TWM502702U - Multi-directional elastic non-woven fabrics and manufacturing system for the same - Google Patents

Multi-directional elastic non-woven fabrics and manufacturing system for the same Download PDF

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TWM502702U
TWM502702U TW103218293U TW103218293U TWM502702U TW M502702 U TWM502702 U TW M502702U TW 103218293 U TW103218293 U TW 103218293U TW 103218293 U TW103218293 U TW 103218293U TW M502702 U TWM502702 U TW M502702U
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Taiwan
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module
cotton
roller
card
rollers
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TW103218293U
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Chinese (zh)
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Yi-Sheng Wu
Hong-Ren Jian
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Sheng Hung Ind Co Ltd
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Description

多向彈性不織布與其製造系統 Multidirectional elastic non-woven fabric and its manufacturing system

本新型係關於一種多向彈性不織布製造系統,特別是指一種具有牽伸模組的多向彈性不織布製造系統。 The present invention relates to a multidirectional elastic nonwoven manufacturing system, and more particularly to a multidirectional elastic nonwoven manufacturing system having a drafting module.

不織布是人造纖維的一種應用,其製程結合塑膠、化工、造紙及紡織等技術與原理,此種人造纖維的應用由於未經過平織或針織等傳統編織方式製成,也就是不須經過紡紗的過程而由纖維直接結合而成,故稱之為不織布。不織布具有質輕柔軟、熱能傳導性低、透氣良好、吸濕、保濕以及防塵等特性。而且,不織布的製造時間短,製造成本較低,所以其用途非常廣泛,舉凡農業、建築、民生、工業、醫藥、汽車業等各行業都可使用不織布來作為擦拭、吸濕以及過濾等功能的材料。 Non-woven fabric is an application of rayon. Its process combines technologies and principles of plastics, chemicals, papermaking and textiles. The application of such rayon is not made by traditional weaving methods such as plain weaving or knitting, that is, it does not need to be spun. The process is directly combined with fibers, so it is called non-woven fabric. Non-woven fabrics are light and soft, have low thermal conductivity, good ventilation, moisture absorption, moisture retention and dust resistance. Moreover, non-woven fabrics have short manufacturing time and low manufacturing cost, so they are widely used. For all industries such as agriculture, construction, people's livelihood, industry, medicine, and automobile industry, non-woven fabrics can be used as functions of wiping, moisture absorption, and filtration. material.

然而,不織布在製作成貼身用品時,例如:被巾、柔濕巾或紙尿褲,仍無法隨著身上肢體的帶動而產生相對應的彈性互動。具體來說,不織布的彈性不佳。 However, when the non-woven fabric is made into a personal product, for example, a towel, a wet wipe or a diaper, it is still unable to have a corresponding elastic interaction with the body member. Specifically, the elasticity of the non-woven fabric is not good.

目前,有些公開的文獻改善了不織布彈性不佳的問題,增加了單一方向的拉伸變型效果,例如專利號M445589U1之『不織布水軋彈性布』。但是,專利號M445589U1之『不織布水軋彈性布 』只能使不織布產生單一方向的延展性,以至於該不織布所產生的彈性效果還是有限。 At present, some published documents have improved the problem of poor elasticity of non-woven fabrics, and have increased the tensile deformation effect in a single direction, such as the "non-woven water-rolled elastic cloth" of the patent No. M445589U1. However, the patent number M445589U1 is a non-woven water-rolled elastic cloth. It can only make the non-woven fabric have a single direction of ductility, so that the elastic effect produced by the non-woven fabric is still limited.

因此,如何產生一種彈性效果較佳之彈性不織布,便是值得本領域具有通常知識者去思量地。 Therefore, how to produce an elastic non-woven fabric with better elastic effect is worthy of consideration by those who have ordinary knowledge in the field.

本新型之目的在於提供一多向彈性不織布製造系統,該多向彈性不織布製造系統能生產出具有多方向延伸的彈性不織布。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a multi-directional elastic nonwoven manufacturing system capable of producing an elastic nonwoven fabric having a multi-directional extension.

本新型提供一種多向彈性不織布製造系統,多向彈性不織布製造系統包含一開纖模組、一混棉模組、一梳棉模組、一疊棉模組、一牽伸模組、一預軋模組、一精軋模組及一捲收模組。開纖模組將多個纖維棉拆織成多個鬆散棉絲,混棉模組將該鬆散棉絲攪拌混合成棉絲溶合體,梳棉模組利用多個齒尖將該棉絲溶合體梳理成散花棉絮狀。疊棉模組包括一上滑輪組、一下滑輪組和一對喇叭口狀的輸送帶,上滑輪組和一下滑輪組將散花棉絮狀的棉絲溶合體堆疊成一蓬鬆疊棉,喇叭口狀的輸送帶再將蓬鬆疊棉夾壓成扎實的疊綿體。此外,牽伸模組包括多個針布滾輪,這些針布滾輪依位置區分成多個上排針布滾輪及多個下排針布滾輪,疊綿體通過這些上排針布滾輪及這些下排針布滾輪後,疊綿體上方表面的纖維排列方向與下方表面的纖維排列方向產生一差距角度。之後,預軋模組將針軋通過該牽伸模組的疊綿體,精軋模組將預軋模組針軋後的疊綿體精軋成一多向彈性不織布。之後,捲收模組將多向彈性不織布收捲成捆。 The present invention provides a multi-directional elastic nonwoven manufacturing system, the multi-directional elastic nonwoven manufacturing system comprising an open fiber module, a mixed cotton module, a card module, a stack of cotton modules, a drafting module, and a pre-prevention Rolling module, a finishing module and a coil module. The fiber-opening module detaches a plurality of fiber cotton into a plurality of loose cotton yarns, and the cotton mixing module stirs and mixes the loose cotton yarn into a cotton-cotton fusion body, and the carding module uses the plurality of tooth tips to melt the cotton wool body. Comb into a loose cotton batt. The stacking cotton module comprises an upper pulley block, a lower pulley block and a pair of bell-shaped conveyor belts, and the upper pulley block and the lower pulley block stack the loose cotton-like cotton filaments to form a fluffy stack of cotton, and the bell-shaped conveyor belt will be further The fluffy stack of cotton is pressed into a solid laminate. In addition, the drafting module includes a plurality of clothing rollers, and the clothing roller is divided into a plurality of upper row of card rollers and a plurality of lower row of card rollers, and the stacking body passes through the upper row of card rollers and the lower portions. After the needle roller is arranged, the direction of the fibers arranged on the upper surface of the laminated body is different from the direction of the fibers arranged on the lower surface. Thereafter, the pre-rolling module passes the needle rolling through the stacking body of the drafting module, and the finishing rolling module finishes the rolled body after the needle rolling of the pre-rolling module into a multi-directional elastic non-woven fabric. After that, the retracting module winds the multi-directional elastic non-woven fabric into bundles.

在上述之多向彈性不織布製造系統,其中這些上排針布滾輪 及這些下排針布滾輪具有規律的排列順序。 In the above multidirectional elastic nonwoven manufacturing system, wherein the upper row of cloth rollers And these lower row of card rollers have a regular arrangement order.

在上述之多向彈性不織布製造系統,更包含多個細針,這些細針平均分佈於每一個上排針布滾輪及每一個下排針布滾輪的外圍表面上。 In the above multi-directional elastic nonwoven fabric manufacturing system, a plurality of fine needles are further included, and the fine needles are evenly distributed on the outer peripheral surface of each of the upper row of card clothing rollers and each of the lower row of card clothing rollers.

在上述之多向彈性不織布製造系統,其中每一個細針與通過該細針底部的一截面中心線會形成一傾斜角。 In the multidirectional elastic nonwoven fabric manufacturing system described above, each of the fine needles forms an oblique angle with a centerline of a section passing through the bottom of the fine needle.

在上述之多向彈性不織布製造系統,其中該截面中心線為該針布滾輪的橫向截面的中心線。 In the multidirectional elastic nonwoven fabric manufacturing system described above, the center line of the cross section is the center line of the transverse cross section of the clothing roller.

在上述之多向彈性不織布製造系統,這些上排針布滾輪中,排列在越後方的上排針布滾輪的傾斜角的角度會越大。 In the multi-directional elastic nonwoven fabric manufacturing system described above, the angle of the inclination angle of the upper row of card rollers arranged in the rear of the upper row of card clothing rollers is larger.

