TWM491055U - Water-resisting lightweight canvas - Google Patents

Water-resisting lightweight canvas Download PDF

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Publication number
TWM491055U
TWM491055U TW103215017U TW103215017U TWM491055U TW M491055 U TWM491055 U TW M491055U TW 103215017 U TW103215017 U TW 103215017U TW 103215017 U TW103215017 U TW 103215017U TW M491055 U TWM491055 U TW M491055U
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Taiwan
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canvas
base fabric
water
absorbent
warp
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TW103215017U
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Chinese (zh)
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Tian-Shi Hong
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Tian-Shi Hong
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Priority to TW103215017U priority Critical patent/TWM491055U/en
Publication of TWM491055U publication Critical patent/TWM491055U/en

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Description

不吸水質輕帆布Non-absorbent lightweight canvas

本創作係關於不吸水質輕帆布,尤指一種於經、緯紗線編織成基布之前,並將前述紗線經浸透於阻水劑,讓紗線具有不易吸水之效果,如此,可於基布之上、下表面塗上強力之黏著劑層,且前述黏著劑層係由黏著劑與架橋劑混合組成,再將上、下層膠膜分別與前述基布之上、下表面貼合成一體,即可製成具有不吸水、質輕,不易剝離撕裂、耐磨不破損之實用帆布。The present invention relates to a non-absorbent light canvas, in particular, a method in which the yarn is immersed in a water-blocking agent before the warp and weft yarns are woven into the base fabric, so that the yarn has a water-repellent effect, so that the yarn can be used. The upper and lower surfaces of the cloth are coated with a strong adhesive layer, and the adhesive layer is composed of an adhesive and a bridging agent, and the upper and lower adhesive films are respectively integrated with the upper and lower surfaces of the base fabric. It can be made into a practical canvas which has no water absorption, light weight, is not easy to peel and tear, and is not damaged by abrasion.

按習知之帆布,由於製造帆布之過程,需先以紗線進行經、緯紗線之編織,以組成基布,再於基布之上、下表面噴塗黏著劑,之後,再將膠膜與前述基布之上、下表面互相貼合,即可完成帆布之製造。According to the conventional canvas, due to the process of manufacturing the canvas, the warp and weft yarns are first woven with the yarn to form the base fabric, and then the adhesive is sprayed on the upper and lower surfaces of the base fabric, and then the film is coated with the foregoing. The upper and lower surfaces of the base fabric are attached to each other to complete the manufacture of the canvas.

惟目前市售之帆布,為了提升帆布之抗拉力,唯一之作法就是提升基布之經、緯紗線之強度,可參發明公告第137743號乙案,就是將基布提升到800丹尼(denier,簡寫D,或稱丹尼爾或丹),以解決帆布易撕裂之問題,而目前市售之帆布所採用之基布,約介於210~500丹尼之間。惟經緯紗線之數量(支數)增加,將增加貼合難度,又如提高膠膜之厚度,將使帆布重量隨著提升,對於末端之帆布加工業者與使用者而言,即會產生較大之體力負擔,且丹尼數越大,代表紗線之直徑越大,即越容易吸水,遇到雨天或沾到水份,雨水或水分就會自帆布之脆弱處,如膠膜磨損處或帆布之撕裂處或斷面,經由前述基布之經、緯紗線迅速吸飽水分,且吸水率達無阻力狀之100%,讓帆布之重量立即以倍數增加,吸水之紗線並會同時破壞膠膜與紗線之黏著力,造成二者快速剝離。且因為帆布重量增加,使用者必須更費力地才能張開或摺收帆布,欠缺實用性。亦即,如要減少吸 水率,唯一之辦法就是降低基布之經、緯紗線之丹尼數及支數,並增加膠膜厚度,讓基布之經、緯紗線之直徑越小越好,但如前述,丹尼數越低之基布,帆布易被剝離撕裂,經、緯紗線之支數減少,將讓帆度欠缺耐磨度,易破損。However, in order to improve the tensile strength of the canvas, the only way to improve the tensile strength of the canvas is to increase the strength of the warp and weft yarns of the base fabric. It can be found in Case No. 137743 of the invention, which is to raise the base fabric to 800 deniers. Denier, abbreviated D, or Daniel or Dan), to solve the problem of easy tearing of the canvas, and the fabric used in the currently commercially available canvas is between 210 and 500 denier. However, the increase in the number of yarns (the number of latitude and longitude) will increase the difficulty of fitting, and if the thickness of the film is increased, the weight of the canvas will increase, which will result in the end of the canvas shopper and the user. The greater the physical burden, and the larger the Danny number, the larger the diameter of the yarn, that is, the more easily it absorbs water, the rain or the moisture, the rain or moisture will be from the weakness of the canvas, such as the wear of the film. Or the tear or section of the canvas, through the warp and weft yarns of the base fabric, quickly absorb the water, and the water absorption rate reaches 100% without resistance, so that the weight of the canvas is immediately increased by a multiple, and the water absorbing yarn will At the same time, the adhesion between the film and the yarn is broken, and the two are quickly peeled off. And because the weight of the canvas increases, the user has to work harder to open or fold the canvas, which is not practical. That is, if you want to reduce the suction The only way to reduce the water rate is to reduce the Danny number and count of the warp and weft yarns of the base fabric, and increase the thickness of the film so that the diameter of the warp and weft yarns of the base fabric is as small as possible, but as mentioned above, Danny The lower the number of base fabrics, the canvas is easily peeled and torn, and the number of warp and weft yarns is reduced, which will make the sails less wear-resistant and easy to break.

