TWM488389U - A control system - Google Patents
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- TWM488389U TWM488389U TW103211852U TW103211852U TWM488389U TW M488389 U TWM488389 U TW M488389U TW 103211852 U TW103211852 U TW 103211852U TW 103211852 U TW103211852 U TW 103211852U TW M488389 U TWM488389 U TW M488389U
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Abstract
Description
本創作是關於設備控制技術領域，尤其是一種控制系統。This creation is about the field of equipment control technology, especially a control system.
注塑機，又稱注射成型機或注射機，是一種塑料成型設備，其可利用成型模具將熱塑性或熱固性的塑料製作成為各種形狀的塑料製品。An injection molding machine, also known as an injection molding machine or an injection machine, is a plastic molding apparatus that can make thermoplastic or thermosetting plastics into plastic products of various shapes by using a molding die.
現有注塑機上設置有控制器，可以監測該注塑機的工作狀態，並當注塑機的工作狀態不符合預設參數標準時，對其進行調整。控制器可以認為是注塑機的中心協調系統，協調並控制注塑機精確地完成注塑工作。The existing injection molding machine is provided with a controller, which can monitor the working state of the injection molding machine, and adjusts when the working state of the injection molding machine does not meet the preset parameter standard. The controller can be considered as the central coordination system of the injection molding machine, coordinating and controlling the injection molding machine to accurately complete the injection molding work.
然而，上述每台注塑機上均設置有獨立的控制器，當一台注塑機無法工作時，該台注塑機上的控制器則處於閑置狀態，控制器的利用率較低，造成資源的浪費。However, each of the above injection molding machines is provided with an independent controller. When an injection molding machine cannot work, the controller on the injection molding machine is idle, and the utilization rate of the controller is low, resulting in waste of resources. .
本創作之一目的在提供一種控制系統，用以解决現有技術中注塑機控制器利用率較低造成的資源浪費問題。本申請提供的技術方案如下：一種控制系統，包括：一雲端伺服器及多個注塑 機，該雲端伺服器上設置有至少一個注塑機控制器；其中：該些注塑機藉由一工業乙太網與該些注塑機控制器之一相連，且該些注塑機控制器與多個注塑機相連。One of the aims of the present invention is to provide a control system for solving the problem of resource waste caused by the low utilization rate of the injection molding machine controller in the prior art. The technical solution provided by the application is as follows: a control system comprising: a cloud server and a plurality of injection molding At least one injection molding machine controller is disposed on the cloud server; wherein: the injection molding machines are connected to one of the injection molding machine controllers by an industrial Ethernet network, and the injection molding machine controllers and the plurality of injection molding machine controllers The injection molding machine is connected.
上述系統，優選的，該些注塑機控制器通過一雲終端與所述注塑機相連；其中：該雲終端上設置有一通信端口及一注塑機工作模組接口。又，雲終端例如為控制終端。In the above system, preferably, the injection molding machine controller is connected to the injection molding machine through a cloud terminal; wherein: the cloud terminal is provided with a communication port and an injection molding machine working module interface. Also, the cloud terminal is, for example, a control terminal.
上述系統，優選的，該通信端口為工業乙太網端口。In the above system, preferably, the communication port is an industrial Ethernet port.
上述系統，優選的，該注塑機工作模組接口包括一HMI(Human Machine Interface)接口、一電力計接口、一溫度傳感器接口、一軸卡接口、一I/O卡接口中的任意一項或多項。In the above system, preferably, the injection molding machine working module interface comprises an HMI (Human Machine Interface) interface, a power meter interface, a temperature sensor interface, an axis card interface, and an I/O card interface. .
上述系統，優選的，該雲端伺服器上還設置有存儲器。In the above system, preferably, the cloud server is further provided with a memory.
由以上的技術方案可知，本申請提供的一種控制系統中包括有雲端伺服器，該雲端伺服器上設置有至少一個控制器，每個注塑機僅與一個注塑機控制器相連，且每個注塑機控制器與多個注塑機相連。由此可見，控制系統中的每個注塑機控制器是與多個注塑機相連的，分別在不同時間段控制與其相連的注塑機進行注塑工作，從而實現了同一注塑機控制器的分時利用，與現有技術中每一個注塑機均分別對應一個獨立的控制器相比，提高了注塑機控制器的利用率，節省了資源。It can be seen from the above technical solution that a control system provided by the present application includes a cloud server, and the cloud server is provided with at least one controller, and each injection molding machine is connected only to one injection molding machine controller, and each injection molding The machine controller is connected to a plurality of injection molding machines. It can be seen that each injection molding machine controller in the control system is connected to a plurality of injection molding machines, and the injection molding machines connected thereto are controlled to perform injection molding work at different time periods, thereby realizing the time-sharing utilization of the same injection molding machine controller. Compared with the prior art, each injection molding machine is corresponding to a separate controller, which improves the utilization rate of the injection molding machine controller and saves resources.
