TWM492390U - Slide rail apparatus with electroplated cobalt chromium oxide ceramic coating - Google Patents
Slide rail apparatus with electroplated cobalt chromium oxide ceramic coating Download PDFInfo
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本創作為有關於一種披覆鉻鈷氧化物陶瓷鍍層之滑軌,特別是在滑軌的基材上以電鍍方法所形成的鉻鈷氧化物金屬化陶瓷層後再噴塗一層樹脂層,而產生耐腐蝕及黑色的工業滑軌或家用五金滑軌等。The present invention relates to a sliding rail coated with a chrome-cobalt-cerium oxide ceramic coating, in particular, a chromium-cobalt-oxide metallized ceramic layer formed by electroplating on a substrate of a sliding rail, and then a resin layer is sprayed. Corrosion resistant and black industrial rails or home hardware rails.
金屬化陶瓷(metallic ceramic)係為非金屬元素参雜有金屬元素共同形成的一種類似陶瓷結構的共構物,使其兼具有金屬特性與陶瓷特性,例如,有些共構物具有一般陶瓷的硬度與甚佳耐腐蝕性、或兼具有金屬光澤性與導電性、或兼具有陶瓷的色澤等;經常應用的方法為將非金屬元素與金屬元素共同燒結形成,如金屬氮化物(如氮化鈦(TiN)等)、金屬碳化物(如石墨、碳化鎢、碳化鋯、碳化鉻、碳化矽等)、或如金屬氧化物(如氧化鉻、氧化鎢、氧化鈷)等,其他還有硼化物、矽化物等;這些金屬氮化物已廣泛應用在耐磨元件、車削刀具、熱交換器、引擎元件、生醫、軍事及太空上。A metallic ceramic is a ceramic-like constitutive structure formed by a non-metallic element mixed with a metal element, which has both metal characteristics and ceramic characteristics. For example, some eutectics have general ceramics. Hardness and very good corrosion resistance, or both metallic luster and electrical conductivity, or both ceramic color; etc.; often used to form non-metallic elements together with metal elements, such as metal nitrides (such as Titanium nitride (TiN), etc., metal carbides (such as graphite, tungsten carbide, zirconium carbide, chromium carbide, tantalum carbide, etc.), or metal oxides (such as chromium oxide, tungsten oxide, cobalt oxide), etc. There are borides, tellurides, etc.; these metal nitrides have been widely used in wear parts, turning tools, heat exchangers, engine components, biomedical, military and space.
除了以陶瓷燒結成型整個的金屬化陶瓷外,另外較大的應用為在基材上披覆一層金屬化陶瓷,在基材上形成金屬化陶瓷將可更方便於構成所須要工件的形狀。在基材上形成金屬化陶瓷的方法主要分成乾式法及濕式法,乾式法如電漿輔助化學沉積法、氣相沉積法(CVD)、高能量微弧技術、高溫碳化、低溫碳化、物理氣相沉積(PVD)、粉浴等方法;如美國專利US4925394之濺鍍法或氣相沉積法,EP1878943之擴散鉻化法;台灣專利公開號TW201101565揭露使用粉浴法、台灣專利TW I297365揭露利用碳化鉻粉末材料對工具以濺鍍方式產生含碳化鉻基合金材料;中國專利申 請號CN201110064876.9揭露使用熔射法等;然而這些乾式法製作成本昂貴且難以大量生產,而熔射法、粉浴法雖然相對便宜,但需要加高溫,可能會使基材的機械性能改變,也難以應用在精密且具有高機械性能的零組件;尤其乾式法,常以二個元素或三個元素為限,難以形成多種元素的共構物,因此,例如只能形成單獨鉻系的一種氧化物(如Cr2 O3 )或單獨鈷系的氧化物(CoO),此造成基材上的金屬化陶瓷的顏色色澤不夠黑,難以應用在滑軌上。In addition to sintering the entire metallized ceramic with ceramics, a larger application is to coat the substrate with a layer of metallized ceramic, and the formation of a metallized ceramic on the substrate will make it easier to form the desired shape of the workpiece. The method of forming metallized ceramics on a substrate is mainly divided into a dry method and a wet method, such as a plasma-assisted chemical deposition method, a vapor deposition method (CVD), a high-energy micro-arc technique, a high-temperature carbonization, a low-temperature carbonization, and a physics. Vapor deposition (PVD), powder bath, etc.; such as the sputtering method or vapor deposition method of US Pat. No. 4,925,394, the diffusion chromizing method of EP 1878943; Taiwan Patent Publication No. TW201101565 discloses the use of powder bath method, Taiwan patent TW I297365 disclosure The chromium carbide powder material produces a chromium carbide-based alloy material by sputtering on the tool; Chinese Patent Application No. CN201110064876.9 discloses the use of a spray method, etc.; however, these dry processes are expensive to manufacture and difficult to mass produce, while the spray method and powder are used. Although the bath method is relatively cheap, it requires high temperature, which may change the mechanical properties of the substrate, and it is difficult to apply to precision and high mechanical properties. Especially the dry method is often limited to two elements or three elements. , is difficult to form a total structure was more elements, thus, for example, can only form a single chromium-oxide (e.g., Cr 2 O 3) or a cobalt-based oxide alone (of CoO) This causes the color on the color of the metallized ceramic substrate not black, difficult to apply on the rail.
昔知的濕式法主要為使用電鍍方法在基材上形成金屬層,除了鋅鍍層、銅鍍層、金銀鍍層外,在電鍍鉻鍍層方面,美國專利公開號US20120024714揭露使用硫酸鉻(Cr2 (SO4 )3 )水溶液,添加硼酸(boric acid)、硫酸鈉(sodium sulfate)、甲酸(formic acid)、尿素(solid carbamide)等為添加劑,並使用C12 H25 SO4 Na調整鍍浴的pH值,以電鍍形成三價鉻電鍍鉻層(chromium electroplating layer);日本專利JP2010189673揭露使用硫酸鉻、及使用硫酸鉀(鈉、銨)或氯化鉀(銨、鹼性金屬)為導電劑(conductive salt),硼酸(boric acid)、硼酸鈉(sodium borate)、硼酸鉀(potassium borate)、磷酸(phosphoric acid)、磷酸氫二鈉(disodium phosphate)、磷酸氫二鉀(dibasic potassium phosphate)、碳酸鈉(sodium carbonate)或碳酸氫鈉(sodium bicarbonate)為pH緩衝劑(pH buffer),使用苯甲醯磺醯亞胺(saccharin)或糖精鈉(saccharin sodium)為添加劑,使用脂肪族羧酸及其鹽類(aliphatic carboxylic acid or its salt)為胺基羧酸螯合劑(aminocarboxylic acid),可電鍍成高硬度的三價鉻鍍層(chromium electroplating layer),惟其三價鉻鍍層為金屬色澤無法使用於滑軌。The conventional wet method mainly uses a plating method to form a metal layer on a substrate. In addition to a zinc plating layer, a copper plating layer, and a gold-silver plating layer, in the case of electroplating chrome plating, U.S. Patent Publication No. US20120024714 discloses the use of chromium sulfate (Cr 2 (SO). 4 ) 3 ) Aqueous solution, adding boric acid, sodium sulfate, formic acid, solid carbamide as additives, and adjusting the pH of the plating bath with C 12 H 25 SO 4 Na , electroplating to form a chromium electroplating layer; Japanese Patent JP2010189673 discloses the use of chromium sulfate, and the use of potassium sulfate (sodium, ammonium) or potassium chloride (ammonium, basic metal) as a conductive agent (conductive salt ), boric acid, sodium borate, potassium borate, phosphoric acid, disodium phosphate, dibasic potassium phosphate, sodium carbonate (diboric potassium phosphate) Sodium carbonate) or sodium bicarbonate is a pH buffer, using saccharin or saccharin sodium as an additive, using an aliphatic carboxylic acid and The aliphatic carboxylic acid or its salt is an aminocarboxylic acid which can be plated into a high hardness chromium electroplating layer, but the trivalent chrome plating is metallic and cannot be used for slipping. rail.
對於非為純金屬電鍍方面,以濕式法電鍍形成氧化鉻電鍍層(chromium oxide electroplating layer)主要有三種技術,(一)、早期美國專利US4196063已揭露使用三價鉻離子、鐵離子、鈷離子及磷酸根,可電鍍出黑色的三價鉻電鍍鉻層;美國專利公開號US20080169199揭露使用三價鉻的電鍍方法,於鍍浴中使用0.01至0.25mole/L高濃度的溴化銨(ammonium bromide)、溴化鈉(sodium bromide)與溴化鉀(potassium bromide)為添加劑;日本專利JP2007119826提出使用氯化鉻為主劑,利用亞硫酸鈉(sodium sulfite)、亞硫酸鉀(potassium sulfite)、碘化鉀(potassium iodide)為添加劑,形成電鍍黑色三價鉻的電鍍浴;這些揭露的目的為在鍍層表面呈現高粗糙度的微結構,造成光學上光散射現象,而使得鍍膜層顏色呈現為黑色的外貌。第二種為增厚鍍層,如中國專利CN201210440818.6揭露為達到黑化鍍層的目的,使用三價鉻多層打底的方式使表面粗化與不透光,但其鍍層過複雜、成本過高,又需要很高的鍍層厚度、除影響工件尺寸外更因鍍層應力在各層間累積容易造成鍍層剝離之缺點。For non-pure metal plating, there are mainly three techniques for forming a chromium oxide electroplating layer by wet plating. (I) Early US Patent No. 4,196,063 has disclosed the use of trivalent chromium ions, iron ions, and cobalt ions. And a phosphate, which can be electroplated with a black trivalent chromium electroplated chromium layer; U.S. Patent Publication No. US20080169199 discloses an electroplating method using trivalent chromium, using a high concentration of ammonium bromide of 0.01 to 0.25 mole/L in a plating bath (ammonium bromide) ), sodium bromide and potassium bromide are additives; Japanese patent JP2007119826 proposes the use of chromium chloride as the main agent, using sodium sulfite (sodium) Sulfite), potassium sulfite, potassium iodide as an additive to form an electroplating bath of black trivalent chromium; the purpose of these disclosures is to present a high-roughness microstructure on the surface of the coating, resulting in optical light scattering. The phenomenon makes the color of the coating layer appear black. The second type is a thickened coating. For example, the Chinese patent CN201210440818.6 discloses that for the purpose of blackening the coating, the surface is roughened and opaque by using a trivalent chromium multi-layer primer, but the plating is too complicated and the cost is too high. Moreover, it is required to have a high plating thickness, and in addition to affecting the size of the workpiece, the plating stress is easily accumulated between the layers to easily cause peeling of the plating layer.
