TWM492242U - Improved structure for forming mold - Google Patents
Improved structure for forming mold Download PDFInfo
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- TWM492242U TWM492242U TW103215037U TW103215037U TWM492242U TW M492242 U TWM492242 U TW M492242U TW 103215037 U TW103215037 U TW 103215037U TW 103215037 U TW103215037 U TW 103215037U TW M492242 U TWM492242 U TW M492242U
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- mold
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- gasket
- improved structure
- molding die
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Description
本創作係一種應用於吹氣成型機之成型模具的結構方面的技術領域,尤指一種吹製成型後無需等待完全降溫即可馬上進行脫模、而且脫模時亦不容易發生沾黏下模之情形,進而可達到快速脫模以提高生產效率之成型模具改良結構者。The present invention relates to a technical field of the structure of a molding die for a blow molding machine, in particular, a blow molding type can be demolded immediately without waiting for a complete temperature drop, and is not easily smeared when demolded. In the case of the mold, it is possible to achieve a molded mold improved structure that is quickly demolded to improve production efficiency.
請參閱第1圖所示,係顯示一種習知吹氣成型機之成型模具在進行成型加工時,係先將板片狀之一成型塑材10置於下模11的密封凸緣12上並覆蓋模穴13,然後上模14下移施以一相當的壓力夾壓於該成型塑材10上,之後利用加熱裝置15之下加熱器16及上加熱器17對該下模11及上模14加熱至使該成型塑材10易於變形之適當溫度,再由該上模14的輸氣管18輸入高壓氣體至密封腔19,以藉由該高壓氣體的壓力由上向下將該成型塑材10吹壓至該模穴13中,進而順著該模穴13的形狀成型,之後上模14上移,待該成型塑材10冷卻後便可將其由模穴13中脫模取出,最後再將多餘之部份裁切掉即可取得成品。Referring to FIG. 1 , a molding die of a conventional blow molding machine is formed by placing a sheet-shaped molded plastic material 10 on the sealing flange 12 of the lower mold 11 during the molding process. The mold cavity 13 is covered, and then the upper mold 14 is moved downward to apply a considerable pressure to the molded plastic material 10. Thereafter, the lower mold 11 and the upper mold are used by the heater 16 and the upper heater 17 under the heating device 15. 14 is heated to a suitable temperature for easily deforming the molded plastic material 10, and then the high pressure gas is supplied from the gas pipe 18 of the upper mold 14 to the sealing chamber 19 to press the molded plastic material from the top to the bottom by the pressure of the high pressure gas. 10 is blown into the cavity 13 and further shaped along the shape of the cavity 13, and then the upper die 14 is moved up. After the molded plastic 10 is cooled, it can be taken out from the cavity 13 and finally removed. Then cut off the excess and get the finished product.
然而,欲使其在成型時具有良好的密封效果,則該上模14與該下模11便需對其間之成型塑材10具有相當的夾壓力 道,另外為了使該成型塑材10易於被吹壓成型則又需利用該加熱裝置15透過該上、下模14、11對其加熱到易於塑形之溫度,因此在吹氣成型之過程中,該成型塑材10便會因高溫及上、下模14、11的大力夾壓而部份熔化滲入下模11之密封凸緣12的毛細孔中而成形成熱熔沾黏之情形,而如此便會產生不易脫模之問題。另外,由於該成型塑材10剛成型時仍具有相當之溫度而易受力變形,因此必需等到其完全冷卻硬化後才能進行脫模之動作,而如此則係會花費大量的時間在等待冷卻上。故而,其在脫模時係非常費時費力,而會影響到整體的生產效率。However, in order to have a good sealing effect during molding, the upper mold 14 and the lower mold 11 need to have a relatively high clamping pressure between the molded plastics 10 therebetween. In addition, in order to make the molded plastic material 10 easy to be blow-molded, it is necessary to use the heating device 15 to heat the upper and lower molds 14, 11 to a temperature suitable for shaping, and thus, during the blow molding process. The molded plastic material 10 is partially melted and penetrated into the capillary pores of the sealing flange 12 of the lower mold 11 by the high temperature and the strong clamping of the upper and lower molds 14, 11 to form a hot melt adhesive. This will cause problems that are not easily demolded. In addition, since the molded plastic material 10 has a relatively high temperature and is easily deformed when it is formed, it is necessary to wait until it is completely cooled and hardened before the demolding action can be performed, and thus it takes a lot of time to wait for cooling. . Therefore, it is very time-consuming and labor-intensive in demolding, which affects the overall production efficiency.