在上述之多向彈性不織布製造系統,這些下排針布滾輪中,排列在越後方的下排針布滾輪的傾斜角的角度會越小。 In the multi-directional elastic nonwoven fabric manufacturing system described above, the angle of the inclination angle of the lower row of card rollers arranged in the rear of the lower row of card clothing rollers is smaller.

在上述之多向彈性不織布製造系統,其中該纖維棉的材質為聚丙烯、聚氯乙烯、聚乙烯或乙烯-醋酸乙烯酯共聚合物。 In the multi-directional elastic nonwoven fabric manufacturing system described above, the fiber cotton is made of polypropylene, polyvinyl chloride, polyethylene or ethylene-vinyl acetate copolymer.

本新型提供一種多向彈性不織布,彈性不織布是精軋一疊綿體而成,且疊綿體上方表面的纖維排列方向會與下方表面的纖維排列方向產生一差距角度。 The present invention provides a multi-directional elastic non-woven fabric which is formed by finishing a stack of cotton bodies, and the direction of the fibers arranged on the upper surface of the laminated body is different from the direction of the fibers arranged on the lower surface.

在上述之彈性不織布,其中差距角度為30度至60度。 In the above elastic non-woven fabric, the gap angle is 30 degrees to 60 degrees.

本新型提供一種多向彈性不織布製造系統,多向彈性不織布製造系統包含一開纖模組、一混棉模組、一梳棉模組、一疊棉模組、一牽伸模組、一水壓糾纏模組、一烘烤模組及一捲收模組。開纖模組將多個纖維棉拆織成多個鬆散棉絲,混棉模組將該鬆散 棉絲攪拌混合成棉絲溶合體,梳棉模組利用多個齒尖將該棉絲溶合體梳理成散花棉絮狀。疊棉模組包括一上滑輪組、一下滑輪組和一對喇叭口狀的輸送帶,上滑輪組和一下滑輪組將散花棉絮狀的棉絲溶合體堆疊成一蓬鬆疊棉,喇叭口狀的輸送帶再將蓬鬆疊棉夾壓成扎實的疊綿體。此外,牽伸模組包括多個針布滾輪,這些針布滾輪依位置區分成多個上排針布滾輪及多個下排針布滾輪,疊綿體通過這些上排針布滾輪及這些下排針布滾輪後,疊綿體上方表面的纖維排列方向與下方表面的纖維排列方向產生一差距角度。之後,水壓糾纏模組會水軋通過該牽伸模組的疊綿體,使該疊綿體成一糾纏棉布。之後,該烘烤模組將糾纏棉布烘烤去除水份,使糾纏棉布成一多向彈性不織布。之後,捲收模組將多向彈性不織布收捲成捆。 The present invention provides a multi-directional elastic nonwoven manufacturing system, the multi-directional elastic nonwoven manufacturing system comprising a fiber opening module, a cotton mixing module, a card module, a stack of cotton modules, a drawing module, and a water The pressure entanglement module, a baking module and a winding module. The fiber-opening module detaches a plurality of fiber cotton into a plurality of loose cotton yarns, and the cotton mixing module will loosen The cotton filaments are stirred and mixed into a cotton filament fusion body, and the carding module combs the cotton filaments into a loose cotton batt shape by using a plurality of tooth tips. The stacking cotton module comprises an upper pulley block, a lower pulley block and a pair of bell-shaped conveyor belts, and the upper pulley block and the lower pulley block stack the loose cotton-like cotton filaments to form a fluffy stack of cotton, and the bell-shaped conveyor belt will be further The fluffy stack of cotton is pressed into a solid laminate. In addition, the drafting module includes a plurality of clothing rollers, and the clothing roller is divided into a plurality of upper row of card rollers and a plurality of lower row of card rollers, and the stacking body passes through the upper row of card rollers and the lower portions. After the needle roller is arranged, the direction of the fibers arranged on the upper surface of the laminated body is different from the direction of the fibers arranged on the lower surface. Thereafter, the hydraulic entanglement module is rolled through the laminate of the drafting module to form the entangled cotton cloth. Thereafter, the baking module bakes the entangled cotton cloth to remove moisture, so that the entangled cotton cloth becomes a multi-directional elastic non-woven fabric. After that, the retracting module winds the multi-directional elastic non-woven fabric into bundles.

一水壓糾纏模組,該水壓糾纏模組會水軋通過該牽伸模組的疊綿體,使該疊綿體成一糾纏棉布;一烘烤模組,該烘烤模組將該糾纏棉布烘烤去除水份,使該糾纏棉布成一多向彈性不織布;及本新型提供一種多向彈性不織布,多向彈性不織布是水軋一疊綿體而成,且疊綿體上方表面的纖維排列方向會與下方表面的纖維排列方向產生一差距角度。 a water pressure entanglement module, the water pressure entanglement module is rolled through the stacking body of the drafting module, so that the laminated body becomes an entangled cotton cloth; a baking module, the baking module entangles the entanglement The cotton cloth is baked to remove water to make the entangled cotton cloth into a multi-directional elastic non-woven fabric; and the novel provides a multi-directional elastic non-woven fabric which is formed by rolling a stack of cotton body and the fiber on the upper surface of the laminated body The alignment direction will create an angle with the direction of the fibers on the lower surface.

本新型提供一種多向彈性不織布製造系統,多向彈性不織布製造系統包含一開纖模組、一混棉模組、一梳棉模組、一疊棉模組、一牽伸模組、一預軋模組、一精軋模組、一波浪堆疊機、一熱烘機及一捲收模組。開纖模組將多個纖維棉拆織成多個鬆散棉 絲,混棉模組將該鬆散棉絲攪拌混合成棉絲溶合體,梳棉模組利用多個齒尖將該棉絲溶合體梳理成散花棉絮狀。疊棉模組包括一上滑輪組、一下滑輪組和一對喇叭口狀的輸送帶,上滑輪組和一下滑輪組將散花棉絮狀的棉絲溶合體堆疊成一蓬鬆疊棉,喇叭口狀的輸送帶再將蓬鬆疊棉夾壓成扎實的疊綿體。此外,牽伸模組包括多個針布滾輪,這些針布滾輪依位置區分成多個上排針布滾輪及多個下排針布滾輪,疊綿體通過這些上排針布滾輪及這些下排針布滾輪後,疊綿體上方表面的纖維排列方向與下方表面的纖維排列方向產生一差距角度。之後,預軋模組將針軋通過該牽伸模組的疊綿體,精軋模組將預軋模組針軋後的疊綿體精軋成一多向彈性不織布。此外,波浪堆疊機包含一固定滾輪、多個氣壓推動器及一擺動滾輪,固定滾輪以快慢交錯的轉速持續轉動,擺動滾輪的兩端各連接一擺動板,氣壓推動器連接至擺動板的中段部位,氣壓推動器驅動擺動板擺動,使擺動板帶動擺動滾輪一起擺動,擺動滾輪擺動靠近該固定滾輪時,擺動滾輪會與固定滾輪夾住多向彈性不織布,使多向彈性不織布隨著固定滾輪的轉速下放至一傳導平台。熱烘機包括多個熱處理器,熱處理器將傳導平台上的多向彈性不織布進行熱烘。之後,捲收模組將多向彈性不織布收捲成捆。 The present invention provides a multi-directional elastic nonwoven manufacturing system, the multi-directional elastic nonwoven manufacturing system comprising an open fiber module, a mixed cotton module, a card module, a stack of cotton modules, a drafting module, and a pre-prevention Rolling module, a finishing rolling module, a wave stacking machine, a hot drying machine and a coil receiving module. The fiber-opening module splits and woven multiple fiber cotton into a plurality of loose cotton The silk and the cotton blending module mix and mix the loose cotton yarn into a cotton silk fused body, and the carding module combs the cotton filament fused body into a loose cotton battale shape by using a plurality of tooth tips. The stacking cotton module comprises an upper pulley block, a lower pulley block and a pair of bell-shaped conveyor belts, and the upper pulley block and the lower pulley block stack the loose cotton-like cotton filaments to form a fluffy stack of cotton, and the bell-shaped conveyor belt will be further The fluffy stack of cotton is pressed into a solid laminate. In addition, the drafting module includes a plurality of clothing rollers, and the clothing roller is divided into a plurality of upper row of card rollers and a plurality of lower row of card rollers, and the stacking body passes through the upper row of card rollers and the lower portions. After the needle roller is arranged, the direction of the fibers arranged on the upper surface of the laminated body is different from the direction of the fibers arranged on the lower surface. Thereafter, the pre-rolling module passes the needle rolling through the stacking body of the drafting module, and the finishing rolling module finishes the rolled body after the needle rolling of the pre-rolling module into a multi-directional elastic non-woven fabric. In addition, the wave stacking machine comprises a fixed roller, a plurality of pneumatic pushers and a swinging roller, the fixed roller continuously rotates at a fast and slow interlacing speed, a swinging plate is connected to each end of the swinging roller, and the pneumatic pusher is connected to the middle of the swinging plate. The pneumatic pusher drives the swinging plate to swing, so that the swinging plate drives the swinging roller to swing together. When the swinging roller swings close to the fixed roller, the swinging roller clamps the multidirectional elastic non-woven fabric with the fixed roller, so that the multidirectional elastic non-woven fabric follows the fixed roller. The speed is lowered to a conduction platform. The thermal dryer includes a plurality of thermal processors that thermally bake the multi-directional elastic nonwoven on the conductive platform. After that, the retracting module winds the multi-directional elastic non-woven fabric into bundles.