第三種則使用電鍍將物質反應成黑色的化合物結合在電鍍膜層中,而使得顏色呈現為黑色的外貌,如中國專利CN201010521853.1揭露使用胱氨酸為發黑劑,但其鍍層附著力不佳、且色澤仍不夠黑;中國專利CN200610086433.9揭露使用氧化鐵為發黑劑,其鍍層抗腐蝕不佳,亦難以使用;這些方法所電鍍的三價鉻鍍層雖為Cr+3 、O、OH的共沉積,厚度薄不致於影響工件尺寸,但鍍層緻密性不足、色澤為灰色偏向黑色,尚無法使用於滑軌。The third type uses a plating compound to react a substance into a black color in a plating film layer, so that the color appears as a black appearance. For example, Chinese Patent CN201010521853.1 discloses the use of cystine as a blackening agent, but its coating adhesion. Poor, and the color is still not black enough; Chinese patent CN200610086433.9 discloses the use of iron oxide as a blackening agent, the coating is not resistant to corrosion and is difficult to use; the trivalent chrome plating plated by these methods is Cr +3 , O Co-deposition of OH, thin thickness does not affect the size of the workpiece, but the coating is not dense enough, the color is gray to black, and can not be used for the slide rail.
另外,台灣專利公開號TW201339373揭露使用氟矽酸(H2 SiF6 )、硝酸鹽、高錳酸鹽之黑化劑,無機酸鈷之共沉積劑,磷酸鹽之錯合劑,以較為環保的三價鉻電鍍,在基材上電鍍形成非晶相結構之三價鉻氧化物電鍍層,該氧化物電鍍層相對其他技術而言,其陶瓷化的程度較高,黑化程度達到灰階值為45%以下。然而,為使在黑化程度達到可具體應用的目的,該技術的公開僅揭露電鍍的方法,但對於如何調整其鍍層的比例使其鍍層能具有高的表面硬度、耐磨性、更黑,以應用在滑軌、工件上,仍為急迫需要解決的課題。In addition, Taiwan Patent Publication No. TW201339373 discloses a blackening agent using fluoroantimonic acid (H 2 SiF 6 ), a nitrate salt, a permanganate, a co-depositing agent of a mineral acid cobalt, a phosphate dissimilaring agent, and a relatively environmentally friendly three. Valence chromium plating, electroplating on a substrate to form an amorphous phase structure of a trivalent chromium oxide plating layer, the oxide plating layer has a higher degree of ceramization than other technologies, and the degree of blackening reaches a gray scale value. 45% or less. However, in order to achieve a specific application for the degree of blackening, the disclosure of the technology only discloses the method of electroplating, but how to adjust the proportion of the plating layer so that the plating layer can have high surface hardness, wear resistance, and blackness. It is still an urgent problem to be solved in the application of slide rails and workpieces.
有鑑於上述習知技藝之問題,本創作主要目的之一為提出一種披覆鉻鈷氧化物陶瓷鍍層之滑軌,該滑軌由一滑軌基材所製成,並在滑軌基材上以電鍍的方法,電鍍一層的鉻鈷氧化物陶瓷鍍層,且在該鉻鈷氧化物陶瓷鍍層之全部或一部份附著有樹脂層。其中滑軌基材之材料選自於鐵、鎳、鉻、鉬、銅之一金屬或含有鐵、鎳、鉻、鉬、銅的合金。In view of the above-mentioned problems of the prior art, one of the main purposes of the present invention is to propose a sliding rail coated with a chrome-cobalt oxide ceramic coating, which is made of a sliding rail substrate and is on a sliding rail substrate. A layer of chrome-cobalt oxide ceramic plating is electroplated by electroplating, and a resin layer is attached to all or a part of the chrome-cobalt oxide ceramic plating layer. The material of the slide substrate is selected from the group consisting of iron, nickel, chromium, molybdenum, copper or an alloy containing iron, nickel, chromium, molybdenum and copper.
其中,鉻鈷氧化物陶瓷鍍層係以電鍍方法在滑軌基材上形成,係由鉻元素、氧元素、氫元素、鈷元素與磷元素所組成,係為非晶相結構;成份至少包含下列群組:(1)第一群組為:鉻(Cr)與氧化鉻(Cr2 O3 )、(2)第二群組為:氫氧化鉻(為三價鉻之氫氧化物Cr(OH)3 )與磷化鉻(CrP)之一或其組合);(3)第三群組為:鈷(Co)與氧化鈷(為二價鈷或三價鈷之氧化物Co3 O4 、Co2 O3 )之一或其組合);(4)第四群組為:氫氧化鈷(為二價鈷或三價鈷之氫氧化物Co(OH)2 、Co(OH)3 )與磷化鈷(為二價鈷或三價鈷之磷化物CoP、Co2 P3 )之一或其組合);鉻鈷氧化物陶瓷鍍層的厚度甚薄且緻密,其厚度為0.5~3μm,對於不同應用時厚度可為5μm以下;所電鍍上的鉻鈷氧化物陶瓷鍍層為深黑色,其灰階值(gray value scale)(L*)為65以下;其中,灰階值係為量度黑色的程度,採用256個灰色色階,灰階的亮度從灰階值0(黑色)到灰階值255(白色)。其中,所謂鉻鈷氧化物陶瓷鍍層的厚度係指電鍍層的平均厚度,而非指特定量測點的厚度,以下相同,不再贅述。The chromium-cobalt oxide ceramic coating is formed on the sliding rail substrate by electroplating, and is composed of chromium element, oxygen element, hydrogen element, cobalt element and phosphorus element, and is an amorphous phase structure; the composition includes at least the following Group: (1) The first group is: chromium (Cr) and chromium oxide (Cr 2 O 3 ), (2) The second group is: chromium hydroxide (which is a hydroxide of trivalent chromium Cr (OH) 3 ) with one or a combination of chromium phosphide (CrP); (3) the third group is: cobalt (Co) and cobalt oxide (cobalt of divalent cobalt or trivalent cobalt, Co 3 O 4 , Co 2 O 3) or a combination of one); (4) the fourth group of: cobalt hydroxide (divalent or trivalent cobalt, cobalt hydroxide Co (OH) 2, Co ( OH) 3) and Cobalt phosphide (which is one or a combination of divalent cobalt or trivalent cobalt phosphide CoP, Co 2 P 3 ); the chromium-cobalt oxide ceramic coating is very thin and dense, and has a thickness of 0.5 to 3 μm. The thickness of the chrome-cobalt oxide ceramic plating plated on the plated material is dark black, and the gray value scale (L*) is 65 or less; wherein the gray scale value is measured black Degree, using 256 gray levels, the brightness of gray scale Grayscale value 0 (black) to a gray level value of 255 (white). The thickness of the chrome-cobalt oxide ceramic plating layer refers to the average thickness of the plating layer, and does not refer to the thickness of the specific measurement point, which is the same as the following, and will not be described again.
由於鉻鈷氧化物陶瓷鍍層係由鉻元素、氧元素、氫元素、鈷元素與磷元素所組成的非晶相結構,含有較高含量比的三氧化二鉻(Cr2 O3 )與更多含量比的四氧化三鈷(Co3 O4 ),使鉻鈷氧化物陶瓷鍍層更為陶瓷化,故可使鍍層能具有高的灰階值(gray value scale)(L*)至少達到65以下。Since the chromium-cobalt oxide ceramic coating consists of an amorphous phase structure composed of chromium, oxygen, hydrogen, cobalt and phosphorus, it contains a high content ratio of chromium oxide (Cr 2 O 3 ) and more. The content ratio of cobalt trioxide (Co 3 O 4 ) makes the chromium cobalt oxide ceramic coating more ceramic, so that the coating can have a high gray value scale (L*) of at least 65 or less.