又為解決帆布之耐磨度與不吸水率均欠佳之問題,市售之帆布,為試圖阻止水分為基布所吸收,甚至,也想以藉由膠膜厚度之增加及降低支數,以提升帆布表面之耐磨度。惟增加膠膜厚度,減少紗線及支數,僅能稍微降低基布之吸水率,卻因此成為帆布易被撕裂之惡因,真正無法克服者,卻是因此增加帆布單位重量,造成末端帆布加工業者與使用者之負擔與成本。In order to solve the problem of poor wear resistance and non-absorption rate of canvas, the commercially available canvas is intended to prevent moisture from being absorbed by the base fabric, and even wants to increase the thickness of the film and reduce the number of the film. To improve the wear resistance of the canvas surface. However, increasing the thickness of the film and reducing the number of yarns and counts can only slightly reduce the water absorption rate of the base fabric, but it becomes the cause of the easy tearing of the canvas. If it is really impossible to overcome, it will increase the weight of the canvas unit and cause the end. The burden and cost of canvas manufacturers and users.

為此,本創作者積數十年相關帆布產品之設計與製造經驗,特針對前述習知帆布之問題,加以研究,乃創作本案。To this end, the creator has accumulated decades of experience in the design and manufacture of related canvas products, and specifically studied the problems of the aforementioned conventional canvas, and created the case.

本創作之目的與動機,乃是針對目前市售帆布不耐磨、易剝離、易撕裂、基布易吸水及重量過重之缺點加以改良,本創作係藉由將紗線於編織前先以阻水劑浸透,讓紗線得與阻水劑結合,降低紗線之吸水率,以高拉力,低收縮,適當密集之編織密度(支數密度)之經、緯紗線之基布,並降低基布上、下表面之膠層之厚度,讓基布與上、下層膠膜互相貼合,以達成不吸水、不易剝離、不易撕裂、耐磨不破損及重量輕之帆布。The purpose and motivation of this creation is to improve the shortcomings of the current commercially available canvas which is not wear-resistant, easy to peel, easy to tear, easy to absorb and overweight. This creation is based on the yarn before weaving. The water-blocking agent is soaked, so that the yarn can be combined with the water-blocking agent to reduce the water absorption rate of the yarn, and the base fabric of the warp and weft yarns with high tensile strength, low shrinkage, and moderately dense weaving density (counter density) The thickness of the adhesive layer on the upper and lower surfaces of the base fabric allows the base fabric and the upper and lower adhesive films to adhere to each other to achieve a canvas which is non-absorbent, not easily peelable, not easily torn, wear-resistant, and light in weight.