為讓本之上述特徵和優點能更明顯易懂,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下。 The above described features and advantages will be more apparent from the following description.

10、20、30‧‧‧多向彈性不織布製造系統 10, 20, 30‧‧‧Multidirectional elastic nonwoven manufacturing system

11‧‧‧開纖模組 11‧‧‧Opening module

111‧‧‧入口 111‧‧‧ Entrance

112‧‧‧橫向輸送帶 112‧‧‧Transverse conveyor belt

113‧‧‧縱向傳輸帶 113‧‧‧Longitudinal conveyor belt

112A‧‧‧隔斜棒 112A‧‧‧ slanting bar

114‧‧‧滾軸 114‧‧‧Rolling

114A‧‧‧突設棒針 114A‧‧‧ protruding rod

115‧‧‧抽風管 115‧‧‧Exhaust pipe

116‧‧‧纖維棉 116‧‧‧Fiber cotton

1161‧‧‧鬆散棉絲 1161‧‧‧Loose cotton

12‧‧‧混棉模組 12‧‧‧Mixed cotton module

121‧‧‧第一混棉模組 121‧‧‧First Blend Module

122‧‧‧第二混棉模組 122‧‧‧Second blending module

123‧‧‧第三混棉模組 123‧‧‧The third blending module

123A‧‧‧承接輸送帶 123A‧‧‧ undertake conveyor belt

13‧‧‧梳棉模組 13‧‧‧ comb module

131‧‧‧大圓輪 131‧‧‧ Large round

132‧‧‧大支桿 132‧‧‧ Large pole

133‧‧‧中支桿 133‧‧‧ Medium pole

134‧‧‧小支桿 134‧‧‧Small pole

135‧‧‧齒尖 135‧‧‧ tooth tips

136‧‧‧輸送帶 136‧‧‧ conveyor belt

14‧‧‧疊棉模組 14‧‧‧Folded cotton module

141‧‧‧上滑輪組 141‧‧‧Upper pulley block

142‧‧‧下滑輪組 142‧‧‧low pulley block

143‧‧‧夾壓輸送帶 143‧‧‧ pinch conveyor belt

144‧‧‧蓬鬆疊棉 144‧‧‧ fluffy cotton

145‧‧‧疊綿體 145‧‧‧ 叠 体

15‧‧‧牽伸模組 15‧‧‧Drawing module

151‧‧‧針布滾輪 151‧‧‧Aided roller

151A‧‧‧上排針布滾輪 151A‧‧‧Upper row cloth roller

151B‧‧‧下排針布滾輪 151B‧‧‧Down row of cloth rollers

151C‧‧‧截面中心線 151C‧‧‧section centerline

152‧‧‧細針 152‧‧‧ fine needle

16‧‧‧預軋模組 16‧‧‧Pre-rolling module

161‧‧‧第一上端針排 161‧‧‧First upper needle row

162‧‧‧第一下端針排 162‧‧‧First lower needle row

17‧‧‧精軋模組 17‧‧‧Fine Rolling Module

171‧‧‧第二上端針排 171‧‧‧Second upper needle row

172‧‧‧第二下端針排 172‧‧‧Second lower needle row

175、275‧‧‧多向彈性不織布 175, 275‧‧‧Multidirectional elastic non-woven fabric

175A‧‧‧多向彈性不織布上層表面 175A‧‧‧Multidirectional elastic non-woven upper surface

175B‧‧‧多向彈性不織布下層表面 175B‧‧‧Multi-directional elastic non-woven lower surface

18‧‧‧捲收模組 18‧‧‧Receiving module

181‧‧‧上捲桿 181‧‧‧Up roll bar

182‧‧‧下捲桿 182‧‧‧ Lower roll bar

26‧‧‧水壓糾纏模組 26‧‧‧Hydraulic entanglement module

27‧‧‧烘烤模組 27‧‧‧ baking module

37‧‧‧波浪堆疊機 37‧‧‧ Wave Stacker

371‧‧‧固定滾輪 371‧‧‧Fixed roller

372‧‧‧擺動滾輪 372‧‧‧Swing wheel

373‧‧‧氣壓推動器 373‧‧‧Pneumatic pusher

374‧‧‧傳導平台 374‧‧‧Transmission platform

375‧‧‧擺動板 375‧‧‧swing plate

38‧‧‧熱烘機 38‧‧‧Hot dryer

381‧‧‧熱處理器 381‧‧‧ Thermal Processor

θ‧‧‧傾斜角 θ‧‧‧Tilt angle

x、y、-y、z‧‧‧座標軸 X, y, -y, z‧‧‧ coordinate axes

圖1所繪示為本實施例之多向彈性不織布製造系統10。 FIG. 1 illustrates a multidirectional elastic nonwoven fabric manufacturing system 10 of the present embodiment.

圖2所繪示為開纖模組11的內部構造示意圖。 FIG. 2 is a schematic diagram showing the internal structure of the fiber opening module 11 .

圖3所繪示為開纖模組11的立體圖。 FIG. 3 is a perspective view of the fiber opening module 11 .

圖4所繪示為第三混棉機123。 FIG. 4 is a third blender 123.

圖5所繪示為梳棉模組13的內部構造示意圖。 FIG. 5 is a schematic view showing the internal structure of the card module 13 .

圖6A所繪示為疊棉模組14的運作示意圖。 FIG. 6A is a schematic view showing the operation of the stacking module 14 .

圖6B所繪示為疊棉模組14的立體圖。 FIG. 6B is a perspective view of the stacking module 14 .

圖7A所繪示為牽伸模組15的內部構造示意圖。 FIG. 7A is a schematic view showing the internal structure of the drafting module 15 .

圖7B所繪示為細針與截面中心線的相關位置。 Figure 7B shows the relative position of the thin needle to the centerline of the section.

圖8所繪示為預軋模組16的內部構造的示意圖。 FIG. 8 is a schematic diagram showing the internal structure of the pre-rolling module 16 .

圖9所繪示為軋模組16的內部構造的示意圖。 FIG. 9 is a schematic view showing the internal structure of the rolling module 16 .

圖10所繪示為捲收模組18。 FIG. 10 illustrates the retraction module 18.

圖11為另一實施例之多向彈性不織布製造系統20。 11 is a multi-directional elastic nonwoven manufacturing system 20 of another embodiment.

圖12A及圖12B為多向彈性不織布175的上層表面及下層表面的示意圖。 12A and 12B are schematic views of the upper surface and the lower surface of the multidirectional elastic nonwoven fabric 175.

圖13為再一實施例之多向彈性不織布製造系統30。 Figure 13 is a multi-directional elastic nonwoven manufacturing system 30 of yet another embodiment.

圖14A所繪示為波浪堆疊機37。 FIG. 14A illustrates a wave stacker 37.

圖14B所繪示為波浪堆疊機37運作時的示意圖。 FIG. 14B is a schematic diagram showing the operation of the wave stacker 37.

圖15所繪示為熱烘機38。 Figure 15 depicts a hot dryer 38.

