TWM496484U - Plate heat exchanger for sprinkle type retort - Google Patents
Plate heat exchanger for sprinkle type retort Download PDFInfo
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- TWM496484U TWM496484U TW103217974U TW103217974U TWM496484U TW M496484 U TWM496484 U TW M496484U TW 103217974 U TW103217974 U TW 103217974U TW 103217974 U TW103217974 U TW 103217974U TW M496484 U TWM496484 U TW M496484U
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- kettle body
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 77
- 230000001954 sterilising effect Effects 0.000 claims description 27
- 238000004659 sterilization and disinfection Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 description 6
- 238000007689 inspection Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 238000002386 leaching Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 235000013324 preserved food Nutrition 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000021485 packed food Nutrition 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- Apparatus For Disinfection Or Sterilisation (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Description
本創作與食品殺菌設備有關，進一步而言，尤指一種板式熱交換之水淋式殺菌釜，所述的水淋式殺菌釜，可用於對罐裝食品進行殺菌。The present invention relates to food sterilization equipment, and further relates to a water-type sterilization kettle for plate heat exchange, which can be used for sterilization of canned foods.
罐裝食品將調理後的食品密封於容器後，施以殺菌處理，食品即可在常溫的環境下長期保存。The canned food is sealed in a container and then sterilized, and the food can be stored for a long time under normal temperature.
傳統用於罐裝食品的殺菌方法，主要有蒸汽式殺菌、熱水式殺菌及噴水式殺菌，本案申請人先前發明一種水淋式殺菌方法及用於執行該方法的水淋式殺菌釜，其中，水淋式殺菌方法公開於TW390814專利公告，水淋式殺菌釜公開於CN2456697專利公告。The traditional sterilization method for canned foods mainly includes steam sterilization, hot water sterilization and water spray sterilization. The applicant has previously invented a water drench sterilization method and a water jet sterilization kettle for performing the method, wherein The water leaching sterilization method is disclosed in the TW390814 patent publication, and the water leaching sterilization kettle is disclosed in the CN2456697 patent publication.
前述水淋式殺菌釜，包含一釜體、一管路組、一循環泵、一加熱器及一控制單元，其中，釜體係橫臥狀設置的圓形桶體，用於容納被殺菌物，釜體一端設有一釜門，用於封閉釜體，控制單元係微電腦及電子、電機元件組成，用於控制殺菌釜的各部組件運作，管路組用於導引水及蒸汽於釜體、加熱器等組件之間流動，管路組具有數根灑水管、一輸水管、一回水管、一入汽管、一輸汽管及一噴汽管，各灑水管分佈設於釜體內部上方的內周緣，灑水管穿設數個灑水孔，據此於釜體內部噴淋水液， 各灑水管於一端會集與輸水管銜接，輸水管通過加熱器與循環泵相接，回水管一端與循環泵相接，另一端與釜體內部的底緣連通，循環泵用於抽取釜體底緣的水液並向灑水管泵送，據使水液循環利用，入汽管一端與鍋爐等高溫蒸汽供應源相接，另一端與加熱器連通，輸汽管一端與加熱器連通，另一端與噴汽管銜接，噴汽管設於釜體內部的底緣處，據使高溫蒸汽通過加熱器後進入釜體內部由噴汽管噴出，且蒸汽於通過加熱器時，對輸水管輸送的水液形成熱交換，使灑水管噴出高溫水液，據此對置入釜體內部的被殺菌物遂行升溫殺菌作業。The water sterilizing autoclave comprises a kettle body, a pipeline group, a circulation pump, a heater and a control unit, wherein the kettle system is arranged in a horizontally-shaped circular barrel for accommodating the sterilized object. One end of the kettle body is provided with a kettle door for closing the kettle body. The control unit is composed of a microcomputer, an electronic component and a motor component for controlling the operation of various components of the sterilization kettle. The pipeline group is used for guiding water and steam to the kettle body and heating. Flowing between components, the pipeline group has a plurality of sprinkler pipes, a water pipe, a return pipe, a steam inlet pipe, a steam pipe and a steam pipe, and the sprinkler pipes are distributed over the interior of the kettle body. On the inner circumference, the sprinkler pipe is provided with several sprinkler holes, according to which the water is sprayed inside the kettle body. Each sprinkler pipe is connected to the water pipe at one end, and the water pipe is connected to the circulation pump through a heater. One end of the return pipe is connected with the circulation pump, and the other end is connected with the bottom edge of the interior of the kettle body, and the circulation pump is used for extracting the kettle body. The water at the bottom edge is pumped to the sprinkler pipe. According to the circulation of the water, one end of the steam inlet pipe is connected with a high-temperature steam supply source such as a boiler, and the other end is connected with the heater, and one end of the steam pipe is connected with the heater, and the other end of the steam pipe is connected with the heater. One end is connected with the steam pipe, and the steam pipe is arranged at the bottom edge of the inside of the kettle body. According to the high temperature steam passing through the heater, the steam is injected into the interior of the kettle body, and the steam is delivered to the water pipe when passing through the heater. The water liquid forms a heat exchange, and the sprinkling water pipe ejects the high-temperature water liquid, whereby the sterilized material placed inside the kettle body is heated and sterilized.