為達前述目的,本創作之不吸水質輕帆布,係由經、緯紗線編織而成基布,前述紗線於編織前先以阻水劑浸透,讓紗線與阻水劑充分結合,以降低基布之吸水率,並於基布上、下表面塗上有強力黏著劑層,再將上、下層膠膜分別與前述基布之上、下表面互相貼合成一體,以可製成具有不吸水,不易剝離、不易撕裂、耐磨不破損、質輕之實用帆布。In order to achieve the above objectives, the non-absorbent lightweight canvas of the present invention is a base fabric woven from warp and weft yarns, and the yarn is first impregnated with a water-blocking agent before weaving, so that the yarn and the water-blocking agent are fully combined to The water absorption rate of the base fabric is lowered, and a strong adhesive layer is coated on the upper and lower surfaces of the base fabric, and the upper and lower adhesive films are respectively integrated with the upper and lower surfaces of the base fabric to form a A practical canvas that does not absorb water, is not easily peeled off, is not easily torn, is not damaged, and is light in weight.

本創作之不吸水質輕帆布之基布之係由高拉力,低收縮之高丹尼(denier,簡寫D,或稱丹尼爾或丹)之經、緯紗線,以適當密集之編織密 度(編織支數)組成,以提升帆布可承受之撕裂力量,及耐磨度,並可減輕重量。The fabric of the non-absorbent light canvas of this creation is made of high-strength, low-shrinking high-denier (denier, abbreviated D, or Daniel or Dan) warp and weft yarns, with appropriate dense weaving The degree (weaving count) is used to increase the tearing strength and wear resistance of the canvas and to reduce the weight.

本創作之不吸水質輕帆布,其中黏著劑層之黏著劑為耐水解類之組成物,端視實際需求。The non-absorbent light canvas of the present invention, wherein the adhesive of the adhesive layer is a composition resistant to hydrolysis, depending on actual needs.

本創作之不吸水質輕帆布,其中為讓基布與膠膜結合,乃以強力黏著劑與架橋劑混合組成黏著劑層,以克服紗線所含阻水劑與膠膜不易黏合之問題。The non-absorbent light canvas of the present invention, in order to combine the base fabric and the adhesive film, is a combination of a strong adhesive and a bridging agent to form an adhesive layer to overcome the problem that the water-blocking agent and the adhesive film contained in the yarn are not easily bonded.

1‧‧‧基布1‧‧‧Kib

10、11‧‧‧經、緯紗線10,11‧‧‧ warp and weft yarn

1a、1b‧‧‧上、下表面1a, 1b‧‧‧ upper and lower surfaces

2、2a‧‧‧黏著劑層2, 2a‧‧ ‧ adhesive layer

3、3a‧‧‧上、下層膠膜3, 3a‧‧‧ upper and lower film

圖1是本創作基布之視圖。Figure 1 is a view of the base fabric of the present creation.

圖2是本創作之帆布部分俯視圖。Figure 2 is a top plan view of the canvas portion of the present invention.

圖3是本創作帆布之放大側剖視圖。Figure 3 is an enlarged side cross-sectional view of the canvas of the present invention.

如此,為使 貴審查員得以充分了解本創作之不吸水質輕帆布,茲依附圖示說明如下:如圖1,本創作製造帆布之前,必須先以紗線編織成經、緯紗線10、11之基布1,前述基布1所採用之經、緯紗線10、11於編織前,抽沙過程並需先以阻水劑浸透,讓前述紗線充分吸收阻水劑,如此,得讓前述基布1產生絕佳之阻水率,經試驗其吸水率本由100%驟降到24小時,僅達0.5cm長度之吸水率,如製成帆布後,於帆布表面鑽孔並以水滴滴入,則於24小時,其擴散之面積僅達1cm2 ,讓本創作幾乎達到100%之阻水率。In this way, in order to enable your examiner to fully understand the non-absorbent light canvas of this creation, the following is illustrated as follows: Figure 1, before the creation of canvas, the yarn must be woven into warp and weft yarns 10, 11 The base fabric 1, the warp and weft yarns 10, 11 used in the base fabric 1 before weaving, the sand drawing process needs to be first impregnated with a water blocking agent, so that the yarn sufficiently absorbs the water blocking agent, so that the aforementioned The base fabric 1 produces an excellent water blocking rate. After testing, the water absorption rate is reduced from 100% to 24 hours, and the water absorption rate is only 0.5cm. If it is made into canvas, it is drilled on the surface of the canvas and dripped with water droplets. Into, in 24 hours, the area of diffusion is only 1cm 2 , which makes the creation almost reach 100% water blocking rate.

