TWM496656U - Gas flow type dyeing machine having conveyor belt transmission - Google Patents

Gas flow type dyeing machine having conveyor belt transmission Download PDF

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Publication number
TWM496656U
TWM496656U TW103217878U TW103217878U TWM496656U TW M496656 U TWM496656 U TW M496656U TW 103217878 U TW103217878 U TW 103217878U TW 103217878 U TW103217878 U TW 103217878U TW M496656 U TWM496656 U TW M496656U
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Taiwan
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cloth
conveyor belt
dyeing
dyeing machine
nozzle
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TW103217878U
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Chinese (zh)
Inventor
qi-long Zhang
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qi-long Zhang
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Priority to TW103217878U priority Critical patent/TWM496656U/en
Publication of TWM496656U publication Critical patent/TWM496656U/en

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Description

具有輸送帶帶動的氣流式染色機Airflow dyeing machine with conveyor belt

本創作涉及一種對布匹進行染色的染色機,特別是一種較習知的氣流式染色機更能減少耗水量及耗電量,讓染布成本更為經濟且更符合環保需求,同時能避免布匹在染色過程中受到堆積而產生皺摺的缺失。The present invention relates to a dyeing machine for dyeing cloth, in particular, a conventional airflow dyeing machine can reduce water consumption and power consumption, make the dyeing cloth more economical and more environmentally friendly, and avoid cloth. In the process of dyeing, it is piled up to cause the loss of wrinkles.

一般習知之氣流式染色機,係在機體內設有噴嘴、染色管、導布輪暨連接於機體之鼓風機、染液泵浦、熱交換器、過濾器等主要元件或設備,其機體內用以置入布匹,鼓風機用以將機體內之空氣加壓成噴射空氣透過管路輸送至噴嘴後帶動布匹循環,染色管連接在噴嘴之後做為布匹循環之通道,並促進布匹與染液之接觸與施染,導布輪則用以輔助帶動布匹循環,染液泵浦將機體內之染液抽取並加壓輸送至熱交換器加溫或冷卻再輸送並與來自鼓風機之噴射氣流混合成霧化狀態,最後進入噴嘴,如前所述地帶動布匹循環並施染。The conventional airflow dyeing machine is provided with a main component or equipment such as a nozzle, a dyeing tube, a guide cloth wheel, a blower connected to the body, a dye pump, a heat exchanger, a filter, and the like in the body. In order to insert the cloth, the air blower is used to pressurize the air in the air body into the jet air to be transported to the nozzle through the pipeline to drive the circulation of the cloth. The dye tube is connected to the nozzle as a passage for the cloth circulation, and promotes the contact between the cloth and the dye liquor. And the dyeing, the cloth guide wheel is used to assist the circulation of the cloth, and the dyeing liquid pump extracts the dye liquor in the body and pressurizes it to the heat exchanger to heat or cool and then delivers and mixes with the jet stream from the blower to form a mist. The state is finally entered into the nozzle, and the cloth is circulated and dyed as described above.

其相較於一般傳統之液流染色機主要不同點,在於氣流染色機係利用空氣與導布輪帶動布匹循環,而傳統液流染色機則係利用染液與導布輪帶動布匹循環,因此前者在結構上多了一只鼓風機,而後者具有較大之染液泵浦,由於氣流式染色機係利用空氣帶動布匹循環,因此較之液流式染色機可大量節省用水量,亦因之而相對節省助劑....等。Compared with the conventional liquid flow dyeing machine, the airflow dyeing machine uses the air and the guide cloth wheel to drive the cloth circulation, while the traditional liquid dyeing machine uses the dye liquid and the guide cloth wheel to drive the cloth circulation. The former has a blower on the structure, while the latter has a larger dye pump. Because the airflow dyeing machine uses air to drive the cloth circulation, it can save a lot of water compared to the liquid flow dyeing machine. And relatively saving additives....etc.