在後續的實施例中的穿透式電子顯微鏡(Transmission Electron Microscopy,TEM)圖可見,本創作的披覆鉻鈷氧化物陶瓷鍍層之滑軌,在鉻鈷氧化物陶瓷鍍層的表面形成溝狀微結構,該溝痕狀為深度極淺,使鉻鈷氧化物陶瓷鍍層仍保有甚佳的耐蝕性外,由於溝狀微結構使照射在鉻鈷氧化物陶瓷鍍層表面的光線不易折射,更降低了鉻鈷氧化物陶瓷鍍層之灰階值(gray value scale)(L*)。In the transmission electron microscopy (TEM) image of the subsequent embodiment, it can be seen that the slide rail of the chrome-cobalt oxide ceramic coating of the present invention forms a groove-shaped micro-surface on the surface of the chrome-cobalt oxide ceramic coating. The structure has a very shallow depth, so that the chrome-cobalt oxide ceramic coating still retains good corrosion resistance. The groove-like microstructure makes the light irradiated on the surface of the chrome-cobalt oxide ceramic coating less refracting, and is further reduced. The gray value of the chrome-cobalt oxide ceramic coating (L*).
更進一步,本創作提出的披覆鉻鈷氧化物陶瓷鍍層之滑軌,其鉻鈷氧化物陶瓷鍍層表面更有複數個溝槽,該些溝槽的寬度大致小於200nm、至少有一溝槽的寬度小於100nm,該些溝槽為鉻鈷氧化物陶瓷鍍層時陰極表面產生氣體所造成的溝槽,由於這些溝槽的不一致方向排列,使入射在表面的光線難以反射,使鉻鈷氧化物陶瓷鍍層之灰階值較低而黑化 度較高。Furthermore, the sliding rail of the chrome-cobalt oxide ceramic coating proposed by the present invention has a plurality of grooves on the surface of the chrome-cobalt oxide ceramic coating, and the width of the grooves is substantially less than 200 nm and at least one groove width. Less than 100 nm, the grooves are grooves caused by gas generated on the surface of the cathode when the chromium-cobalt oxide ceramic coating is formed. Due to the inconsistent direction of the grooves, the light incident on the surface is difficult to reflect, so that the chromium-cobalt oxide ceramic coating The gray scale value is lower and blackened Higher degrees.
更進一步,本創作提出的披覆鉻鈷氧化物陶瓷鍍層之滑軌,其鉻鈷氧化物陶瓷鍍層具有良好的耐蝕性,其耐候性依據ASTM B-117 5%鹽霧試驗標準至少96小時以上。Furthermore, the chrome-cobalt oxide ceramic coating of the coated chromium-cobalt-oxide ceramic coating has good corrosion resistance, and its weather resistance is at least 96 hours according to the ASTM B-117 5% salt spray test standard. .
又進一步,本創作提出的披覆鉻鈷氧化物陶瓷鍍層之滑軌,該樹脂層可為二氧化矽(SiO2 )、聚矽氧烷化合物(polysiloxane)、全氟碳化物(Perfluorinated chemicals,PFCs)、全氟樹脂(fluororesin)、酚醛樹脂(phenolic resins)、丙烯酸樹脂(或稱為聚羰基乙烯樹脂polycarboxyethylene resin)、丙烯酸矽改質樹脂(或稱為聚羰基乙烯變性矽樹脂polycarboxyethylene silicon modified resin)之一或其組合,不為所限。由於鉻鈷氧化物陶瓷鍍層具有良好的塗料結合力,其樹脂層之附著力依據ASTM-D3359百格試驗為4B以上。Further, the present invention proposes a sliding rail coated with a chrome-cobalt oxide ceramic coating, which may be cerium oxide (SiO 2 ), polysiloxane, or perfluorinated chemicals (PFCs). ), fluororesin, phenolic resins, acrylic resin (or polycarboxyethylene resin), yttrium acrylate modified resin (or polycarboxyethylene silicon modified resin) One or a combination thereof is not limited. Since the chrome-cobalt oxide ceramic coating has good coating adhesion, the adhesion of the resin layer is 4B or more according to the ASTM-D3359 test.
對於不同應用,可依據需求,在前述的樹脂中添加各種顏色的顏料或消光劑,以呈現不同色澤或無光的顏色,不為所限。For different applications, pigments or matting agents of various colors may be added to the aforementioned resins according to requirements to exhibit different colors or matt colors, which are not limited.
本創作另一主要目的就為提出一種披覆鉻鈷氧化物陶瓷鍍層之滑軌,該滑軌由一滑軌基材所製成,並在滑軌基材表面覆蓋一中介層,於中介層上電鍍一層的鉻鈷氧化物陶瓷鍍層,且在該鉻鈷氧化物陶瓷鍍層之全部或一部份附著有樹脂層;其中滑軌基材係為金屬或非金屬材質,中介層係為鐵、鎳、鉻、銅、銀、金之一金屬或其合金所組成,係以電鍍、無電鍍、蒸鍍(包含PVD、CVD等)其一或其組合所形成。Another main purpose of the present invention is to propose a sliding rail coated with a chrome-cobalt oxide ceramic coating, which is made of a sliding rail substrate and covered with an interposer on the surface of the sliding substrate, in the interposer Depositing a layer of chrome-cobalt oxide ceramic plating layer, and attaching a resin layer to all or a part of the chrome-cobalt oxide ceramic plating layer; wherein the sliding rail substrate is made of metal or non-metal, the interposer is made of iron, It is composed of nickel, chromium, copper, silver, gold or a metal thereof, and is formed by electroplating, electroless plating, vapor deposition (including PVD, CVD, etc.) or a combination thereof.
其中,鉻鈷氧化物陶瓷鍍層係以電鍍方法在中介層上形成,係由鉻元素、氧元素、氫元素、鈷元素與磷元素所組成,係為非晶相結構;成份至少包含下列群組:(1)第一群組為:鉻(Cr)與氧化鉻(Cr2 O3 )、(2)第二群組為:氫氧化鉻(為三價鉻之氫氧化物Cr(OH)3 )與磷化鉻(CrP)之一或其組合);(3)第三群組為:鈷(Co)與氧化鈷(為二價鈷或三價鈷之氧化物Co3 O4 、Co2 O3 )之一或其組合);(4)第四群組為:氫氧化鈷(為二價鈷或三價鈷之氫氧化物Co(OH)2 、Co(OH)3 )與磷化鈷(為二價鈷或三價鈷之磷化物CoP、Co2 P3 )之一或其組合);本創作的披覆鉻鈷氧化物陶瓷鍍層之滑軌,在鉻鈷氧化物陶 瓷鍍層的表面形成溝狀微結構,該溝狀微結構的寬度W80 係小於10μm以下。且本創作的披覆鉻鈷氧化物陶瓷鍍層之滑軌,其鉻鈷氧化物陶瓷鍍層表面更有複數個溝槽,該些溝槽的寬度大致小於200nm、至少有一溝槽的寬度小於100nm,使鉻鈷氧化物陶瓷鍍層之灰階值較低而黑化度較高。The chromium-cobalt oxide ceramic coating is formed on the interposer by electroplating, consisting of chromium, oxygen, hydrogen, cobalt and phosphorus, and is an amorphous phase structure; the composition includes at least the following groups (1) The first group is: chromium (Cr) and chromium oxide (Cr 2 O 3 ), (2) the second group is: chromium hydroxide (calcium hydroxide of trivalent chromium Cr(OH) 3 And one or a combination of chromium phosphide (CrP); (3) the third group is: cobalt (Co) and cobalt oxide (is a divalent cobalt or a trivalent cobalt oxide Co 3 O 4 , Co 2 O 3) or a combination of one); (4) the fourth group of: cobalt hydroxide (divalent or trivalent cobalt, cobalt hydroxide Co (OH) 2, Co ( OH) 3) and phosphate Cobalt (which is one of or a combination of divalent cobalt or trivalent cobalt phosphide CoP, Co 2 P 3 ); the coated rail of the coated chromium-cobalt oxide ceramic coating in chrome-cobalt oxide ceramic coating The surface is formed with a groove-like microstructure having a width W 80 of less than 10 μm. The chrome-cobalt oxide ceramic coating of the present invention has a plurality of grooves on the surface of the chrome-cobalt oxide ceramic coating, and the grooves have a width of substantially less than 200 nm and at least one groove having a width of less than 100 nm. The chrome-cobalt oxide ceramic coating has a lower gray scale value and a higher degree of blackening.
鉻鈷氧化物陶瓷鍍層的厚度甚薄且緻密,其厚度為0.5~3μm,對於不同應用時厚度可為5μm以下;所電鍍上的鉻鈷氧化物陶瓷鍍層為深黑色,其灰階值(gray value scale)(L*)為65以下。The thickness of chrome-cobalt oxide ceramic coating is very thin and dense, and its thickness is 0.5~3μm. For different applications, the thickness can be less than 5μm; the chrome-cobalt oxide ceramic coating on the plating is dark black, and its gray level value (gray) The value scale) (L*) is 65 or less.
其中,該鉻鈷氧化物陶瓷鍍層之灰階值係使用光譜色度計(Spectra Scan Colorimeter)量測其灰階值,當灰階值為100%時表示為全白、當灰階值為0%時表示為全黑。Wherein, the gray scale value of the chrome-cobalt oxide ceramic coating is measured by a Spectra Scan Colorimeter, and when the gray scale value is 100%, it is expressed as all white, and when the gray scale value is 0. When % is expressed as all black.
更進一步,本創作提出的披覆鉻鈷氧化物陶瓷鍍層之滑軌,其鉻鈷氧化物陶瓷鍍層具有良好的耐蝕性,其耐候性依據ASTM B-117 5%鹽霧試驗標準至少96小時以上。Furthermore, the chrome-cobalt oxide ceramic coating of the coated chromium-cobalt-oxide ceramic coating has good corrosion resistance, and its weather resistance is at least 96 hours according to the ASTM B-117 5% salt spray test standard. .
