CN103789947A - Downward-moving type vapor-liquid flow rope dyeing machine - Google Patents

Downward-moving type vapor-liquid flow rope dyeing machine Download PDF

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Publication number
CN103789947A
CN103789947A CN201310288385.1A CN201310288385A CN103789947A CN 103789947 A CN103789947 A CN 103789947A CN 201310288385 A CN201310288385 A CN 201310288385A CN 103789947 A CN103789947 A CN 103789947A
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flow
liquid
steam flow
main cylinder
vapor
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CN201310288385.1A
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CN103789947B (en
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李波
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HANGZHOU INTELLIGENT DYEING AND FINISHING EQUIPMENT CO Ltd
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HANGZHOU INTELLIGENT DYEING AND FINISHING EQUIPMENT CO Ltd
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Abstract

The invention discloses a downward-moving type vapor-liquid flow rope dyeing machine which comprises a main cylinder, a cloth guiding head and a cloth guiding pipe. A plurality of vapor-flow nozzles are arranged at the joint of the cloth guiding head and the cloth guiding pipe, a plurality of vapor-flow nozzles are disposed inside the vapor-flow nozzles, a liquid-flow pipeline and a liquid inlet pump which are arranged under the main cylinder are connected to positions of the vapor-flow nozzles in front of the cloth guiding pipe, and a first liquid-flow control valve is arranged on the liquid-flow pipeline; a vapor-flow pipeline and a vapor-flow fan which are connected above the main cylinder extract vapor inside the main cylinder to the position of a vapor-flow nozzle device, and a vapor-flow control valve is arranged on the vapor-flow pipeline; a plurality of liquid-flow nozzles are arranged on the cloth guiding pipe, the liquid-flow pipe and the liquid inlet pump which are arranged under the main cylinder are connected to positions of the liquid-flow nozzles, and a second liquid-flow control valve is arranged on the liquid-flow pipeline; a vapor-flow return pipeline is arranged under the cloth guiding pipe between the vapor-flow nozzles and the liquid-flow nozzles, and a vapor-flow return control valve is arranged on the vapor-flow return pipeline. The downward-moving type vapor-liquid flow rope dyeing machine has the advantages that low liquor ratio of a vapor-flow dyeing machine is kept, and auxiliary dyeing and circulatory conveying of the liquid-flow dyeing machine are sustained.

