心線圈均為單層單圈或單層多圈。Further, in the multilayer metal coil of the above structure, the hollow coils of the first metal coil and the second metal coil are single-layer single-turn or single-layer multi-turn.

進一步的,上述結構的多層金屬線圈,上述第一金屬 線圈和第二金屬線圈的空心線圈為單層線圈或多層線圈。Further, the multilayer metal coil of the above structure, the first metal The air coil of the coil and the second metal coil is a single layer coil or a multilayer coil.

進一步的,上述結構的多層金屬線圈,上述第一金屬線圈和第二金屬線圈的空心線圈均為多層單圈或多層多圈。Further, in the multilayer metal coil of the above structure, the hollow coils of the first metal coil and the second metal coil are each a plurality of layers of a single turn or a plurality of layers.

進一步的,上述結構的多層金屬線圈,上述第一金屬線圈和第二金屬線圈的空心線圈包括與電極接腳連接的單線圈,以及與單線圈連接的多線圈,上述多線圈的另一端為上述連接端,上述單線圈與多線圈對位折疊形成多層多圈的空心線圈。Further, in the multilayer metal coil of the above structure, the hollow coil of the first metal coil and the second metal coil includes a single coil connected to the electrode pin, and a plurality of coils connected to the single coil, and the other end of the plurality of coils is the above At the connecting end, the single coil and the multi-coil are folded in opposite directions to form a multi-layer multi-turn hollow coil.

進一步的,上述結構的多層金屬線圈,上述單線圈與多線圈的折疊位置設置有折疊缺口。Further, in the multilayer metal coil of the above configuration, the folded position of the single coil and the multi-coil is provided with a folded notch.

進一步的,上述結構的多層金屬線圈,上述第一金屬線圈和第二金屬線圈的空心線圈包括由若干個單線圈連接形成的多線圈,上述多線圈的一端連接上述電極接腳,上述多線圈的另一端為上述連接端,相鄰兩個上述單線圈對位折疊形成多層單圈的空心線圈。Further, in the multilayer metal coil of the above structure, the hollow coil of the first metal coil and the second metal coil includes a plurality of coils formed by connecting a plurality of single coils, and one end of the plurality of coils is connected to the electrode pins, and the plurality of coils are The other end is the above-mentioned connecting end, and two adjacent single coils are folded in opposite directions to form a multi-layer single-turn hollow coil.

進一步的,上述結構的多層金屬線圈,相鄰兩個上述單線圈與單線圈的折疊位置設置有折疊缺口。Further, in the multilayer metal coil of the above structure, the folded positions of the adjacent two single coils and the single coil are provided with folded notches.

進一步的,上述結構的多層金屬線圈,上述多層單圈的空心線圈為採用呈波浪形狀分佈的扁平金屬片對位折疊形成的多層封閉的空心線圈。進一步的,上述結構的多層金屬線圈,上述多層封閉的空心線圈的形狀為圓形、橢圓形、矩形、三角形、菱形、多邊形中的一種。Further, in the multilayer metal coil of the above structure, the multi-layer single-turn hollow coil is a multi-layer closed hollow coil formed by aligning the flat metal sheets distributed in a wave shape. Further, in the multilayer metal coil of the above structure, the shape of the multi-layer closed air-core coil is one of a circular shape, an elliptical shape, a rectangular shape, a triangular shape, a diamond shape, and a polygonal shape.

進一步的,上述結構的多層金屬線圈,上述電極接腳與空心線圈相連接的部分設置有彎折孔。Further, in the multilayer metal coil of the above structure, the portion where the electrode pin is connected to the air-core coil is provided with a bent hole.

進一步的,上述結構的多層金屬線圈,上述絕緣膜層 為絕緣膠帶層、塗層、印刷層或粉體靜電層。Further, the multilayer metal coil of the above structure, the insulating film layer It is an insulating tape layer, a coating layer, a printed layer or a powder electrostatic layer.

進一步的,上述結構的多層金屬線圈,上述第一金屬線圈的電極接腳與上述第二金屬線圈的電極接腳成同一直線設置或成夾角設置或成平行設置。Further, in the multilayer metal coil of the above structure, the electrode pins of the first metal coil and the electrode pins of the second metal coil are arranged in line or at an angle or in parallel.

進一步的,上述結構的多層金屬線圈,上述第一金屬線圈的連接端與上述第二金屬線圈的連接端的電路連接為焊接或鉚接。Further, in the multilayer metal coil of the above configuration, the circuit of the connection end of the first metal coil and the connection end of the second metal coil is soldered or riveted.

進一步的,上述結構的多層金屬線圈,上述焊接為雷射焊接。Further, in the multilayer metal coil of the above structure, the above welding is laser welding.

進一步的,上述結構的多層金屬線圈,上述鉚接為金屬鉚釘鉚接。Further, in the multilayer metal coil of the above configuration, the riveting is a metal rivet riveting.

進一步的,上述結構的多層金屬線圈,上述電極接腳沿著與上述空心線圈連接的位置向上述電極接腳的端面位置至多全部覆蓋有絕緣膜層。Further, in the multilayer metal coil of the above configuration, the electrode pins are covered with an insulating film layer at most at the position of the end face of the electrode pin along the position connected to the air-core coil.

