CN202208103U - Continuous filter with distribution screw for melt purification in plastic extrusion systems - Google Patents
Continuous filter with distribution screw for melt purification in plastic extrusion systems Download PDFInfo
- Publication number
- CN202208103U CN202208103U CN2011203044639U CN201120304463U CN202208103U CN 202208103 U CN202208103 U CN 202208103U CN 2011203044639 U CN2011203044639 U CN 2011203044639U CN 201120304463 U CN201120304463 U CN 201120304463U CN 202208103 U CN202208103 U CN 202208103U
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- Prior art keywords
- filter
- melt
- plastic extrusion
- screw
- sleeve
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/54—Screws with additional forward-feeding elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/55—Screws having reverse-feeding elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/69—Filters or screens for the moulding material
- B29C48/694—Cylindrical or conical filters
- B29C48/6945—Cylindrical or conical filters surrounding a rotating screw
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种运用于塑料挤出生产中的熔体净化过滤器,具体是指用于塑料挤出系统熔体净化的带分配螺杆的过滤器。 The utility model relates to a melt purification filter used in plastic extrusion production, in particular to a filter with a distributing screw used for purification of melt in a plastic extrusion system.
背景技术 Background technique
在塑料板、片、薄膜的生产挤出领域中,过滤器是联于挤出机与模头之间的配套设备,通过过滤器内部的过滤网孔将进料端熔融介质加以过滤及再次促进塑化,以满足生产制品的要求。 In the field of production and extrusion of plastic plates, sheets, and films, the filter is an accessory device connected between the extruder and the die, and the molten medium at the feed end is filtered through the filter mesh inside the filter and promoted again. Plasticizing to meet the requirements of the manufactured product.
现有的过滤器通常都有过滤网来过滤杂质,此类过滤器如果用于生产比较脏的原料也就是含杂质很多的那种原料生产时,由于过滤面积有限,因此杂质很快就堆积于滤网,生产不长时间即需要更换滤网,给生产带来很多不便。 Existing filters usually have filter screens to filter impurities. If this type of filter is used to produce dirty raw materials, that is, raw materials with a lot of impurities, the impurities will quickly accumulate in the filter area due to the limited filtering area. The filter screen needs to be replaced after a short period of production, which brings a lot of inconvenience to the production.
实用新型内容 Utility model content
本实用新型的目的在于提供用于塑料挤出系统熔体净化的,适用于杂质较多的那些类型原料生产的特制过滤器,其新颖的带分配螺杆结构、脏料自动清洁排料系统设计可保证设备长时间运转而不需人工去清理杂质。 The purpose of this utility model is to provide a special filter for the purification of the melt in the plastic extrusion system, which is suitable for the production of those types of raw materials with more impurities. Ensure that the equipment runs for a long time without manual cleaning of impurities.
上述目的通过如下技术方案实现: Above-mentioned object realizes through following technical scheme:
用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,包括有机体,其中机体上设置有进料口及出料口,进、出料口之间设置有贯通的熔体通道,其特征在于:过滤套内置于机体内的熔体通道中,过滤套上设置有若干个过滤孔,过滤孔的流入端孔口直径小于流出端孔口直径;过滤套中间设置螺杆,螺杆表面以进料口中心为基准,上下两部分为走向相反的两段螺纹设置。 The continuous filter with distributing screw used for melt purification of plastic extrusion system, including organic body, wherein the body is provided with a material inlet and a material outlet, and a through melt channel is arranged between the inlet and outlet. It is characterized in that: the filter sleeve is built in the melt channel in the body, and several filter holes are arranged on the filter sleeve, and the diameter of the inflow end of the filter hole is smaller than the diameter of the outflow end; a screw is arranged in the middle of the filter sleeve, and the surface of the screw is in order to The center of the feed port is used as the reference, and the upper and lower parts are set as two sections of threads with opposite directions.
所述的过滤套上过滤孔密布设置在过滤套壁面朝向出料口的一侧部分。 The filter holes on the filter sleeve are densely arranged on the side part of the filter sleeve wall facing the discharge port.