1‧‧‧雲端伺服器1‧‧‧Cloud Server
11、12‧‧‧注塑機控制器11, 12‧‧‧ Injection Molding Machine Controller
2、3、4、5‧‧‧注塑機2, 3, 4, 5‧‧‧ injection molding machine
6、7、8、9‧‧‧雲終端6, 7, 8, 9‧‧ ‧ cloud terminal
61‧‧‧通信端口61‧‧‧Communication port
62‧‧‧注塑機工作模組接口62‧‧‧ Injection molding machine working module interface
為了更清楚地說明本創作實施例中的技術方案，下面將對實施例描述中所需要使用的附圖作簡單地介紹，顯而易見地，下面描述中的附圖僅僅是本創作的一些實施例，對於所屬之技術領域具有通常知識者而言，在不付出創造性勞動的前提下，還可以根據這些附圖獲得其他的附圖。In order to more clearly illustrate the technical solutions in the present embodiment, the drawings used in the description of the embodiments will be briefly described below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art to which they belong, other drawings can be obtained from these drawings without the inventive effort.
圖1為本創作提供的一種控制系統實施例一的結構示意圖；及圖2為本創作提供的一種控制系統實施例二的結構示意圖。FIG. 1 is a schematic structural diagram of Embodiment 1 of a control system provided by the present invention; and FIG. 2 is a schematic structural diagram of Embodiment 2 of a control system provided by the present invention.
下面將結合本創作實施例中的附圖，對本創作實施例中的技術方案進行清楚、完整地描述，顯然，所描述的實施例僅僅是本申請一部分實施例，而不是全部的實施例。基於本創作中的實施例，所屬之技術領域具有通常知識者在沒有做出創造性勞動前提下所獲得的所有其他實施例，都屬於本申請保護的範圍。The technical solutions in the present exemplary embodiment will be clearly and completely described in conjunction with the drawings in the present embodiments. It is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art having no creative work are within the scope of the present application.
實施例一：本申請提供了一種控制系統，包括雲端伺服器及多個注塑機，所述雲端伺服器上設置有至少一個注塑機控制器；其中，每個注塑機藉由工業乙太網與一個注塑機控制器相連，且每個注塑機控制器與多個注塑機相連。Embodiment 1 The present application provides a control system including a cloud server and a plurality of injection molding machines, wherein the cloud server is provided with at least one injection molding machine controller; wherein each injection molding machine is connected by an industrial Ethernet network An injection molding machine controller is connected and each injection molding machine controller is connected to a plurality of injection molding machines.
具體請參閱圖1，其示出了本申請提供的一種控制系統實施例一的結構示意圖，所述控制系統中包括雲端伺服器及四個注塑機，該雲端伺服器上設置有兩個注塑機控制器。如圖1所示，該控制系統包括：雲端伺服器1、注塑機2、注塑機3、注塑機4及注塑機5，所述雲端伺服器1上設置的注 塑機控制器分別為注塑機控制器11及注塑機控制器12。Specifically, please refer to FIG. 1 , which is a schematic structural diagram of a first embodiment of a control system provided by the present application. The control system includes a cloud server and four injection molding machines, and the cloud server is provided with two injection molding machines. Controller. As shown in FIG. 1, the control system includes: a cloud server 1, an injection molding machine 2, an injection molding machine 3, an injection molding machine 4, and an injection molding machine 5, and the note set on the cloud server 1 The press controllers are the injection molding machine controller 11 and the injection molding machine controller 12, respectively.
其中：注塑機2與注塑機控制器11相連，注塑機3 與注塑機控制器11相連，注塑機4與注塑機控制器12相連，注塑機5與注塑機控制器12相連。優選的，注塑機與注塑機控制器通過工業乙太網相連。Wherein: the injection molding machine 2 is connected to the injection molding machine controller 11, and the injection molding machine 3 Connected to the injection molding machine controller 11, the injection molding machine 4 is connected to the injection molding machine controller 12, and the injection molding machine 5 is connected to the injection molding machine controller 12. Preferably, the injection molding machine and the injection molding machine controller are connected by an industrial Ethernet network.
