CN202208103U - Continuous filter with distribution screw for melt purification in plastic extrusion systems - Google Patents

Continuous filter with distribution screw for melt purification in plastic extrusion systems Download PDF

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Publication number
CN202208103U
CN202208103U CN2011203044639U CN201120304463U CN202208103U CN 202208103 U CN202208103 U CN 202208103U CN 2011203044639 U CN2011203044639 U CN 2011203044639U CN 201120304463 U CN201120304463 U CN 201120304463U CN 202208103 U CN202208103 U CN 202208103U
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Prior art keywords
filter
melt
plastic extrusion
screw
sleeve
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CN2011203044639U
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Chinese (zh)
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梁斌
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Jingcheng Times Zhejiang Mold Machinery Co ltd
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Jingcheng Times Zhejiang Mold Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/54Screws with additional forward-feeding elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/55Screws having reverse-feeding elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/69Filters or screens for the moulding material
    • B29C48/694Cylindrical or conical filters
    • B29C48/6945Cylindrical or conical filters surrounding a rotating screw

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The utility model discloses a continuous filter with a distribution screw for purifying melts of a plastic extrusion system, which comprises a machine body, wherein a feed inlet and a discharge outlet are arranged on the machine body, a through melt channel is arranged between the feed inlet and the discharge outlet, a filter sleeve is arranged in the melt channel in the machine body, a plurality of filter holes are arranged on the filter sleeve, the filter holes are conical, and the diameter of an inlet end hole of each filter hole is smaller than that of an outlet end hole; the middle of the filter sleeve is provided with a screw, the surface of the screw is based on the center of the feed inlet, the upper part and the lower part of the screw are arranged as two sections of threads with opposite directions, and the novel structure with the distribution screw and the dirty material automatic cleaning and discharging system can ensure that the equipment can run for a long time without manually cleaning impurities.

Description

用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器Continuous filter with distribution screw for melt purification in plastic extrusion systems

技术领域 technical field

本实用新型涉及一种运用于塑料挤出生产中的熔体净化过滤器,具体是指用于塑料挤出系统熔体净化的带分配螺杆的过滤器。 The utility model relates to a melt purification filter used in plastic extrusion production, in particular to a filter with a distributing screw used for purification of melt in a plastic extrusion system.

背景技术 Background technique

在塑料板、片、薄膜的生产挤出领域中,过滤器是联于挤出机与模头之间的配套设备,通过过滤器内部的过滤网孔将进料端熔融介质加以过滤及再次促进塑化,以满足生产制品的要求。 In the field of production and extrusion of plastic plates, sheets, and films, the filter is an accessory device connected between the extruder and the die, and the molten medium at the feed end is filtered through the filter mesh inside the filter and promoted again. Plasticizing to meet the requirements of the manufactured product.

现有的过滤器通常都有过滤网来过滤杂质,此类过滤器如果用于生产比较脏的原料也就是含杂质很多的那种原料生产时,由于过滤面积有限,因此杂质很快就堆积于滤网,生产不长时间即需要更换滤网,给生产带来很多不便。 Existing filters usually have filter screens to filter impurities. If this type of filter is used to produce dirty raw materials, that is, raw materials with a lot of impurities, the impurities will quickly accumulate in the filter area due to the limited filtering area. The filter screen needs to be replaced after a short period of production, which brings a lot of inconvenience to the production.

实用新型内容 Utility model content

本实用新型的目的在于提供用于塑料挤出系统熔体净化的,适用于杂质较多的那些类型原料生产的特制过滤器,其新颖的带分配螺杆结构、脏料自动清洁排料系统设计可保证设备长时间运转而不需人工去清理杂质。 The purpose of this utility model is to provide a special filter for the purification of the melt in the plastic extrusion system, which is suitable for the production of those types of raw materials with more impurities. Ensure that the equipment runs for a long time without manual cleaning of impurities.

上述目的通过如下技术方案实现: Above-mentioned object realizes through following technical scheme:

用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,包括有机体,其中机体上设置有进料口及出料口,进、出料口之间设置有贯通的熔体通道,其特征在于:过滤套内置于机体内的熔体通道中,过滤套上设置有若干个过滤孔,过滤孔的流入端孔口直径小于流出端孔口直径;过滤套中间设置螺杆,螺杆表面以进料口中心为基准,上下两部分为走向相反的两段螺纹设置。 The continuous filter with distributing screw used for melt purification of plastic extrusion system, including organic body, wherein the body is provided with a material inlet and a material outlet, and a through melt channel is arranged between the inlet and outlet. It is characterized in that: the filter sleeve is built in the melt channel in the body, and several filter holes are arranged on the filter sleeve, and the diameter of the inflow end of the filter hole is smaller than the diameter of the outflow end; a screw is arranged in the middle of the filter sleeve, and the surface of the screw is in order to The center of the feed port is used as the reference, and the upper and lower parts are set as two sections of threads with opposite directions.