習知的成型模具係存在著產品成型後需花費大量時間等待其完全降溫冷卻才可進行脫模,以及產品成型後易與下模之密封凸緣產生熱熔沾黏而使脫膜不易,而影響脫模速度進而降低生產效率等之諸多問題。The conventional molding die has a large amount of time after the product is formed, waiting for its complete cooling and cooling to be demolded, and the product is easily melted and adhered to the sealing flange of the lower mold after molding, so that the film is not easy to be removed. A number of problems that affect the speed of demolding and thus reduce production efficiency.
本創作係提供一種成型模具改良結構,包括一下模、一隔離墊圈及一上模。其中,該下模的頂面具有凸出呈環圈狀之一密封凸緣及位於該密封凸緣內側之一模穴。該隔離墊圈係呈環圈狀且熔點高於一成型塑材。該隔離墊圈係可分離地結合於該密封凸緣的頂面,使該隔離墊圈的頂面高出該密封凸緣的頂面,以供承置該呈板片狀之成型塑材。該上模係可相對該下模移動地壓合於該成型塑材的頂面。該上模係具有設於底面且對應該模穴之一密封腔及與該密封腔相通之一輸氣管,該輸氣管係連接 到一高壓氣體產生裝置。The present invention provides a modified mold forming structure including a lower mold, an isolation washer and an upper mold. Wherein, the top surface of the lower mold has a sealing flange protruding in a ring shape and a cavity located inside the sealing flange. The isolating gasket is looped and has a higher melting point than a molded plastic. The spacer is detachably coupled to the top surface of the sealing flange such that a top surface of the spacer gasket is raised above a top surface of the sealing flange for receiving the sheet-shaped molded plastic. The upper mold is movably pressed against the top surface of the molded plastic material relative to the lower mold. The upper mold has a gas supply pipe disposed on the bottom surface and corresponding to one of the cavity sealing chambers and communicating with the sealing cavity, the gas pipe connection To a high pressure gas generating device.
本創作所提供之成型模具改良結構,當該成型塑材經該上、下模夾壓密封與加熱後,再經該高壓氣體產生裝置將高壓氣體透過該輸氣管送入該密封腔以將其吹氣成型後,該成型塑材便可藉由該隔離墊圈之隔離而不會熱熔沾黏於該下模上,而僅會熱熔沾黏於該隔離墊圈上,而且由於該隔離墊圈的熔點係高於該成型塑材,所以該隔離墊圈不會因成型溫度而熱熔沾黏於該下模上,因此係可使成型後之該成型塑材與該隔離墊圈易於脫離該下模,而因此具有易於脫模之功效。尤其是,該成型塑材於成型後,係可藉由熱熔沾黏住該隔離墊圈,而進一步增加其之整體結構強度,因此無需等待其完全降溫即可馬上進行脫模而不會有變形之情形。所以,本創作係因此具有快速脫模而可大幅提高生產效率之功效。The molding die improved structure provided by the present invention, after the molded plastic material is sealed and heated by the upper and lower molds, the high pressure gas is sent through the gas pipe to the sealing cavity through the high pressure gas generating device to After the blow molding, the molded plastic material can be separated from the lower mold by the isolation of the insulating gasket, and only the hot melt adheres to the insulating gasket, and The melting point is higher than the molded plastic material, so the insulating gasket is not melted and adhered to the lower mold due to the molding temperature, so that the molded plastic material and the insulating gasket after molding can be easily separated from the lower mold. Therefore, it has the effect of being easily demolded. In particular, after the molded plastic material is molded, the insulating gasket can be adhered by hot melt to further increase the overall structural strength, so that the mold can be released immediately without waiting for the temperature to be completely lowered without deformation. The situation. Therefore, the creation system has the effect of rapid demolding and greatly improving production efficiency.
