TWM500674U - Burr cutting device - Google Patents

Burr cutting device Download PDF

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Publication number
TWM500674U
TWM500674U TW103217012U TW103217012U TWM500674U TW M500674 U TWM500674 U TW M500674U TW 103217012 U TW103217012 U TW 103217012U TW 103217012 U TW103217012 U TW 103217012U TW M500674 U TWM500674 U TW M500674U
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Taiwan
Prior art keywords
cutting
burr
cut
positioning
image
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TW103217012U
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Chinese (zh)
Inventor
Wen-Chuan Tseng
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L & F Plastics Co Ltd
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Priority to TW103217012U priority Critical patent/TWM500674U/en
Publication of TWM500674U publication Critical patent/TWM500674U/en

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Description

切割毛邊裝置Cutting edge device

本創作是提供一種切割毛邊裝置,主要是針對塑膠射出成型(包含平面/或立體)物件在退模後其周邊的毛邊在作切除,可藉組設在切割區其間的定位鏡頭組(即定位CCD)對每一引入的待切割物件作一外觀拍攝、及將物件周邊形態轉換成的數據在經推算出所須的切除座標和角度,即可藉組設在切割區的預設工具對物件毛邊作準確切除。The present invention provides a cutting edge device, which is mainly for the plastic injection molding (including flat/three-dimensional) objects after the die is cut off, and the positioning lens group disposed between the cutting regions can be positioned. CCD) for each of the introduced objects to be cut to take an appearance and to convert the surrounding shape of the object into the required resection coordinates and angles, the object can be set by the preset tool in the cutting area Make an accurate resection.

對既有的塑膠射出成型物件(包含平面/或立體)在完成後由於自模具退出,因物件在成型過程會有部分的塑料沿著模具的交界處溢出,造成退模的物件在周邊皆會存有一些毛邊,業者為將物件的毛邊去除掉,通常會藉助刀具/或電熱方式作切除,以獲有預期的物件成品。For the existing plastic injection molded articles (including flat/three-dimensional), after the completion, due to the withdrawal from the mold, some of the plastics will overflow along the interface of the mold during the molding process, causing the objects to be removed from the mold to be around. There are some burrs, and the manufacturer removes the burrs of the objects, usually by means of cutting tools or electric heating to obtain the desired finished products.

前述作為去除成型物件毛邊的切除組體相當的多,在此揭舉如下:其一是公告在2009.9.11的證書號:I314505「塑膠、橡膠製品之毛邊切除器」發明案,其是應用預設形態的刀具貼靠在電熱桿其電熱頭底部,以藉由電熱頭傳導的高溫,使一側的鏟刀部將物件的毛邊作平整切除。另一是公告在2010.10.1的證書號:M389627「毛邊切除器」新型案,其是應用電熱管直接加熱刀座,以使刀座能迅速達到工作所須的預設溫度,在藉組設在刀座其間的刀片來對物件的毛邊作一切除。及另一公告在2009.4.21的證書 號:I308884「切割加工方法」發明案,其是應用在待切割的底材表面藉由噴霧乾燥方式/或塗佈以形成一脆性材料薄層,再藉刀具之類將表面形成脆性材料薄層的底材作切割,及藉合宜方式將該底材一側的脆性材料薄層去除掉,即可獲得無毛邊切割材料。The above-mentioned resection group which removes the burrs of the molded article is quite numerous, and is disclosed here as follows: First, the invention number disclosed in 2009.9.11: I314505 "Furniture of rubber and rubber products", which is an application pre-application. The cutter of the shape is placed against the bottom of the electric heating head of the electric heating rod to make the burr of the object flatten and cut off by the blade at one side by the high temperature conducted by the electric heating head. The other is a new type of certificate issued in 2010.10.1: M389627 "Mamming Remover", which uses an electric heating tube to directly heat the tool holder so that the tool holder can quickly reach the preset temperature required for the work. The blade between the seats is used to cut off the burrs of the object. And another certificate issued in 2009.4.21 No.: I308884 "Cutting Processing Method" invention, which is applied by spray drying or coating on the surface of the substrate to be cut to form a thin layer of brittle material, and then forming a thin layer of brittle material by a tool or the like. The substrate is cut and the thin layer of brittle material on one side of the substrate is removed in a suitable manner to obtain a burr-free cutting material.