需要說明的是，注塑機控制器對注塑機的控制過 程與現有技術中控制器的控制過程是相同的，但與現有技術不同的是，注塑機控制器與注塑機的連接關係產生了變化。 具體的，現有技術中每台注塑機均對應一個注塑機控制器，該注塑機控制器固定為該一台注塑機提供注塑服務。而本實施例中，雲端伺服器上設置有注塑機控制器，一個注塑機控制器與多個注塑機相連，分時段地為該多個注塑機提供控制服務。It should be noted that the injection molding machine controller has controlled the injection molding machine. The process is the same as that of the controller in the prior art, but unlike the prior art, the connection relationship between the injection molding machine controller and the injection molding machine is changed. Specifically, each injection molding machine in the prior art corresponds to an injection molding machine controller, and the injection molding machine controller is fixed to provide an injection molding service for the injection molding machine. In the embodiment, the cloud server is provided with an injection molding machine controller, and an injection molding machine controller is connected to the plurality of injection molding machines to provide control services for the plurality of injection molding machines in a time interval.
需要說明的是，所述注塑機控制器分時段地為注塑機提供控制服務並不是通過程序實現的，而是擁有注塑機的注塑商預先設定每個注塑機的工作時間段，根據該工作時間段在雲端伺服器上購買注塑機控制器的控制服務。多台注塑機的工作時間段不同，則可以購買同一注塑機控制器上的控制服務，因此每個注塑機控制器可以分不同的時間段為多個注塑機提供控制服務。例如，注塑機2在一天的9：00-12：00進行注塑工作，則控制器11在該段時間內為其提供控制服務；注塑機3在13：00-15：00進行注塑工作，則控制器11在該段時間內為其提供控制服務。It should be noted that the injection molding machine controller provides control services for the injection molding machine in a time-phase manner, which is not realized by a program, but an injection molding machine having an injection molding machine presets a working time period of each injection molding machine according to the working time. The segment purchases the control service of the injection molding machine controller on the cloud server. When multiple injection molding machines have different working time periods, the control services on the same injection molding machine controller can be purchased, so each injection molding machine controller can provide control services for multiple injection molding machines in different time periods. For example, the injection molding machine 2 performs the injection molding work at 9:00-12:00 of the day, and the controller 11 provides the control service for the period of time; the injection molding machine 3 performs the injection molding work at 13:00-15:00, The controller 11 provides control services for it during this period of time.
現有技術中，注塑機處於非工作狀態時，其上設置的注塑機控制器也處於閑置狀態，注塑機控制器的利用率較低，造成資源浪費，而應用本申請提供的控制系統，可以 實現注塑機控制器的分時段利用，即與該注塑機控制器相連的某一個注塑機工作時，該注塑機控制器則為其提供控制服務，當該注塑機為非工作狀態，該注塑機控制器可以繼續為其他的注塑機提供控制服務，從而提高了注塑機控制器的利用率。In the prior art, when the injection molding machine is in a non-working state, the injection molding machine controller disposed thereon is also in an idle state, and the utilization rate of the injection molding machine controller is low, resulting in waste of resources, and the control system provided by the application can be applied. The time-sharing utilization of the injection molding machine controller is realized, that is, when an injection molding machine connected to the injection molding machine controller is operated, the injection molding machine controller provides a control service thereof, and when the injection molding machine is in a non-working state, the injection molding machine The controller can continue to provide control services for other injection molding machines, thereby increasing the utilization of the injection molding machine controller.
所述注塑機控制器部署在雲端伺服器上，雲端伺 服器的運算資源較為豐富，此種形式的注塑機控制器相較於現有技術中設置在注塑機上的控制器而言，處理速度更快且準確度更高，因此可提高注塑機的控制效率及準確度。The injection molding machine controller is deployed on the cloud server, and the cloud server The computing power of the server is relatively rich. This type of injection molding machine controller can process the control of the injection molding machine faster than the controller set in the injection molding machine in the prior art, and the processing speed is higher and the accuracy is higher. Efficiency and accuracy.