與現有技術相比,本創作是採用第一金屬線圈與第二金屬線圈相互疊加並電路連接兩個連接端而形成的多層金屬線圈。由於第一金屬線圈與第二金屬線圈均採用絕緣膜層進行了絕緣處理,線圈與線圈之間是絕緣的,並且在兩個連接端的電路連接處也設置有絕緣膜層,因此,第一金屬線圈與第二金屬線圈相疊加後形成的一個多層金屬線圈的層與層之間也是絕緣的。本創作由於採用金屬片製作的第一金屬線圈和第二金屬線圈,再將兩個金屬線圈進行疊加連接,由於兩個金屬線圈為片狀結構,其截面積為矩形,因此,具有體積小的優點。與採用截面積為圓形的金屬線材相比,在相同體積的情況下,本創作的多層金屬線圈,能夠提高金屬線圈的感值大小,在相同感值 的情況下,其體積可以做的更小,故還可以節省材料。另外,本創作的第一金屬線圈和第二金屬線圈由於採用扁平金屬片製作的,因此,金屬片的厚度,以及形成的線圈的寬度和線圈的匝數可以任意製作,無需更換不同線徑大小的金屬線材,因此,本創作的感值大小更容易調整。本創作多層金屬線圈的電極接腳是一體成型在空心線圈部分的,因此,可以製作不同寬度的電極接腳,以適印刷電路板的需求,無需單獨增加電極接腳,故本創作的多層金屬線圈製作過程簡單。Compared with the prior art, the present invention is a multilayer metal coil formed by superposing a first metal coil and a second metal coil on each other and electrically connecting the two connection ends. Since the first metal coil and the second metal coil are insulated by an insulating film layer, the coil and the coil are insulated, and an insulating film layer is also disposed at the circuit connection of the two connecting ends, so the first metal The layer and the layer of a multilayer metal coil formed by superposing the coil and the second metal coil are also insulated. In this creation, since the first metal coil and the second metal coil are made of metal sheets, the two metal coils are superposed and connected. Since the two metal coils are in the form of a sheet, the cross-sectional area is rectangular, and therefore, has a small volume. advantage. Compared with the metal wire with a circular cross-sectional area, in the case of the same volume, the multilayer metal coil of the present invention can increase the inductance value of the metal coil at the same sensitivity value. In the case, the volume can be made smaller, so material can also be saved. In addition, since the first metal coil and the second metal coil of the present invention are made of a flat metal piece, the thickness of the metal piece, the width of the formed coil, and the number of turns of the coil can be arbitrarily made, and it is not necessary to replace different wire diameters. The metal wire, therefore, the sense value of this creation is easier to adjust. The electrode pins of the multilayer metal coil of the present invention are integrally formed in the hollow coil portion. Therefore, electrode pins of different widths can be fabricated to suit the needs of the printed circuit board, and it is not necessary to separately add the electrode pins, so the multilayer metal of the present invention The coil making process is simple.

本創作還提供一種電感器,包括上述結構的多層金屬線圈。The present invention also provides an inductor comprising the multilayer metal coil of the above structure.

本創作還提供一種變壓器,包括鐵芯以及纏繞在上述鐵芯上的至少一組初級線圈和至少一組次級線圈,上述初級線圈和次級線圈均上述結構的多層金屬線圈。The present invention also provides a transformer comprising an iron core and at least one set of primary coils wound around the iron core and at least one set of secondary coils, the primary coil and the secondary coil being the multilayer metal coil of the above structure.

本創作還提供一種無線充電器,包括無線充電線圈,上述無線充電線圈為上述結構的多層金屬線圈。The present invention also provides a wireless charger including a wireless charging coil, and the wireless charging coil is a multilayer metal coil of the above structure.

本創作還提供一種繼電器,包括繼電器線圈,上述繼電器線圈為上述結構的多層金屬線圈。The creation also provides a relay including a relay coil, which is a multilayer metal coil of the above structure.

本創作提供的電感器、變壓器、無線充電器、繼電器,由於均採用了上述結構的多層金屬線圈,因此,同樣具有製作過程簡單、體積小、感值大小容易調整、無需單獨增加電極接腳的、節省材料的優點。The inductors, transformers, wireless chargers, and relays provided by the present invention all adopt the multi-layer metal coils of the above structure, so that the manufacturing process is simple, the volume is small, the sense value is easily adjusted, and the electrode pins are not separately added. Save the advantages of materials.

100‧‧‧多層金屬線圈100‧‧‧Multilayer metal coil

110‧‧‧第一金屬線圈110‧‧‧First metal coil

111‧‧‧第一電極接腳111‧‧‧First electrode pin

112‧‧‧第一空心線圈112‧‧‧First air-core coil

113‧‧‧第一連接端113‧‧‧First connection

114‧‧‧第一絕緣膜層114‧‧‧First insulating film

115‧‧‧第一彎折孔115‧‧‧First bend hole

116‧‧‧第一折疊缺口116‧‧‧First folding gap

120‧‧‧第二金屬線圈120‧‧‧Second metal coil

121‧‧‧第二電極接腳121‧‧‧Second electrode pin

122‧‧‧第二空心線圈122‧‧‧Second air core coil

123‧‧‧第二連接端123‧‧‧second connection

124‧‧‧第二絕緣膜層124‧‧‧Second insulation film

125‧‧‧第二彎折孔125‧‧‧Second bent hole

126‧‧‧第二折疊缺口126‧‧‧second folding gap

圖1至3是本創作實施例一的組合前的結構示意圖;圖4是本創作實施例一的組合後的立體結構示意圖; 圖5是本創作實施例二組合前結構示意圖;圖6是本創作實施例二組合後的主視結構示意圖;圖7是本創作實施例二組合後的側視結構示意圖;圖8至10是本創作實施例三組合前的結構示意圖;圖11是本創作實施例三組合後的結構示意圖;圖12至14是本創作實施例四組合前的結構示意圖;圖15是本創作實施例四的組合後的主視結構示意圖;圖16是本創作實施例四的組合後的側視結構示意圖;圖17是本創作實施例四的組合後的立體結構示意圖;圖18是本創作實施例五折疊前的金屬線圈的結構示意圖;圖19是本創作實施例五折疊後的金屬線圈的結構示意圖;圖20是本創作實施例五組合後的多層金屬線圈的主視結構示意圖。1 to 3 are schematic structural views of a first embodiment of the present invention; and FIG. 4 is a schematic perspective view of the first embodiment of the present invention; 5 is a schematic view of the front view of the second embodiment of the present invention; FIG. 6 is a schematic view of the front view of the second embodiment of the present invention; FIG. FIG. 11 is a schematic structural view of the third embodiment of the present invention; FIG. 12 is a schematic structural view of the fourth embodiment of the present invention; FIG. Figure 16 is a schematic side view of the combination of the fourth embodiment of the present invention; Figure 17 is a schematic perspective view of the combination of the fourth embodiment of the present invention; FIG. 19 is a schematic structural view of a metal coil after folding according to the fifth embodiment of the present invention; and FIG. 20 is a schematic front view of the multilayer metal coil of the fifth embodiment of the present invention.