又進一步,本創作提出的披覆鉻鈷氧化物陶瓷鍍層之滑軌,可在鉻鈷氧化物陶瓷鍍層上再附著一樹脂層,其樹脂層可為二氧化矽(SiO2)、聚矽氧烷化合物(polysiloxane)、全氟碳化物(Perfluorinated chemicals,PFCs)、全氟樹脂(fluororesin)、酚醛樹脂(phenolic resins)、丙烯酸樹脂(或稱為聚羰基乙烯樹脂polycarboxyethylene resin)、丙烯酸矽改質樹脂(或稱為聚羰基乙烯變性矽樹脂polycarboxyethylene silicon modified resin)之一或其組合,不為所限。由於鉻鈷氧化物陶瓷鍍層具有良好的塗料結合力,其樹脂層之附著力依據ASTM-D3359百格試驗為4B以上。Further, the sliding rail coated with the chrome-cobalt oxide ceramic coating can be further adhered to the chrome-cobalt oxide ceramic coating, and the resin layer can be cerium oxide (SiO2) or polyoxynitride. Polysiloxane, perfluorinated chemicals (PFCs), fluororesin, phenolic resins, acrylic resins (or polycarboxyethylene resins), yttrium acrylate modified resins ( Or one of the polycarboxyethylene silicon modified resins, or a combination thereof, is not limited. Since the chrome-cobalt oxide ceramic coating has good coating adhesion, the adhesion of the resin layer is 4B or more according to the ASTM-D3359 test.
對於不同應用,可依據需求,在前述的樹脂中添加各種顏色的顏料或消光劑,以呈現不同色澤或無光的顏色,不為所限。For different applications, pigments or matting agents of various colors may be added to the aforementioned resins according to requirements to exhibit different colors or matt colors, which are not limited.
承上所述,依本創作之一種披覆鉻鈷氧化物陶瓷鍍層之滑軌,其可具有一或多個下述優點:According to the above description, a slide rail coated with a chrome-cobalt oxide ceramic coating can have one or more of the following advantages:
(1)本創作可在底材上以濕式法電鍍形成鉻鈷氧化物陶瓷鍍層,改善了習知技術以高溫滲透法、氣相沉積法(CVD)或物理氣相沉積法(PVD)等其他乾式法披覆金屬化陶瓷的技術,可大幅降低成本、披覆層均勻外,更可免於使用高溫的披覆環境使工具退火而喪失機械性能的缺點;又 參酌台灣專利公開號TW201339373揭露的電鍍方法,經潛心研究與多次試驗改變配方組成後,成功使鉻鈷氧化物陶瓷鍍層增加了氧化鈷,改善了習知濕式法或台灣專利公開號TW201339373揭露的電鍍鍍層的黑化度不足的缺點。(1) This creation can form a chromium-cobalt oxide ceramic coating on the substrate by wet plating, and improve the conventional techniques such as high temperature permeation, vapor deposition (CVD) or physical vapor deposition (PVD). Other dry-coating techniques for metallized ceramics can significantly reduce the cost, uniform coating layer, and avoid the disadvantage of using a high-temperature coating environment to anneal the tool and lose mechanical properties. In accordance with the electroplating method disclosed in Taiwan Patent Publication No. TW201339373, after careful study and repeated trials to change the formulation composition, the chromium-cobalt oxide ceramic coating was successfully added with cobalt oxide, and the conventional wet method or the Taiwan Patent Publication No. TW201339373 was disclosed. The disadvantage of insufficient blackening of the electroplated coating.
(2)本創作雖仍使用氟矽酸(H2 SiF6 )、硝酸鹽、高錳酸鹽之黑化劑,無機酸鈷之共沉積劑,磷酸鹽之錯合劑,採用較為環保的三價鉻電鍍。然而,為能增加黑化程度,本創作更為進步地形成更多含量比的三氧化二鉻(Cr2 O3 )與更多含量比的四氧化三鈷(Co3 O4 )的陶瓷化,使鍍層能具有高的灰階值(gray value scale)(L*)至少達到65以下,才能應用在滑軌、工件上。(2) Although this work still uses fluorinated acid (H 2 SiF 6 ), nitrate, permanganate blackening agent, mineral acid cobalt co-depositing agent, phosphate compounding agent, adopting environmentally friendly trivalent Chrome plating. However, in order to increase the degree of blackening, the present work is more advanced to form more content ratio of chromium oxide (Cr 2 O 3 ) and more content ratio of galvanization of cobalt trioxide (Co 3 O 4 ), so that the coating It can have a high gray value scale (L*) of at least 65 or less in order to be applied to the rails and workpieces.
(3)由於本創作更進步地改變習知的三價鉻電鍍形成的黑色鍍層,除達到陶瓷化的目的外,更進步地在鉻鈷氧化物陶瓷鍍層的表面形成溝狀微結構,該溝痕狀為深度極淺,沒有深及滑軌基材,使鉻鈷氧化物陶瓷鍍層具有甚佳的耐蝕性外,更由於溝狀微結構使照射在鉻鈷氧化物陶瓷鍍層表面的光線不易折射,更降低了鉻鈷氧化物陶瓷鍍層之灰階值(gray value scale)(L*),更利於應用在滑軌、工件上。(3) As the creation changes the black plating formed by the conventional trivalent chromium plating more progressively, in addition to the purpose of ceramization, a groove-like microstructure is formed on the surface of the chromium-cobalt oxide ceramic coating more progressively. The trace shape is extremely shallow, and there is no deep and sliding substrate, which makes the chromium-cobalt oxide ceramic coating have good corrosion resistance. Moreover, the groove-like microstructure makes the light irradiated on the surface of the chromium-cobalt oxide ceramic coating hard to be refracted. It also reduces the gray value scale (L*) of the chrome-cobalt oxide ceramic coating, which is more suitable for application on the slide rail and the workpiece.
(4)由於本創作更進步地改變習知的三價鉻電鍍形成的黑色鍍層,除達到陶瓷化的目的外,更進步地在鉻鈷氧化物陶瓷鍍層的表面形成複數個不一致方向排列的溝槽,該些溝槽的寬度大致小於10~200nm,由於這些溝槽使入射在表面的光線難以反射,更降低了鉻鈷氧化物陶瓷鍍層之灰階值(gray value scale)(L*),更利於應用在滑軌、工件上。(4) As the creation changes the black plating formed by the conventional trivalent chromium plating more progressively, in addition to the purpose of ceramization, a plurality of grooves arranged in an inconsistent direction are formed more progressively on the surface of the chrome-cobalt oxide ceramic coating. The grooves have a width of substantially less than 10 to 200 nm. Since the grooves make the light incident on the surface difficult to reflect, the gray value scale (L*) of the chromium-cobalt oxide ceramic coating is further reduced. It is more suitable for application on slide rails and workpieces.
(5)本創作之鉻鈷氧化物陶瓷鍍層具有良好的漆料附著性,藉由鉻鈷氧化物陶瓷鍍層表面的溝槽及鉻鈷氧化物金屬化陶瓷的特性可提供良好的塗料基底,使該樹脂層有良好的附著力,可達ASTM-D3359百格試驗4B以上。(5) The chrome-cobalt oxide ceramic coating of the present invention has good paint adhesion, and the groove of the chrome-cobalt oxide ceramic coating and the characteristics of the chrome-cobalt oxide metallized ceramic can provide a good coating substrate, so that The resin layer has good adhesion and can reach the ASTM-D3359 hundred grid test 4B or more.
為使能更進一步瞭解本創作的特徵及技術內容,請參閱以下有關本創作的詳細說明與附圖,然而所附圖式僅提供參考與說明用,並非用來對本創作加以限制者。In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings are only for reference and description, and are not intended to limit the creation.
1‧‧‧滑軌基材(apparatus substrate)1‧‧‧Slide substrate (apparatus substrate)
2‧‧‧中介層(inter layer)2‧‧‧Inter layer
3‧‧‧鉻鈷氧化物陶瓷鍍層(metallic ceramic of cobalt chromium oxide coating layer)3‧‧‧metallic ceramic of cobalt chromium oxide coating layer
4‧‧‧三價鉻電鍍液(trivalent chromate electroplating solution)4‧‧‧trivalent chromate electroplating solution
5‧‧‧鉻元素(chromium element)5‧‧‧chromium element
6‧‧‧鈷元素(cobalt element)6‧‧‧cobalt element
7‧‧‧氧元素(oxygen element)7‧‧‧Oxygen element
11‧‧‧線性滑軌(linear slide rail)11‧‧‧linear slide rail
12‧‧‧傢俱滑軌(furniture slide rail)12‧‧‧Furniture slide rail
121‧‧‧內滑軌(inner slide rail)121‧‧‧inner slide rail
122‧‧‧外滑軌(outer slide rail)122‧‧‧outer slide rail
13‧‧‧樹脂層(resin layer)13‧‧‧resin layer
第1圖為形成披覆鉻鈷氧化物陶瓷鍍層之滑軌方法的示意圖;第2圖為本創作之鉻鈷氧化物陶瓷鍍層之元素分析圖;第3圖為本創作之披覆鉻鈷氧化物陶瓷鍍層之滑軌鍍層不同深度的成份分析圖譜;第4圖為本創作之披覆鉻鈷氧化物陶瓷鍍層之滑軌第一實施例示意圖;以及第5圖為本創作之披覆鉻鈷氧化物陶瓷鍍層之滑軌第二實施例示意圖。Fig. 1 is a schematic view showing a method of forming a sliding rail coated with a chrome-cobalt oxide ceramic coating; the second drawing is an elemental analysis diagram of the chrome-cobalt oxide ceramic coating; and the third drawing is a coating of chromium-cobalt oxide. The composition analysis map of the different levels of the rail coating of the ceramic coating; the fourth figure is a schematic diagram of the first embodiment of the sliding rail of the coated chromium-cobalt oxide ceramic coating; and the fifth figure is the coated chromium-cobalt A schematic view of a second embodiment of a slide rail of an oxide ceramic coating.