10‧‧‧成型塑材10‧‧‧Formed plastic
11‧‧‧下模11‧‧‧下模
12‧‧‧密封凸緣12‧‧‧ Sealing flange
13‧‧‧模穴13‧‧‧ cavity
14‧‧‧上模14‧‧‧上模
15‧‧‧加熱裝置15‧‧‧ heating device
16‧‧‧下加熱器16‧‧‧ Lower heater
17‧‧‧上加熱器17‧‧‧Up heater
18‧‧‧輸氣管18‧‧‧ gas pipeline
19‧‧‧密封腔19‧‧‧ Sealing chamber
20‧‧‧下模20‧‧‧Down
21‧‧‧密封凸緣21‧‧‧ Sealing flange
22‧‧‧模穴22‧‧‧Move
23‧‧‧定位凹槽23‧‧‧ Positioning groove
30‧‧‧隔離墊圈30‧‧‧Isolation gasket
40‧‧‧上模40‧‧‧上模
41‧‧‧密封腔41‧‧‧ sealed cavity
42‧‧‧輸氣管42‧‧‧ gas pipeline
50‧‧‧加熱裝置50‧‧‧ heating device
51‧‧‧下加熱器51‧‧‧ Lower heater
52‧‧‧上加熱器52‧‧‧Upper heater
60‧‧‧成型塑材60‧‧‧Formed plastic
第1圖係習知成型模具之成型動作示意圖。Fig. 1 is a schematic view showing the molding operation of a conventional molding die.
第2圖係本創作之立體分解示意圖。Figure 2 is a three-dimensional exploded view of the creation.
第3圖係本創作之剖面分解放大示意圖。Figure 3 is an enlarged schematic view of the section of the creation.
第4圖係本創作入料時的動作示意圖。Figure 4 is a schematic diagram of the action when the creation is filled.
第5圖係本創作合模及吹氣成型時的動作示意圖。Fig. 5 is a schematic view of the operation of the present mold clamping and blow molding.
第6圖係本創作脫模時的動作示意圖。Figure 6 is a schematic diagram of the action when the creation is demolded.
第7圖係本創作脫模後的立體示意圖。Figure 7 is a three-dimensional diagram of the creation after demolding.
請參閱第2、3圖所示,係顯示本創作所述之成型模具改良結構包括一下模20、一隔離墊圈30、一上模40及一加熱裝置50。其中:Referring to Figures 2 and 3, the modified mold structure shown in the present application includes a lower mold 20, an isolation gasket 30, an upper mold 40, and a heating device 50. among them:
該下模20的頂面具有凸出且呈環圈狀之一密封凸緣21及位於該密封凸緣21內側之一模穴22,於該密封凸緣21的頂面係具有呈環圈狀之一定位凹槽23。The top surface of the lower mold 20 has a ring-shaped sealing flange 21 and a cavity 22 located inside the sealing flange 21. The top surface of the sealing flange 21 has a loop shape. One of the positioning grooves 23 is provided.
該隔離墊圈30係呈環圈狀且熔點高於一成型塑材60。例如:該成型塑材60為鋁材時,該隔離墊圈30的材質可為不銹鋼或銅;該成型塑材60為橡膠或塑膠時,該隔離墊圈30的材質可為鋁。該隔離墊圈30的下部係可分離地嵌設結合於該密封凸緣21之頂面的定位凹槽23中,而且在該隔離墊圈30嵌設於該定位凹槽23中時,該隔離墊圈30的頂面係高出該密封凸緣21的頂面,使可用於供承置該呈板片狀之成型塑材60。The spacer gasket 30 has a loop shape and a higher melting point than a molded plastic material 60. For example, when the molded plastic material 60 is made of aluminum, the spacer gasket 30 may be made of stainless steel or copper; when the molded plastic material 60 is rubber or plastic, the spacer gasket 30 may be made of aluminum. The lower portion of the spacer gasket 30 is detachably embedded in the positioning groove 23 of the top surface of the sealing flange 21, and the spacer gasket 30 is disposed when the spacer gasket 30 is embedded in the positioning groove 23. The top surface is raised above the top surface of the sealing flange 21 so that it can be used to receive the formed plastic sheet 60 in the form of a sheet.