所述的过滤孔熔体流入端孔口直径小,直径范围0.3 mm ~1mm,熔体流出端孔口直径大,直径范围1 mm ~3mm;每个过滤孔间距4 mm ~10mm。 The melt inlet port of the filter hole has a small diameter, ranging from 0.3 mm to 1 mm, and the melt outlet port has a large diameter, ranging from 1 mm to 3 mm; the distance between each filter hole is 4 mm to 10 mm.
所述的机体上的过滤套和螺杆设置有两组。 There are two sets of filter sleeves and screw rods on the body.
所述的密封套其内孔设置有与轴旋转反向的螺纹,螺纹头数2-4头。 The inner hole of the sealing sleeve is provided with threads that are opposite to the rotation of the shaft, and the number of threads is 2-4.
所述的机体上具有排料通道,排料通道贯通过滤套两端口处的熔体通道和机体上的排料口。 The body has a discharge channel, and the discharge channel runs through the melt channel at the two ports of the filter sleeve and the discharge port on the body.
所述的排料通道上连接有排料控制装置,当排料通道内部杂质累积一定压力下,启动控制装置,打开排料口将杂质排除机体外,实现不停机自动排料。 The discharge channel is connected with a discharge control device. When the impurities in the discharge channel accumulate under a certain pressure, the control device is activated to open the discharge port to remove the impurities from the body, so as to realize automatic discharge without stopping the machine.
当熔体经机体进料口流入后,流进过滤套,熔体内的大块杂质被过滤孔阻挡在过滤套的内侧,干净的熔体则顺利通过过滤孔,再经过滤套过滤后流入出料通道至出料口,完成熔体杂质过滤。螺杆由减速箱带动转动,通过螺杆转动带动熔体在过滤套内流动,且螺杆螺棱会将过滤出来的杂质刮向两端排料口附近,积聚一定时间后打开排料口将杂质排出机体,实现不停机自动清洁。 When the melt flows in through the feed port of the machine body, it flows into the filter sleeve. The large impurities in the melt are blocked by the filter hole on the inside of the filter sleeve, and the clean melt passes through the filter hole smoothly, and then flows into the filter sleeve after being filtered. From the discharge channel to the discharge port, the filtration of impurities in the melt is completed. The screw is driven by the gear box to rotate, and the melt is driven to flow in the filter sleeve through the rotation of the screw, and the screw flight will scrape the filtered impurities to the vicinity of the discharge ports at both ends, and after a certain period of time, the discharge port will be opened to discharge the impurities from the body , to achieve non-stop automatic cleaning.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为本实用新型其中螺杆和过滤套等部件分解结构示意图; Fig. 2 is wherein the utility model wherein parts such as screw rod and filter sleeve disassembled structural representation;
图3为本实用新型内部熔体通道结构剖面图; Fig. 3 is a sectional view of the structure of the internal melt channel of the utility model;
图4为图3中A所指部位的局部放大图; Fig. 4 is a partial enlarged view of the part indicated by A in Fig. 3;
图5为本实用新型另一角度结构示意图。 Fig. 5 is a structural schematic diagram of another angle of the utility model.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.
