TWM500613U - Rotary die head filtering device capable of being backwashed - Google Patents
Rotary die head filtering device capable of being backwashed Download PDFInfo
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- TWM500613U TWM500613U TW103222427U TW103222427U TWM500613U TW M500613 U TWM500613 U TW M500613U TW 103222427 U TW103222427 U TW 103222427U TW 103222427 U TW103222427 U TW 103222427U TW M500613 U TWM500613 U TW M500613U
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Description
本案新型係屬於塑膠押出設備領域,特別是涉及一種藉由偵測壓力,可自動進行濾網逆洗的旋轉式逆洗模頭過濾裝置。The novel type belongs to the field of plastic extrusion equipment, and particularly relates to a rotary backwashing die filtering device capable of automatically performing backwashing of the filter by detecting pressure.
按,於塑膠造粒押出成型製程中,由於熔化成液狀的原料流包括新料或回收料皆會混雜有雜質,因此必須予以過濾去除。According to the plastic granulation extrusion molding process, since the raw material stream which is melted into a liquid, including new materials or recycled materials, is mixed with impurities, it must be removed by filtration.
惟,依實務經驗發現,現行過濾作業中,濾網於使用一段時間後,容易因累積雜質而阻塞,造成失壓必須停機予以更換濾網後,方能再繼續進行過濾作業,如第四圖所示,即為目前最為普遍的模頭過濾結構,其即係濾網阻塞時即予以更換,頻繁更換造成濾材大量消耗。However, according to practical experience, in the current filtration operation, after the filter is used for a period of time, it is easy to block due to accumulated impurities, and the pressure loss must be stopped to replace the filter before the filter operation can be continued, as shown in the fourth figure. As shown, it is the most common die filtering structure at present, which is replaced when the filter is blocked, and frequent replacement causes a large consumption of the filter material.
為解決上述問題,本案創作人曾開發出中華民國第M360739號「可塑性橡塑膠機械之濾材自動逆洗裝置」新型專利案,其即可達到對濾網進行逆洗的功能,其係設一模頭前片及相對應之模頭後片,於模頭前片其內容設有一個以上之入料流道,而於模頭後片則對應入料流道設一個以上的出料流道;於模頭前片入料流道旁設有至少一個雜質排放流道;於入料流道與其接續之出料流道之間穿設有一濾網托架,對應入料流道填設有一個以上之濾網,其底部對應出料流道設有一個以上的穿道;該濾網托架係由一伸縮缸其伸縮臂所連動;藉由一壓力感測電路,於濾網產生阻滯時控制移動該濾網托架,令保留部分濾網之過濾作業,部分濾網則移動令一出料流道與前述及之雜質排放流道對應連通,俾繼續進行過濾且部分回收料受壓力推擠逆向沖洗濾網將其雜質由雜質排放流道排出;達到不失壓、不用停機維修及延長濾網使用壽命之目的。In order to solve the above problems, the creator of this case has developed a new patent case of the Republic of China No. M360739 "Automatic Backwashing Device for Plastic Rubber Machinery", which can achieve the function of backwashing the filter. The front piece of the head and the corresponding back piece of the die have more than one feeding flow channel in the front piece of the die, and more than one discharging flow channel is arranged corresponding to the feeding flow channel in the back piece of the die; At least one impurity discharge flow channel is disposed beside the feed passage of the front piece of the die; a filter bracket is disposed between the feed flow path and the continuous discharge flow path, and a corresponding flow channel is filled The above filter screen has more than one through-channel corresponding to the discharge flow channel at the bottom; the filter mesh bracket is connected by a telescopic arm of a telescopic cylinder; and a pressure sensing circuit generates a block in the filter mesh. When the filter tray is moved, the filtering operation of the partial filter is reserved, and part of the filter moves to make a discharge flow channel communicate with the impurity discharge flow channel mentioned above, and the filtration continues and the partial recovery material is pressed. Pushing the reverse rinsing filter to remove impurities from the impurities Discharge the discharge channel; achieve the purpose of no pressure loss, no downtime maintenance and extended filter life.
現本案創作人特以長期開發相關產品累積的豐富經驗,更深入開發出本案「旋轉式逆洗模頭過濾裝置」,且於實地試用驗證後,證實其確可有效達到既定之實用功效目標,誠為一理想之創作。The creators of this case have developed the "Rotary Backwashing Die Filtering Device" in this case with the long-term experience of accumulating relevant products, and confirmed that it can effectively achieve the established practical efficacy targets after field trial verification. Sincerely is an ideal creation.
本案新型的內容,係為如何提供一種可以減少停機進行濾網更換,提高作業效率的塑膠押出設備。The new content of this case is how to provide a plastic extrusion equipment that can reduce downtime for filter replacement and improve work efficiency.