所述的过滤套上过滤孔密布设置在过滤套壁面朝向出料口的一侧部分。 The filter holes on the filter sleeve are densely arranged on the side part of the filter sleeve wall facing the discharge port.

所述的过滤孔熔体流入端孔口直径小,直径范围0.3 mm ~1mm,熔体流出端孔口直径大,直径范围1 mm ~3mm;每个过滤孔间距4 mm ~10mm。 The melt inlet port of the filter hole has a small diameter, ranging from 0.3 mm to 1 mm, and the melt outlet port has a large diameter, ranging from 1 mm to 3 mm; the distance between each filter hole is 4 mm to 10 mm.

所述的机体上的过滤套和螺杆设置有两组。 There are two sets of filter sleeves and screw rods on the body.

所述的密封套其内孔设置有与轴旋转反向的螺纹,螺纹头数2-4头。 The inner hole of the sealing sleeve is provided with threads that are opposite to the rotation of the shaft, and the number of threads is 2-4.

所述的机体上具有排料通道,排料通道贯通过滤套两端口处的熔体通道和机体上的排料口。 The body has a discharge channel, and the discharge channel runs through the melt channel at the two ports of the filter sleeve and the discharge port on the body.

所述的排料通道上连接有排料控制装置,当排料通道内部杂质累积一定压力下,启动控制装置,打开排料口将杂质排除机体外,实现不停机自动排料。 The discharge channel is connected with a discharge control device. When the impurities in the discharge channel accumulate under a certain pressure, the control device is activated to open the discharge port to remove the impurities from the body, so as to realize automatic discharge without stopping the machine.

当熔体经机体进料口流入后,流进过滤套,熔体内的大块杂质被过滤孔阻挡在过滤套的内侧,干净的熔体则顺利通过过滤孔,再经过滤套过滤后流入出料通道至出料口,完成熔体杂质过滤。螺杆由减速箱带动转动,通过螺杆转动带动熔体在过滤套内流动,且螺杆螺棱会将过滤出来的杂质刮向两端排料口附近,积聚一定时间后打开排料口将杂质排出机体,实现不停机自动清洁。 When the melt flows in through the feed port of the machine body, it flows into the filter sleeve. The large impurities in the melt are blocked by the filter hole on the inside of the filter sleeve, and the clean melt passes through the filter hole smoothly, and then flows into the filter sleeve after being filtered. From the discharge channel to the discharge port, the filtration of impurities in the melt is completed. The screw is driven by the gear box to rotate, and the melt is driven to flow in the filter sleeve through the rotation of the screw, and the screw flight will scrape the filtered impurities to the vicinity of the discharge ports at both ends, and after a certain period of time, the discharge port will be opened to discharge the impurities from the body , to achieve non-stop automatic cleaning.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为本实用新型其中螺杆和过滤套等部件分解结构示意图; Fig. 2 is wherein the utility model wherein parts such as screw rod and filter sleeve disassembled structural representation;

图3为本实用新型内部熔体通道结构剖面图; Fig. 3 is a sectional view of the structure of the internal melt channel of the utility model;

图4为图3中A所指部位的局部放大图; Fig. 4 is a partial enlarged view of the part indicated by A in Fig. 3;

图5为本实用新型另一角度结构示意图。 Fig. 5 is a structural schematic diagram of another angle of the utility model.

具体实施方式 Detailed ways

    下面结合附图对本实用新型作进一步说明。     Below in conjunction with accompanying drawing, the utility model is further described.

如图1、2、3、4、5所示,用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,过滤器由出料过渡板1、机体2、过滤套3、轴承4、密封盖板5、密封螺纹套6、螺杆7、齿轮8、连接法兰9及减速箱10组成,其中机体2上设置有进料口21及出料口22,进、出料口之间设置有贯通的熔体通道23。在本实施例中,机体内的熔体通道23分为两支,机体上的过滤套3和螺杆7设置有两组,过滤套3内置于机体内的熔体通道23中,过滤套3上设置有若干个过滤孔31,过滤孔31设置在过滤套壁面朝出料口的一侧部分,过滤孔31的流入端孔口直径小于流出端孔口直径。其中过滤孔31熔体流入端孔口d1直径小,直径范围0.3 mm ~1mm,熔体流出端孔口d2直径大,直径范围1 mm ~3mm;每个过滤孔31间距4 mm ~10mm。 As shown in Figures 1, 2, 3, 4, and 5, the continuous filter with distribution screw used for plastic extrusion system melt purification, the filter consists of a discharge transition plate 1, a body 2, a filter sleeve 3, and a bearing 4 , sealing cover plate 5, sealing thread sleeve 6, screw rod 7, gear 8, connecting flange 9 and reduction box 10, wherein the body 2 is provided with a material inlet 21 and a material outlet 22, between the inlet and outlet A continuous melt channel 23 is provided. In this embodiment, the melt channel 23 in the body is divided into two branches, the filter sleeve 3 and the screw 7 on the body are provided with two groups, the filter sleeve 3 is built in the melt channel 23 in the body, and the filter sleeve 3 Several filter holes 31 are provided, and the filter holes 31 are arranged on the side part of the wall of the filter sleeve facing the discharge port, and the diameter of the inflow port of the filter holes 31 is smaller than that of the outflow port. Among them, the diameter of the orifice d1 at the melt inflow port of the filter hole 31 is small, with a diameter range of 0.3 mm ~ 1 mm, and the diameter of the orifice d2 at the melt outflow port is large, with a diameter range of 1 mm ~ 3 mm; each filter hole 31 is spaced at a distance of 4 mm ~ 10 mm.