Description

Lower step mode vapour-liquid stream rope dyeing machine
Technical field
The present invention relates to the one machinery of dying cloth, particularly a kind of lower step mode vapour-liquid stream rope dyeing machine using under High Temperature High Pressure, normal temperature and pressure.
Background technology
High Temperature High Pressure in the market, normal temperature and pressure liquid-flow dyeing machine are that dye liquor recirculated water is formed to dye liquor liquid stream, and under the effect of liquid stream, cloth iterative cycles completes dyeing.Single dyeing and round-robin method have restricted efficiency, the effect of dyeing, the space of also having limited further reduction bath raio, energy consumption, reduction of discharging.
High Temperature High Pressure, normal temperature and pressure airflow dyeing machine are in the market O type, are, under the effect of high velocity air, cyclic spray after dye liquor atomizing is completed to dyeing on cloth.The defect that is difficult to overcome because of himself is difficult to promote: (1), because its staining method is that dye liquor is ejected into cloth surface under airflow function, so permeability is poor, can not dye high compactness fabric; (2) because its dyeing is mainly the surface that steam flow acts on fabric, so dye penetration is difficult to guarantee, easily produce the quality flaws such as look flower for thick and heavy especially fabric, cannot realize Color, once and produce dyeing quality problem and cannot return and dye (repairing); (3), because of the percussion of steam flow, can produce disorder, floating, irregular fly upward etc. when the dyeing for the cloth of frivolous (be grammes per square metre be 60 grams following); (4), because of the needs of gas flow, its power consumption is higher than existing liquid-flow dyeing machine power consumption more than one times; (5) because of due to the structure (carrying cloth height large) of its equipment, when dye cycle, tension force is large, easily produces quality flaw; (6) adaptation fabric scope is little, cannot dye to high compactness and frivolous (60 grams following), thick and heavy cloth.
Summary of the invention
The present invention is mainly the problem existing in above-mentioned technology, and a kind of lower step mode vapour-liquid stream rope dyeing machine using under High Temperature High Pressure that auxiliary method dyes, circulates, normal temperature and pressure that flows take steam flow as main, liquid is provided.This dyeing machine is fully won the length of steam flow, liquid-flow dyeing machine, in drawing the low bath raio feature of steam flow dyeing machine, retains the effect of liquid-flow dyeing machine assisted staining, circulation conveying.
The technical solution adopted for the present invention to solve the technical problems is: a kind of lower step mode vapour-liquid stream rope dyeing machine, comprise main cylinder, selvage guide head, cloth guide tube, selvage guide head is located at main cylinder front end, and described cloth guide tube is located at main cylinder below, described cloth guide tube and selvage guide head junction are provided with a steam flow nozzle, multiple vaporific nozzles are installed in steam flow nozzle, and described main cylinder below picks out fluid pipe and liquid feeding pump to the steam flow nozzle place before cloth guide tube, and described fluid pipe is provided with the first liquid flow control valve; Described main cylinder top pick out steam flow pipeline and steam flow blower fan by steam extraction in main cylinder to the steam flow spray nozzle device place before cloth guide tube, described steam flow pipeline is provided with steam flow control valve; Described cloth guide tube is provided with multiple liquid flow nozzles, and described main cylinder below picks out fluid pipe and liquid feeding pump to the liquid flow nozzle place on cloth guide tube, and described fluid pipe is provided with the second liquid flow control valve; Cloth guide tube below between described steam flow nozzle and liquid flow nozzle is provided with steam flow reflux line, and steam flow reflux line is provided with steam flow recycle control valve.
The invention has the beneficial effects as follows: the proposition of the invention the lower step mode vapour-liquid stream rope dyeing machine that uses under High Temperature High Pressure, normal temperature and pressure be to flow auxiliary method and dye, circulate take steam flow as main, liquid.Fully win the length of steam flow, liquid-flow dyeing machine, in drawing the low bath raio feature of steam flow dyeing machine, retain the effect of liquid-flow dyeing machine assisted staining, circulation conveying.Be that cloth is carried out jet dyeing and cloth is pushed and enters cloth guide tube by the vaporific steam flow of taking dye liquor while entering the vaporific nozzle in the steam flow nozzle at cloth guide tube place, in the time that walking to cloth guide tube lower front end, cloth (the liquid flow nozzle that feed flow stream uses is installed herein, in whole cloth guide tube, visual feelings are installed one or more liquid flow nozzles) auxiliary to the cloth boosting that dyes and circulate by liquid flow nozzle, steam flow returns to main cylinder.Owing to there being dyeing and the booster action of steam flow, greatly reduce cloth circulation time to carrying the demand of liquid measure, again owing to there being the effect of liquid stream assisted staining, the permeability that fully retained liquid flowing dyeing is strong, Color good, yield rate high, effectively avoided the various shortcomings of O type Steam current apparatus.In continuing the style and features that maintenance finished product dangles, elegant, texture is strong, reduce piece dyeing circulation time lazy to complying with of dye liquor, can reduce bath raio to 1:4; approach 1:3; this will reduce the consumption of water, electricity, steam etc. greatly, reduces sewage discharge, benefits environment.
As preferably, the quantity of the vaporific nozzle being provided with in described steam flow nozzle is 1-4
The quantity of the liquid flow nozzle that further, described cloth guide tube is provided with is 1-4.
Further, described main cylinder installation site is tail end bending upwards type, and the tail end of main cylinder and the front end of main cylinder are the angle of 0-45 °.In the time that cloth enters cloth guide tube nozzle, carry out jet dyeing by the vaporific steam flow of taking dye liquor and cloth is pushed and enters cloth guide tube, when in the time that cloth walks to cloth guide tube, feed flow flows the nozzle place using, by liquid flow nozzle is auxiliary, cloth is dyeed and circulated after boosting, cloth enters main cylinder, now the main cylinder of tail end bending upwards type is due to the effect of gravity and dye liquor, and cloth is realized circulation smoothly in dyeing machine.