附件第I圖為本創作之鉻鈷氧化物陶瓷鍍層之穿透式顯微鏡TEM拍攝之表面形貌照片(一);附件第II圖為本創作之鉻鈷氧化物陶瓷鍍層之穿透式顯微鏡TEM拍攝之表面形貌照片(二);附件第III圖為本創作之鉻鈷氧化物陶瓷鍍層之穿透式顯微鏡TEM拍攝之表面形貌照片電鍍時氣體產生的溝槽照片(一);附件第IV圖為本創作之鉻鈷氧化物陶瓷鍍層之穿透式顯微鏡TEM拍攝之表面形貌照片電鍍時氣體產生的溝槽照片(二);以及附件第V圖為本創作之鉻鈷氧化物陶瓷鍍層之鍍層截面的照片。Attachment I is a photomicrograph of the surface of the chrome-cobalt oxide ceramic coating produced by the penetrating microscope (1); Annex II is the transmission microscope of the chrome-cobalt oxide ceramic coating. Photograph of the surface topography of the film (2); Attachment III is the photo of the groove generated by the gas lithography of the chrome-cobalt oxide ceramic coating of the creation of the chrome-cobalt oxide ceramic coating. (Photos) IV. Photograph of the surface topography of the chrome-cobalt oxide ceramic coating produced by the penetrating microscope. Photograph of the groove produced by the gas during electroplating (2); and the V-graph of the annex is the chrome-cobalt oxide ceramic of the creation. Photograph of the plating section of the coating.
有關本創作之前述及其他技術內容、特點與功效,在以下配合參考圖式及實施例的詳細說明中,將可清楚的呈現。The foregoing and other technical contents, features and advantages of the present invention will be apparent from the following description of the drawings and the detailed description.
請參見第1圖,第1圖為本創作採用電鍍形成披覆鉻鈷氧化物陶瓷鍍層之滑軌方法之示意圖,在圖中,於三價鉻電鍍液4中,溶解有三價鉻鹽、錯合劑、黑化劑(blackening additive)與鈷離子之共沉積劑;當滑軌的滑軌基材1開始電鍍時,會使金屬鉻還原而使鉻氧化與磷化、使金屬鈷還原而使鈷氧化或磷化,共同沉積形成鉻鈷氧化物陶瓷鍍層3。鉻鈷氧化物陶瓷鍍層3係由鉻元素5、氧元素7、鈷元素6、氫元素(未標示於圖中)、與磷元素(未標示於圖中)所組成。Please refer to FIG. 1 , which is a schematic view of a method for forming a sliding rail coated with a chromium-cobalt-oxide ceramic coating by electroplating. In the figure, in the trivalent chromium plating solution 4, a trivalent chromium salt is dissolved, which is wrong. a co-depositing agent of a mixture, a blackening additive and a cobalt ion; when the sliding rail substrate 1 of the sliding rail starts to be plated, the metal chromium is reduced to oxidize and phosphate the chromium, and the cobalt is reduced to the cobalt. Oxidation or phosphating, co-deposition to form a chromium-cobalt oxide ceramic coating 3. The chromium-cobalt oxide ceramic coating 3 is composed of chromium element 5, oxygen element 7, cobalt element 6, hydrogen element (not shown in the figure), and phosphorus element (not shown in the figure).
特別說明,在第1圖僅繪示電鍍溶液中,鉻離子與水分子或-HCO2 經電鍍形成鉻原子,而鈷離子經電鍍形成鈷原子、鉻原子與氧結合成氧化鉻、鈷原子與氧結合成氧化鈷、其他的氫氧化物或磷化物等,則未繪示於第1圖中。In particular, in Figure 1, only the plating solution is shown, chromium ions and water molecules or -HCO 2 are electroplated to form chromium atoms, and cobalt ions are electroplated to form cobalt atoms, chromium atoms and oxygen are combined to form chromium oxide, cobalt atoms and The combination of oxygen into cobalt oxide, other hydroxides or phosphides, etc., is not shown in Fig. 1.
工具的滑軌基材1可為金屬或非金屬,當滑軌基材1為金屬時,如鐵、鎳、鉻、鉬、銅之一或其合金(如高碳鋼、鉻鉬鋼、不鏽鋼等)時,可在滑軌基材1上直接進行電鍍形成鉻鈷氧化物陶瓷鍍層3。另外,當滑軌基材1為鈦、鋁等不易電鍍的金屬時,可在滑軌基材1上先以電鍍、無電鍍、蒸鍍、氣相沉積、物理沉積等方法形成鐵、鎳、鉻、銅、銀、金之一金屬或其合金的中介層2;於中介層2上採用如上的方法形成鉻鈷氧化物陶瓷鍍層3。The rail substrate 1 of the tool may be metal or non-metal. When the rail substrate 1 is metal, such as iron, nickel, chromium, molybdenum, copper or an alloy thereof (such as high carbon steel, chrome molybdenum steel, stainless steel) Alternatively, the chrome-cobalt oxide ceramic plating layer 3 may be directly formed on the slide substrate 1 by electroplating. In addition, when the slide substrate 1 is a metal that is not easily plated, such as titanium or aluminum, iron, nickel, or the like may be formed on the slide substrate 1 by electroplating, electroless plating, vapor deposition, vapor deposition, physical deposition, or the like. An interposer 2 of chromium, copper, silver, gold or a metal thereof; and a chromium-cobalt oxide ceramic plating layer 3 formed on the interposer 2 by the above method.
對於不同的應用,滑軌的滑軌基材1可為金屬或非金屬,當滑軌基材1為非金屬時,如塑膠材料、陶瓷材料、玻璃材料或纖維材料,可在滑軌基材1上先以電鍍、無電鍍、蒸鍍、氣相沉積、物理沉積等方法形成鐵、鎳、鉻、銅、銀、金之一金屬或其合金的中介層2;於中介層2上採用如上的方法形成鉻鈷氧化物陶瓷鍍層3。對於不同的應用滑軌基材1為金屬時,也可在滑軌基材1上先以電鍍、無電鍍、蒸鍍、氣相沉積、物理 沉積等方法形成鐵、鎳、鉻、銅、銀、金之一金屬或其合金的中介層2。For different applications, the slide rail substrate 1 of the slide rail may be metal or non-metal. When the slide rail substrate 1 is non-metal, such as plastic material, ceramic material, glass material or fiber material, it can be used in the slide rail substrate. 1 first to form an interposer 2 of iron, nickel, chromium, copper, silver, gold or a metal thereof by electroplating, electroless plating, evaporation, vapor deposition, physical deposition, etc.; The method forms a chromium-cobalt oxide ceramic coating 3. For different applications, when the slide substrate 1 is metal, the slide substrate 1 may be first plated, electroless plated, vapor deposited, vapor deposited, or physically. A method such as deposition forms an interposer 2 of one of iron, nickel, chromium, copper, silver, gold or an alloy thereof.
在台灣專利公開號TW201339373所揭露使用的三價鉻電鍍方法,其三價鉻電鍍液經創作入長期研究後,為使鍍層黑化程度更高以符合具體可應用,三價鉻電鍍液組成如表一或可使用表二。The trivalent chromium electroplating method disclosed in Taiwan Patent Publication No. TW201339373, after the trivalent chromium electroplating solution has been created for a long period of time, in order to make the blackening degree of the plating layer higher to meet the specific application, the composition of the trivalent chromium plating solution is as follows. Table 1 or Table 2 can be used.