过滤套3中间设置螺杆7,螺杆7表面以进料口21中心为基准,螺杆7上下两部分为走向相反的两段螺纹设置,电机输入端螺纹走向与电机旋转方向相反。如有多根螺杆配置,其螺杆7上螺纹走向设置原则是螺杆7转动后,螺槽内熔体沿中心向两端流动。其中密封螺纹套6其内孔设置有与轴旋转反向的螺纹,螺纹头数2-4头。 A screw rod 7 is arranged in the middle of the filter sleeve 3, and the surface of the screw rod 7 is based on the center of the feed port 21. The upper and lower parts of the screw rod 7 are arranged as two sections of threads opposite to each other, and the thread direction of the motor input end is opposite to the direction of rotation of the motor. If there are multiple screw rods, the principle of setting the thread direction on the screw rod 7 is that after the screw rod 7 rotates, the melt in the screw groove flows from the center to both ends. Wherein its inner hole of the sealing threaded sleeve 6 is provided with a screw thread that is opposite to the shaft rotation, and the number of thread heads is 2-4.

如图3、4所示,机体2上具有排料通道24,排料通道24贯通过滤套两端口处的熔体通道23和机体上的排料口25。排料通道24上连接有排料控制装置26,当排料通道24内部杂质累积一定压力下,启动控制装置26,打开排料口25将杂质排除机体外,实现不停机自动排料。 As shown in Figures 3 and 4, there is a discharge channel 24 on the body 2, and the discharge channel 24 runs through the melt channel 23 at the two ports of the filter sleeve and the discharge port 25 on the body. A discharge control device 26 is connected to the discharge channel 24. When the impurities inside the discharge channel 24 accumulate under a certain pressure, the control device 26 is activated, and the discharge port 25 is opened to remove the impurities from the body, realizing automatic discharge without stopping the machine.

当熔体经机体进料口21流入后,流进过滤套3,熔体内的大块杂质被过滤孔31阻挡在过滤套3的内侧,干净的熔体则顺利通过过滤孔31,再经过滤套3过滤后流入出料通道至出料口22,完成熔体杂质过滤。螺杆7由减速箱带动转动,通过螺杆7转动带动熔体在过滤套3内流动,且螺杆7螺棱会将过滤出来的杂质刮向两端排料口25附近,积聚一定时间后打开排料口25将杂质排出机体,实现不停机自动清洁。 When the melt flows in through the feed port 21 of the machine body, it flows into the filter sleeve 3, and the large impurities in the melt are blocked on the inside of the filter sleeve 3 by the filter hole 31, and the clean melt passes through the filter hole 31 smoothly, and then passes through the filter sleeve 3. After filtering, the filter sleeve 3 flows into the discharge channel to the discharge port 22 to complete the filtration of impurities in the melt. The screw 7 is driven by the reduction box to rotate, and the rotation of the screw 7 drives the melt to flow in the filter sleeve 3, and the flight of the screw 7 will scrape the filtered impurities to the vicinity of the discharge ports 25 at both ends, and open the discharge after accumulating for a certain period of time Port 25 discharges the impurities out of the body to realize automatic cleaning without stopping the machine.