請參考圖1,圖1所繪示為本實施例之多向彈性不織布製造系 統10,多向彈性不織布製造系統10包括一開纖模組11、一混棉模組12、一梳棉模組13、一疊棉模組14、一牽伸模組15、一預軋模組16、一精軋模組17、和一捲收模組18。 Please refer to FIG. 1 , which illustrates a multidirectional elastic nonwoven fabric manufacturing system of the present embodiment. The multi-directional elastic nonwoven manufacturing system 10 includes an open fiber module 11, a cotton blending module 12, a card module 13, a stack of cotton modules 14, a drafting module 15, and a pre-rolling die. Group 16, a finishing module 17, and a take-up module 18.

請參考圖2和圖3,圖2所繪示為開纖模組11的內部構造示意圖,圖3所繪示為開纖模組11的立體圖,開纖模組11包括一入口111、一個橫向輸送帶112、一個縱向傳輸帶113、二個滾軸114和一抽風管115,縱向傳輸帶112上設有多個隔斜棒112A,滾軸114上設有多個突設棒針114A,開纖模組11在運作時會先將入口111置入多個纖維棉116(例如為聚丙烯、聚氯乙烯、聚乙烯或乙烯-醋酸乙烯酯共聚合物),纖維棉116會經由橫向輸送帶112傳送至縱向傳輸帶113,縱向傳輸帶113的隔斜棒112A將纖維棉116勾住後往上移動帶入滾軸內114。當兩滾軸114轉動時,其突設棒針114A會將纖維棉116拆織成多個鬆散棉絲1161,在開纖模組11尾端的抽風管115再將鬆散棉絲1161吹入混棉模組13。上述中的纖維棉116可使用具彈性的纖維棉116或是非彈性的纖維棉116。 Please refer to FIG. 2 and FIG. 3 . FIG. 2 is a schematic diagram showing the internal structure of the fiber-opening module 11 , and FIG. 3 is a perspective view of the fiber-opening module 11 . The fiber-opening module 11 includes an inlet 111 and a lateral direction. The conveyor belt 112, a longitudinal conveyor belt 113, two rollers 114 and an air exhaust pipe 115, the longitudinal conveyor belt 112 is provided with a plurality of oblique bars 112A, and the roller 114 is provided with a plurality of protruding rods 114A, and the fiber is opened. When the module 11 is in operation, the inlet 111 is first placed into a plurality of fiber cotton 116 (for example, polypropylene, polyvinyl chloride, polyethylene or ethylene-vinyl acetate copolymer), and the fiber cotton 116 is passed through the transverse conveyor belt 112. Transfer to the longitudinal conveyor belt 113, the slanting bar 112A of the longitudinal conveyor belt 113 hooks the fiber cotton 116 and moves it up into the roller 114. When the two rollers 114 rotate, the protruding rods 114A detach the fiber cotton 116 into a plurality of loose cotton threads 1161, and the loose cotton yarn 1161 is blown into the cotton mixing mold at the end of the open fiber module 11 Group 13. The fiber cotton 116 described above may be made of elastic fiber cotton 116 or inelastic fiber cotton 116.

請再參考圖1,混棉模組12包括第一混棉模組121、第二混棉模組122和第三混棉模組123,具彈性的纖維棉116或是非彈性的纖維棉116經由第一混棉模組121、第二混棉模組122和第三混棉模組123的複次攪拌後,纖維棉116會混合成一棉絲溶合體。之後,該棉絲溶合體會經由第三混棉模組123內的承接輸送帶123A(請參考圖4,圖4所繪示為第三混棉機123)傳導至梳棉模組13內。 Referring to FIG. 1 again, the cotton blending module 12 includes a first blending module 121, a second blending module 122, and a third blending module 123. The elastic fiber cotton 116 or the inelastic fiber cotton 116 is passed through After the first mixing of the first blending module 121, the second blending module 122, and the third blending module 123, the fiber cotton 116 is mixed into a cotton filament. Thereafter, the cotton filament fusion body is conducted into the card module 13 via the receiving conveyor belt 123A (refer to FIG. 4, FIG. 4 is a third blender 123) in the third blending module 123.

請參考圖5,圖5所繪示為梳棉模組13的內部構造示意圖,梳棉模組13包括一大圓輪131、多個大支桿132、多個中支桿133、多個小支桿134、和2個輸送帶136,大圓輪131是設置在梳棉模組 13的中央位置,大支桿132、中支桿133、和小支桿134則是環繞且貼附著大圓輪131。大圓輪131、大支桿132、中支桿133、和小支桿134的環狀表面皆設有多個大小不一的齒尖135。其中,當該棉絲溶合體通過大圓輪131、大支桿132、中支桿133、和小支桿134時,齒尖135將該棉絲溶合體咬成散花棉絮狀。之後,散花棉絮狀的棉絲溶合體會均勻的散佈在輸送帶136上方,輸送帶136再將散花棉絮狀的棉絲溶合體輸送給疊棉模組14。 Please refer to FIG. 5 , which is a schematic diagram of the internal structure of the card module 13 . The card module 13 includes a large round wheel 131 , a plurality of large poles 132 , a plurality of middle poles 133 , and a plurality of small branches . a rod 134, and two conveyor belts 136, the large round wheel 131 is disposed on the card module At the center of the position 13, the large strut 132, the middle strut 133, and the small strut 134 are surrounded and attached to the large round wheel 131. The annular surfaces of the large round wheel 131, the large struts 132, the middle struts 133, and the small struts 134 are provided with a plurality of tooth tips 135 of different sizes. Wherein, when the cotton filament fusion body passes through the large round wheel 131, the large support rod 132, the middle support rod 133, and the small support rod 134, the tooth tip 135 bites the cotton filament fusion body into a loose cotton batt shape. Thereafter, the cotton-cotton-like cotton-like filaments are evenly spread over the conveyor belt 136, and the conveyor belt 136 transports the loose cotton-like cotton filaments to the stacking module 14.

請參考圖6A和圖6B,圖6A所繪示為疊棉模組14的運作示意圖,圖6B所繪示為疊棉模組14的立體圖。疊棉模組14包括一上滑輪組141、一下滑輪組142和一對喇叭口狀的夾壓輸送帶143,上滑輪組141在下滑輪組142的上方,兩者間具有一定的間距分隔彼此,當疊棉模組14運作時,上滑輪組141和下滑輪142組會進行規律的左右移動。舉例來說,當上滑輪組141移動至右方時,下滑輪組142會相對應的移動至左方。上述散花棉絮狀的棉絲溶合體會受到上滑輪組141及下滑輪組142左右位移的運作而呈現出「S」字形的堆疊。之後,堆疊至適當厚度的棉絲溶合體便形成一蓬鬆疊棉144。然後,當該蓬鬆疊棉144通過輸送帶143時,蓬鬆疊棉144會被夾壓輸送帶143夾壓成扎實的疊綿體145。之後,輸送帶並將疊綿體145輸送至牽伸模組15內。 Please refer to FIG. 6A and FIG. 6B . FIG. 6A is a schematic diagram of the operation of the stacking module 14 , and FIG. 6B is a perspective view of the stacking module 14 . The stacking module 14 includes an upper pulley block 141, a lower pulley block 142 and a pair of bell-shaped crimping conveyor belts 143. The upper pulley block 141 is above the lower block block 142 with a certain distance therebetween to separate each other. When the group 14 is in operation, the upper pulley block 141 and the lower pulley 142 group will move regularly to the left and right. For example, when the upper pulley block 141 is moved to the right, the lower pulley block 142 will move to the left correspondingly. The above-mentioned loose cotton-cotton cotton-like filament body is subjected to an operation of shifting the upper pulley block 141 and the lower pulley block 142 to the left and right, and exhibits an "S"-shaped stack. Thereafter, the cotton filaments stacked to a suitable thickness form a fluffy stack of cotton 144. Then, as the fluffy stack 144 passes through the conveyor belt 143, the fluffy stack 144 is pinched by the pinch conveyor belt 143 into a solid laminate 145. Thereafter, the conveyor belt conveys the laminate 145 into the drafting module 15.