下面結合附圖對本創作作詳細描述:The creation is described in detail below with reference to the accompanying drawings:

<實施例一><Example 1>

如圖1至4所示,本實施例一提供的多層線圈100,也稱多層金屬線圈100,包括採用扁平金屬片製作的第一金屬線圈110和第二金屬線圈120,上述第一金屬線圈110和第二金屬線圈120均包括一體成形的電極接腳、空心線圈和連接端,請參考圖3,其中,第一金屬線圈110由第一電極接腳111、第一空心線圈112、第一連接端113組成;第二金屬線圈120由第二電極接腳121、第二空心線圈122、第二連接端123組成,上述第一金屬線圈110的第一空心線圈112覆蓋有絕緣膜層114;第二金屬線圈120的第二空心線圈122覆蓋有絕緣膜層124,優選 的,電極接腳沿著與上述空心線圈連接的位置向上述電極接腳的端面位置至多全部覆蓋有絕緣膜層,也就是說,電極接腳可以全部覆蓋有絕緣膜層,也可以部分覆蓋有絕緣膜層;即第一電極接腳111部分或全部覆蓋有第一絕緣膜層114,第二電極接腳121部分或全部覆蓋有第二絕緣膜層124。上述電極接腳位於上述空心線圈的外側,上述連接端位於上述空心線圈的內側,上述第一金屬線圈110與上述第二金屬線圈120相互疊加,其中,第一空心線圈112與第二空心線圈122的疊加部分形成一個完整的多層空心線圈,其中,第一電極接腳111與第二電極接腳121相互錯開,其中,第一連接端113與第二連接端123電路連接,上述電路連接處覆蓋有絕緣膜層。其中,上述所有絕緣膜層可以為絕緣膠帶層、塗層、印刷層或粉體靜電層。目的是實現形成的多層金屬線圈的線圈與線圈之間,層與層之間的絕緣,以防止產生漏電電流。其中,電路連接可以採用焊錫焊接方式或雷射焊接方式或者採用金屬鉚釘鉚接方式實現,目的是使第一金屬線圈110與第二金屬線圈120電路連接成為一個完整的多層金屬線圈。雷射焊接具有無接觸焊接,對焊接的第一金屬線圈和第二金屬線圈的熱變形小,焊點小,焊縫窄,聚焦光點小,可高精度定位的效果。As shown in FIG. 1 to FIG. 4, the multilayer coil 100 of the first embodiment, also referred to as a multilayer metal coil 100, includes a first metal coil 110 and a second metal coil 120 made of a flat metal sheet, and the first metal coil 110. And the second metal coil 120 includes an integrally formed electrode pin, an air core coil and a connecting end. Referring to FIG. 3, the first metal coil 110 is composed of a first electrode pin 111, a first air core pin 112, and a first connection. The second metal coil 120 is composed of a second electrode pin 121, a second air core 122, and a second connecting end 123. The first air core 112 of the first metal coil 110 is covered with an insulating film layer 114. The second air-core coil 122 of the two-metal coil 120 is covered with an insulating film layer 124, preferably The electrode pins are covered with an insulating film layer at a position close to the end face of the electrode coil, and the electrode pins may be covered with an insulating film layer or partially covered with an insulating film layer. The insulating film layer; that is, the first electrode pin 111 is partially or entirely covered with the first insulating film layer 114, and the second electrode pin 121 is partially or entirely covered with the second insulating film layer 124. The electrode pin is located outside the air-core coil, the connecting end is located inside the air-core coil, and the first metal coil 110 and the second metal coil 120 are superposed on each other, wherein the first air-core coil 112 and the second air-core coil 122 The superimposed portion forms a complete multi-layered air-core coil, wherein the first electrode pin 111 and the second electrode pin 121 are offset from each other, wherein the first connection end 113 is electrically connected to the second connection end 123, and the circuit connection is covered. There is an insulating film layer. Wherein, all of the above insulating film layers may be an insulating tape layer, a coating layer, a printing layer or a powder electrostatic layer. The purpose is to achieve insulation between the coil and the coil of the formed multilayer metal coil and between the layers to prevent leakage current. Wherein, the circuit connection can be realized by soldering or laser welding or by metal rivet riveting, in order to electrically connect the first metal coil 110 and the second metal coil 120 into a complete multi-layer metal coil. The laser welding has non-contact welding, and has small thermal deformation of the welded first metal coil and the second metal coil, small solder joints, narrow weld bead, small focused spot, and high-precision positioning effect.