對以上的物件毛邊切除組體是各有獨特對預設物件的切除 功能,本創作則是針對與上述切除物件毛邊的組體具同一類別的切割應用來作另一新形態設計,以使塑膠射出成型物件(包含平面/或立體)在退模後其周邊的毛邊在作切除,可藉在引入切割區其間受到一組設的定位鏡頭組(即定位CCD)將每一待切割物件作一外觀拍攝,並將物件的周邊形態轉換成的數據在經推算出所須的切除座標和角度,即可藉組設在切割區的預設工具對物件進行準確的毛邊切除。For the above items, the trimming group is uniquely removed from the preset objects. Function, this creation is to design a new type of cutting application with the same type of cutting object as the burr of the above-mentioned cut-off object, so that the plastic injection molded article (including the plane/or three-dimensional) has a burr around the periphery after the mold is released. In the process of cutting, the image of each object to be cut is taken as an appearance by a set of positioning lens groups (ie, positioning CCD), and the data of the surrounding shape of the object is converted into data. By cutting off the coordinates and angles, the object can be accurately trimmed by a preset tool set in the cutting zone.

本創作即是依據既有用在切除物件毛邊的切割組體來作另一新形態應用,而採以:將塑膠射出成型物件(包含平面/或立體)在退模後其周邊的毛邊在作切除,可藉在引入切割區其間受到一組設的定位鏡頭組(即定位CCD)將每一待切割物件作一外觀拍攝,並將物件的周邊形態轉換成的數據在經推算出所須的切除座標和角度,即可藉組設在切割區的預設工具對物件進行準確的毛邊切除,並作外移以引至出料區。The creation is based on a cutting group that is used to cut the burrs of the object for another new form application, and the plastic embossed object (including the plane/or three-dimensional shape) is removed after the mold is removed. In the introduction of the cutting zone, a set of positioning lens groups (ie, positioning CCD) is used to take an appearance of each object to be cut, and the surrounding shape of the object is converted into data to calculate the required cutting coordinates. And the angle, the object can be accurately cut by the preset tool set in the cutting area, and moved outward to lead to the discharge area.

本創作之主要目的,是對塑膠射出成型物件(包含平面/或立體)在退模後其周邊的毛邊在作切除的裝置,是含括:一切除毛邊的控制系統、一切除毛邊的切割機構;其中,切除毛邊的控制系統是含括一定位鏡頭組(即定位CCD),作為預切除毛邊的物件作外觀的拍攝;及一影 像定位,以對拍攝的物件外觀形態作一明確的範圍影像呈現;一座標及角度運算單元,以對預切除毛邊的物件在拍攝後的影像轉換成的數據作一計算,作為切除毛邊的物件中心座標及角度輸入;一自動定位修正單元,以對引入切割區的待切除毛邊物件在工具作切割作動之前進行一準確的定位及修正;另切除毛邊的切割機構是含括:一入料區,作為待切除毛邊物件引入的置放區域;一切割區,作為經輸送帶引入進行物件毛邊切除的工作區域;一出料區,作為完成毛邊切除的物件經輸送帶引出的區域。The main purpose of this creation is to remove the burrs of the plastic injection molded article (including the plane/or three-dimensional shape) after the mold is removed, including: a control system for cutting the burrs, and a cutting mechanism for cutting the burrs. Wherein, the control system for cutting the burrs includes a positioning lens group (ie, positioning CCD), which is used as a pre-cut edging object for appearance; and a shadow Image positioning, to make a clear range of image representation of the appearance of the object being photographed; a standard and angle calculation unit to calculate the data converted from the image of the pre-cut edge by the image after the shooting, as an object for cutting the burr Center coordinate and angle input; an automatic positioning correction unit to accurately position and correct the object to be cut into the cutting area before the cutting operation of the tool; and the cutting mechanism for cutting the burr is included: a feeding area , as a placement area to be introduced by the burr object to be cut; a cutting area is introduced as a working area for removing the burr of the object through the conveyor belt; and an discharging area is used as an area where the burr-cut object is taken out through the conveyor belt.

本創作之第二目的,是對切割機構其間在切割區的切除毛邊工具是以CO2雷射作為實施。The second object of the present invention is that the cutting edge tool in the cutting zone during the cutting mechanism is implemented by a CO2 laser.