如圖2及3,本創作之不吸水質輕帆布,其製造過程,乃是將前述基布1之上、下表面1a、1b塗上黏著劑層2、2a,前述黏著劑層2、2a均是由強力黏著劑與架橋劑混合組成,至於前述架橋劑,則是依據阻水劑與膠膜所使用之原料而調整,目的是要確保基布得與膠膜得以緊密貼合。之後,再將較薄之上、下層膠膜3、3a分別與前述基布1之上、下表 面1a、1b貼合成一體,即可製成具有不吸水,不易剝離撕裂、耐磨不破損及質輕之帆布。2 and 3, the non-absorbent lightweight canvas of the present invention is manufactured by applying an adhesive layer 2, 2a to the upper and lower surfaces 1a and 1b of the base fabric 1, and the adhesive layer 2, 2a. They are composed of a strong adhesive and a bridging agent. As for the bridging agent, it is adjusted according to the materials used by the water-blocking agent and the film. The purpose is to ensure that the base cloth and the film are closely adhered. After that, the thinner upper and lower adhesive films 3, 3a are respectively placed on the base fabric 1 and the table below. The surface 1a, 1b is integrated into one, and can be made into a canvas which has no water absorption, is not easy to peel and tear, is not damaged, and is light in weight.

前述基布1乃是係由高丹尼(denier,簡寫D,或稱丹尼爾或丹)之高拉力,低收縮及適當支數密集度之經、緯紗線編織組成,通常丹尼數越高,編織支數密集度得以降低一些,再以強力黏著劑層2、2a將上、下層膠膜3、3a與基材1貼合,如此,以提升帆布可承受之撕裂力量,縱使因為外力而讓帆布破損,亦不易被撕裂,並可提升帆布之耐磨度,於車輛高度行駛過程,縱使覆蓋於貨物或車輛車斗之邊邊角角處,雖有強大之氣流衝擊,仍然可以避免破損,少量的黏著劑層即可解決修補之問題,更可降低帆布之重量,為相同等級市售習知帆布重量的二分之一或以上。The aforementioned base fabric 1 is composed of high tensile force of high denier (denier D, or Daniel or Dan), low-shrinkage and appropriate count-dense warp and weft yarn weaving, usually the higher the Danny number. The weaving count density is reduced, and the upper and lower adhesive films 3, 3a are attached to the substrate 1 with the strong adhesive layers 2, 2a, so as to enhance the tearing force that the canvas can withstand, even because of external force. The canvas is damaged, it is not easy to be torn, and the abrasion resistance of the canvas can be improved. Even during the driving process of the vehicle, even if there is a strong airflow impact, it can be avoided even if it is covered by the corners of the cargo or the vehicle body. Damaged, a small amount of adhesive layer can solve the repair problem, and can reduce the weight of the canvas, which is one-half or more of the weight of the commercially available canvas of the same grade.

前述膠膜,得由聚氯乙烯(Polyvinylchloride,簡稱PVC),或熱塑性聚胺基甲酸酯(Thermoplastic Polyurethane,簡稱TPU),或其他耐水性之塑膠材料組成,只要可以達成本創作之目的,即不限制本創作的基布之經、緯紗線之丹尼數與密度。The foregoing film may be composed of polyvinyl chloride (PVC), or thermoplastic polyurethane (TPU), or other water-resistant plastic materials, as long as the purpose of the creation can be achieved. The Danny number and density of the warp and weft yarns of the base fabric of the present invention are not limited.