本創作是採用第一金屬線圈110與第二金屬線圈120相互疊加並電路連接兩個連接端而形成的多層金屬線圈。由於第一金屬線圈110的第一空心線圈112與第二金屬線圈120的第二空心線圈122均採用絕緣膜層進行了絕緣處理,線圈與線圈之間是絕緣的,並且在兩個連接端的電路連接處也設置有絕緣膜層,因此,第一金屬線圈110與第二金屬線圈120相疊加後形成的一個多層金屬線圈的層與層之間也是絕緣的。本創作由於採用金屬片製作的第一金屬線圈110和第二 金屬線圈120,再將兩個金屬線圈進行疊加連接,由於兩個金屬線圈為片狀結構,其截面積為矩形,因此,具有體積小的優點。與採用截面積為圓形的金屬線材相比,在相同體積的情況下,本創作的多層金屬線圈,能夠提高多層金屬線圈的感值大小,在相同感值的情況下,其體積可以做的更小,故還可以節省材料。另外,本創作的第一金屬線圈110和第二金屬線圈120由於採用扁平金屬片製作的,因此,金屬片的厚度,以及形成的線圈的寬度和線圈的匝數或圈數可以任意調整,無需更換不同線徑大小的金屬線材,因此,本創作的感值大小更容易調整、製作過程更加簡單。本創作多層金屬線圈的電極接腳是一體成型在空心線圈部分的,因此,可以製作不同寬度的電極接腳,以適印刷電路板的需求,無需單獨增加電極接腳,故本創作的多層金屬線圈製作過程簡單。The present invention is a multilayer metal coil formed by superposing a first metal coil 110 and a second metal coil 120 on each other and electrically connecting the two connection ends. Since the first air-core coil 112 of the first metal coil 110 and the second air-core coil 122 of the second metal coil 120 are insulated by an insulating film layer, the coil and the coil are insulated, and the circuit at the two connection ends The connection layer is also provided with an insulating film layer, and therefore, a layer and a layer of a multilayer metal coil formed by superposing the first metal coil 110 and the second metal coil 120 are also insulated. This creation is due to the first metal coil 110 and the second made of metal sheets. The metal coil 120 is further connected to the two metal coils. Since the two metal coils are in the form of a sheet, the cross-sectional area is rectangular, and therefore, the volume is small. Compared with the metal wire with a circular cross-sectional area, in the case of the same volume, the multilayer metal coil of the present invention can increase the magnitude of the inductance of the multilayer metal coil, and the volume can be made under the same sensitivity value. It is smaller, so it can save material. In addition, since the first metal coil 110 and the second metal coil 120 of the present invention are made of a flat metal piece, the thickness of the metal piece, and the width of the formed coil and the number of turns or the number of turns of the coil can be arbitrarily adjusted without The metal wire of different wire diameters is replaced, so the sense value of the creation is easier to adjust and the production process is simpler. The electrode pins of the multilayer metal coil of the present invention are integrally formed in the hollow coil portion. Therefore, electrode pins of different widths can be fabricated to suit the needs of the printed circuit board, and it is not necessary to separately add the electrode pins, so the multilayer metal of the present invention The coil making process is simple.

請參考圖1至3,本實施方式中,上述第一金屬線圈110和第二金屬線圈120的層數為單層,圈數為一圈半,其中一圈半中的半圈是指大於或小於或等於1/2圈。請參考圖4,電路連接第一金屬線圈110與第二金屬線圈120後形成2層2圈的多層金屬線圈。需要說明的是,第一金屬線圈110和第二金屬線圈120的圈數不限於上述具體實施方式,也可以製作成單圈,即一圈,則第一金屬線圈110和第二金屬線圈120均為單層單圈,電路連接後形成2層單圈的多層金屬線圈。其中第一、第二金屬線圈可以採用沖壓、化學腐蝕,雷射切割,放電加工,快慢走絲線割或其它有效的加工方式製作成形。本實施方式中的多層金屬線圈,第一金屬線圈110和第二金屬線圈120直接疊加後電路連接,不用折疊,不會產生漏電的情況發生,因此,其電路特性更加穩定。Referring to FIG. 1 to FIG. 3, in the embodiment, the number of layers of the first metal coil 110 and the second metal coil 120 is a single layer, and the number of turns is one and a half, wherein a half circle of one half is greater than or Less than or equal to 1/2 turn. Referring to FIG. 4, the first metal coil 110 and the second metal coil 120 are connected to each other to form a multilayer metal coil of two layers and two turns. It should be noted that the number of turns of the first metal coil 110 and the second metal coil 120 is not limited to the above specific embodiment, and may be formed into a single turn, that is, one turn, then the first metal coil 110 and the second metal coil 120 are both It is a single-layer single-turn, and the circuit is connected to form a 2-layer single-turn multilayer metal coil. The first and second metal coils can be formed by stamping, chemical etching, laser cutting, electric discharge machining, fast and slow wire cutting or other effective processing methods. In the multilayer metal coil of the present embodiment, the first metal coil 110 and the second metal coil 120 are directly superposed and connected to each other without being folded, and leakage does not occur, so that the circuit characteristics are more stable.

作為較佳的實施方式,本實施方式中第一金屬線圈110和第二金屬線圈120製作成相同規格的線圈,以方便調整形成的多層金屬線圈的感值大小。其中,相同規格是指,空心線圈的形狀相同、空心線圈的圈數相同、空心線圈的寬度相同,空心線圈的厚度相同,其中,寬度是指線圈的線的寬度;其中厚度相同是指採用同一厚度的金屬片製作第一金屬線圈110和第二金屬線圈120。為了適應印刷電路板的使用環境需求,第一空心線圈112和第二空心線圈122的形狀可以為圓形、橢圓形,也可以為矩形、三角形、菱形、五邊形等多邊形中的一種。In a preferred embodiment, in the present embodiment, the first metal coil 110 and the second metal coil 120 are formed into coils of the same specification to facilitate adjustment of the magnitude of the inductance of the formed multilayer metal coil. Wherein, the same specification means that the shape of the air-core coil is the same, the number of turns of the air-core coil is the same, the width of the air-core coil is the same, and the thickness of the air-core coil is the same, wherein the width refers to the width of the line of the coil; wherein the same thickness means the same The first metal coil 110 and the second metal coil 120 are made of a metal piece of a thickness. In order to meet the requirements of the use environment of the printed circuit board, the shape of the first air-core coil 112 and the second air-core coil 122 may be circular, elliptical, or may be one of a polygon such as a rectangle, a triangle, a diamond, a pentagon or the like.