該上模40係可相對該下模20移動,以使其可壓合於置放在該隔離墊圈30上之成型塑材60的頂面上。該上模40係具有設於底面且對應該模穴22之一密封腔41及與該密封腔41相通之一輸氣管42,該輸氣管42係連接到外部之一高壓氣體產生裝置(圖中未示),該高壓氣體產生裝置係可提供高壓氣體予該輸氣管42。The upper die 40 is movable relative to the lower die 20 such that it can be pressed against the top surface of the molded plastic 60 placed on the spacer gasket 30. The upper mold 40 has a gas supply pipe 42 disposed on the bottom surface and corresponding to one of the cavity 22 and the sealed cavity 41. The gas pipe 42 is connected to one of the external high pressure gas generating devices (in the figure) Not shown), the high pressure gas generating device supplies high pressure gas to the gas delivery pipe 42.
該加熱裝置50係包含一下加熱器51及一上加熱器52,該下加熱器51設於該下模20的底面,該上加熱器52設於該上 模40的頂面,可分別對該下模20及該上模40加熱,以使其具有一預設之工作溫度以供夾設於該上、下模40、20之間的成型塑材60能藉由因該高溫而易於塑形。The heating device 50 includes a lower heater 51 and an upper heater 52. The lower heater 51 is disposed on a bottom surface of the lower mold 20, and the upper heater 52 is disposed thereon. The top surface of the mold 40 can be heated to the lower mold 20 and the upper mold 40, respectively, so as to have a predetermined operating temperature for forming the molding material 60 sandwiched between the upper and lower molds 40, 20. It can be easily shaped by the high temperature.
請參閱第4~7圖所示,係指出本創作在進行成型加工時,係需先將該隔離墊圈30嵌設於該定位凹槽23之中,再將該板片狀之成型塑材60置於該隔離墊圈30的頂面並覆蓋該模穴22,然後使該上模40下移並施以一相當的壓力夾壓於該成型塑材60上,之後利用該加熱裝置50之下加熱器51及上加熱器52對該下模20及上模40加熱至使該成型塑材60易於塑形之溫度,再由該上模40的輸氣管42輸入高壓氣體至該密封腔41,以藉由該高壓氣體的壓力由上向下將該成型塑材60吹壓至該模穴22中,使其順著該模穴22的形狀成型,之後將上模40上移,即可將該成型完成的成型塑材60連同熱熔沾黏於其上之隔離墊圈30由該下模20上脫模取出,最後再將該成型塑材60上沾黏有隔離墊圈30等多餘的區域裁切去除,以獲得成品。Referring to Figures 4-7, it is pointed out that when the forming process is performed, the spacer gasket 30 is first embedded in the positioning groove 23, and then the sheet-shaped molded plastic material 60 is formed. The top surface of the insulating gasket 30 is placed on the top surface of the insulating gasket 30, and then the upper mold 40 is moved downward and a considerable pressure is applied to the molded plastic material 60, followed by heating under the heating device 50. The upper mold 20 and the upper mold 40 heat the lower mold 20 and the upper mold 40 to a temperature at which the molded plastic material 60 is easily shaped, and then the high pressure gas is supplied from the gas supply pipe 42 of the upper mold 40 to the sealed chamber 41 to The molded plastic material 60 is blown into the cavity 22 from the top and bottom by the pressure of the high pressure gas, and is formed along the shape of the cavity 22, and then the upper mold 40 is moved up. The formed molded plastic material 60 is taken out from the lower mold 20 together with the insulating gasket 30 to which the hot melt is adhered, and finally the excess portion such as the insulating gasket 30 is adhered to the molded plastic material 60. Remove to get the finished product.