Further, before described steam flow nozzle, be provided with the airbag apparatus of automatically dispelling.This airbag apparatus of automatically dispelling is dispelled and part is dispelled the air bag and the dye liquor that in piece dyeing circulation, carry, is conducive to the more profound infiltration cloth of vaporific dye liquor, improves dyeing efficiency and effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of lower step mode vapour-liquid stream rope dyeing machine of the present invention.
In figure: 1, main cylinder, 2, selvage guide head, 3, cloth guide tube, 4, steam flow nozzle 5, fluid pipe, 6, liquid feeding pump, 7, the first liquid flow control valve, 8, steam flow pipeline, 9, steam flow blower fan, 10, steam flow control valve, 11, liquid flow nozzle, 12, the second liquid flow control valve, 13, steam flow reflux line, 14, steam flow recycle control valve.
The specific embodiment
Below by specific embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
As shown in Figure 1, a kind of lower step mode vapour-liquid stream rope dyeing machine, comprise main cylinder 1, selvage guide head 2, cloth guide tube 3, selvage guide head is located at main cylinder front end, described cloth guide tube is located at main cylinder below, and described cloth guide tube and selvage guide head junction are provided with a steam flow nozzle 4, are provided with multiple vaporific nozzles in steam flow nozzle, described main cylinder below picks out fluid pipe 5 and the liquid feeding pump 6 vaporific nozzle place to the steam flow spray nozzle device place before cloth guide tube, and described fluid pipe is provided with the first liquid flow control valve 7; Described main cylinder top pick out steam flow pipeline 8 and steam flow blower fan 9 by steam extraction in main cylinder to the steam flow spray nozzle device place before cloth guide tube, described steam flow pipeline is provided with steam flow control valve 10; Described cloth guide tube is provided with multiple liquid flow nozzles 11, and described main cylinder below picks out fluid pipe 5 and liquid feeding pump 6 to the liquid flow nozzle place on cloth guide tube, and described fluid pipe is provided with the second liquid flow control valve 12; Cloth guide tube below between described steam flow nozzle and liquid flow nozzle is provided with steam flow reflux line 13, and steam flow reflux line is provided with steam flow recycle control valve 14.
The quantity of the vaporific nozzle being provided with in described steam flow nozzle is 1-4.
The quantity of described liquid flow nozzle is 1-4.When feed flow flows the nozzle place using in the time that cloth walks to cloth guide tube, by liquid flow nozzle is auxiliary, cloth is dyeed and circulates boosting.
Main cylinder installation site is tail end bending upwards type, and the tail end of main cylinder and the front end of main cylinder are the angle of 0-45 °.In the time that cloth enters cloth guide tube nozzle, carry out jet dyeing by the vaporific steam flow of taking dye liquor and cloth is pushed and enters cloth guide tube, when in the time that cloth walks to cloth guide tube, feed flow flows the nozzle place using, by liquid flow nozzle is auxiliary, cloth is dyeed and circulated after boosting, cloth enters main cylinder, now the main cylinder of tail end bending upwards type is due to the effect of gravity and dye liquor, and cloth is realized circulation smoothly in dyeing machine.
Before described steam flow nozzle, be provided with the airbag apparatus of automatically dispelling, utility model patent (the application number of accepting 201320043945.2) product---the airbag apparatus of automatically dispelling that my company has applied for, dispel and partly dispel the air bag and the dye liquor that in piece dyeing circulation, carry, be conducive to the more profound infiltration cloth of vaporific dye liquor, improve dyeing efficiency and effect.
The operation principle of this High Temperature High Pressure vapour-liquid double fluid rope dyeing machine is: first pick out steam flow pipeline and steam flow blower fan from main cylinder top (dye liquor liquid level top) steam extraction in main cylinder to the steam flow nozzle cloth guide tube is sentenced to certain pressure and speed ejection, pick out fluid pipe and liquid feeding pump to the steam flow nozzle before cloth guide tube from main cylinder below (under dye liquor liquid level) again, dye liquor in main cylinder is extracted to the vaporific nozzle in steam flow nozzle before cloth guide tube, make dye liquor atomizing, vaporific dye liquor is sprayed onto to the cloth that enters nozzle, pick out fluid pipe and liquid feeding pump to the steam flow nozzle before cloth guide tube from main cylinder below (under dye liquor liquid level) again, dye liquor in main cylinder is extracted to liquid flow nozzle direction before cloth guide tube.When steam flow nozzle before cloth enters cloth guide tube, carry out jet dyeing by the vaporific steam flow of taking dye liquor and cloth is pushed and enters cloth guide tube; When cloth walks to the liquid flow nozzle place of cloth guide tube, by liquid flow nozzle is auxiliary, cloth is dyeed and circulates boosting, cloth guide tube below between described steam flow nozzle and liquid flow nozzle is provided with steam flow reflux line, and steam flow reflux line is provided with steam flow recycle control valve, and steam flow returns to main cylinder.Saved the needs of gas flow, its power consumption is lower than existing liquid-flow dyeing machine power consumption more than one times.Owing to there being dyeing and the booster action of steam flow, greatly reduce cloth circulation time to carrying the demand of liquid measure, again owing to there being the effect of liquid stream assisted staining, the permeability that fully retained liquid flowing dyeing is strong, Color good, yield rate high, effectively avoided the various shortcomings of O type Steam current apparatus.In continuing the style and features that maintenance finished product dangles, elegant, texture is strong, reduce piece dyeing circulation time lazy to complying with of dye liquor, can reduce bath raio to 1:4; approach 1:3; this will reduce the consumption of water, electricity, steam etc. greatly, reduces sewage discharge, benefits environment.
Above-described embodiment is preferably scheme of one of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.