然而習知氣流式染色機布匹循環係利用大流量高壓氣體,因此鼓風機的馬力極大,數倍於傳統液流式染色機之染液泵浦馬力,因此雖節省了耗水量卻大幅提高耗電量,兩者相較實際並未節能環保與降低生產成本,再者因其利用氣流循環,因此機體內容槽大都設計為U型、圓型或短管型,以確保布匹往前移動循環,而此結構易造成布匹容量受限,布匹過度擠壓,因此產生雞爪紋等皺摺。However, the air circulation type dyeing machine cloth circulation system utilizes a large flow of high-pressure gas, so the horsepower of the air blower is extremely large, and the dyeing liquid horsepower of the conventional liquid flow dyeing machine is several times, so that the water consumption is saved, but the power consumption is greatly increased. Compared with the actual situation, the two are not energy-saving and environmentally friendly, and reduce the production cost. In addition, because of the use of air circulation, the body content slots are mostly designed as U-shaped, round-shaped or short-tube type to ensure that the cloth moves forward, and this The structure is liable to cause a limitation in the capacity of the cloth, and the cloth is excessively squeezed, so that wrinkles such as chicken claw lines are generated.

本創作之主要目的在於提供一種具有輸送帶帶動的氣流式染色機,其特徵係在染色機的機體內設置輸送帶裝置來帶動布匹移動,配合鼓風機輸送高壓氣流至染色機內的噴嘴,以混合由泵浦輸送至噴嘴的染液,並將染液霧化施染通過噴嘴的布匹,使得染液更容易滲入布匹的纖維,同時利用該高壓氣流帶動布匹移動而通過染色管,布匹經由後導布裝置落入設於機體內的輸送帶裝置藉以帶動布匹循環移動,達到進一步節省耗電量與耗水量,由輸送帶裝置帶動布匹循環可避免布匹在循環染色過程中因堆積過度擠壓而產生皺摺,並可大幅提高染布量及提高染色效益。The main purpose of the present invention is to provide an airflow dyeing machine with a conveyor belt, which is characterized in that a conveyor belt device is arranged in the body of the dyeing machine to drive the cloth to move, and the high-pressure airflow is sent to the nozzle in the dyeing machine in cooperation with the air blower to mix The dyeing liquid is pumped to the nozzle, and the dyeing liquid is atomized and applied to the cloth passing through the nozzle, so that the dyeing liquid is more likely to penetrate into the fibers of the cloth, and the high-pressure airflow is used to drive the cloth to move through the dyeing tube, and the cloth passes through the back guide. The cloth device falls into the conveyor belt device disposed in the machine body to drive the cloth to circulate and move, thereby further saving power consumption and water consumption, and the cloth circulation device can drive the cloth circulation to avoid the excessive extrusion of the cloth during the cycle dyeing process. Wrinkles, and can greatly increase the amount of dyed cloth and improve dyeing efficiency.

本創作的技術手段,係在染色機的機體設有一鼓風機、一噴嘴與一染色管,一輸送帶裝置,該噴嘴以一高壓氣流管連接鼓風機,該鼓風機輸送高壓氣流至該噴嘴,以混合由泵浦輸送至噴嘴的染液,並將染液霧化施染通過噴嘴的布匹,同時利用該高壓氣流帶動布匹移動通過染色管,再使該布匹落至該輸送帶裝置,同時由輸送帶裝置帶動布匹循環移動,本創作機體形態為長管型可避免布匹在循環染色過程中因堆積而產生皺摺,並可大幅提高染布量並節省耗水量、耗電量與耗蒸汽量。The technical means of the creation is that the body of the dyeing machine is provided with a blower, a nozzle and a dyeing tube, and a conveyor belt device, the nozzle is connected to the blower by a high-pressure airflow pipe, and the blower delivers a high-pressure airflow to the nozzle to be mixed by Pumping the dye solution to the nozzle, and atomizing the dye solution through the cloth of the nozzle, while using the high-pressure air stream to drive the cloth to move through the dye tube, and then the cloth falls to the conveyor belt device, and the conveyor belt device Drive the cloth to move around. The shape of the body is long tube type, which can avoid the wrinkles caused by the accumulation of cloth during the cycle dyeing process, and can greatly increase the amount of dyed cloth and save water consumption, power consumption and steam consumption.