本創作之第三主要目的,是對塑膠射出成型物件(包含平面/或立體)在退模後其周邊的毛邊在作切除的裝置,是含括:一切除毛邊的控制系統、一切除毛邊的切割機構;其中,切除毛邊的控制系統是含括一定位鏡頭組(即定位CCD),作為預切除毛邊的物件作外觀的拍攝;及一影像定位,以對拍攝的物件外觀形態作一明確的範圍影像呈現;一座標及角度運算單元,以對預切除毛邊的物件在拍攝後的影像轉換成的數據作一計算,作為切除毛邊的物件中心座標及角度輸入;一自動定位修正單元,以對引入工作範圍的待切除毛邊物件在工具作切割作動之前進行一準確的定位及修正;另切除毛邊的切割機構是含括:在一工作範圍預設部位是組設一可對物件毛邊進行切除的工具。The third main purpose of the present invention is to remove the burrs of the plastic injection molded article (including the plane/or three-dimensional shape) after the mold is removed, including: a control system for cutting the burrs, and a cutting edge. a cutting mechanism; wherein the control system for cutting the burrs comprises a positioning lens group (ie, a positioning CCD), which is used as an appearance for pre-cutting the burr; and an image positioning to make a clear view of the appearance of the object to be photographed. Range image presentation; a standard and angle calculation unit, which calculates the data converted from the image of the pre-cut edge and the image as the center coordinate and angle input of the object with the burrs; an automatic positioning correction unit, The object to be cut into the working range is subjected to an accurate positioning and correction before the cutting operation of the tool; and the cutting mechanism for cutting the burr is included: a preset portion in a working range is set to remove the burr of the object. tool.

本創作之第四目的,是對切割機構其間的工作範圍為包含一入料區、一切割區、一出料區,並在切割區其間組設一作為物件毛邊切除的工具。The fourth object of the present invention is that the working range between the cutting mechanism includes a feeding zone, a cutting zone and a discharging zone, and a tool for cutting the edge of the object is arranged in the cutting zone.

本創作之第五目的,是對切割機構其間在工作範圍的切除物件毛邊的工具是以CO2雷射作為實施。The fifth object of the present invention is that the tool for cutting the edge of the object in the working range during the cutting mechanism is implemented by CO2 laser.

1‧‧‧定位鏡頭組1‧‧‧ Positioning lens group

2‧‧‧影像定位2‧‧·Image positioning

3‧‧‧座標及角度運算單元3‧‧‧Coordinate and Angle Unit

4‧‧‧自動定位修正單元4‧‧‧Automatic positioning correction unit

5‧‧‧控制系統5‧‧‧Control system

6‧‧‧入料區6‧‧‧Feeding area

7‧‧‧切割區7‧‧‧Cutting area

71‧‧‧工具71‧‧‧ Tools

8‧‧‧出料區8‧‧‧Drawing area

9‧‧‧切割機構9‧‧‧ cutting mechanism

91‧‧‧輸送帶91‧‧‧ conveyor belt

10‧‧‧物件10‧‧‧ objects

第1圖係本創作切除毛邊裝置的架構圖。Figure 1 is a block diagram of the original deburring device.

第2圖係本創作切除毛邊的實施流程圖。Figure 2 is a flow chart showing the implementation of cutting the burrs.

第3圖係本創作切除毛邊的實施簡單示意圖。Figure 3 is a simplified schematic diagram of the implementation of the present invention.

本創作設計的切割毛邊裝置〔如第1圖〕,主要是對塑膠射出成型物件(包含平面/或立體)在退模後其周邊的毛邊在作切除的裝置,是含括:一切除毛邊的控制系統5、一切除毛邊的切割機構9;其中,切除毛邊的控制系統5是含括一定位鏡頭組(即定位CCD)1,作為預切除毛邊的物件作外觀的拍攝;及一影像定位2,以對拍攝的物件外觀形態作一明確的範圍影像呈現;一座標及角度運算單元3,以對預切除毛邊的物件在拍攝後的影像轉換成的數據作一計算,作為切除毛邊的物件中心座標及角度輸入;一自動定位修正單元4,以對引入切割區的待切除毛邊物件在工具作切割作動之前進行一準確的定位及修正;另切除毛邊的切割機構9是含括:一入料區6,作為待切除毛邊物件引入的置放區域;一切割區7,作為經輸送帶91引入進行物件毛邊切除的工作區域;一出料區8,作為完成毛邊切除的物件經輸送帶91引出的區域。The cutting burr device designed in the present invention (as shown in Fig. 1) mainly comprises a device for cutting the periphery of the plastic injection molded article (including the plane/or three-dimensional shape) after the mold is removed, which comprises: a cutting edge a control system 5, a cutting mechanism 9 for removing the burrs; wherein the control system 5 for cutting the burrs comprises a positioning lens group (ie, a positioning CCD) 1 as a pre-cut burr object for appearance; and an image positioning 2 A clear range image representation is performed on the appearance of the object to be photographed; a standard and angle operation unit 3 calculates the data converted from the image of the pre-cut front edge as the object of the cut edge. Coordinate and angle input; an automatic positioning correction unit 4 for accurately positioning and correcting the object to be cut into the cutting zone before the cutting operation of the tool; and the cutting mechanism 9 for cutting the burr is included: a region 6 as a placement area to be introduced by the burr object to be cut; a cutting area 7 as a work area introduced by the conveyor belt 91 for trimming the object; a discharge area 8, The area that is taken out by the conveyor belt 91 as the object that completes the burr cutting.