Claims (5)

1. a J type lower step mode vapour-liquid stream rope dyeing machine, comprise main cylinder (1), selvage guide head (2), described cloth guide tube (3), selvage guide head is located at main cylinder front end, it is characterized in that, described cloth guide tube is located at main cylinder below, described cloth guide tube and selvage guide head junction are provided with a steam flow nozzle (4), in steam flow nozzle, be provided with multiple vaporific nozzles, described main cylinder below picks out fluid pipe (5) and liquid feeding pump (6) to the steam flow nozzle place before cloth guide tube, and described fluid pipe is provided with the first liquid flow control valve (7); Described main cylinder top pick out steam flow pipeline (8) and steam flow blower fan (9) by steam extraction in main cylinder to the steam flow spray nozzle device place before cloth guide tube, described steam flow pipeline is provided with steam flow control valve (10); Described cloth guide tube is provided with multiple liquid flow nozzles (11), and described main cylinder below picks out fluid pipe (5) and liquid feeding pump (6) to the liquid flow nozzle place on cloth guide tube, and described fluid pipe is provided with the second liquid flow control valve (12); Cloth guide tube below between described steam flow nozzle and liquid flow nozzle is provided with steam flow reflux line (13), and steam flow reflux line is provided with steam flow recycle control valve (14).
2. J type lower step mode vapour-liquid stream rope dyeing machine according to claim 1, is characterized in that, the quantity of the vaporific nozzle being provided with in described steam flow nozzle is 1-4.
3. J type lower step mode vapour-liquid stream rope dyeing machine according to claim 1, is characterized in that, the quantity of described liquid flow nozzle is 1-4.
4. J type lower step mode vapour-liquid stream rope dyeing machine according to claim 1, is characterized in that, described main cylinder installation site is tail end bending upwards type, and the tail end of main cylinder and the front end of main cylinder are 0-45 oangle.
5. J type lower step mode vapour-liquid stream rope dyeing machine according to claim 1, is characterized in that, before described steam flow nozzle, is provided with the airbag apparatus of automatically dispelling.
CN201310288385.1A 2013-07-10 2013-07-10 Lower step mode vapour-liquid stream rope dyeing machine Expired - Fee Related CN103789947B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108589129A (en) * 2018-03-22 2018-09-28 何炽斌 A kind of screen cloth funnel bag and the production method using screen cloth funnel bag progress garment dyeing
CN110835813A (en) * 2019-11-29 2020-02-25 余倩雯 Pressure reducing device for dyeing auxiliary

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2630286Y (en) * 2003-01-29 2004-08-04 邓志宏 Dye liquor atomizing structure for cloth dyeing machine
CN2642807Y (en) * 2003-08-15 2004-09-22 陈庆祥 Cloth dyeing machine with cloth guide tube wrapped by heat exchanging device
CN103103709A (en) * 2013-02-01 2013-05-15 杭州智能染整设备有限公司 High-temperature high-pressure rope form dyeing machine automatic air-bag-removing device
CN203007643U (en) * 2013-01-07 2013-06-19 无锡市华洋染整机械有限公司 Hot air circulating device of airflow dyeing machine
CN203393444U (en) * 2013-07-10 2014-01-15 杭州智能染整设备有限公司 J-shaped down-walking steam and liquid flow rope-like dyeing machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2630286Y (en) * 2003-01-29 2004-08-04 邓志宏 Dye liquor atomizing structure for cloth dyeing machine
CN2642807Y (en) * 2003-08-15 2004-09-22 陈庆祥 Cloth dyeing machine with cloth guide tube wrapped by heat exchanging device
CN203007643U (en) * 2013-01-07 2013-06-19 无锡市华洋染整机械有限公司 Hot air circulating device of airflow dyeing machine
CN103103709A (en) * 2013-02-01 2013-05-15 杭州智能染整设备有限公司 High-temperature high-pressure rope form dyeing machine automatic air-bag-removing device
CN203393444U (en) * 2013-07-10 2014-01-15 杭州智能染整设备有限公司 J-shaped down-walking steam and liquid flow rope-like dyeing machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108589129A (en) * 2018-03-22 2018-09-28 何炽斌 A kind of screen cloth funnel bag and the production method using screen cloth funnel bag progress garment dyeing
CN110835813A (en) * 2019-11-29 2020-02-25 余倩雯 Pressure reducing device for dyeing auxiliary
CN110835813B (en) * 2019-11-29 2022-06-07 江苏小太阳技术发展有限公司 Pressure reducing device for dyeing auxiliary

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