本創作提供一種旋轉式逆洗模頭過濾裝置,於其本體包括:於該本體設有一空間,並設至少一入料口、一出料口、一排污口與其連通;於該空間容裝有一可轉動的濾網載體;所述濾網載體承載有一個以上的濾網,令其保持有一個濾網對應所述入料口,另有一個濾網對應所述排污口;藉由濾網濾下雜質後使原料流通過壓力增加,當壓力達到預設值時,即旋動所述濾網載體,令其另一個濾網移動來對應入料口,使得原料流流動順暢;而當濾網載體旋動數次後,所承載各個濾網因雜質阻滯使得總體壓力累積達到預設值時,則令原料流改流過所述排污口,並對對應於排污口的濾網進行逆沖洗排出;藉由此得以減少停機更換濾網的次數,並減少濾網消耗,提高生產效率。The present invention provides a rotary backwashing die filtering device, comprising: a space provided in the body, and at least one inlet opening, one discharging opening, and a row of sewage ports are connected thereto; a rotatable screen carrier; the screen carrier carries more than one filter screen, such that it has a filter screen corresponding to the inlet port, and another filter screen corresponding to the sewage outlet; After the impurities are passed, the raw material flow is increased by the pressure. When the pressure reaches the preset value, the filter carrier is rotated, and the other filter mesh is moved to correspond to the inlet, so that the raw material flow is smooth; After the carrier is rotated several times, when the respective filter screens are caused by impurity blockage and the total pressure accumulation reaches a preset value, the raw material flow is changed to flow through the sewage outlet, and the filter corresponding to the sewage outlet is backwashed. Discharge; thereby reducing the number of times the screen is replaced and reducing the filter consumption and increasing production efficiency.
進一步指出者,於所述的排污口裝設有一逆洗閥,而於所述的出料口設有一阻料閥;俾當各濾網因雜質阻滯使壓力累積達到預設值,將開啟所述逆洗閥同時關閉阻料閥,令原料流改流過排污口對對應於排污口的濾網進行逆向沖洗。Further, it is pointed out that a backwash valve is arranged in the sewage outlet, and a material blocking valve is arranged in the discharging port; when each filter meshes due to impurity blockage, the pressure accumulation reaches a preset value, and the opening will be started. The backwash valve simultaneously closes the material blocking valve, and the raw material flow is redirected through the sewage outlet to reversely flush the filter screen corresponding to the sewage outlet.
再指出者,所述的濾網載體得由外接動力源或手動傳動進行受控旋轉。It is further noted that the screen carrier is controlled to be rotated by an external power source or a manual transmission.
1‧‧‧本體1‧‧‧ Ontology
11‧‧‧入料口11‧‧‧Inlet
12‧‧‧出料口12‧‧‧Outlet
13‧‧‧空間13‧‧‧ Space
14‧‧‧排污口14‧‧‧Sewage outlet
15‧‧‧逆洗閥15‧‧‧Backwash valve
16‧‧‧阻料閥16‧‧‧Resistance valve
2‧‧‧濾網載體2‧‧‧Filter vector
21‧‧‧濾網21‧‧‧ Filter
第一圖係本創作較佳實施例立體外觀圖The first figure is a stereoscopic appearance of the preferred embodiment of the present invention.
第二圖係本創作較佳實施例的結構組合剖示圖The second drawing is a structural sectional view of the preferred embodiment of the present invention.