使用前述習知水淋式殺菌釜對包裝食品及醫藥用品等各式被殺菌物進行殺菌作業時，將被殺菌物利用載台承載後置入釜體內部並緊閉釜門，使釜體內部形成封閉狀態，而後，對釜體內部注入適量的水液，注入的水液蓄積於釜體內部的底緣處，循環泵將蓄積的水液通過加熱器向灑水管輸送，水液藉由輸水管輸送通過加熱器時，水與通過加熱器的高溫蒸汽熱交換而升溫，升溫後的熱水流向灑水管並噴灑於釜體內部，灑水管噴出的熱水下落於釜體內部底緣，再度被循環泵抽取向灑水管輸送，水液藉由循環泵的運轉而循環升溫、噴灑，使被殺菌物升溫到達適當溫度並維持一段時間，藉此遂行殺菌作業，高溫蒸汽在通過加熱器後輸送至釜體內部底緣的噴汽管並向上噴出，據此輔助加熱釜體內部空間。When the sterilized materials such as packaged foods and medical supplies are sterilized by the above-described conventional water sterilizing sterilizer, the sterilized material is placed on the inside of the kettle body by the carrier, and the kettle door is closed to the inside of the kettle body. The closed state is formed, and then an appropriate amount of water is injected into the interior of the kettle body, and the injected water liquid is accumulated in the bottom edge of the interior of the kettle body, and the circulating pump transports the accumulated water liquid to the sprinkler pipe through the heater, and the water liquid is transferred by the water. When the water pipe is transported through the heater, the water is heated by heat exchange with the high-temperature steam passing through the heater, and the heated hot water flows to the sprinkler pipe and is sprayed inside the kettle body, and the hot water sprayed from the sprinkler pipe falls on the bottom edge of the kettle body, and again It is pumped to the sprinkler pipe by the circulating pump, and the water liquid is heated and sprayed by the operation of the circulating pump, so that the sterilized material is heated to reach the appropriate temperature and maintained for a period of time, thereby performing the sterilization operation, and the high-temperature steam is transported after passing through the heater. The steam pipe to the inner bottom edge of the kettle body is sprayed upward, thereby assisting in heating the inner space of the kettle body.
所述的加熱器是一種管式熱交換器，主要由一殼體內部設有管路所構成，殼體內部的空間在管體外部形成可供容納蒸汽的蒸汽室，來自於釜體內部的水通過熱交換器內部的管路，來自於蒸汽供應源的蒸汽則通過殼體內部的蒸汽室，蒸汽的熱能藉由管路的管壁間接傳導至通過管 路的水進行熱交換，使常溫水升溫至所設定的殺菌溫度。The heater is a tubular heat exchanger, which is mainly composed of a pipe inside a casing, and a space inside the casing forms a steam chamber for accommodating steam outside the pipe body, from the inside of the kettle body. The water passes through the pipeline inside the heat exchanger, and the steam from the steam supply source passes through the steam chamber inside the casing, and the heat energy of the steam is indirectly transmitted to the passage pipe through the pipe wall of the pipeline. The water of the road is exchanged for heat, and the normal temperature water is raised to the set sterilization temperature.
水淋式殺菌釜利用管式熱交換器作為加熱器，管式熱交換器是壓力容器的一種，必需通過相關的安全檢驗，確認符合安全規範，加熱器從零件加工、組裝至檢驗確認約需耗費三個月的工時。The water-jet sterilizer uses a tube heat exchanger as a heater. The tube heat exchanger is a type of pressure vessel. It must be confirmed by relevant safety inspections to meet the safety regulations. The heater needs to be processed from the parts to the inspection. It takes three months of work.
本創作主要目的在於提供一種板式熱交換之水淋式殺菌釜，所述的水淋式殺菌釜，可用於對罐裝食品進行殺菌，藉由板式熱交換的加熱器將水加熱升溫至殺菌溫度。The main purpose of the present invention is to provide a water-type sterilizing kettle for plate heat exchange, which can be used for sterilizing canned food, and heating the water to a sterilization temperature by a plate heat exchange heater. .