作為較佳的實施方式,本實施方式中的第一金屬線圈110的第一電極接腳111與第二金屬線圈120的第二電極接腳121可以成同一直線設置,也可以成0~180度的夾角設置例如15度、30度、45度、90度、180度等,還可以平行設置。因此,本實施方式的兩個電極接腳製作具有很強的靈活性,可以根據印刷電路板的使用環境需求進行適應性調整兩個電極接腳的位置關係、角度。As a preferred embodiment, the first electrode pin 111 of the first metal coil 110 and the second electrode pin 121 of the second metal coil 120 in the present embodiment may be arranged in the same straight line, or may be 0 to 180 degrees. The angles are set to, for example, 15 degrees, 30 degrees, 45 degrees, 90 degrees, 180 degrees, etc., and can also be set in parallel. Therefore, the two electrode pins of the present embodiment have strong flexibility, and the positional relationship and angle of the two electrode pins can be adaptively adjusted according to the use environment of the printed circuit board.

<實施例二><Embodiment 2>

如圖5至7所示,本實施例二是在實施例一的基礎上改進而成,其區別在於,本實施例二中的第一電極接腳111與第一空心線圈112相連接的部分設置有第一彎折孔115,第二電極接腳121與第二空心線圈122相連接的部分設置有第二彎折孔125。本實施例二中的彎折孔可以是橢圓形孔、圓形孔或者矩形孔、三角形孔等多邊形孔,彎折孔由於扣除了第一、第二金屬線圈中的電極接腳與空心線圈相連接處的面積,從而減少了電極接腳與空心線圈相連接處的硬度,因此,在電極 接腳彎折時,施加較小的力便可以輕鬆彎折電極接腳的彎折角度,從而調整兩個電極接腳之間夾角和位置關係。As shown in FIG. 5 to FIG. 7 , the second embodiment is improved on the basis of the first embodiment, and the difference is that the first electrode pin 111 of the second embodiment is connected to the first air core 112. A first bending hole 115 is provided, and a portion of the second electrode pin 121 connected to the second air core coil 122 is provided with a second bending hole 125. The bending hole in the second embodiment may be an elliptical hole, a circular hole or a polygonal hole such as a rectangular hole or a triangular hole. The bent hole is deducted from the electrode pin and the air core coil in the first and second metal coils. The area of the joint, thereby reducing the hardness of the connection between the electrode pin and the air-core coil, therefore, at the electrode When the pin is bent, the bending angle of the electrode pin can be easily bent by applying a small force, thereby adjusting the angle and positional relationship between the two electrode pins.

請參考圖5至7,本實施例二的第一金屬線圈110和第二金屬線圈120電路連接後形成2層2圈的多層金屬線圈。Referring to FIGS. 5-7, the first metal coil 110 and the second metal coil 120 of the second embodiment are electrically connected to form a multilayer metal coil of two layers and two turns.

<實施例三><Example 3>

如圖8至11所示,本實施例三是在實施例二的基礎上改進而成,其區別在於,本實施例三中的第一金屬線圈110和第二金屬線圈120均為一次成型的三圈單層,但不限於三圈,還可以根據實際需要設定為二圈、五圈、十圈等等,則電路連接第一金屬線圈110和第二金屬線圈120形成2層三圈的多層金屬線圈為。第一金屬線圈110和第二金屬線圈120可以採用沖壓、化學腐蝕,雷射切割,放電加工,快慢走絲線割或其它有效的加工方式製作成型。本實施例三的優點在於,多圈的空心線圈增加或減少空心線圈部分的線圈的圈數,以擴大或縮小空心線圈部分的面積,以在滿足線圈感值大小的情況下,製作體積更小的多層金屬線圈。As shown in FIG. 8 to FIG. 11 , the third embodiment is improved on the basis of the second embodiment, and the difference is that the first metal coil 110 and the second metal coil 120 in the third embodiment are both formed at one time. The three-layer single layer, but not limited to three turns, can also be set to two circles, five rings, ten rings, etc. according to actual needs, and the circuit connects the first metal coil 110 and the second metal coil 120 to form two layers of three layers. The metal coil is. The first metal coil 110 and the second metal coil 120 may be formed by stamping, chemical etching, laser cutting, electric discharge machining, fast and slow wire cutting or other effective processing methods. The third embodiment has the advantages that the multi-turn air-core coil increases or decreases the number of turns of the coil of the air-core coil portion to enlarge or reduce the area of the air-core coil portion, so as to make the volume smaller when the coil inductance value is satisfied. Multi-layer metal coil.

<實施例四><Embodiment 4>

如圖12至17所示,本實施例四是在實施例三的基礎上改進而成,其區別在於,本實施例四中的第一金屬線圈110的空心線圈與第二金屬線圈120的空心線圈均為多圈多層。請參考圖12、13、14,上述空心線圈的多圈包括與電極接腳連接的單線圈,以及與單線圈連接的多線圈,多線圈的圈數為3圈,上述連接端為多線圈的一端。請參考圖12至16,將單線圈與3圈的多線圈對位折疊後,單線圈重疊於多線圈 的外圈,則折疊後第一金屬線圈110和第二金屬線圈120均為2層,其中1層為單線圈,另外1層為多線圈,電路連接後,形成四層三圈的多層金屬線圈,其中上下兩層均為單線圈,中間兩層均為多線圈。本實施例四的層數和圈數不限於本具體實施方式中的四層和三圈,可以根據實際使用環境需求進行設置層數和圈數。本實施例四的優點在於,一方面便於增加或減少空心線圈中的多線圈的圈數,以擴大或縮小空心線圈部分的面積,以在滿足線圈感值大小的情況下,製作體積更小的多層金屬線圈;另一方面,空心線圈由單線圈和多線圈一體成型設計,從而使空心線圈的製作更加節省材料。As shown in FIG. 12 to FIG. 17, the fourth embodiment is improved on the basis of the third embodiment, and the difference is that the hollow coil of the first metal coil 110 and the hollow of the second metal coil 120 in the fourth embodiment are hollow. The coils are multi-turn multilayer. Referring to FIGS. 12, 13, and 14, the plurality of turns of the air-core coil includes a single coil connected to the electrode pin, and a multi-coil connected to the single coil. The number of turns of the multi-coil is 3 turns, and the connection end is multi-coil One end. Referring to Figures 12 to 16, after the single coil is folded in alignment with the multi-coil of 3 turns, the single coil is overlapped with the multi-coil The outer ring, after folding, the first metal coil 110 and the second metal coil 120 are two layers, wherein one layer is a single coil, and the other layer is a multi-coil. After the circuit is connected, a four-layer three-turn multilayer metal coil is formed. The upper and lower layers are single coils, and the middle two layers are multi-coils. The number of layers and the number of turns in the fourth embodiment are not limited to four layers and three circles in the specific embodiment, and the number of layers and the number of turns can be set according to actual use environment requirements. The fourth embodiment has the advantages that on the one hand, it is convenient to increase or decrease the number of turns of the multi-coil in the air-core coil to enlarge or reduce the area of the air-core coil portion, so as to make the volume smaller when the coil inductance value is satisfied. Multi-layer metal coil; on the other hand, the air-core coil is integrally formed by a single coil and a multi-coil, so that the production of the air-core coil is more material-saving.