由此,採用氟矽酸(H2 SiF6 )、硝酸鹽之黑化劑,無機酸鈷之共沉積劑,鹵素鹽類之錯合劑,以環保的三價鉻電鍍,在滑軌基材1上電鍍形成非晶相結構之鉻鈷氧化物陶瓷鍍層3。參見第2圖,第2圖為本創作之鉻鈷氧化物陶瓷鍍層之元素分析圖;再請參見第3圖,第3圖為本創作之披覆鉻鈷氧化物陶瓷鍍層之滑軌鍍層不同深度的成份分析圖譜,由第2圖與第3圖可得,鉻鈷氧化物陶瓷鍍層3主要由氧元素、鉻元素、鈷元素所組成,其中仍有氫元素,但氫元素的原子百分比At%(atomic ratio)則無法 分析得到;次要由磷元素所組成;該鉻鈷氧化物陶瓷鍍層3再經化學分析後,鉻鈷氧化物陶瓷鍍層3係由下列四個群組所組成:(1)鉻金屬(Cr)與氧化鉻(Cr2 O3 ),及少量的不同組成的氧與鉻的化合物;而當三氧化二鉻(Cr2 O3 )的含量愈高,其鉻鈷氧化物陶瓷鍍層3之黑化程度愈高;(2)三價鉻之氫氧化物(Cr(OH)3 )與磷化鉻(CrP),及少量的不同組成的氫氧根與鉻的化合物、磷與鉻的化合物;(3)鈷(Co)與氧化鈷(Co3 O4 ),及少量的不同組成的氧與鈷的化合物,如二價鈷或三價鈷之氧化物(三氧化二鈷Co2 O3 、氧化亞鈷CoO)等;當四氧化三鈷的含量愈高,其鉻鈷氧化物陶瓷鍍層3之黑化程度愈高;(4)氫氧化鈷(Co(OH)3 )與磷化鈷(CoP),及二價鈷或三價鈷之氫氧化物(如Co(OH)2 )、二價鈷或三價鈷之磷化物(如Co3 P2 )等。Thus, a fluorinated acid (H 2 SiF 6 ), a nitrate blackening agent, a mineral acid cobalt co-depositing agent, a halogen salt-based complexing agent, and an environmentally friendly trivalent chromium plating are used in the sliding substrate 1 The chrome-cobalt oxide ceramic plating layer 3 having an amorphous phase structure is formed by electroplating. See Fig. 2, Fig. 2 is an elemental analysis diagram of the chrome-cobalt oxide ceramic coating of the present invention; see also Fig. 3, and Fig. 3 is different of the coating of the coated chrome-cobalt oxide ceramic coating. The depth component analysis spectrum is obtained from Fig. 2 and Fig. 3. The chromium-cobalt oxide ceramic coating 3 is mainly composed of oxygen, chromium and cobalt, and there is still hydrogen, but the atomic percentage of hydrogen is At The atomic ratio can not be analyzed; the second is composed of phosphorus; after the chemical analysis of the chromium-cobalt oxide ceramic coating 3, the chromium-cobalt oxide ceramic coating 3 is composed of the following four groups: 1) chromium metal (Cr) and chromium oxide (Cr 2 O 3 ), and a small amount of oxygen and chromium compounds of different composition; and when the content of chromium oxide (Cr 2 O 3 ) is higher, the chromium and cobalt oxide The higher the degree of blackening of the ceramic coating 3; (2) the trivalent chromium hydroxide (Cr(OH) 3 ) and chromium phosphide (CrP), and a small amount of different compositions of hydroxide and chromium compounds, chromium and phosphorus compounds; (3) cobalt (Co) and cobalt oxide (Co 3 O 4), and a small amount of different oxygen and cobalt compounds such as dimethylformamide, Or trivalent cobalt, cobalt oxide (cobalt oxide Co 2 O 3, CoO CoO) and the like; and when the content of the higher tricobalt tetroxide, chromium, cobalt oxide ceramic coating which blackening of the higher degree of 3; (4) cobalt hydroxide (Co (OH) 3) and cobalt phosphide (CoP), and a divalent or trivalent cobalt, cobalt hydroxide (e.g., Co (OH) 2), a divalent or trivalent cobalt, cobalt phosphide ( Such as Co 3 P 2 ) and the like.
請參見圖式附件第I、II圖,圖式附件第I與圖式附件II圖為本創作之披覆鉻鈷氧化物陶瓷鍍層之滑軌之穿透式顯微鏡TEM拍攝之不同放大倍率的表面形貌照片,該鉻鈷氧化物陶瓷鍍層3的表面除前述四個群組構成非晶相結構外,更具有溝狀微結構。藉由此溝狀微結構,本創作的鉻鈷氧化物陶瓷鍍層3之滑軌,使照射在鉻鈷氧化物陶瓷鍍層3表面的光線不易折射,更降低了鉻鈷氧化物陶瓷鍍層3之灰階值(gray value scale)(L*);其中,灰階值係為量度黑色的程度,採用256個灰色色階,灰階的亮度從灰階值0(黑色)到灰階值255(白色)。本創作的鉻鈷氧化物陶瓷鍍層3,為使黑化度足夠,使入射光線不易反射,在鉻鈷氧化物陶瓷鍍層3的表面形成溝狀微結構,其中寬度W80 小於10μm以下。Please refer to the attached drawings I and II of the figure. The attached figure I and the attached figure II of the figure are the different magnification surfaces of the through-beam TEM shot of the slide coated with chrome-cobalt oxide ceramic coating. In the topographical photograph, the surface of the chrome-cobalt oxide ceramic plating layer 3 has a groove-like microstructure in addition to the above four groups forming an amorphous phase structure. With the groove-like microstructure, the slide of the chrome-cobalt oxide ceramic coating 3 of the present invention makes the light irradiated on the surface of the chrome-cobalt oxide ceramic coating 3 not easily refracted, and the ash of the chrome-cobalt oxide ceramic coating 3 is further reduced. Gray value scale (L*); where the grayscale value is the degree of black measurement, using 256 gray scales, the grayscale brightness from grayscale value 0 (black) to grayscale value 255 (white ). The chrome-cobalt oxide ceramic plating layer 3 of the present invention has a groove-like microstructure on the surface of the chrome-cobalt oxide ceramic plating layer 3 in order to make the degree of blackening sufficient to make incident light rays difficult to reflect, wherein the width W 80 is less than 10 μm.
請參見圖式附件第III、IV圖,圖式附件第III與圖式附件第IV圖為本創作之披覆鉻鈷氧化物陶瓷鍍層之穿透式顯微鏡TEM拍攝之不同位置的表面形貌照片,由圖顯示,鉻鈷氧化物陶瓷鍍層3表面更有複數個溝槽,該些溝槽的寬度大致小於100~200nm,或甚至約為20nm,該些溝槽為鉻鈷氧化物陶瓷鍍層3時陰極表面產生氣體所造成的溝槽,由於這些溝槽的不一致方向排列,使入射在表面的光線難以反射,更降低了鉻鈷氧化物陶瓷鍍層3之灰階值(gray value scale)(L*)。Please refer to Figure III and IV of the attached figure. Figure III of the attached figure and Figure IV of the attached figure show the surface topography of different positions of the penetrating microscope TEM shot of the coated chromium-cobalt oxide ceramic coating. As shown in the figure, the surface of the chrome-cobalt oxide ceramic plating layer 3 has a plurality of grooves having a width of substantially less than 100 to 200 nm, or even about 20 nm, and the grooves are chrome-cobalt oxide ceramic plating layers 3 When the grooves on the surface of the cathode generate gas, the grooves incident on the surface make the light incident on the surface difficult to reflect, and the gray value scale of the chromium-cobalt oxide ceramic plating layer 3 is further lowered (L). *).
鉻鈷氧化物陶瓷鍍層3的厚度(膜厚)可依據電鍍的條件進行調整,為使該披覆鉻鈷氧化物陶瓷鍍層之滑軌在電鍍前後的變化尺寸不致影響其機械精度,鉻鈷氧化物陶瓷鍍層3之膜厚較佳為3μm以下,或為0.5~3μm;對於不同應用時,可延長電鍍的時間與降低電鍍溫度,使厚度可增加至5μm以下,若電鍍的時間再增加則可超過5μm以上,但其附著力將會下降,此雖非最佳的鍍層但仍以本創作的技術輕易達成。鉻鈷氧化物陶瓷鍍層3的厚度(膜厚)可使用許多科學方法檢驗,或可使用鍍層截面的顯微照片分析之,如圖式附件第V圖,圖式附件第V圖為本創作之鉻鈷氧化物陶瓷鍍層之鍍層截面的照片。The thickness (film thickness) of the chrome-cobalt oxide ceramic coating layer 3 can be adjusted according to the plating conditions, so that the variation of the sliding rail of the chrome-cobalt oxide ceramic coating before and after electroplating does not affect the mechanical precision, chrome-cobalt oxidation The film thickness of the ceramic plating layer 3 is preferably 3 μm or less, or 0.5 to 3 μm; for different applications, the plating time can be extended and the plating temperature can be lowered, so that the thickness can be increased to less than 5 μm, and if the plating time is increased, More than 5μm, but its adhesion will be reduced, although this is not the best coating, but it is easily achieved by the technique of the present invention. The thickness (film thickness) of chrome-cobalt oxide ceramic coating 3 can be tested by many scientific methods, or can be analyzed by photomicrograph of the cross-section of the coating, as shown in Figure V of the attached figure, the figure V of the attached figure is the creation of this Photograph of the cross section of the chrome-cobalt oxide ceramic coating.
鉻鈷氧化物陶瓷鍍層3之表面硬度800Hv,可依據電鍍的條件進行調整對於不同應用可達1200Hv以上。The surface hardness of chrome-cobalt oxide ceramic coating 3 is 800Hv, which can be adjusted according to the plating conditions for different applications up to 1200Hv.
鉻鈷氧化物陶瓷鍍層3之線性極化腐蝕電流小於1×10-5 安培以下,可依據電鍍的條件進行調整對於不同應用可達1×10-6 安培以下。The linear polarization corrosion current of chrome-cobalt oxide ceramic coating 3 is less than 1×10 -5 ampere, which can be adjusted according to the plating conditions for different applications up to 1×10 -6 ampere.
鉻鈷氧化物陶瓷鍍層3之耐候性,鹽霧試驗係依據ASTM B-117於5%氯化鈉霧滴之耐候性試驗至少可通過96小時,可依據電鍍的條件進行調整對於不同應用可達168小時以上。Weather resistance of chrome-cobalt oxide ceramic coating 3, salt spray test according to ASTM B-117 in 5% sodium chloride spray weather resistance test for at least 96 hours, can be adjusted according to plating conditions for different applications More than 168 hours.