而前述的切割機構9其間在切割區7的切除毛邊工具71是以CO2雷射作為實施〔如第3圖〕。The cutting edge mechanism 71 of the cutting mechanism 9 in the cutting zone 7 is implemented by a CO2 laser (as shown in Fig. 3).

對前述構成的切割毛邊裝置在作為塑膠射出成型(包含平面/或立體)物件10在退模後其周邊的毛邊作切除實施〔如第2、3圖〕,是採以:1.)在入料區6置放預設數量的射出成型待切除毛邊的塑膠物件10、及將入料區6上端的蓋體覆上(在此的蓋體未作表示),以藉自動移載單元(在此的自動移載單元未作表示)將物件10引至輸送帶91:2.)該輸送帶91即可將待切除毛邊的物件10往前運送至切割區7;3.)當待切除毛邊物件10引至切割區7,即會受到組設在切割區7預設方位一控制系統5上方的定位鏡頭組1作物件10外觀的拍攝;4.)以藉由該定位鏡頭組1拍攝所獲得的外觀形態、及經一影像定位2後轉換成的數據,以計算出待切除毛邊物件10的中心座標及角度;5.)該組設在切割區7的控制系統5即會自動作修正及定位,並開始對預切割的物件10進行外周毛邊的切除;6.)當預切割的物件10外周毛邊在完成切除、即會再度藉輸送帶91朝外移出並引至出料區8,以完成一待切除毛邊的物件10加工循環。The cutting burr device of the above-mentioned configuration is used as a plastic injection molding (including planar/or three-dimensional) article 10 after the die-cutting of the periphery of the object 10 is removed (as shown in Figs. 2 and 3), which is taken as follows: 1.) The material zone 6 is placed with a preset number of plastic articles 10 for injection molding to be cut off, and the cover of the upper end of the feeding zone 6 is covered (the cover is not shown here) to borrow the automatic transfer unit (in The automatic transfer unit is not shown. The object 10 is led to the conveyor belt 91: 2.) The conveyor belt 91 can transport the object 10 to be cut off to the cutting zone 7; 3.) when the edge is to be cut off The object 10 is led to the cutting zone 7, that is, it is subjected to the shooting of the positioning lens group 1 of the positioning lens group 1 disposed above the cutting zone 7 preset orientation control system 5; 4.) by the positioning lens group 1 Obtaining the appearance form and the data converted by the image positioning 2 to calculate the center coordinates and the angle of the burr object 10 to be cut; 5.) The control system 5 set in the cutting zone 7 is automatically corrected. And positioning, and begin to cut the peripheral burr of the pre-cut object 10; 6.) when the pre-cut object 10 Complete removal of the circumferential burrs, i.e., by the conveyor belt 91 will again removed and introduced to outwardly discharge zone 8, in order to complete the object to be cut burr 10 a machining cycle.

1‧‧‧定位鏡頭組1‧‧‧ Positioning lens group

2‧‧‧影像定位2‧‧·Image positioning

3‧‧‧座標及角度運算單元3‧‧‧Coordinate and Angle Unit

4‧‧‧自動定位修正單元4‧‧‧Automatic positioning correction unit

5‧‧‧系統5‧‧‧ system

6‧‧‧入料區6‧‧‧Feeding area

7‧‧‧切割區7‧‧‧Cutting area

8‧‧‧出料區8‧‧‧Drawing area

9‧‧‧切割機構9‧‧‧ cutting mechanism

91‧‧‧輸送帶91‧‧‧ conveyor belt

Claims (5)