綜上所述,本創作之不吸水質輕帆布,藉由提升基材之經緯紗線之丹尼數,一次解決基布吸水率與帆布重量等問題,尤其是帆布的使用者大部分均是用以作為阻止外來水分浸溼覆蓋物之目的,如為載運貨物之貨車,又涉及貨物應安全無損送達於收貨人之義務情況下,於車輛行駛過程中,難免會碰到下雨天,如無法以帆布保護貨物,所生之損害,實難以估計,且目前貨車均是由駕駛獨立運作,並無助手之情況下,如遇瞬間大雨之情況,必須獨自拉引帆布時,更凸顯帆布重量不得過重之需求,而本創作確實已解決習知帆布之缺點,並提升帆布之優點,足見本創作確已具備新穎性與進步性,為本案之組成。In summary, the non-absorbent lightweight canvas of the present invention solves the problems of the water absorption rate of the base fabric and the weight of the canvas by raising the Danny number of the warp and weft yarns of the substrate, especially the users of the canvas are mostly It is used as a purpose to prevent foreign moisture from immersing the covering, such as the truck carrying the goods, and the obligation that the goods should be safely and non-delivery to the consignee. During the driving process, it will inevitably encounter rainy days, such as It is difficult to estimate the damage caused by canvas. It is difficult to estimate the damage caused by the canvas. At present, the trucks are operated independently by the driver. In the case of no assistants, in the case of instantaneous heavy rain, the canvas weight must be drawn when the canvas is pulled alone. It is not necessary to over-emphasize the demand, and this creation has indeed solved the shortcomings of the conventional canvas and enhanced the advantages of the canvas, which shows that the creation has already possessed novelty and progress, and is the composition of this case.

1‧‧‧基布1‧‧‧Kib

1a、1b‧‧‧上、下表面1a, 1b‧‧‧ upper and lower surfaces

10‧‧‧經紗線10‧‧‧ warp yarn

2、2a‧‧‧黏著劑層2, 2a‧‧ ‧ adhesive layer

3、3a‧‧‧上、下層膠膜3, 3a‧‧‧ upper and lower film

Claims (5)

一種不吸水質輕帆布,至少包含:基布,係由高丹尼之高拉力、低收縮及支數密集之經、緯紗線編織而成,前述經、緯紗線並以阻水劑浸透,以降低基布之吸水率;前述基布之上、下表面並塗上強力黏著劑層,再將上、下層膠膜分別與前述基布之上、下表面貼合成一體,即可製成不吸水、不易剝離、不易撕裂、耐磨不破損,重量輕之帆布。A non-absorbent lightweight canvas comprising at least: a base fabric woven by a high tensile force of high Danni, a low shrinkage and a dense number of warp and weft yarns, and the warp and weft yarns are impregnated with a water blocking agent to The water absorption rate of the base fabric is lowered; the upper and lower surfaces of the base fabric are coated with a strong adhesive layer, and the upper and lower adhesive films are respectively integrated with the upper and lower surfaces of the base fabric to form a non-absorbent water. , not easy to peel, not easy to tear, wear-resistant and not damaged, lightweight canvas. 依請求項1所述之不吸水質輕帆布,其中黏著劑層是由強力黏著劑與架橋劑組成,再塗於基布之上、下表面。The non-absorbent lightweight canvas according to claim 1, wherein the adhesive layer is composed of a strong adhesive and a bridging agent, and is applied to the upper surface and the lower surface of the base fabric. 依請求項1所述之不吸水質輕帆布,其中黏著劑為一種耐水解類之材料組成。The non-absorbent lightweight canvas according to claim 1, wherein the adhesive is composed of a material resistant to hydrolysis. 依請求項1所述之不吸水質輕帆布,其中膠膜,得由聚氯乙烯(Polyvinylchloride,PVC),或熱塑性聚胺基甲酸酯(Thermoplastic Polyurethane,TPU),或其他耐水性之塑膠材料組成。The non-absorbent lightweight canvas according to claim 1, wherein the film is made of polyvinyl chloride (PVC), or thermoplastic polyurethane (TPU), or other water-resistant plastic material. composition. 依請求項1所述之不吸水質輕帆布,其中基布以高丹尼之高拉力,低收縮及支數密集之經、緯紗線編織組成,且丹尼數越高,支數密集度相對降低。The non-absorbent light canvas according to claim 1, wherein the base fabric is composed of a high tensile force of high Danni, a low shrinkage and a dense number of warp and weft yarns, and the Denny number is higher, and the count density is relatively reduce.
TW103215017U 2014-08-22 2014-08-22 Water-resisting lightweight canvas TWM491055U (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI583616B (en) * 2014-08-22 2017-05-21 洪天時 Non-absorbent lightweight sailcloth

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI583616B (en) * 2014-08-22 2017-05-21 洪天時 Non-absorbent lightweight sailcloth

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