如图1、2、3、4、5所示,用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,过滤器由出料过渡板1、机体2、过滤套3、轴承4、密封盖板5、密封螺纹套6、螺杆7、齿轮8、连接法兰9及减速箱10组成,其中机体2上设置有进料口21及出料口22,进、出料口之间设置有贯通的熔体通道23。在本实施例中,机体内的熔体通道23分为两支,机体上的过滤套3和螺杆7设置有两组,过滤套3内置于机体内的熔体通道23中,过滤套3上设置有若干个过滤孔31,过滤孔31设置在过滤套壁面朝出料口的一侧部分,过滤孔31的流入端孔口直径小于流出端孔口直径。其中过滤孔31熔体流入端孔口d1直径小,直径范围0.3 mm ~1mm,熔体流出端孔口d2直径大,直径范围1 mm ~3mm;每个过滤孔31间距4 mm ~10mm。
As shown in Figures 1, 2, 3, 4, and 5, the continuous filter with distribution screw used for plastic extrusion system melt purification, the filter consists of a
过滤套3中间设置螺杆7,螺杆7表面以进料口21中心为基准,螺杆7上下两部分为走向相反的两段螺纹设置,电机输入端螺纹走向与电机旋转方向相反。如有多根螺杆配置,其螺杆7上螺纹走向设置原则是螺杆7转动后,螺槽内熔体沿中心向两端流动。其中密封螺纹套6其内孔设置有与轴旋转反向的螺纹,螺纹头数2-4头。
A
如图3、4所示,机体2上具有排料通道24,排料通道24贯通过滤套两端口处的熔体通道23和机体上的排料口25。排料通道24上连接有排料控制装置26,当排料通道24内部杂质累积一定压力下,启动控制装置26,打开排料口25将杂质排除机体外,实现不停机自动排料。
As shown in Figures 3 and 4, there is a
当熔体经机体进料口21流入后,流进过滤套3,熔体内的大块杂质被过滤孔31阻挡在过滤套3的内侧,干净的熔体则顺利通过过滤孔31,再经过滤套3过滤后流入出料通道至出料口22,完成熔体杂质过滤。螺杆7由减速箱带动转动,通过螺杆7转动带动熔体在过滤套3内流动,且螺杆7螺棱会将过滤出来的杂质刮向两端排料口25附近,积聚一定时间后打开排料口25将杂质排出机体,实现不停机自动清洁。
When the melt flows in through the
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203044639U CN202208103U (en) | 2011-08-22 | 2011-08-22 | Continuous filter with distribution screw for melt purification in plastic extrusion systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203044639U CN202208103U (en) | 2011-08-22 | 2011-08-22 | Continuous filter with distribution screw for melt purification in plastic extrusion systems |
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| Publication Number | Publication Date |
|---|---|
| CN202208103U true CN202208103U (en) | 2012-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203044639U Expired - Fee Related CN202208103U (en) | 2011-08-22 | 2011-08-22 | Continuous filter with distribution screw for melt purification in plastic extrusion systems |
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| Country | Link |
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| CN (1) | CN202208103U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599350A (en) * | 2017-09-11 | 2018-01-19 | 浙江精诚模具机械有限公司 | Back flush automatically cleaning continuous filter |
| CN107856274A (en) * | 2017-10-09 | 2018-03-30 | 浙江精诚模具机械有限公司 | Screw rod material-absorbing type automatically cleaning continuous filter |
| CN107856275A (en) * | 2017-10-30 | 2018-03-30 | 浙江精诚模具机械有限公司 | Double web plates are inverse to rinse automatically cleaning continuous filter |
-
2011
- 2011-08-22 CN CN2011203044639U patent/CN202208103U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599350A (en) * | 2017-09-11 | 2018-01-19 | 浙江精诚模具机械有限公司 | Back flush automatically cleaning continuous filter |
| CN107599350B (en) * | 2017-09-11 | 2024-02-20 | 浙江精诚模具机械有限公司 | Backwash self-cleaning continuous filter |
| CN107856274A (en) * | 2017-10-09 | 2018-03-30 | 浙江精诚模具机械有限公司 | Screw rod material-absorbing type automatically cleaning continuous filter |
| CN107856274B (en) * | 2017-10-09 | 2024-02-20 | 浙江精诚模具机械有限公司 | Screw rod suction type self-cleaning continuous filter |
| CN107856275A (en) * | 2017-10-30 | 2018-03-30 | 浙江精诚模具机械有限公司 | Double web plates are inverse to rinse automatically cleaning continuous filter |
| CN107856275B (en) * | 2017-10-30 | 2023-11-28 | 浙江精诚模具机械有限公司 | Double-screen back flushing self-cleaning continuous filter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120502 Termination date: 20180822 |
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| CF01 | Termination of patent right due to non-payment of annual fee |