為滿足預期目的，本創作係一種板式熱交換之水淋式殺菌釜，包含一釜體、一管路組、一循環泵、一加熱器及一控制單元，其中，釜體係橫臥狀設置的圓形桶體，用於容納被殺菌物，釜體一端活設一釜門，用於開啟/封閉釜體的內部空間，控制單元係微電腦及電子、電機元件組成，用於控制殺菌釜的各部組件運作，管路組構成水及蒸汽的流動路徑，據使水及蒸汽於釜體、加熱器等組件之間流動；其特徵在於：管路組包含數根灑水管、一第一輸水管、一第二輸水管、一回水管、一入汽管、一輸汽管及一噴汽管，各灑水管分佈設於釜體內部的上方及兩側，灑水管穿設數個灑水孔，各灑水管分別與第一輸水管銜接，第一輸水管與加熱器相接，第二輸水管與加熱器及循環泵相接，回水管一端與循環泵相接，另一端與釜體內部的底緣連通，入汽管一端與高溫蒸汽供應源相接，入汽管另一端與加熱器相接，輸汽管一端與加熱器相接，另一端與噴汽管銜接，噴汽管設於釜體內部的底緣處，加熱器係板式熱交換器，據使蒸汽及水於加熱器進行熱交換。In order to meet the intended purpose, the present invention is a plate type heat exchange water leaching sterilizer comprising a kettle body, a pipeline group, a circulation pump, a heater and a control unit, wherein the kettle system is arranged horizontally The circular barrel body is used for accommodating the sterilized material, and a kettle door is opened at one end of the kettle body for opening/closing the inner space of the kettle body. The control unit is composed of a microcomputer, an electronic component and a motor component, and is used for controlling various parts of the sterilization kettle. The component operates, the pipeline group constitutes a flow path of water and steam, and the water and steam flow between the components such as the kettle body and the heater; the pipeline group includes a plurality of sprinkler pipes, a first water pipe, a second water pipe, a water pipe, a steam pipe, a steam pipe and a steam pipe, the sprinkler pipes are arranged on the upper side and the two sides of the kettle body, and the sprinkling pipe is provided with a plurality of sprinkling holes. Each sprinkler pipe is respectively connected with the first water pipe, the first water pipe is connected with the heater, the second water pipe is connected with the heater and the circulation pump, one end of the return pipe is connected with the circulation pump, and the other end is connected with the inside of the kettle body. The bottom edge is connected, and one end of the steam inlet tube is steamed at a high temperature. The steam supply source is connected, the other end of the steam inlet pipe is connected with the heater, one end of the steam pipe is connected with the heater, the other end is connected with the steam pipe, and the steam pipe is arranged at the bottom edge of the inner body of the kettle body, the heater A plate-type heat exchanger that allows steam and water to exchange heat with the heater.
利用板式熱交換器作為加熱器，設備加工及組裝工時得以縮減，且能源轉換能用率高。By using a plate heat exchanger as a heater, equipment processing and assembly man-hours are reduced, and energy conversion efficiency is high.
(10)‧‧‧釜體(10) ‧ ‧ ‧ body
(12)‧‧‧釜門(12)‧‧‧Bumen
(20)‧‧‧管路組(20) ‧‧‧Pipeline Group
(21)‧‧‧灑水管(21) ‧ ‧ sprinkler pipes
(22)‧‧‧第一輸水管(22) ‧‧‧First water pipe
(23)‧‧‧第二輸水管(23) ‧‧‧Second water pipe
(24)‧‧‧回水管(24) ‧‧‧ return pipe
(25)‧‧‧入汽管(25)‧‧‧Into the steam pipe
(26)‧‧‧輸汽管(26)‧‧‧Transportation pipe
(27)‧‧‧噴汽管(27)‧‧‧Steam tube
(30)‧‧‧循環泵(30) ‧ ‧ Circulating pump
(40)‧‧‧加熱器(40)‧‧‧ heater
(90)‧‧‧被殺菌物(90) ‧ ‧ bactericide
第一圖係本創作實施例的結構配置圖。The first figure is a structural configuration diagram of the present creation embodiment.
第二圖係本創作實施例的釜體內部的前視示意圖，顯示釜體內部的構成。The second drawing is a front view showing the inside of the kettle body of the present embodiment, showing the inside of the kettle body.