又進一步,本創作提出的披覆鉻鈷氧化物陶瓷鍍層之滑軌,可在鉻鈷氧化物陶瓷鍍層3上再噴塗一樹脂層13(參見第7圖),其樹脂層13可為二氧化矽(SiO2 )基的膠體塗料(so-gel)、聚矽氧烷化合物基的塗料、全氟碳化物基的塗料、全氟樹脂基的塗料、酚醛樹脂基的塗料、丙烯酸樹脂的塗料(又稱為壓克力塗料)、丙烯酸矽改質樹脂的塗料等,但其他各種塗料均可適用,在此不再一一列舉。由於鉻鈷氧化物陶瓷鍍層3表面具有溝紋且形成顆粒狀的粗糙面,因此具有良好的塗料結合力,其樹脂層3之附著力依據ASTM-D3359百格試驗至少為4B以上。Further, the slide rail coated with the chrome-cobalt oxide ceramic coating proposed by the present invention may be further coated with a resin layer 13 on the chrome-cobalt oxide ceramic plating layer 3 (see FIG. 7), and the resin layer 13 may be oxidized. SiO (SiO 2 ) based colloidal coatings (so-gel), polyoxyalkylene compound based coatings, perfluorocarbon based coatings, perfluororesin based coatings, phenolic based coatings, acrylic coatings ( Also known as acrylic paint), acrylic enamel modified resin coatings, etc., but various other coatings can be applied, and will not be enumerated here. Since the surface of the chrome-cobalt oxide ceramic plating layer 3 has grooves and forms a grainy rough surface, it has a good coating adhesion force, and the adhesion of the resin layer 3 is at least 4 B or more according to the ASTM-D3359 test.
二氧化矽(SiO2 )基的膠體塗料係以膠體(so-gel)狀的二氧化矽的水分散液為成膜物質,因二氧化矽具有高孔隙性、親水性及高比表面積等特性,可增加硬度、耐磨與抗刮傷性,提供鉻鈷氧化物陶瓷鍍層3的表面保護。The SiO 2 -based colloidal coating is a film-forming material of a colloidal (so-gel) cerium oxide. The cerium oxide has high porosity, hydrophilicity and high specific surface area. It can increase hardness, wear resistance and scratch resistance, and provide surface protection of chrome-cobalt oxide ceramic coating 3.
矽烷聚合物(silane)聚矽氧烷化合物(polysiloxane)的塗料可 提供鉻鈷氧化物陶瓷鍍層3的表面具有耐磨性、潤滑性、附著性與簡易的加工性。其中,聚矽氧烷化合物(polysiloxane)的塗料,係以矽烷化合物與例如丙烯酸酯聚合物等物質產生共聚反應形成的矽烷聚合物的塗料,可增進鉻鈷氧化物陶瓷鍍層3表面物性,具有滑性、貼合、抗刮、表面光滑、撓曲性與疏水性。A coating of a silane polysiloxane compound The surface of the chrome-cobalt oxide ceramic plating layer 3 is provided with abrasion resistance, lubricity, adhesion, and simple workability. Wherein, the polysiloxane coating is a coating of a decane polymer formed by copolymerization of a decane compound with a substance such as an acrylate polymer, which can improve the surface physical properties of the chrome-cobalt oxide ceramic coating 3, and has a slippery Sexuality, fit, scratch resistance, smooth surface, flexibility and hydrophobicity.
全氟碳化物(Perfluorinated chemicals,PFCs)的塗料,全氟碳化合物(PFCs)是一有機化合物,塗料的主要特性是耐化性佳、加工性佳、耐熱性能至260℃、高的潤滑特性。塗佈全氟碳化物塗料的鉻鈷氧化物陶瓷鍍層3的滑軌可為航空器材、墊片、墊圈、防火絕緣工具、桶槽、容器、3C產品的表面塗裝或醫學器材使用。Perfluorinated chemicals (PFCs) coatings, perfluorocarbons (PFCs) are an organic compound. The main characteristics of the coatings are good chemical resistance, good processability, heat resistance to 260 ° C, and high lubricating properties. The chrome-cobalt oxide ceramic coating 3 coated with a perfluorocarbon coating can be used for aerospace equipment, gaskets, gaskets, fire insulation tools, tanks, containers, surface coatings for 3C products, or medical equipment.
全氟樹脂(fluororesin)的塗料,例如聚四氟乙烯(PTFE)塗料、聚三氟氯乙烯(PCTFE)塗料、聚偏氟乙烯(PVDF)塗料、乙烯-四氟乙烯共聚物(ETFE)塗料、乙烯-三氟氯乙烯共聚物(ECTFE)塗料、聚氟乙烯(PVF)塗料、四氟乙烯-全氟烷基乙烯基醚共聚物(俗稱可熔性聚四氟乙烯,PFA)塗料、四氟乙烯-六氟丙烯共聚物(俗稱氟塑料46,FEP)塗料、四氟乙烯-六氟丙烯一全氟烷基乙烯基醚共聚物塗料等,塗佈全氟樹脂塗料的鉻鈷氧化物陶瓷鍍層3的滑軌可具有優異的耐高低溫性能、介電性能、化學穩定性、耐候性、不燃性、不黏性和低的摩擦係數等特性。Perfluororesin coatings such as polytetrafluoroethylene (PTFE) coatings, polychlorotrifluoroethylene (PCTFE) coatings, polyvinylidene fluoride (PVDF) coatings, ethylene-tetrafluoroethylene copolymer (ETFE) coatings, Ethylene-chlorotrifluoroethylene copolymer (ECTFE) coating, polyvinyl fluoride (PVF) coating, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (commonly known as fusible polytetrafluoroethylene, PFA) coating, tetrafluoroethylene Ethylene-hexafluoropropylene copolymer (commonly known as fluoroplastic 46, FEP) coating, tetrafluoroethylene-hexafluoropropylene-perfluoroalkyl vinyl ether copolymer coating, chrome-cobalt oxide ceramic coating coated with perfluororesin coating The slide rails of 3 can have excellent properties such as high and low temperature resistance, dielectric properties, chemical stability, weather resistance, incombustibility, non-stickiness and low friction coefficient.
酚醛樹脂(phenolic resins)塗料,係由酚與醛縮合聚合而生成的合成樹脂,塗佈酚醛樹脂塗料的鉻鈷氧化物陶瓷鍍層3的滑軌可具有堅硬、耐磨、耐水、耐潮、耐化學腐蝕、絕緣等特點。A phenolic resin coating is a synthetic resin formed by condensation polymerization of a phenol and an aldehyde. The sliding rail of the chromium-cobalt oxide ceramic coating 3 coated with a phenolic resin coating can be hard, abrasion resistant, water resistant, moisture resistant, and chemical resistant. Corrosion, insulation and other characteristics.
塗佈丙烯酸樹脂的塗料或丙烯酸矽改質樹脂的塗料(又稱為壓克力變性樹脂塗料、聚羰基乙烯變性矽樹脂塗料)的鉻鈷氧化物陶瓷鍍層3的滑軌可具有表面堅硬、耐磨、耐化學腐蝕等特點,尤其在噴塗控制良好下,使用丙烯酸矽改質樹脂的塗料之本創作滑軌可達到鉛筆硬度4H以上的硬度。The sliding track of the chrome-cobalt oxide ceramic coating 3 of the coating of the acrylic resin coating or the acrylic enamel modified resin (also referred to as acrylic modified resin coating, polycarbonylethylene denatured resin coating) may have a hard surface and resistance Grinding, chemical resistance and other characteristics, especially in the good spray control, the use of acrylic enamel modified resin coatings can achieve a pencil hardness of 4H or more.
在下列實施例係為本創作之披覆鉻鈷氧化物陶瓷鍍層之滑軌之各種實施例,但實際上的態樣不以此為限。The following examples are various embodiments of the slide rail of the chrome-cobalt oxide ceramic coating which is the present invention, but the actual aspect is not limited thereto.
請參見第4圖,第4圖為本創作之披覆鉻鈷氧化物陶瓷鍍層之滑軌第一實施例示意圖,係以披覆鉻鈷氧化物陶瓷鍍層之滑軌構成線性滑軌(linear slide rail)11,該線性滑軌11的滑軌基材1係為鉻鉬鋼材,經以本創作三價鉻電鍍方法在滑軌基材1電鍍形成鉻鈷氧化物陶瓷鍍層3,鉻鈷氧化物陶瓷鍍層3係由鉻元素5、氧元素7、鈷元素6、氫元素(未標示於圖中)、與磷元素(未標示於圖中)所組成,其特性如表三。Referring to FIG. 4, FIG. 4 is a schematic view showing a first embodiment of a slide rail coated with a chrome-cobalt oxide ceramic coating, which is formed by a slide rail coated with a chrome-cobalt oxide ceramic coating. Rail) 11, the slide rail substrate 1 of the linear slide rail 11 is a chrome molybdenum steel material, and is electroplated on the slide rail substrate 1 by the creation of a trivalent chromium plating method to form a chromium cobalt oxide ceramic coating layer 3, chrome cobalt oxide The ceramic plating layer 3 is composed of chromium element 5, oxygen element 7, cobalt element 6, hydrogen element (not shown in the figure), and phosphorus element (not shown in the figure), and its characteristics are as shown in Table 3.