較佳者,本創作係將輸送帶裝置設於長管型機體內,且可以依使用需求可設為單條或多條輸送帶裝置,該輸送帶裝置將布匹自機體尾端輸送至前端,再由導布輪帶入噴嘴、染色管與染液交互作用進行染色;因此可大幅降低所需的空氣推力,使布匹更省力地循環移動;換言之,藉由輸送帶裝置與高壓氣流的雙動力推動布匹移動,可以較習知的氣流式染色機更節省電力達到更好的環保效果,並可大幅提高染布量,降低生產成本。Preferably, the creation system sets the conveyor belt device in the long tube type body, and can be set as a single or a plurality of conveyor belt devices according to the use requirement, and the conveyor belt device transports the cloth from the tail end of the body to the front end, and then The guide wheel is brought into the nozzle, and the dyeing tube interacts with the dyeing solution for dyeing; therefore, the required air thrust can be greatly reduced, and the cloth can be circulated more labor-savingly; in other words, the double-powered propulsion of the conveyor belt device and the high-pressure airflow The cloth movement can save more power and achieve better environmental protection effect than the conventional airflow dyeing machine, and can greatly increase the amount of dyed cloth and reduce the production cost.

再者,本創作藉由輸送帶裝置帶動布匹移動,可以避免布匹在循環移動過程中堆積,因而避免了布匹產生皺摺的缺失。Moreover, the creation of the cloth by the conveyor belt device can prevent the cloth from accumulating during the cyclic movement, thereby avoiding the lack of wrinkles in the cloth.

1‧‧‧機體1‧‧‧ body

10‧‧‧布頭檢測裝置10‧‧‧ cloth head detection device

11‧‧‧助劑桶11‧‧‧Auxiliary barrel

12‧‧‧染色管12‧‧‧Dyeing tube

13‧‧‧後導布裝置13‧‧‧ rear guide device

2‧‧‧輸送帶裝置2‧‧‧Conveyor belt device

3‧‧‧布匹3‧‧‧ cloth

4‧‧‧導布輪4‧‧‧ Guide wheel

41‧‧‧惰輪41‧‧‧ Idler

5‧‧‧噴嘴5‧‧‧ nozzle

6‧‧‧鼓風機6‧‧‧Blowers

61‧‧‧高壓氣流管61‧‧‧High pressure air flow tube

7‧‧‧泵浦7‧‧‧ pump

8‧‧‧熱交換器8‧‧‧ heat exchanger

9‧‧‧控制箱9‧‧‧Control box

第一圖為顯示本創作之染色機結構之示意圖。The first figure is a schematic diagram showing the structure of the dyeing machine of the present creation.

以下配合圖式及元件符號對本創作之實施方式做更詳細的說明,俾使熟習該項技藝者在閱讀本說明書後能據以實施。The implementation of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement the present invention after reading this specification.

如第一圖所示,本創作提供之具有輸送帶帶動的氣流式染色機,係在機體1的上方設有供布匹通過的染色管12,機體1的適當位置可以設置布頭檢測裝置10;機體1內上方處則設有噴嘴5與導布輪4,導布輪4的下方則設置一惰輪41;噴嘴5以管路連接熱交換器8與泵浦7,泵浦7還以管路連接一助劑桶11:噴嘴5以一高壓氣流管61連接一鼓風機6;染色管12後方則設有後導布裝置13,機體1內設有一輸送帶裝置2,該輸送帶裝置2依使用需求可設為帶狀型、滾輪型、網帶型等輸送帶裝置,而染程的控制與染色機的控制係由控制箱9來控制。As shown in the first figure, the airflow type dyeing machine provided by the present invention is provided with a dyeing tube 12 for the passage of the cloth above the body 1, and the cloth head detecting device 10 can be disposed at an appropriate position of the body 1. A nozzle 5 and a guide wheel 4 are disposed at an upper portion of the body 1 , and an idler pulley 41 is disposed below the guide wheel 4; the nozzle 5 is connected to the heat exchanger 8 and the pump 7 by a pipeline, and the pump 7 is also a tube The road is connected with an auxiliary tank 11: the nozzle 5 is connected to a blower 6 by a high-pressure air flow pipe 61; the rear guide cloth device 13 is disposed behind the dyeing pipe 12, and a conveyor belt device 2 is disposed in the body 1, and the conveyor belt device 2 is used. The demand can be set as a belt type, a roller type, a belt type, and the like, and the control of the dyeing process and the control of the dyeing machine are controlled by the control box 9.