請同時參閱圖1及圖7A,圖7A所繪示為牽伸模組15的內部構造示意圖。牽伸模組15包括多個針布滾輪151,這些針布滾輪151又能依位置區分成多個上排針布滾輪151A及多個下排針布滾輪151B,這些上排針布滾輪151A及這些下排針布滾輪151B具有規律的排列順序。其中,這些針布滾輪151包含多個細針152,這些細針 152平均分佈於每一個針布滾輪151的表面上。此外,請參閱圖7B,圖7B所繪示為細針與截面中心線的相關位置。為了方便敘述,創作人將針布滾輪151橫向截面的中心線定義為一截面中心線151C,每一個細針152與通過該細針152底部的截面中心線151C會形成一傾斜角θ。另外,在這些上排針布滾輪151A中,其排列在越後方的上排針布滾輪151A的傾斜角θ的角度會越大,而在這些下排針布滾輪151B中,其排列在越後方的下排針布滾輪151B的傾斜角θ的角度反而越小。在上述中,牽伸模組15利用這些傾斜狀的細針152能逐步改變疊綿體145表面纖維的排列角度。並且,由於上排針布滾輪151A的細針152的傾斜度走向與下排針布滾輪151B的細針152的傾斜度走向不同,所以疊綿體145通過上排針布滾輪151A及下排針布滾輪151B後,疊綿體145上方表面的纖維排列方與下方表面的纖維排列方向會產生一差距角度,通常該差距角度的範圍在30度至60度。這樣一來,疊綿體145上方表面的纖維排列方向及下方表面的纖維排列方向會呈現交叉狀。具體來說,牽伸模組15會使疊綿體145產生多方向的延展性,將改變疊綿體145(纖維棉體)為等齊排列之方向,使其MD:CD(直向與橫向的拉力比)趨近等比。之後,再將此疊綿體145送至預軋模組16內。 Please refer to FIG. 1 and FIG. 7A simultaneously. FIG. 7A is a schematic diagram showing the internal structure of the drafting module 15 . The drafting module 15 includes a plurality of clothing rollers 151, which can be further divided into a plurality of upper row of card rollers 151A and a plurality of lower row of card rollers 151B according to positions, and the upper row of card rollers 151A and These lower row of card rollers 151B have a regular arrangement order. Wherein, the clothing roller 151 includes a plurality of fine needles 152, these fine needles 152 is evenly distributed on the surface of each of the clothing rollers 151. In addition, please refer to FIG. 7B, which illustrates the position of the thin needle and the center line of the section. For convenience of description, the creator defines the center line of the transverse section of the clothing roller 151 as a section center line 151C, and each of the fine needles 152 forms an inclination angle θ with the section center line 151C passing through the bottom of the thin needle 152. Further, in these upper row of card rollers 151A, the angle of inclination angle θ of the upper row of card rollers 151A arranged rearward is larger, and in these lower row of card rollers 151B, they are arranged rearward. The angle of the inclination angle θ of the lower row of card rollers 151B is instead smaller. In the above, the drafting module 15 can gradually change the arrangement angle of the fibers of the surface of the laminated body 145 by using the inclined fine needles 152. Moreover, since the inclination direction of the fine needle 152 of the upper row of card rollers 151A is different from the inclination of the thin needle 152 of the lower row of card rollers 151B, the stacking body 145 passes the upper row of the needle roller 151A and the lower row of needles. After the cloth roller 151B, the fiber arrangement side of the upper surface of the laminated body 145 and the fiber arrangement direction of the lower surface generate a gap angle, and the angle of the gap generally ranges from 30 degrees to 60 degrees. As a result, the direction in which the fibers are arranged on the upper surface of the laminated body 145 and the direction in which the fibers are arranged on the lower surface are crossed. Specifically, the drafting module 15 causes the laminate body 145 to have multi-directional ductility, which will change the direction in which the laminate body 145 (fiber cotton body) is aligned to make MD:CD (straight and lateral) The pull ratio is closer to the ratio. Thereafter, the laminate 145 is sent to the pre-rolling module 16.

請參考圖8,圖8所繪示為預軋模組16的內部構造的示意圖。預軋模組16包括一第一上端針排161和一第一下端針排162,第一上端針排161和第一下端針排162呈一前一後排列,第一上端針排1161在前,第一下端針排162在後,第一上端針排161和第一下端針排162依前後順序將通過牽伸模組15的疊綿體145做初步的針軋,針軋後的疊綿體145會再傳送至精軋模組16內精軋。 Please refer to FIG. 8 . FIG. 8 is a schematic diagram showing the internal structure of the pre-rolling module 16 . The pre-rolling module 16 includes a first upper end needle row 161 and a first lower end needle row 162. The first upper end needle row 161 and the first lower end needle row 162 are arranged one after the other, and the first upper end needle row 1161 In the first stage, the first lower end needle row 162 is rearward, and the first upper end needle row 161 and the first lower end needle row 162 are subjected to preliminary needle rolling, needle rolling through the stacking body 145 of the drafting module 15 in the order of the front and the rear. The subsequent laminate 145 is then transferred to the finish rolling module 16 for finish rolling.

請參考圖9,圖9所繪示為精軋模組17的內部構造的示意圖。精軋模組17包括一第二上端針排171和一第二下端針排172,第二上端針排171設置在第二下端針排172的正上方,第二上端針排171和第二下端針排172同步且持續對針軋過的疊綿體145進行精軋,精軋後疊綿體145會成為一多向彈性不織布175,再將多向彈性不織布175傳送至捲收模組19內。上述中,由於疊綿體145具有多方向的延展性,所以彈性不織布175同樣也會具有多方向的延展性。 Please refer to FIG. 9 , which is a schematic diagram showing the internal structure of the finishing rolling module 17 . The finishing rolling module 17 includes a second upper end needle row 171 and a second lower end needle row 172. The second upper end needle row 171 is disposed directly above the second lower end needle row 172, and the second upper end needle row 171 and the second lower end The needle row 172 is synchronously and continuously finish-rolling the needle-rolled laminate 145. After the finish rolling, the laminate 145 becomes a multi-directional elastic nonwoven fabric 175, and the multi-directional elastic nonwoven fabric 175 is transferred to the winding module 19. . In the above, since the laminated body 145 has ductility in a plurality of directions, the elastic nonwoven fabric 175 also has ductility in multiple directions.

請參閱圖10,圖10所繪示為捲收模組18,捲收模組18包括多個上捲桿181和多個下捲桿182,多向彈性不織布175繞行上捲桿181和下捲桿182後便收捲成捆狀。 Please refer to FIG. 10 . FIG. 10 illustrates a retracting module 18 . The retracting module 18 includes a plurality of upper winding rods 181 and a plurality of lower winding rods 182 . The multi-directional elastic non-woven fabric 175 is wound around the upper winding rod 181 and the lower portion. After the roller 182 is rolled, it is wound into a bundle.

請參閱圖11,圖11為另一實施例之多向彈性不織布製造系統20。多向彈性不織布製造系統20與上述多向彈性不織布製造系統10的差異在於,多向彈性不織布製造系統10是使用針軋(預軋模組16及精軋模組17)的方式對疊綿體145進行加工。然而,多向彈性不織布製造系統20是使用水軋的方式對疊綿體145進行加工。因此,多向彈性不織布製造系統20是將多向彈性不織布製造系統10的預軋模組16及精軋模組17置換成一水壓糾纏模組26及一烘烤模組27。詳細來說,牽伸模組15改變疊綿體145表面纖維的排列角度後,會將疊綿體145送入水壓糾纏模組26內。之後,水壓糾纏模組26利用高低水壓衝擊該疊綿體145,使疊綿體145呈現上下不規則的一糾纏棉布。然後,烘烤模組27再烘烤該糾纏棉布,除去該糾纏棉布內部分的水分,便完成一彈性不織布275。上述中,由於疊綿體145具有多方向的延展性,所以彈性不織布275同樣 也會具有多方向的延展性。 Please refer to FIG. 11, which is a multidirectional elastic nonwoven manufacturing system 20 of another embodiment. The multidirectional elastic nonwoven fabric manufacturing system 20 differs from the above-described multidirectional elastic nonwoven fabric manufacturing system 10 in that the multidirectional elastic nonwoven fabric manufacturing system 10 uses a pin rolling (pre-rolling module 16 and finishing rolling module 17) to laminate the body. 145 for processing. However, the multi-directional elastic nonwoven fabric manufacturing system 20 processes the laminate 145 by means of water rolling. Therefore, the multi-directional elastic nonwoven fabric manufacturing system 20 replaces the pre-rolling module 16 and the finishing rolling module 17 of the multi-directional elastic nonwoven fabric manufacturing system 10 with a hydraulic entanglement module 26 and a baking module 27. In detail, after the drafting module 15 changes the arrangement angle of the fibers on the surface of the laminated body 145, the stacked body 145 is fed into the hydraulic entanglement module 26. Thereafter, the hydraulic entanglement module 26 impacts the stack body 145 with high and low water pressure, so that the stack body 145 presents an entangled cotton cloth with irregularities up and down. Then, the baking module 27 bakes the entangled cotton cloth to remove the moisture in the inner portion of the entangled cotton cloth, thereby completing an elastic nonwoven fabric 275. In the above, since the laminated body 145 has ductility in multiple directions, the elastic nonwoven fabric 275 is also the same. It also has multi-directional ductility.