如圖13和14所示,作為較佳的實施方式,上述單線圈與多線圈的折疊位置設置有折疊缺口,即第一金屬線圈110上設置有第一折疊缺口116,第二金屬線圈120上設置有第二折疊缺口126,如圖13中橢圓形虛線框位置。其中,折疊缺口可以是弧形形狀,也可以是矩形形狀或者半圓形或者橢圓形等。其作用是使單線圈與多線圈的對位折疊更加容易、方便。其中,弧形或橢圓形或半圓形形狀的折疊缺口具有使電流更加容易流通的電學特性。As shown in FIG. 13 and FIG. 14 , as a preferred embodiment, the folded position of the single coil and the multi-coil is provided with a folded notch, that is, the first metal coil 110 is provided with a first folded notch 116, and the second metal coil 120 is disposed. A second folded notch 126 is provided, such as the elliptical dotted frame position in FIG. Wherein, the folded notch may be an arc shape, or may be a rectangular shape or a semicircular shape or an elliptical shape. Its function is to make the alignment of the single coil and the multi-coil easier and convenient. Among them, the folded notch of the curved or elliptical or semi-circular shape has electrical characteristics that make the current flow more easily.

<實施例五><Embodiment 5>

請參考圖18至20,本實施例五是在實施例四的基礎上改進而成,其區別在於,上述第一金屬線圈110和第二金屬線圈120的空心線圈包括由若干個單線圈連接形成的多線圈,上述多線圈的一端連接上述電極接腳,上述多線圈的另一端為上述連接端,相鄰兩個上述單線圈對位折疊形成多層單圈的空心線圈,且空心線圈部分疊加後完全重合,第一連接端113和第二連接端123也都分別重疊於空心線圈之上。Referring to FIG. 18 to FIG. 20, the fifth embodiment is improved on the basis of the fourth embodiment. The difference is that the air-core coils of the first metal coil 110 and the second metal coil 120 are formed by connecting a plurality of single coils. a plurality of coils, one end of the plurality of coils is connected to the electrode pins, and the other end of the plurality of coils is the connecting end, and the adjacent two single coils are folded in opposite directions to form a multi-layer single-turn hollow coil, and the hollow coil portions are superposed Fully coincident, the first connecting end 113 and the second connecting end 123 are also respectively overlapped on the air-core coil.

作為較佳的實施方式,相鄰兩個上述單線圈與單線圈的折疊位置設置有折疊缺口。其中,折疊缺口可以是弧形形狀,也可以是矩形形狀或者半圓形或者橢圓形等。其作用是使單線圈與多線圈的對位折疊更加容易、方便。其中,弧形或橢圓形或半圓形形狀的折疊缺口具有使電流更加容易流通的電學特性。In a preferred embodiment, the folded positions of the adjacent two single coils and the single coil are provided with folded notches. Wherein, the folded notch may be an arc shape, or may be a rectangular shape or a semicircular shape or an elliptical shape. Its function is to make the alignment of the single coil and the multi-coil easier and convenient. Among them, the folded notch of the curved or elliptical or semi-circular shape has electrical characteristics that make the current flow more easily.

作為較佳的實施方式,本實施例五中第一金屬線圈110和第二金屬線圈120為兩個單線圈,折疊後構成2層單圈,將第一金屬線圈110與第二金屬線圈120電路連接後形成四層單圈的多層金屬線圈。本實施例五的多層空心線圈的層與層相疊加後完全重疊,而不露出於空心線圈的內側或外側,此種結構的多層金屬線圈適合製作電感器、變壓器、繼電器,特別適合製作帶有封裝殼體或者帶有碳棒等芯體的電感器。As a preferred embodiment, in the fifth embodiment, the first metal coil 110 and the second metal coil 120 are two single coils, and after folding, form two layers of single turns, and the first metal coil 110 and the second metal coil 120 are electrically connected. After connection, a four-layer single-turn multilayer metal coil is formed. The layer of the multi-layer air-core coil of the fifth embodiment is superposed on the layer and overlaps the layer, and is not exposed on the inner side or the outer side of the air-core coil. The multi-layer metal coil of the structure is suitable for making an inductor, a transformer and a relay, and is particularly suitable for manufacturing. Encapsulated housing or inductor with a core such as a carbon rod.

作為較佳的實施方式,本實施例五中,上述第一金屬線圈110的空心線圈的線圈圈數與上述第二金屬線圈120的空心線圈的線圈圈數可以相同或不相同,以便於調整感值大小。As a preferred embodiment, in the fifth embodiment, the number of turns of the air-core coil of the first metal coil 110 and the number of turns of the air-core coil of the second metal coil 120 may be the same or different, so as to facilitate the adjustment. The value size.