在本創作中,亦可於該下模20的模穴22表面鍍上一層抗沾黏層(圖中未示),藉由該抗沾黏層之抗沾黏特性係可配合該模穴22中的花紋及圖案,而使該成型塑材60的表面因此能成型出較精密細緻的花紋或圖案。In the present invention, an anti-adhesion layer (not shown) may be plated on the surface of the cavity 22 of the lower mold 20, and the anti-adhesive property of the anti-adhesion layer may be matched with the cavity 22 The pattern and pattern in the shape of the molded plastic material 60 can thus form a finer and finer pattern or pattern.
本創作所提供之成型模具改良結構,當該成型塑材60經該上、下模40、20夾壓密封及經該加熱裝置50加熱後,再經由該高壓氣體產生裝置將高壓氣體透過該輸氣管42送入該密封 腔41以將其吹氣成型後,該成型塑材60便可藉由該隔離墊圈30之隔離而不會熱熔沾黏於該下模20上,而僅會熱熔沾黏於該隔離墊圈30這個耗材上,而且由於該隔離墊圈30的熔點係高於該成型塑材60,所以加熱裝置50產生之高溫係不足以使該隔離墊圈30熱熔沾黏於該下模20上,所以係可使成型後之成型塑材60與該隔離墊圈30能輕易脫離該下模20,因此係具有易於脫模之功效。尤其是,該成型塑材60於成型後,係可藉由熱熔沾黏住該呈環圈狀之隔離墊圈30,而進一步增加其之整體結構強度,因此無需等待其完全降溫即可馬上進行脫模,而仍不會有變形之情形。所以,本創作係因此具有快速脫模而可大幅提高生產效率之功效。The molded mold improved structure provided by the present invention, when the molded plastic material 60 is nip-sealed by the upper and lower molds 40, 20 and heated by the heating device 50, the high-pressure gas is transmitted through the high-pressure gas generating device through the high-pressure gas generating device. The air tube 42 is fed into the seal After the cavity 41 is blow molded, the molded plastic 60 can be separated from the lower mold 20 by the isolation of the insulating gasket 30, and only the hot melt adheres to the insulating gasket. 30, on the consumable, and since the melting point of the spacer gasket 30 is higher than the molding material 60, the high temperature generated by the heating device 50 is insufficient for the separator 30 to be thermally fused to the lower mold 20, so The formed molded plastic material 60 and the insulating gasket 30 can be easily separated from the lower mold 20, and thus have an effect of being easily released from the mold. In particular, after the molding of the molded plastic material 60, the ring-shaped insulating gasket 30 can be adhered by hot melt to further increase the overall structural strength thereof, so that it can be performed immediately without waiting for the temperature to be completely lowered. Demoulding, and there will still be no deformation. Therefore, the creation system has the effect of rapid demolding and greatly improving production efficiency.
20‧‧‧下模20‧‧‧Down
21‧‧‧密封凸緣21‧‧‧ Sealing flange
22‧‧‧模穴22‧‧‧Move
23‧‧‧定位凹槽23‧‧‧ Positioning groove
30‧‧‧隔離墊圈30‧‧‧Isolation gasket
40‧‧‧上模40‧‧‧上模
41‧‧‧密封腔41‧‧‧ sealed cavity
42‧‧‧輸氣管42‧‧‧ gas pipeline
50‧‧‧加熱裝置50‧‧‧ heating device
51‧‧‧下加熱器51‧‧‧ Lower heater
52‧‧‧上加熱器52‧‧‧Upper heater
60‧‧‧成型塑材60‧‧‧Formed plastic
Claims (8)
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TW103215037U TWM492242U (en) | 2014-08-22 | 2014-08-22 | Improved structure for forming mold |
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TW103215037U TWM492242U (en) | 2014-08-22 | 2014-08-22 | Improved structure for forming mold |
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TW103215037U TWM492242U (en) | 2014-08-22 | 2014-08-22 | Improved structure for forming mold |
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2014
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