請參閱圖12A及圖12B,圖12A及圖12B為多向彈性不織布175的上層表面及下層表面的示意圖。經由圖12A與圖12B能清楚的看出,多向彈性不織布175的上層表面175A的纖維排列方不同於下層表面175B的纖維排列方向,以至於兩表面的排列方向產生一差距角度(差距角度的範圍例如為30度至60度)。這樣一來,多向彈性不織布175上層表面175A的纖維排列方向及下層表面175B的纖維排列方向會呈現交叉狀,故多向彈性不織布175便具有多方向的延展性。上述中,多向彈性不織布175是針軋疊綿體145而成,所以該疊綿體上方表面的纖維排列方向會與下方表面的纖維排列方向產生一差距角度。而多向彈性不織布製造系統20所製成的多向彈性不織布275是經由水軋疊綿體145而來,所以多向彈性不織布275的上層表面(未繪製)的纖維排列方也會不同於下層表面(未繪製)的纖維排列方向(上下兩層表面會產生一差距角度)。 Referring to FIGS. 12A and 12B, FIGS. 12A and 12B are schematic views of the upper surface and the lower surface of the multidirectional elastic nonwoven fabric 175. As can be clearly seen from FIGS. 12A and 12B, the fiber arrangement side of the upper surface 175A of the multidirectional elastic nonwoven fabric 175 is different from the fiber arrangement direction of the lower surface 175B, so that the arrangement direction of the two surfaces produces a difference angle (the angle difference The range is, for example, 30 degrees to 60 degrees). As a result, the fiber arrangement direction of the upper surface 175A of the multi-directional elastic nonwoven fabric 175 and the fiber arrangement direction of the lower surface 175B are cross-shaped, so that the multi-directional elastic nonwoven fabric 175 has multi-directional ductility. In the above, the multi-directional elastic nonwoven fabric 175 is formed by needle-rolling the laminated body 145, so that the fiber arrangement direction on the upper surface of the laminate body is different from the fiber arrangement direction of the lower surface. The multidirectional elastic nonwoven fabric 275 made of the multidirectional elastic nonwoven fabric manufacturing system 20 is formed by the water rolling laminate 145, so the fiber arrangement side of the upper surface (not drawn) of the multidirectional elastic nonwoven fabric 275 is different from the lower layer. The orientation of the fibers on the surface (not drawn) (the upper and lower surfaces create a gap angle).

請參閱圖13,圖13為再一實施例之多向彈性不織布製造系統30。多向彈性不織布製造系統30是依據多向彈性不織布製造系統10再加以變化而來,多向彈性不織布製造系統30更包括一波浪堆疊機37及一熱烘機38,波浪堆疊機37是設置在精軋模組17的後方,而熱烘機38是設置在波浪堆疊機37的後方。其中,從精軋模組17精軋而成的多向彈性不織布175會傳送至波浪堆疊機37進行波浪堆疊。請參考圖14A和圖14B,圖14A所繪示為波浪堆疊機37,圖14B所繪示為波浪堆疊機37運作時的示意圖,波浪堆疊機37包含一固定滾輪371、一擺動滾輪372、二個氣壓推動器373、及一傳導平台374 ,傳導平台374是設置在固定滾輪371和擺動滾輪372的正下方。擺動滾輪372的兩端各連接一擺動板375,而擺動板375的中段部位連接至氣壓推動器373,當氣壓推動器373驅動擺動板375時,擺動板375會同步帶動擺動滾輪372一起擺動。此外,固定滾輪371會以快慢交錯的轉速持續自轉,當擺動滾輪172擺動靠近至固定滾輪371時,擺動滾輪372與固定滾輪371會夾住由精軋機17傳送來的多向彈性不織布175,使多向彈性不織布175隨著固定滾輪171的轉速忽慢乎快的下放至傳導平台374上,由於多向彈性不織布175忽慢乎快的下放至傳導平台374上,導致多向彈性不織布175在傳導平台374上會呈現波浪狀堆疊。波浪狀的多向彈性不織布175會經由傳導平台374傳送至熱烘機38內。請再參考圖15,圖15所繪示為熱烘機38,熱烘機38包括多個熱處理器381,當波浪狀的多向彈性不織布175被傳導平台374傳送至熱處理器381下方時,熱處理器381會對波浪狀的多向彈性不織布175進行熱烘定型,由於多向不織布175的波浪彎折處受到熱烘定型的關係,多向彈性不織布175會產生不能被完全拉直的彈性效果。如此一來,原本的多向彈性不織布175的拉伸變形效果會有顯著的提升,也能使多向彈性不織布175的彈性更好。 Please refer to FIG. 13, which is a multidirectional elastic nonwoven manufacturing system 30 according to still another embodiment. The multi-directional elastic nonwoven fabric manufacturing system 30 is further modified according to the multi-directional elastic nonwoven fabric manufacturing system 10, which further includes a wave stacker 37 and a heat dryer 38, and the wave stacker 37 is disposed at The rear of the finish rolling module 17, and the heat dryer 38 are disposed behind the wave stacker 37. Among them, the multi-directional elastic non-woven fabric 175 which is finished by the finish rolling module 17 is conveyed to the wave stacker 37 for wave stacking. Referring to FIG. 14A and FIG. 14B, FIG. 14A is a wave stacker 37, and FIG. 14B is a schematic diagram of the wave stacker 37. The wave stacker 37 includes a fixed roller 371, a swinging roller 372, and two. a pneumatic pusher 373, and a conductive platform 374 The conductive platform 374 is disposed directly below the fixed roller 371 and the swing roller 372. A swinging plate 375 is connected to each end of the swinging roller 372, and a middle portion of the swinging plate 375 is connected to the air pressure pushing device 373. When the air pressure pushing device 373 drives the swinging plate 375, the swinging plate 375 synchronously drives the swinging roller 372 to swing together. In addition, the fixed roller 371 continues to rotate at a fast and slow interlacing speed. When the swing roller 172 swings close to the fixed roller 371, the swing roller 372 and the fixed roller 371 sandwich the multidirectional elastic non-woven fabric 175 conveyed by the finishing mill 17, so that The multi-directional elastic nonwoven fabric 175 is slowly lowered onto the conductive platform 374 as the rotational speed of the fixed roller 171 is slowed down, and the multi-directional elastic nonwoven fabric 175 is slowly lowered onto the conductive platform 374, causing the multi-directional elastic non-woven fabric 175 to conduct. A wavy stack will appear on the platform 374. The undulating multi-directional elastic nonwoven 175 is transferred to the thermal dryer 38 via the conductive platform 374. Referring again to FIG. 15, FIG. 15 illustrates a thermal dryer 38 that includes a plurality of thermal processors 381 that are heat treated when the undulating multi-directional elastic nonwoven 175 is transferred by the conductive platform 374 to the thermal processor 381. The 381 is thermally baked by the undulating multidirectional elastic non-woven fabric 175. Since the wave bending portion of the multidirectional non-woven fabric 175 is subjected to a heat-setting type, the multi-directional elastic nonwoven fabric 175 has an elastic effect that cannot be completely straightened. As a result, the tensile deformation effect of the original multidirectional elastic nonwoven fabric 175 is remarkably improved, and the elasticity of the multidirectional elastic nonwoven fabric 175 can be made better.

綜上所述,本實施例之多向彈性不織布製造系統10利用牽伸模組15改變疊綿體145纖維表面的排列方式,讓生產出來的多向彈性不織布175的各個纖維表面具有不同的排列方向,產生不同方向的延展性。如此一來,多向彈性不織布175的彈性會優於傳統的不織布。 In summary, the multidirectional elastic nonwoven fabric manufacturing system 10 of the present embodiment uses the drafting module 15 to change the arrangement of the fiber surfaces of the laminate body 145, so that the respective fiber surfaces of the produced multidirectional elastic nonwoven fabric 175 have different arrangements. Direction, producing ductility in different directions. As a result, the elasticity of the multidirectional elastic nonwoven fabric 175 is superior to that of the conventional nonwoven fabric.