如第一圖及第二圖所示，本創作板式熱交換之水淋式殺菌釜的實施例，包含一釜體(10)、一管路組(20)、一循環泵(30)、一加熱器(40)及一控制單元(圖中未示)，其中，釜體(10)係橫臥狀設置的圓形桶體，用於容納被殺菌物，釜體(10)一端活設一釜門(12)，用於開啟/封閉釜體(10)的內部空間，控制單元係微電腦及電子、電機元件組成，用於控制殺菌釜的各部組件運作，管路組(20)構成水及蒸汽的流動路徑，據使水及蒸汽於釜體(10)、加熱器(40)等組件之間流動，管路組(20)包含數根灑水管(21)、一第一輸水管(22)、一第二輸水管(23)、一回水管(24)、一入汽管(25)、一輸汽管(26)及一噴汽管(27)，各灑水管(21)分佈設於釜體(10)內部的上方及兩側，灑水管(21)穿設數個灑水孔(圖中未示)，據此於釜體(10)內部噴淋水，各灑水管(21)分別與第一輸水管(22)銜接，第一輸水管(22)與加熱器(40)相接，第二輸水管(23)與加熱器(40)及循環泵(30)相接，回水管(24)一端與循環泵(30)相接，另一端與釜體(10)內部的底緣連通，循環泵(30)用於抽取釜體(10)底緣的水並通過第二輸水管(23)、加熱器(40)、第一輸水管(22)向各灑水管(21)泵送，據使水循環利用，入汽管(25)一端與高溫蒸汽供應源(圖 中未示)相接，所述的高溫蒸汽供應源係為鍋爐，入汽管(25)另一端與加熱器(40)相接，輸汽管(26)一端與加熱器(40)相接，另一端與噴汽管(27)銜接，噴汽管(27)設於釜體內部的底緣處，據使高溫蒸汽通過加熱器(40)後進入釜體(10)內部由噴汽管(27)噴出，且加熱器(40)係板式熱交換器，據此，蒸汽及水於加熱器(40)進行熱交換，使得通過加熱器(40)的水被加熱升溫，加熱升溫後的高溫水由灑水管(21)噴出，對置入釜體(10)內部的被殺菌物(90)遂行升溫殺菌。As shown in the first figure and the second figure, the embodiment of the water-type sterilizing kettle for the plate-type heat exchange comprises a kettle body (10), a pipeline group (20), a circulation pump (30), and a a heater (40) and a control unit (not shown), wherein the kettle body (10) is a circular barrel provided in a horizontally lying shape for accommodating the sterilized material, and one end of the kettle body (10) is set. The kettle door (12) is used for opening/closing the inner space of the kettle body (10). The control unit is composed of a microcomputer and an electronic and motor component for controlling the operation of various components of the sterilization kettle, and the pipeline group (20) constitutes water and The flow path of the steam is such that water and steam flow between the components such as the kettle body (10) and the heater (40). The pipeline group (20) includes a plurality of sprinkler pipes (21) and a first water pipe (22). a second water pipe (23), a return pipe (24), an inlet pipe (25), a steam pipe (26) and a steam pipe (27), and the sprinkler pipes (21) are distributed On the upper and both sides of the inside of the kettle body (10), the sprinkling water pipe (21) is provided with a plurality of sprinkling holes (not shown), whereby water is sprayed inside the kettle body (10), and each sprinkling pipe (21) ) respectively connected to the first water pipe (22), the first water pipe (22) and the heater (40) The second water pipe (23) is connected to the heater (40) and the circulation pump (30), and one end of the return pipe (24) is connected to the circulation pump (30), and the other end is connected to the inside of the kettle body (10). The bottom edge is connected, and the circulation pump (30) is used for extracting the water at the bottom edge of the kettle body (10) and passing the water pipe through the second water pipe (23), the heater (40), and the first water pipe (22) ( 21) Pumping, according to the water recycling, one end of the steam inlet pipe (25) and the high temperature steam supply source (Figure The high temperature steam supply source is a boiler, the other end of the steam inlet pipe (25) is connected to the heater (40), and one end of the steam pipe (26) is connected to the heater (40). The other end is connected with the steam pipe (27), and the steam pipe (27) is disposed at the bottom edge of the inside of the kettle body, so that the high temperature steam passes through the heater (40) and enters the inside of the kettle body (10) by the steam pipe. (27) ejecting, and the heater (40) is a plate type heat exchanger, whereby steam and water are exchanged with heat in the heater (40), so that the water passing through the heater (40) is heated and heated, and the temperature is raised after heating. The high-temperature water is ejected from the sprinkler pipe (21), and the sterilized material (90) placed inside the kettle body (10) is heated and sterilized.