<實施例六><Embodiment 6>

本實施例六是在實施例三的基礎上改進而成,其區別在於,本實施例六中的第一金屬線圈110和第二金屬線圈120的多層空心線圈為採用呈波浪形狀分佈的扁平金屬片對位折疊形成的多層封閉的空心線圈。其中,上述波浪形狀為正弦波、方波、三角波中的一種。其中,上述多層封閉的空心線圈的形狀可以為圓形、橢圓形、矩形、三角形、菱形、多邊形中的一種。此種結構的多層金屬線圈,與採用截面積為圓形的金屬線材相比,在相同體積的情況下,本創作的多層金屬線 圈,能夠提高多層金屬線圈的感值大小,在相同感值的情況下,其體積可以做的更小,故還可以節省材料。The sixth embodiment is improved on the basis of the third embodiment, and the difference is that the multilayer hollow coil of the first metal coil 110 and the second metal coil 120 in the sixth embodiment is a flat metal distributed in a wave shape. A multi-layer closed hollow coil formed by folding the sheets in opposite directions. The wave shape is one of a sine wave, a square wave, and a triangular wave. Wherein, the shape of the multi-layer closed air-core coil may be one of a circle, an ellipse, a rectangle, a triangle, a diamond, and a polygon. The multilayer metal coil of such a structure, compared with the metal wire having a circular cross-sectional area, in the case of the same volume, the multilayer metal wire of the present invention The circle can increase the sense value of the multi-layer metal coil, and the volume can be made smaller under the same sense value, so that the material can be saved.

<實施例七><Embodiment 7>

本實施例七提供一種電感器,包括採用實施例一至六的多層金屬線圈。在多層金屬線圈的兩個電極接腳均設置有錫層、鍍金層或鍍銀層。還包括殼體,上述殼體覆蓋上述多層金屬線圈的多層空心線圈,上述電極接腳的至少一部分露出於上述殼體之外。The seventh embodiment provides an inductor comprising the multilayer metal coils of the first to sixth embodiments. The two electrode pins of the multilayer metal coil are provided with a tin layer, a gold plating layer or a silver plating layer. Further included is a housing that covers the multilayered air-core coil of the plurality of metal coils, at least a portion of which is exposed outside the housing.

<實施例八><Embodiment 8>

本實施例八提供一種變壓器,包括鐵芯以及纏繞在上述鐵芯上的至少一組初級線圈和至少一組次級線圈,上述初級線圈和次級線圈均實施例一至六的多層金屬線圈。The eighth embodiment provides a transformer including a core and at least one set of primary coils and at least one set of secondary coils wound on the core, wherein the primary coil and the secondary coil are the multilayer metal coils of Embodiments 1 to 6.

<實施例九><Example 9>

本實施例九提供一種無線充電器,包括無線充電線圈,上述無線充電線圈採用實施例一至六中上述的多層金屬線圈。The ninth embodiment provides a wireless charger including a wireless charging coil, and the wireless charging coil uses the above-mentioned multilayer metal coil in the first to sixth embodiments.

<實施例十><Example 10>

本實施例十提供一種繼電器,包括繼電器線圈,上述繼電器線圈為如申請專利範圍第1至13中任一項之多層金屬線圈。The tenth embodiment provides a relay including a relay coil, which is a multilayer metal coil according to any one of claims 1 to 13.

本創作提供的電感器、變壓器、無線充電器、繼電器,由於均採用了上述結構的多層金屬線圈,因此,同樣具有製作過程簡單、體積小、感值大小容易調整、無需單獨增加電極接腳的、節省材 料的優點。The inductors, transformers, wireless chargers, and relays provided by the present invention all adopt the multi-layer metal coils of the above structure, so that the manufacturing process is simple, the volume is small, the sense value is easily adjusted, and the electrode pins are not separately added. Saving material The advantages of the material.

本創作不限於上述具體實施方式,凡在本創作申請專利範圍說明書的精神和範圍內所作的變化,均在本創作的保護範圍之內。The present invention is not limited to the specific embodiments described above, and all changes made within the spirit and scope of the present patent application scope are within the protection scope of the present invention.

100‧‧‧多層金屬線圈100‧‧‧Multilayer metal coil

110‧‧‧第一金屬線圈110‧‧‧First metal coil

120‧‧‧第二金屬線圈120‧‧‧Second metal coil

Claims (20)