其中,耐蝕性測試評比係以AutoLAB阻抗頻譜分析線性極化試驗,其評比標準如下:1級,線性極化腐蝕電流(安培)小於1×10-7 以下、2級,1×10-6 以下、3級,1×10-5 以下、4級,1×10-4 以上;鹽霧試驗係依據ASTM B-117於5%氯化鈉霧滴之耐候性試驗,以下各實施例表示方法相同。Among them, the corrosion resistance test is based on AutoLAB impedance spectrum analysis linear polarization test, the evaluation criteria are as follows: Level 1, linear polarization corrosion current (amperes) less than 1 × 10 -7 below, level 2, 1 × 10 -6 or less , grade 3, 1×10 -5 or less, grade 4, 1×10 -4 or more; salt spray test is based on ASTM B-117 weathering test of 5% sodium chloride droplets, the following examples show the same method .
在本實施例中,為進一步保護線性滑軌11的表面,除了滑塊與滑軌接觸面仍保持鉻鈷氧化物陶瓷鍍層3外,其他部份則在鉻鈷氧化物陶瓷鍍層3上再噴塗一層厚度為5μm以下全氟碳化物基塗料的樹脂層13,如圖所示;該樹脂層13的附著力符合ASTM-D3359百格試驗4B的要求。該滑軌的線性滑軌11在滑軌接觸面有很薄、具有耐磨性與耐候性的鉻鈷氧化物陶瓷鍍層3保護,不會影響滑塊的運動可達精密的要求,又該滑軌的線性滑軌11黑化度足夠,除了美觀外,亦不會產生反光,可用於例如LCD的製造設備。In this embodiment, in order to further protect the surface of the linear slide rail 11, except that the chrome-cobalt oxide ceramic coating layer 3 is maintained on the contact surface of the slider and the slide rail, the other portions are sprayed on the chrome-cobalt oxide ceramic coating layer 3. A resin layer 13 of a perfluorocarbon-based coating having a thickness of 5 μm or less is shown in the drawing; the adhesion of the resin layer 13 conforms to the requirements of ASTM-D3359, Test No. 4B. The linear slide rail 11 of the slide rail has a thin, wear-resistant and weather-resistant chrome-cobalt oxide ceramic coating 3 on the sliding rail contact surface, which does not affect the movement of the slider to meet the precise requirements, and the slip The linear slide rail 11 of the rail is sufficiently black, and it is not reflective except for aesthetics, and can be used in a manufacturing apparatus such as an LCD.
請參見第5圖,第5圖為本創作之披覆鉻鈷氧化物陶瓷鍍層之滑軌第二實施例示意圖,係以披覆鉻鈷氧化物陶瓷鍍層之滑軌構成傢俱滑軌(furniture slide rail)12,傢俱滑軌12係由內滑軌(inner slide rail)121與外滑軌(outer slide rail)122所組成,該內滑軌121與外滑軌122的滑軌基材1 係為中碳鋼材(對於不同的應用,內滑軌121與外滑軌122也可使用不鏽鋼或其他材料所製成),經以本創作三價鉻電鍍方法在滑軌基材1電鍍形成鉻鈷氧化物陶瓷鍍層3,鉻鈷氧化物陶瓷鍍層3係由鉻元素5、氧元素7、鈷元素6、氫元素(未標示於圖中)、與磷元素(未標示於圖中)所組成,其特性如表四。Referring to FIG. 5, FIG. 5 is a schematic view showing a second embodiment of a sliding rail coated with a chrome-cobalt oxide ceramic coating, which is formed by a sliding rail coated with a chrome-cobalt oxide ceramic coating. Rail) 12, the furniture rail 12 is composed of an inner slide rail 121 and an outer slide rail 122, and the slide rail substrate 1 of the inner slide rail 121 and the outer slide rail 122 It is made of medium carbon steel (for different applications, the inner slide rail 121 and the outer slide rail 122 can also be made of stainless steel or other materials), and the chromium is electroplated on the slide substrate 1 by the creation of the trivalent chromium plating method. Cobalt oxide ceramic coating 3, chrome-cobalt oxide ceramic coating 3 is composed of chromium element 5, oxygen element 7, cobalt element 6, hydrogen element (not shown in the figure), and phosphorus element (not shown in the figure) Its characteristics are shown in Table 4.
在本實施例中,為進一步保護內滑軌121與外滑軌122的表面,則在鉻鈷氧化物陶瓷鍍層3上再噴塗一層厚度為5μm以下矽烷聚合物基的樹脂層13,如圖所示;該樹脂層13的附著力符合ASTM-D3359百格試驗4B的要求。該滑軌的傢俱滑軌12具有耐候性良好的鉻鈷氧化物陶瓷鍍層3及樹脂層13保護,除了黑化度足夠美觀外,滑動時輕巧無聲。In this embodiment, in order to further protect the surfaces of the inner slide rail 121 and the outer slide rail 122, a resin layer 13 of a decane polymer base having a thickness of 5 μm or less is sprayed on the chrome-cobalt oxide ceramic plating layer 3, as shown in the figure. The adhesion of the resin layer 13 is in accordance with the requirements of ASTM-D3359 Hundred Test 4B. The furniture rail 12 of the slide rail has the chrome-cobalt oxide ceramic plating layer 3 and the resin layer 13 which are excellent in weather resistance, and is light and silent when sliding, except that the degree of blackening is sufficiently beautiful.
對於其他的樹脂層13,可選用二氧化矽(SiO2 )的膠體塗料(so-gel),由於二氧化矽(SiO2 )的膠體塗料厚度為1~3μm,該滑軌的傢俱滑軌12可具有耐候性良好的特點。For other resin layers 13, a colloidal coating (so-gel) of cerium oxide (SiO 2 ) may be selected, and since the thickness of the colloidal coating of cerium oxide (SiO 2 ) is 1 to 3 μm, the furniture rails of the sliding rail 12 It has the characteristics of good weather resistance.
又對於其他的樹脂層13,可選用酚醛樹脂(phenolic resins)塗料,可使該滑軌具有堅硬、耐磨、耐化學腐蝕等特點。For other resin layers 13, phenolic resins can be used to make the slide rails have the characteristics of hardness, wear resistance and chemical resistance.
又對於其他的樹脂層13的應用,可選用丙烯酸矽改質樹脂的樹脂層13,塗料厚度為1~3μm,可使該滑軌的傢俱滑軌12具有耐候性良好與滑動時輕巧無聲的特點。For the application of the other resin layer 13, the resin layer 13 of the yttrium-modified resin can be selected, and the thickness of the coating is 1-3 μm, so that the furniture rail 12 of the slide rail has good weather resistance and light and silent characteristics during sliding. .
本創作之披覆鉻鈷氧化物陶瓷鍍層之滑軌可構成家用五金工具,對於不限制性的實施例,可在門把手、傢俱扶手、廚櫃邊框等滑軌基材1上形成如前述的鉻鈷氧化物陶瓷鍍層3,並且可依具需求調整不同的灰階值(L*)或平均厚度(μm)等,該鉻鈷氧化物陶瓷鍍層3可以符合通過鹽霧試驗96hr.的規格要求。The slide rail coated with the chrome-cobalt oxide ceramic coating of the present invention can constitute a household hardware tool, and for a non-limiting embodiment, can be formed on the rail substrate 1 such as a door handle, a furniture armrest, a kitchen cabinet frame, etc. as described above. Chromium-cobalt oxide ceramic coating 3, and can adjust different gray scale values (L*) or average thickness (μm) according to requirements, the chromium-cobalt oxide ceramic coating 3 can meet the specifications of the salt spray test 96hr. .
更進一步,在鉻鈷氧化物陶瓷鍍層3上再噴塗一層厚度為5~15μm以上的酚醛樹脂或其他樹脂的樹脂層13;該樹脂層13的附著力符合ASTM-D3359百格試驗4B的要求。該些家用五金工具具有耐候性良好的鉻鈷氧化物陶瓷鍍層3及樹脂層13保護,由於黑化度足夠可顯出高貴的黑色光澤。Further, a phenolic resin or other resin resin layer 13 having a thickness of 5 to 15 μm or more is sprayed on the chrome-cobalt oxide ceramic plating layer 3; the adhesion of the resin layer 13 conforms to the requirements of ASTM-D3359, Test No. 4B. These household hardware tools are protected by the chrome-cobalt oxide ceramic coating 3 and the resin layer 13 which are excellent in weather resistance, and the blackness is sufficient to exhibit a noble black gloss.
以上所述僅為舉例性,而非為限制性者。任何未脫離本創作之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of this creation shall be included in the scope of the appended patent application.
1‧‧‧滑軌基材(apparatus substrate)1‧‧‧Slide substrate (apparatus substrate)
3‧‧‧鉻鈷氧化物陶瓷鍍層(metallic ceramic of cobalt chromium oxide coating layer)3‧‧‧metallic ceramic of cobalt chromium oxide coating layer
5‧‧‧鉻元素(chromium element)5‧‧‧chromium element
6‧‧‧鈷元素(cobalt element)6‧‧‧cobalt element
7‧‧‧氧元素(oxygen element)7‧‧‧Oxygen element
11‧‧‧線性滑軌(linear slide rail)11‧‧‧linear slide rail
13‧‧‧樹脂層(resin layer)13‧‧‧resin layer
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