習知水淋式殺菌採用管式熱交換器作為加熱器，管式熱交換器屬於壓力容器，需要依據政府規範的「壓力容器安全檢查構造標準」進行相關的檢驗測試，從加工、組裝至檢驗確認需耗費三個月的工時，而本創作利用板式熱交換器作為加熱器(40)，板式熱交換器並非壓力容器，本創作從加工至組裝，縮減至只需30天工時，設備加工及組裝工時得以縮減。Conventional water leaching sterilization uses a tube heat exchanger as a heater. The tube heat exchanger is a pressure vessel. It is required to carry out relevant inspection tests according to the “Standards for Pressure Vessel Safety Inspection Construction” of the government, from processing, assembly to inspection. It is confirmed that it takes three months of work, and this creation uses a plate heat exchanger as the heater (40). The plate heat exchanger is not a pressure vessel. The creation is reduced from processing to assembly to 30 days of work. Processing and assembly man-hours are reduced.
再者，本創作經過實際測試，以120公升的殺菌釜殺菌水量及250ml×1920罐的罐頭處理量，且耗時15分鐘將水溫由25℃加熱至121℃為例，習知水淋式殺菌釜採用管式熱交換器作為加熱器的熱傳面積約3.9m2 ，熱傳導係數為750kcal/m2 ℃，需以6kgf/cm2 的蒸汽壓來升溫，蒸汽消耗量每15分鐘為160kg，本創作採用板式熱交換器作為加熱器，熱傳面積4.2m2 ，熱傳導係數3,300kcal/m2 ℃，需以3kgf/cm2 的蒸汽壓來升溫，蒸汽消耗量每15分鐘為90kg，本創作可減少44%的蒸汽消耗量，本創作的能源轉換能用率高。In addition, this creation has been tested, with 120 liters of sterilizing water sterilization capacity and 250ml × 1920 cans of canned processing, and it takes 15 minutes to heat the water temperature from 25 ° C to 121 ° C. The sterilizer uses a tube heat exchanger as the heat transfer area of the heater of about 3.9 m 2 and a heat transfer coefficient of 750 kcal/m 2 ° C. It needs to be heated at a vapor pressure of 6 kgf/cm 2 , and the steam consumption is 160 kg per 15 minutes. This creation uses a plate heat exchanger as a heater with a heat transfer area of 4.2 m 2 and a heat transfer coefficient of 3,300 kcal/m 2 °C. It needs to be heated at a vapor pressure of 3 kgf/cm 2 , and the steam consumption is 90 kg per 15 minutes. It can reduce steam consumption by 44%, and the energy conversion efficiency of this creation is high.
(10)‧‧‧釜體(10) ‧ ‧ ‧ body
(12)‧‧‧釜門(12)‧‧‧Bumen
(20)‧‧‧管路組(20) ‧‧‧Pipeline Group
(22)‧‧‧第一輸水管(22) ‧‧‧First water pipe
(23)‧‧‧第二輸水管(23) ‧‧‧Second water pipe
(24)‧‧‧回水管(24) ‧‧‧ return pipe
(25)‧‧‧入汽管(25)‧‧‧Into the steam pipe
(26)‧‧‧輸汽管(26)‧‧‧Transportation pipe
(30)‧‧‧循環泵(30) ‧ ‧ Circulating pump
(40)‧‧‧加熱器(40)‧‧‧ heater
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103217974U TWM496484U (en) | 2014-10-08 | 2014-10-08 | Plate heat exchanger for sprinkle type retort |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103217974U TWM496484U (en) | 2014-10-08 | 2014-10-08 | Plate heat exchanger for sprinkle type retort |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM496484U true TWM496484U (en) | 2015-03-01 |
Family
ID=53187086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW103217974U TWM496484U (en) | 2014-10-08 | 2014-10-08 | Plate heat exchanger for sprinkle type retort |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM496484U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112956629A (en) * | 2021-03-27 | 2021-06-15 | 广东海昌沅国通食材有限公司 | Method for making soup packet and processing equipment thereof |
| TWI840127B (en) * | 2023-02-16 | 2024-04-21 | 金瑛發機械工業股份有限公司 | Plate heat exchanger for sterilizing kettle and control method thereof |
-
2014
- 2014-10-08 TW TW103217974U patent/TWM496484U/en not_active IP Right Cessation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112956629A (en) * | 2021-03-27 | 2021-06-15 | 广东海昌沅国通食材有限公司 | Method for making soup packet and processing equipment thereof |
| TWI840127B (en) * | 2023-02-16 | 2024-04-21 | 金瑛發機械工業股份有限公司 | Plate heat exchanger for sterilizing kettle and control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MM4K | Annulment or lapse of a utility model due to non-payment of fees |