布匹3被送入機體1內後,係在機體1內經由惰輪41被導布輪4帶動送入噴嘴5,再進入染色管12,再經由後導布輪13回落至輸送帶裝置2而循環地輸送;在布匹3被循環輸送的過程中,泵浦7將染液與儲存在助劑桶11內的染液助劑輸送通過熱交換器8後從噴嘴5噴出;於此同時,鼓風機6將機體1外的空氣加壓形成高壓氣流,通過高壓氣流管61進入噴嘴5與染液混合形成霧化狀態,藉以施染通過噴嘴5的布匹3,同時利用該高壓氣流推動布匹3移動,染液在噴嘴5與染色管12中同時對布匹3進行交互作用而染色;此外,布匹3通過染色管12的過程中,可以利用布頭檢測裝置10檢測出布匹的布頭、布匹循環時間與循環次數、暨顯示與記錄及訊號輸出等功能,以連接控制箱9。After the cloth 3 is fed into the body 1, it is carried into the nozzle 5 by the guide wheel 4 via the idler 41 in the body 1, and then enters the dyeing tube 12, and then falls back to the conveyor device 2 via the rear guide pulley 13. Circulatingly conveying; in the process of circulating the cloth 3, the pump 7 transports the dye liquor and the dyeing agent stored in the auxiliary tank 11 through the heat exchanger 8 and then ejects from the nozzle 5; at the same time, the blower 6 pressurizing the air outside the body 1 to form a high-pressure airflow, and entering the nozzle 5 through the high-pressure airflow pipe 61 to mix with the dyeing liquid to form an atomized state, thereby applying the cloth 3 passing through the nozzle 5, and simultaneously pushing the cloth 3 to move by using the high-pressure airflow. The dyeing liquid simultaneously dyes the cloth 3 in the nozzle 5 and the dyeing tube 12; in addition, during the process of dyeing the tube 12, the cloth head detecting device 10 can detect the cloth head and the cloth circulation time of the cloth and The number of cycles, cum display and recording, and signal output are connected to the control box 9.

通過染色管12後的布匹3則回落至輸送帶裝置2上,由輸送帶裝置2將布匹3由後方輸送至前方,再通過惰輪41與導布輪4進入噴嘴5,循環前述的移動與染色作業過程。The cloth 3 passing through the dyeing tube 12 is then returned to the conveyor device 2, and the cloth 3 is transported from the rear to the front by the conveyor device 2, and then enters the nozzle 5 through the idler 41 and the guide wheel 4, and the aforementioned movement is repeated. Dyeing process.

藉由上述本創作所提供之染色機,其至少具有以下數項優點:The dyeing machine provided by the above creation has at least the following advantages:

一、由於布匹在染色機內完全由高壓氣流配合輸送帶裝置輸送,完全不需要藉由水量推動,故浴比極低,故可大量節省染料、助劑、蒸汽、能源與廢水處理費用。First, because the cloth is completely transported by the high-pressure airflow in the dyeing machine with the conveyor belt device, it does not need to be pushed by the water volume, so the bath ratio is extremely low, so the dye, auxiliary, steam, energy and wastewater treatment costs can be saved a lot.

二、由於布匹在循環過程中係被支撐於輸送帶裝置之輸送帶上移送,故不會與內容槽之表面摩擦而造成擦傷、起毛,且布匹不會受到張力而破壞布匹組織,且布匹不會有打結、纏布、堆積等問題,致使布匹循環順暢、穩定。Second, since the cloth is transported on the conveyor belt supported by the conveyor belt device during the cycle, it will not rub against the surface of the content groove, causing abrasion and fluffing, and the cloth will not be subjected to tension to damage the cloth tissue, and the cloth is not There will be problems such as knotting, entanglement, and accumulation, resulting in a smooth and stable circulation of the cloth.

三、由於染色機本體為長管型,布匹均勻排列於輸送帶上,可大幅提高 染布量,不致因過度堆積與擠壓造成雞爪紋等皺摺。Third, because the dyeing machine body is a long tube type, the cloth is evenly arranged on the conveyor belt, which can be greatly improved. The amount of dyed cloth does not cause wrinkles such as chicken claws due to excessive accumulation and extrusion.