第三圖係本創作較佳實施例之應用組合示意圖The third figure is a schematic diagram of the application combination of the preferred embodiment of the present creation
第四圖係習知結構示意圖The fourth figure is a schematic diagram of the conventional structure
本創作一種旋轉式逆洗模頭過濾裝置,於模頭的本體(1)包括:至少一入料口(11);至少一出料口(12);於該本體(1)設有一空間(13);前述入料口(11)、出料口(12)係與該空間(13)連通;於所述本體(1)空間(13)設有一排污口(14);於該空間(13)容裝有一可轉動的濾網載體(2);所述濾網載體(2)承載有一個以上的濾網(21),令其保持有一個濾網對應所述入料口(11);另有一個濾網對應所述排污口(14),且其裝設有一逆洗閥(15);又,於出料口(12)設有一阻料閥(16);該濾網載體(2)得由外接動力源或手動傳動進行受控旋轉;第一圖係本創作較佳實施例立體外觀圖,第二圖係本創作較佳實施例的結構組合剖示圖,而第三圖係本創作較佳實施例之應用組合示意圖;基於上述之結構組成,本創作利用壓力偵側可進行濾網自動逆洗,其作動方式敘述如下:原料流由所述本體(1)的入料口(11)進入,通過對應的濾網(21)濾除雜質,再由所述出料口(12)輸出;濾網(21)濾下雜質後將使原料流通過壓力增加,當壓力達到預設值時,即旋動所述濾網載體(2),令其另一個濾網(21)移動 來對應入料口(11),藉由此種方式,使得原料流流動順暢;而當濾網載體(2)旋動數次後,則其所承載的各個濾網(21)因為雜質阻滯而使得總體壓力累積達到預設值時,則將開啟前述排污口(14)的逆洗閥(15),同時關閉出料口(12)的阻料閥(16),使得原料流改流過排污口(14),並對對應於排污口(14)的濾網(21)進行逆向沖洗(相對於入料流向),將阻於濾網(21)上的雜質沖洗後排出;而當逆沖洗的次數增加後,即表示濾網(21)已全面阻塞,才進行更換。The invention relates to a rotary backwashing die filtering device. The body (1) of the die comprises: at least one inlet (11); at least one outlet (12); and a space (1) is provided in the body (1) 13); the inlet port (11) and the outlet (12) are in communication with the space (13); a drain (14) is provided in the space (13) of the body (1); Included is a rotatable screen carrier (2); the screen carrier (2) carries more than one filter (21), so that it maintains a filter corresponding to the inlet (11); Another filter screen corresponds to the sewage outlet (14), and is equipped with a backwash valve (15); and a discharge valve (16) is provided at the discharge port (12); the sieve carrier (2) The controlled rotation of the external power source or the manual transmission; the first drawing is a perspective view of the preferred embodiment of the present invention, and the second drawing is a structural combination sectional view of the preferred embodiment of the present invention, and the third drawing is According to the above-mentioned structural composition, the present invention utilizes the pressure detection side to perform automatic backwashing of the filter screen, and the actuation mode thereof is described as follows: the raw material flow is from the inlet of the body (1) (11) Entering, filtering impurities through the corresponding filter (21), and then outputting from the discharge port (12); filtering the impurities under the filter (21) will increase the pressure of the raw material through the pressure, when the pressure reaches a preset value , that is, the filter carrier (2) is rotated, and the other filter (21) is moved. To correspond to the feed port (11), in this way, the raw material flow is smooth; and when the filter carrier (2) is rotated several times, the respective filter (21) carried by the filter is blocked by impurities. When the total pressure accumulation reaches the preset value, the backwash valve (15) of the sewage outlet (14) is opened, and the material blocking valve (16) of the discharge port (12) is closed, so that the raw material flow is changed. a sewage outlet (14), and reverse-washing (relative to the flow direction of the feed) corresponding to the screen (21) of the sewage outlet (14), rinsing the impurities on the screen (21) and discharging; When the number of flushing increases, it means that the filter (21) has been completely blocked before it is replaced.
由以上本創作作動方式可發現,本創作具有如下之特點:It can be found from the above act of creation that this creation has the following characteristics:
(A)由於濾網可進行逆沖洗,可以延長其使用壽命,節省濾網之消耗。(A) Since the filter can be backwashed, it can extend its service life and save the filter.
(B)由於濾網可以使用較長的時間毋需更換,因此,可以較長時間不停機,提高生產效率。(B) Since the filter can be replaced after a long period of time, it can be used for a long time without stopping the machine and improving production efficiency.
以上所述者,皆僅為本創作實施例而已,當不能以此限定本創作實施之範圍,即凡依本創作申請專利範圍及創作說明書內容所作之簡單的等效變化、修飾與置換,皆應屬於本創作專利涵蓋之範圍內。All of the above are only examples of the present invention. When it is not possible to limit the scope of the creation of the creation, that is, the simple equivalent changes, modifications and replacements made by the scope of the patent application and the content of the creation specification are all It should be within the scope of this creation patent.
1‧‧‧本體1‧‧‧ Ontology
11‧‧‧入料口11‧‧‧Inlet
12‧‧‧出料口12‧‧‧Outlet
13‧‧‧空間13‧‧‧ Space
14‧‧‧排污口14‧‧‧Sewage outlet
15‧‧‧逆洗閥15‧‧‧Backwash valve
2‧‧‧濾網載體2‧‧‧Filter vector
21‧‧‧濾網21‧‧‧ Filter
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW103222427U TWM500613U (en) | 2014-12-18 | 2014-12-18 | Rotary die head filtering device capable of being backwashed |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW103222427U TWM500613U (en) | 2014-12-18 | 2014-12-18 | Rotary die head filtering device capable of being backwashed |
Publications (1)
Publication Number | Publication Date |
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TWM500613U true TWM500613U (en) | 2015-05-11 |
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TW103222427U TWM500613U (en) | 2014-12-18 | 2014-12-18 | Rotary die head filtering device capable of being backwashed |
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TW (1) | TWM500613U (en) |
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2014
- 2014-12-18 TW TW103222427U patent/TWM500613U/en not_active IP Right Cessation
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