一種切割毛邊裝置,是對塑膠射出成型物件(包含平面/或立體)在退模後其周邊的毛邊在作切除的裝置,是含括:一切除毛邊的控制系統、一切除毛邊的切割機構;切除毛邊的控制系統是含括:一定位鏡頭組,作為預切除毛邊的物件作外觀的拍攝;及一影像定位,以對拍攝的物件外觀形態作一明確的範圍影像呈現;一座標及角度運算單元,以對預切除毛邊的物件在拍攝後的影像轉換成的數據作一計算,作為切除毛邊的物件中心座標及角度輸入;一自動定位修正單元,以對引入切割區的待切除毛邊物件在工具作切割作動之前進行一準確的定位及修正;另切除毛邊的切割機構是含括:一入料區,作為待切除毛邊物件引入的置放區域;一切割區,作為經輸送帶引入進行物件毛邊切除的工作區域;一出料區,作為完成毛邊切除的物件經輸送帶引出的區域。The utility model relates to a cutting edge device, which is a device for cutting a peripheral edge of a plastic injection molded article (including a plane/or a three-dimensional shape) after being demoulded, comprising: a control system for cutting the burr, and a cutting mechanism for cutting the burr; The control system for cutting the burrs is included: a positioning lens group, which is used as a pre-cut edging object for appearance; and an image positioning to make a clear range image representation of the appearance of the object to be photographed; The unit calculates the data converted from the image of the pre-cut edge and the image as the center coordinate and the angle input of the object for cutting the burr; an automatic positioning correction unit for the object to be cut into the cutting area to be cut off The tool performs an accurate positioning and correction before the cutting operation; and the cutting mechanism for cutting the burr includes: a feeding area as a placement area to be introduced by the burr object; a cutting area as an object introduced through the conveyor belt The working area where the burr is cut off; a discharge area, which is the area where the object which is finished by the burr is taken out by the conveyor belt. 根據申請專利範圍第1項的切割毛邊裝置,其中該切割機構其間在切割區的切除毛邊工具是以CO2雷射作為實施。A cutting burr device according to the first aspect of the invention, wherein the cutting burr tool in the cutting zone is implemented by a CO2 laser. 一種切割毛邊裝置,是對塑膠射出成型物件(包含平面/或立體)在退模後其周邊的毛邊在作切除的裝置,是含括:一切除毛邊的控制系統、一切除毛邊的切割機構;其中,切除毛邊的控制系統是含括一定位鏡頭組(即定位CCD),作為預切除毛邊的物件作外觀的拍攝;及一影像定位,以對拍攝的物件外觀形態作一明確的範圍影像呈現;一座標及角度運算單元,以對預切除毛邊的物件在拍攝後的影像轉換成的數據作一計算,作為切除毛邊 的物件中心座標及角度輸入;一自動定位修正單元,以對引入工作範圍的待切除毛邊物件在工具作切割作動之前進行一準確的定位及修正;另切除毛邊的切割機構是含括:在一工作範圍預設部位是組設一可對物件毛邊進行切除的工具。The utility model relates to a cutting edge device, which is a device for cutting a peripheral edge of a plastic injection molded article (including a plane/or a three-dimensional shape) after being demoulded, comprising: a control system for cutting the burr, and a cutting mechanism for cutting the burr; The control system for removing the burrs includes a positioning lens group (ie, a positioning CCD), which is used as an appearance for pre-cutting the burrs; and an image positioning to provide a clear range image representation of the appearance of the captured object. a standard and angle calculation unit for calculating the data converted from the image of the pre-cut edge by the image after the shooting, as a cut edge The object center coordinate and angle input; an automatic positioning correction unit to perform an accurate positioning and correction on the workpiece to be cut into the working range before the cutting operation of the tool; and the cutting mechanism for cutting the burr is included: The preset part of the working range is a set of tools for cutting the burrs of the object. 根據申請專利範圍第3項的切割毛邊裝置,其中該切割機構其間的工作範圍為包含一入料區、一切割區、一出料區,並在切割區其間組設一作為物件毛邊切除的工具。The cutting burr device according to claim 3, wherein the working range of the cutting mechanism comprises a feeding zone, a cutting zone and a discharging zone, and a tool for removing the edge of the object is arranged in the cutting zone. . 根據申請專利範圍第3項的切割毛邊裝置,其中該切割機構其間在工作範圍的切除物件毛邊的工具是以CO2雷射作為實施。The cutting burr device according to the third aspect of the patent application, wherein the tool for cutting the burrs of the object in the working range is implemented by a CO2 laser.
TW103217012U 2014-09-25 2014-09-25 Burr cutting device TWM500674U (en)

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