以上所述者僅為用以解釋本創作之較佳實施例,並非企圖據以對本創作作任何形式上之限制,是以,凡有在相同之創作精神下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖保護之範疇。The above is only a preferred embodiment for explaining the present invention, and is not intended to impose any form of restriction on the present creation, so that any modifications or changes to the creation made in the same creative spirit are made. , should still be included in the scope of protection of this creative intent.

1‧‧‧機體1‧‧‧ body

10‧‧‧布頭檢測裝置10‧‧‧ cloth head detection device

11‧‧‧助劑桶11‧‧‧Auxiliary barrel

12‧‧‧染色管12‧‧‧Dyeing tube

13‧‧‧後導布裝置13‧‧‧ rear guide device

2‧‧‧輸送帶裝置2‧‧‧Conveyor belt device

3‧‧‧布匹3‧‧‧ cloth

4‧‧‧導布輪4‧‧‧ Guide wheel

41‧‧‧惰輪41‧‧‧ Idler

5‧‧‧噴嘴5‧‧‧ nozzle

6‧‧‧鼓風機6‧‧‧Blowers

61‧‧‧高壓氣流管61‧‧‧High pressure air flow tube

7‧‧‧泵浦7‧‧‧ pump

8‧‧‧熱交換器8‧‧‧ heat exchanger

9‧‧‧控制箱9‧‧‧Control box

Claims (5)

一種具有輸送帶帶動的氣流式染色機,主要係在一機體設有噴嘴、染布管、輸送帶裝置、後導布裝置、鼓風機、泵浦、熱交換器,其特徵在於:該機體內設有一輸送帶裝置,該噴嘴以一高壓氣流管連接一鼓風機,該鼓風機將高壓氣流輸送至該噴嘴,以混合由泵浦輸送至該噴嘴的染液,並將染液霧化施染通過噴嘴的布匹,同時藉由高壓氣流帶動布匹通過該染色管,使布匹回落至該輸送帶裝置而被輸送帶裝置帶動循環移動。The utility model relates to an airflow dyeing machine driven by a conveyor belt, which is mainly provided with a nozzle, a dyeing pipe, a conveyor belt device, a rear guiding device, a blower, a pump and a heat exchanger in a body, wherein the body is provided a conveyor belt device connected to a blower by a high pressure gas flow pipe, the blower delivers a high pressure gas stream to the nozzle to mix the dye liquor pumped to the nozzle, and atomize the dye liquor through the nozzle The cloth, while driving the cloth through the dyeing tube by the high-pressure airflow, causes the cloth to fall back to the conveyor device and is driven to rotate by the conveyor device. 依據申請專利範圍第1項所述之具有輸送帶帶動的氣流式染色機,其中,該機體進一步設有一導布輪。The airflow type dyeing machine with a conveyor belt according to claim 1, wherein the body is further provided with a guide wheel. 依據申請專利範圍第1項所述之具有輸送帶帶動的氣流式染色機,其中,該輸送帶裝置為帶狀型。A belt-type airflow dyeing machine according to the first aspect of the invention, wherein the conveyor belt device is of a belt type. 依據申請專利範圍第1項所述之具有輸送帶帶動的氣流式染色機,其中,該輸送帶裝置為網帶型。A belt-type airflow dyeing machine according to the first aspect of the invention, wherein the conveyor belt device is of a mesh belt type. 依據申請專利範圍第1項所述之具有輸送帶帶動的氣流式染色機,其中,該輸送帶裝置為滾輪型。A belt-type airflow dyeing machine according to the first aspect of the invention, wherein the conveyor belt device is of a roller type.
TW103217878U 2014-10-08 2014-10-08 Gas flow type dyeing machine having conveyor belt transmission TWM496656U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114775185A (en) * 2022-05-07 2022-07-22 常革武 Crawler-type cloth-carrying bottom-supporting and low-bath-ratio dyeing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114775185A (en) * 2022-05-07 2022-07-22 常革武 Crawler-type cloth-carrying bottom-supporting and low-bath-ratio dyeing machine

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