雖然本新型已以較佳實施例揭露如上,然其並非用以限定本 新型,任何熟習此技藝者,在不脫離本新型之精神和範圍內,當可作些許之更動與潤飾,因此本新型之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed above in the preferred embodiment, it is not intended to limit the present invention. A new type of person skilled in the art will be able to make some changes and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention is defined by the scope of the appended claims.

10‧‧‧多向彈性不織布製造系統 10‧‧‧Multidirectional elastic nonwoven manufacturing system

11‧‧‧開纖模組 11‧‧‧Opening module

12‧‧‧混棉模組 12‧‧‧Mixed cotton module

121‧‧‧第一混棉模組 121‧‧‧First Blend Module

122‧‧‧第二混棉模組 122‧‧‧Second blending module

123‧‧‧第三混棉模組 123‧‧‧The third blending module

13‧‧‧梳棉模組 13‧‧‧ comb module

14‧‧‧疊棉模組 14‧‧‧Folded cotton module

15‧‧‧牽伸模組 15‧‧‧Drawing module

16‧‧‧預軋模組 16‧‧‧Pre-rolling module

17‧‧‧精軋模組 17‧‧‧Fine Rolling Module

18‧‧‧捲收模組 18‧‧‧Receiving module

Claims (13)

一種多向彈性不織布製造系統,包含:一開纖模組,該開纖模組將多個纖維棉拆織成多個鬆散棉絲;一混棉模組,該混棉模組將該鬆散棉絲攪拌混合成棉絲溶合體;一梳棉模組,該梳棉模組利用多個齒尖將該棉絲溶合體梳理成散花棉絮狀;一疊棉模組,該疊棉模組包括一上滑輪組、一下滑輪組和一對喇叭口狀的輸送帶,該上滑輪組和一下滑輪組將該散花棉絮狀的棉絲溶合體堆疊成一蓬鬆疊棉,該喇叭口狀的輸送帶再將該蓬鬆疊棉夾壓成扎實的疊綿體;一牽伸模組,該牽伸模組包括多個針布滾輪,這些針布滾輪依位置區分成多個上排針布滾輪及多個下排針布滾輪,該疊綿體通過這些上排針布滾輪及這些下排針布滾輪後,該疊綿體上方表面的纖維排列方向會與下方表面的纖維排列方向產生一差距角度;一預軋模組,該預軋模組將針軋通過該牽伸模組的疊綿體;一精軋模組,該精軋模組將該預軋模組針軋後的該疊綿體精軋成一多向彈性不織布;及一捲收模組,該捲收模組將該多向彈性不織布收捲成捆;其中,該混棉模組配置於該開纖模組後方,該梳棉模組配置於該 混棉模組後方,該疊棉模組配置於該梳棉模組後方,該牽伸模組配置於該疊棉模組後方,該預軋模組配置於該牽伸模組後方,該精軋模組配置於該預軋模組後方,該捲收模組配置於該精軋模組後方。 A multi-directional elastic non-woven fabric manufacturing system comprising: an open fiber module, which is detached into a plurality of loose cotton yarns; and a cotton blending module The wire is stirred and mixed into a cotton filament mixture; a card module, the card module is combed into a loose cotton batt by a plurality of tooth tips; a stack of cotton modules, the stacking module comprises An upper pulley block, a lower pulley block and a pair of bell-shaped conveyor belts, the upper pulley block and the lower pulley block are stacked to form a fluffy cotton wool fusion body, and the bell mouth shaped conveyor belt is further fluffy The stacker is pressed into a solid laminate; the drafting module comprises a plurality of clothing rollers, and the clothing rollers are divided into a plurality of upper row of rollers and a plurality of lower rows by position The cloth roller, after the stack body passes the upper row of the needle roller and the lower row of the needle roller, the fiber arrangement direction of the upper surface of the laminate body is different from the fiber arrangement direction of the lower surface; a pre-rolling die a pre-rolling module that passes the needle through the drafting module a finishing module, the finishing module, the rolled body of the pre-rolling module is rolled into a multi-directional elastic non-woven fabric; and a winding module, the winding module The multi-directional elastic non-woven fabric is wound into a bundle; wherein the cotton blending module is disposed behind the fiber-opening module, and the card module is disposed on the In the rear of the blending module, the stacking module is disposed behind the carding module, the drafting module is disposed behind the stacking module, and the pre-rolling module is disposed behind the drafting module. The rolling module is disposed behind the pre-rolling module, and the retracting module is disposed behind the finishing module. 如申請專利範圍第1項之多向彈性不織布製造系統,其中這些上排針布滾輪及這些下排針布滾輪具有規律的排列順序。 The multi-directional elastic nonwoven manufacturing system of claim 1, wherein the upper row of card rollers and the lower row of card rollers have a regular arrangement order. 如申請專利範圍第2項之多向彈性不織布製造系統,更包含多個細針,這些細針平均分佈於每一個上排針布滾輪及每一個下排針布滾輪的外圍表面上。 The multi-directional elastic nonwoven manufacturing system of claim 2, further comprising a plurality of fine needles distributed evenly on the outer peripheral surface of each of the upper row of card rollers and each of the lower row of card rollers. 如申請專利範圍第3項之多向彈性不織布製造系統,其中每一個細針與通過該細針底部的一截面中心線會形成一傾斜角。 A multi-directional elastic nonwoven fabric manufacturing system as claimed in claim 3, wherein each of the fine needles forms an oblique angle with a centerline of a section passing through the bottom of the fine needle. 如申請專利範圍第4項之多向彈性不織布製造系統,其中該截面中心線為該針布滾輪的橫向截面的中心線。 A multi-directional elastic nonwoven manufacturing system as claimed in claim 4, wherein the center line of the section is the center line of the transverse section of the clothing roller. 如申請專利範圍第4項之多向彈性不織布製造系統,這些上排針布滾輪中,排列在越後方的上排針布滾輪的傾斜角的角度會越大。 For example, in the multi-directional elastic non-woven fabric manufacturing system of the fourth application, in the upper row of card clothing rollers, the angle of the inclination angle of the upper row of card rollers arranged at the rear side is larger. 如申請專利範圍第4項之多向彈性不織布製造系統,這些下排針布滾輪中,排列在越後方的下排針布滾輪的傾斜角的角度會越小。 For example, in the multi-directional elastic nonwoven fabric manufacturing system of the fourth application, in the lower row of card clothing rollers, the angle of the inclination angle of the lower row of card rollers arranged at the rear side is smaller. 如申請專利範圍第1項之多向彈性不織布製造系統,其中該纖維棉的材質為聚丙烯、聚氯乙烯、聚乙烯或乙烯-醋酸乙烯酯共聚合物。 The multi-directional elastic nonwoven fabric manufacturing system of claim 1, wherein the fiber cotton is made of polypropylene, polyvinyl chloride, polyethylene or ethylene-vinyl acetate copolymer. 一種多向彈性不織布,該多向彈性不織布是精軋一疊綿體而成,且該疊綿體上方表面的纖維排列方向會與下方表面的纖維排列方向產生一差距角度。 A multi-directional elastic non-woven fabric is obtained by finishing a stack of cotton bodies, and the fiber arrangement direction on the upper surface of the laminate body is different from the fiber arrangement direction of the lower surface. 如申請專利範圍第9項之多向彈性不織布,其中該差距角度為30度至60度。 For example, the multi-directional elastic non-woven fabric of the ninth application patent range, wherein the gap angle is 30 degrees to 60 degrees. 一種多向彈性不織布製造系統,包含:一開纖模組,該開纖模組將多個纖維棉拆織成多個鬆散棉絲;一混棉模組,該混棉模組將該鬆散棉絲攪拌混合成棉絲溶合體;一梳棉模組,該梳棉模組利用多個齒尖將該棉絲溶合體梳理成散花棉絮狀;一疊棉模組,該疊棉模組包括一上滑輪組、一下滑輪組和一對喇叭口狀的輸送帶,該上滑輪組和一下滑輪組將該散花棉絮狀的棉絲溶合體堆疊成一蓬鬆疊棉,該喇叭口狀的輸送帶再將該蓬鬆疊棉夾壓成扎實的疊綿體;一牽伸模組,該牽伸模組包括多個針布滾輪,這些針布滾輪依位置區分成多個上排針布滾輪及多個下排針布滾輪,該疊綿體通過這些上排針布滾輪及這些下排針布滾輪後,該疊綿體上方表面的纖維排列方向會與下方表面的纖維排列方向產生一差距角度;一水壓糾纏模組,該水壓糾纏模組會水軋通過該牽伸模組的疊綿體,使該疊綿體成一糾纏棉布;一烘烤模組,該烘烤模組將該糾纏棉布烘烤去除水份,使該糾纏棉布成一多向彈性不織布;及一捲收模組,該捲收模組將該多向彈性不織布收捲成捆;其中,該混棉模組配置於該開纖模組後方,該梳棉模組配置於該混棉模組後方,該疊棉模組配置於該梳棉模組後方,該牽伸模組 配置於該疊棉模組後方,該水壓糾纏模組配置於該牽伸模組後方,該烘烤模組配置於該水壓糾纏模組後方,該捲收模組配置於該烘烤模組後方。 