一種多層金屬線圈,其特徵在於,包括採用扁平金屬片製作的第一金屬線圈和第二金屬線圈,上述第一金屬線圈和第二金屬線圈均包括一體成形的電極接腳、空心線圈和連接端,上述空心線圈覆蓋有絕緣膜層,上述電極接腳位於上述空心線圈的外側,上述連接端位於上述空心線圈的內側或者重疊於上述空心線圈之上,上述第一金屬線圈與上述第二金屬線圈相互疊加,上述第一金屬線圈與上述第二金屬線圈的空心線圈疊加部分形成一個完整的多層空心線圈,上述第一金屬線圈的電極接腳與上述第二金屬線圈的電極接腳相互錯開,上述第一金屬線圈的連接端與上述第二金屬線圈的連接端電路連接,上述電路連接處覆蓋有絕緣膜層。 A multi-layer metal coil, comprising: a first metal coil and a second metal coil made of a flat metal piece, wherein the first metal coil and the second metal coil each comprise an integrally formed electrode pin, an air core coil and a connecting end The hollow coil is covered with an insulating film layer, the electrode pin is located outside the hollow coil, and the connecting end is located inside the hollow coil or overlaps the hollow coil, and the first metal coil and the second metal coil Superimposing each other, the first metal coil and the hollow coil superimposed portion of the second metal coil form a complete multilayer hollow coil, and the electrode pins of the first metal coil and the electrode pins of the second metal coil are mutually offset, The connection end of the first metal coil is electrically connected to the connection end of the second metal coil, and the circuit connection is covered with an insulating film layer. 如申請專利範圍第1項之多層金屬線圈,其中,上述第一金屬線圈和第二金屬線圈的空心線圈均為單層單圈或單層多圈。 The multilayer metal coil of claim 1, wherein the hollow coils of the first metal coil and the second metal coil are single-layer single-turn or single-layer multi-turn. 如申請專利範圍第1項之多層金屬線圈,其中,上述第一金屬線圈和第二金屬線圈的空心線圈均為多層單圈或多層多圈。 The multilayer metal coil of claim 1, wherein the hollow coils of the first metal coil and the second metal coil are each a plurality of layers of single or multiple layers. 如申請專利範圍第3項之多層金屬線圈,其中,上述第一金屬線圈和第二金屬線圈的空心線圈包括與電極接腳連接的單線圈,以及與單線圈連接的多線圈,上述多線圈的另一端為上述連接端,上述單線圈與多線圈對位折疊形成多層多圈的空心線圈。 The multilayer metal coil of claim 3, wherein the hollow coil of the first metal coil and the second metal coil comprises a single coil connected to the electrode pin, and a plurality of coils connected to the single coil, the multi-coil The other end is the connecting end, and the single coil and the multi-coil are folded in opposite directions to form a multi-layer multi-turn hollow coil. 如申請專利範圍第4項之多層金屬線圈,其中,上述單線圈與多線圈的折疊位置設置有折疊缺口。 The multi-layer metal coil of claim 4, wherein the folded position of the single coil and the multi-coil is provided with a folded notch. 如申請專利範圍第1項之多層金屬線圈,其中,上述第一金屬線圈和第二金屬線圈的空心線圈包括由若干個單線圈連接形成的多線圈,上述多線圈的一端連接上述電極接腳,上述多線圈的另一 端為上述連接端,相鄰兩個上述單線圈對位折疊形成多層單圈的空心線圈。 The multi-layer metal coil of claim 1, wherein the first metal coil and the second metal coil air-core coil comprise a plurality of coils formed by connecting a plurality of single coils, one end of the plurality of coils being connected to the electrode pins, Another of the above multiple coils The end is the above connecting end, and the adjacent two single coils are folded in the opposite direction to form a multi-layer single-turn hollow coil. 如申請專利範圍第6項之多層金屬線圈,其中,相鄰兩個上述單線圈與單線圈的折疊位置設置有折疊缺口。 The multi-layer metal coil of claim 6, wherein the folded positions of the adjacent two single coils and the single coil are provided with folded notches. 如申請專利範圍第3項之多層金屬線圈,其中,上述多層單圈的空心線圈為採用呈波浪形狀分佈的扁平金屬片對位折疊形成的多層封閉的空心線圈。 The multi-layer metal coil of claim 3, wherein the multi-layer single-turn hollow coil is a multi-layer closed hollow coil formed by aligning flat metal sheets distributed in a wave shape. 如申請專利範圍第1項之多層金屬線圈,其中,上述空心線圈的形狀為圓形、橢圓形、矩形、三角形、菱形中的一種。 The multilayer metal coil of claim 1, wherein the hollow coil has a shape of one of a circle, an ellipse, a rectangle, a triangle, and a diamond. 如申請專利範圍第1項之多層金屬線圈,其中,上述電極接腳與空心線圈相連接的部分設置有彎折孔。 The multi-layer metal coil of claim 1, wherein the portion where the electrode pin is connected to the air-core coil is provided with a bent hole. 如申請專利範圍第1項之多層金屬線圈,其中,上述絕緣膜層為絕緣膠帶層、塗層、印刷層或粉體靜電層。 The multilayer metal coil of claim 1, wherein the insulating film layer is an insulating tape layer, a coating layer, a printed layer or a powder electrostatic layer. 如申請專利範圍第1項之多層金屬線圈,其中,上述第一金屬線圈的電極接腳與上述第二金屬線圈的電極接腳成同一直線設置或成夾角設置或成行設置。 The multi-layer metal coil of claim 1, wherein the electrode pins of the first metal coil and the electrode pins of the second metal coil are disposed in line or at an angle or in a row. 如申請專利範圍第1項之多層金屬線圈,其中,上述第一金屬線圈的連接端與上述第二金屬線圈的連接端的電路連接為焊接或鉚接。 The multilayer metal coil of claim 1, wherein the connecting end of the first metal coil and the connecting end of the second metal coil are soldered or riveted. 如申請專利範圍第13項之多層金屬線圈,其中,上述焊接為雷射焊接。 The multilayer metal coil of claim 13, wherein the welding is laser welding. 如申請專利範圍第13項之多層金屬線圈,其中,上述鉚接為金屬鉚釘鉚接。 The multilayer metal coil of claim 13, wherein the riveting is a metal rivet riveting. 如申請專利範圍第1項之多層金屬線圈,其中,上述電極接 腳沿著與上述空心線圈連接的位置向上述電極接腳的端面位置至多全部覆蓋有絕緣膜層。 The multilayer metal coil of claim 1, wherein the electrode is connected The foot is covered with an insulating film layer at most to the end face position of the electrode pin at a position where it is connected to the above-mentioned air-core coil. 一種電感器,其特徵在於,包括申請專利範圍第1至16項中任一項之多層金屬線圈。 An inductor comprising a multilayer metal coil according to any one of claims 1 to 16. 一種變壓器,其特徵在於,包括鐵芯以及纏繞在上述鐵芯上的至少一組初級線圈和至少一組次級線圈,上述初級線圈和次級線圈均為申請專利範圍第1至16項中任一項之多層金屬線圈。 A transformer comprising: an iron core; and at least one set of primary coils and at least one set of secondary coils wound on the iron core, wherein the primary coil and the secondary coil are both in the scope of claims 1 to 16. A multi-layer metal coil. 一種無線充電器,其特徵在於,包括無線充電線圈,上述無線充電線圈為申請專利範圍第1至16項中任一項之多層金屬線圈。 A wireless charger comprising a wireless charging coil, the wireless charging coil being a multilayer metal coil according to any one of claims 1 to 16. 一種繼電器,其特徵在於,包括繼電器線圈,上述繼電器線圈為申請專利範圍第1至16項中任一項之多層金屬線圈。 A relay comprising a relay coil, the relay coil being a multilayer metal coil according to any one of claims 1 to 16.
TW103223273U 2014-11-28 2014-12-30 Multi-layer metal coil, inductor, transformer, wireless charger, relay TWM503641U (en)

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