Claims (7)

1.用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,包括有机体,其中机体上设置有进料口及出料口,进、出料口之间设置有贯通的熔体通道,其特征在于:过滤套内置于机体内的熔体通道中,过滤套上设置有若干个过滤孔,过滤孔的流入端孔口直径小于流出端孔口直径;过滤套中间设置螺杆,螺杆表面以进料口中心为基准,上下两部分为走向相反的两段螺纹设置。 1. Continuous filter with distributing screw used for melt purification of plastic extrusion system, including organic body, wherein the body is provided with a material inlet and a material outlet, and a through-melt channel is provided between the inlet and outlet , which is characterized in that: the filter sleeve is built in the melt channel in the body, and several filter holes are arranged on the filter sleeve, and the diameter of the inflow port of the filter hole is smaller than the diameter of the outflow port; a screw is arranged in the middle of the filter sleeve, and the surface of the screw is Taking the center of the feed inlet as the benchmark, the upper and lower parts are set as two sections of threads with opposite directions. 2.如权利要求1所述的用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,其特征在于:所述的过滤套上过滤孔密布设置在过滤套壁面朝出料口的一侧部分。 2. The continuous filter with distributing screw used for plastic extrusion system melt purification as claimed in claim 1, characterized in that: the filter holes on the filter sleeve are densely arranged on the side of the filter sleeve wall facing the discharge port. side part. 3.如权利要求1或2所述的用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,其特征在于:所述的过滤孔熔体流入端孔口直径小,直径范围0.3 mm ~1mm,熔体流出端孔口直径大,直径范围1 mm ~3mm;每个过滤孔间距4 mm ~10mm。 3. The continuous filter with distributing screw used for purifying the melt of plastic extrusion system as claimed in claim 1 or 2, characterized in that: the diameter of the orifice of the melt inflow port of the filter hole is small, and the diameter range is 0.3 mm ~1mm, the diameter of the orifice at the melt outflow port is large, and the diameter range is 1 mm ~3mm; the distance between each filter hole is 4 mm ~10mm. 4.如权利要求1所述的用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,其特征在于:所述的机体上的过滤套和螺杆设置有两组。 4. The continuous filter with distributing screw used for purifying the melt of plastic extrusion system according to claim 1, characterized in that: the filter sleeve and the screw on the body are provided with two groups. 5.如权利要求1所述的用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,其特征在于:所述的密封套其内孔设置有与轴旋转反向的螺纹,螺纹头数2-4头。 5. The continuous filter with distributing screw used for purifying the melt of plastic extrusion system as claimed in claim 1, characterized in that: the inner hole of the sealing sleeve is provided with a thread that is opposite to the rotation of the shaft, and the thread The number of heads is 2-4. 6.如权利要求1所述的用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,其特征在于:所述的机体上具有排料通道,排料通道贯通过滤套两端口处的熔体通道和机体上的排料口。 6. The continuous filter with distributing screw used for purifying the melt of plastic extrusion system as claimed in claim 1, characterized in that: the body has a discharge channel, and the discharge channel runs through the two ports of the filter sleeve The melt channel and the discharge port on the machine body. 7.如权利要求6所述的用于塑料挤出系统熔体净化的带分配螺杆的连续过滤器,其特征在于:所述的排料通道上连接有排料控制装置。 7. The continuous filter with distributing screw used for purifying the melt of plastic extrusion system according to claim 6, characterized in that: the discharge channel is connected with a discharge control device.
CN2011203044639U 2011-08-22 2011-08-22 Continuous filter with distribution screw for melt purification in plastic extrusion systems Expired - Fee Related CN202208103U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203044639U CN202208103U (en) 2011-08-22 2011-08-22 Continuous filter with distribution screw for melt purification in plastic extrusion systems

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CN2011203044639U CN202208103U (en) 2011-08-22 2011-08-22 Continuous filter with distribution screw for melt purification in plastic extrusion systems

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107599350A (en) * 2017-09-11 2018-01-19 浙江精诚模具机械有限公司 Back flush automatically cleaning continuous filter
CN107856274A (en) * 2017-10-09 2018-03-30 浙江精诚模具机械有限公司 Screw rod material-absorbing type automatically cleaning continuous filter
CN107856275A (en) * 2017-10-30 2018-03-30 浙江精诚模具机械有限公司 Double web plates are inverse to rinse automatically cleaning continuous filter

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107599350A (en) * 2017-09-11 2018-01-19 浙江精诚模具机械有限公司 Back flush automatically cleaning continuous filter
CN107599350B (en) * 2017-09-11 2024-02-20 浙江精诚模具机械有限公司 Backwash self-cleaning continuous filter
CN107856274A (en) * 2017-10-09 2018-03-30 浙江精诚模具机械有限公司 Screw rod material-absorbing type automatically cleaning continuous filter
CN107856274B (en) * 2017-10-09 2024-02-20 浙江精诚模具机械有限公司 Screw rod suction type self-cleaning continuous filter
CN107856275A (en) * 2017-10-30 2018-03-30 浙江精诚模具机械有限公司 Double web plates are inverse to rinse automatically cleaning continuous filter
CN107856275B (en) * 2017-10-30 2023-11-28 浙江精诚模具机械有限公司 Double-screen back flushing self-cleaning continuous filter

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