A multi-directional elastic non-woven fabric manufacturing system comprising: an open fiber module, which is detached into a plurality of loose cotton yarns; and a cotton blending module The wire is stirred and mixed into a cotton filament mixture; a card module, the card module is combed into a loose cotton batt by a plurality of tooth tips; a stack of cotton modules, the stacking module comprises An upper pulley block, a lower pulley block and a pair of bell-shaped conveyor belts, the upper pulley block and the lower pulley block are stacked to form a fluffy cotton wool fusion body, and the bell mouth shaped conveyor belt is further fluffy The stacker is pressed into a solid laminate; the drafting module comprises a plurality of clothing rollers, and the clothing rollers are divided into a plurality of upper row of rollers and a plurality of lower rows by position The cloth roller, after the stack body passes the upper row of the needle roller and the lower row of the needle roller, the fiber arrangement direction of the upper surface of the laminate body is different from the fiber arrangement direction of the lower surface; a water pressure entanglement Module, the hydraulic entanglement module will pass through the pull a stacking body of the module, the stack body is formed into an entangled cotton cloth; a baking module, the baking module bakes the entangled cotton cloth to remove moisture, and the entangled cotton cloth is formed into a multi-directional elastic non-woven fabric; The retracting module, the retracting module winds the multi-directional elastic non-woven fabric into a bundle; wherein the cotton mixing module is disposed behind the fiber opening module, and the carding module is disposed behind the cotton mixing module The stacking module is disposed behind the card module, and the drafting module The water entanglement module is disposed behind the drafting module, the baking module is disposed behind the hydraulic entanglement module, and the winding module is disposed in the baking mold Rear of the group. 一種多向彈性不織布,該多向彈性不織布是水軋一疊綿體而成,且該疊綿體上方表面的纖維排列方向會與下方表面的纖維排列方向產生一差距角度。 A multi-directional elastic non-woven fabric is formed by rolling a stack of cotton bodies, and the fiber arrangement direction on the upper surface of the laminate body is different from the fiber arrangement direction of the lower surface. 一種多向彈性不織布製造系統,包含:一開纖模組,該開纖模組將多個纖維棉拆織成多個鬆散棉絲;一混棉模組,該混棉模組將該鬆散棉絲攪拌混合成棉絲溶合體;一梳棉模組,該梳棉模組利用多個齒尖將該棉絲溶合體梳理成散花棉絮狀;一疊棉模組,該疊棉模組包括一上滑輪組、一下滑輪組和一對喇叭口狀的輸送帶,該上滑輪組和一下滑輪組將該散花棉絮狀的棉絲溶合體堆疊成一蓬鬆疊棉,該喇叭口狀的輸送帶再將該蓬鬆疊棉夾壓成扎實的疊綿體;一牽伸模組,該牽伸模組包括多個針布滾輪,這些針布滾輪依位置區分成多個上排針布滾輪及多個下排針布滾輪,該疊綿體通過這些上排針布滾輪及這些下排針布滾輪後,該疊綿體上方表面的纖維排列方向會與下方表面的纖維排列方向產生一差距角度;一預軋模組,該預軋模組將針軋通過該牽伸模組的疊綿體;一精軋模組,該精軋模組將該預軋模組針軋後的該疊綿體精軋成一多向彈性不織布;一波浪堆疊機,該波浪堆疊機包含: 一固定滾輪,該固定滾輪以快慢交錯的轉速持續轉動;一擺動滾輪,該擺動滾輪的兩端各連接一擺動板;多個氣壓推動器,該氣壓推動器連接至該擺動板的中段部位,該氣壓推動器驅動該擺動板擺動,使該擺動板帶動該擺動滾輪一起擺動,該擺動滾輪擺動靠近該固定滾輪時,該擺動滾輪會與該固定滾輪夾住該多向彈性不織布,使該多向彈性不織布隨著該固定滾輪的轉速下放至一傳導平台;一熱烘機,該熱烘機包括多個熱處理器,該熱處理器將該傳導平台上的多向彈性不織布進行熱烘;及一捲收模組,該捲收模組將該多向彈性不織布收捲成捆;其中,該混棉模組配置於該開纖模組後方,該梳棉模組配置於該混棉模組後方,該疊棉模組配置於該梳棉模組後方,該牽伸模組配置於該疊棉模組後方,該預軋模組配置於該牽伸模組後方,該精軋模組配置於該預軋模組後方,該波浪堆疊機配置於該精軋模組後方,該熱烘機配置於該波浪堆疊機後方,該捲收模組配置於該熱烘機後方。 A multi-directional elastic non-woven fabric manufacturing system comprising: an open fiber module, which is detached into a plurality of loose cotton yarns; and a cotton blending module The wire is stirred and mixed into a cotton filament mixture; a card module, the card module is combed into a loose cotton batt by a plurality of tooth tips; a stack of cotton modules, the stacking module comprises An upper pulley block, a lower pulley block and a pair of bell-shaped conveyor belts, the upper pulley block and the lower pulley block are stacked to form a fluffy cotton wool fusion body, and the bell mouth shaped conveyor belt is further fluffy The stacker is pressed into a solid laminate; the drafting module comprises a plurality of clothing rollers, and the clothing rollers are divided into a plurality of upper row of rollers and a plurality of lower rows by position The cloth roller, after the stack body passes the upper row of the needle roller and the lower row of the needle roller, the fiber arrangement direction of the upper surface of the laminate body is different from the fiber arrangement direction of the lower surface; a pre-rolling die a pre-rolling module that passes the needle through the drafting module Corpus cavernosum; a finishing module, the module after finishing the pre-rolling rolls of the stack module needle finish to more than one corpus cavernosum of the elastic nonwoven; a wave stacker, the stacker wave comprising: a fixed roller, the fixed roller continuously rotates at a fast and slow interlaced speed; a swinging roller, the swinging roller is connected with a swinging plate at each end thereof; a plurality of pneumatic pushers, the pneumatic pusher is connected to the middle portion of the swinging plate, The oscillating plate drives the oscillating plate to oscillate, and the oscillating plate drives the oscillating roller to oscillate together. When the oscillating roller swings close to the fixed roller, the oscillating roller clamps the multi-directional elastic non-woven fabric with the fixed roller, so that the oscillating roller Disposing the elastic non-woven fabric to a conductive platform along with the rotation speed of the fixed roller; a thermal dryer comprising a plurality of thermal processors, the thermal processor thermally drying the multi-directional elastic non-woven fabric on the conductive platform; The retracting module, the retracting module winds the multi-directional elastic non-woven fabric into a bundle; wherein the cotton mixing module is disposed behind the fiber opening module, and the carding module is disposed behind the cotton mixing module The stacking module is disposed behind the carding module, the drafting module is disposed behind the stacking module, the pre-rolling module is disposed behind the drafting module, and the finishing module is disposed at The Rolling rear module, the stacker wave is disposed behind the finishing module, the heat wave-dryer disposed in the rear stacker, the take-up module is disposed rearward of the heat-dryer.
TW103218293U 2014-10-15 2014-10-15 Multi-directional elastic non-woven fabrics and manufacturing system for the same TWM502702U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110079936A (en) * 2019-04-17 2019-08-02 厦门当盛新材料有限公司 Fiber aftertreatment equipment and method are spun in a kind of sudden strain of a muscle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110079936A (en) * 2019-04-17 2019-08-02 厦门当盛新材料有限公司 Fiber aftertreatment equipment and method are spun in a kind of sudden strain of a muscle

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