再者，當需要對所述注塑機控制器的控制程序進 行更新時，現有技術中需要分別對各個注塑機上的控制器進行更新操作，而應用本實施例提供的控制系統，只需在所述雲端伺服器上對所述各個注塑機對應的同一個注塑機控制器進行更新即可，或者為所述各個注塑機更換連接的注塑機控制器，所述兩種更新方式相較於現有更新方式來講，更方便快捷，省時省力。Furthermore, when it is necessary to control the control program of the injection molding machine controller In the prior art, the updating operation of the controllers on the respective injection molding machines is required in the prior art, and the control system provided in this embodiment is required to be the same for the respective injection molding machines on the cloud server. The injection molding machine controller can be updated, or the connected injection molding machine controller can be replaced for the respective injection molding machines. The two updating methods are more convenient, faster, and more labor-saving than the existing updating methods.
需要說明的是，所述各個注塑機與現有技術中的 注塑機而言，不包含有注塑機控制器，但包括其他的工作模組，如各種溫度傳感器、HMI、電力計、I/O卡、軸卡、馬達、驅動器等。It should be noted that each of the injection molding machines and the prior art For injection molding machines, injection molding machine controllers are not included, but other working modules, such as various temperature sensors, HMIs, power meters, I/O cards, axle cards, motors, drives, etc., are included.
另外，所述雲端伺服器1上還可設置有存儲器， 用以存儲所述注塑機發送的待存儲數據，其中，所述待存儲數據可以是注塑機上各個工作模組的運行參數、運行記錄、HMI畫面的截圖等，其中所述運行參數如馬達轉速、溫度傳感器的采集頻率及電力計的監測頻率等。In addition, the cloud server 1 can also be provided with a memory. And storing the data to be stored sent by the injection molding machine, wherein the data to be stored may be an operation parameter, a running record, a screenshot of an HMI screen, and the like of each working module on the injection molding machine, wherein the operating parameter is a motor speed. The acquisition frequency of the temperature sensor and the monitoring frequency of the power meter.
實施例二：上述實施例一中雲端伺服器上設置的 注塑機控制器通過雲終端與注塑機相連，請參閱圖2，其示出了本申請提供的一種控制系統實施例二的結構示意圖，如圖所示，所述注塑機控制器11通過雲終端6與注塑機2相連，所述注塑機控制器11通過雲終端7與注塑機3相連，所述注塑機控制器12通過雲終端8與注塑機4相連，所述注塑機控制器12通過雲終端9與注塑機5相連。Embodiment 2: Set in the cloud server in the first embodiment The injection molding machine controller is connected to the injection molding machine through a cloud terminal. Please refer to FIG. 2 , which is a schematic structural diagram of a second embodiment of a control system provided by the present application. As shown, the injection molding machine controller 11 passes through a cloud terminal. 6 is connected to an injection molding machine 2, which is connected to an injection molding machine 3 via a cloud terminal 7, which is connected to an injection molding machine 4 via a cloud terminal 8, said injection molding machine controller 12 passing through a cloud The terminal 9 is connected to the injection molding machine 5.
其中：各個所述雲終端上均設置有通信端口及注 塑機工作模組接口，如雲終端6所示，該雲終端上設置有通信端口61及注塑機工作模組接口62。其中，通信端口用於與注塑機控制器相連，注塑機工作模組接口用於連接注塑機的各個工作模組。優選的，所述通信端口為工業乙太網端口。當然，所述雲端伺服器上設置有工業乙太網端口，用於與各個所述雲終端通過工業乙太網進行通信。工業乙太網為通信效率較高地以太網結構，數據傳輸速率較快，且該網絡結構可以在有電磁幹擾及電位差的狀况下傳輸數據，具有較高的數據抗幹擾性。Wherein: each of the cloud terminals is provided with a communication port and a note The working module interface of the molding machine, as shown in the cloud terminal 6, is provided with a communication port 61 and an injection molding machine working module interface 62. The communication port is connected to the injection molding machine controller, and the working module interface of the injection molding machine is used to connect the working modules of the injection molding machine. Preferably, the communication port is an industrial Ethernet port. Of course, the cloud server is provided with an industrial Ethernet port for communicating with each of the cloud terminals through an industrial Ethernet network. Industrial Ethernet is a communication structure with high communication efficiency, and the data transmission rate is fast, and the network structure can transmit data under the condition of electromagnetic interference and potential difference, and has high data anti-interference.
另外，所述注塑機工作模組接口62包括HMI(Human Machine Interface)接口、電力計接口、溫度傳感器接口、軸卡接口、I/O卡接口中的任意一項或多項。需要說明的是，所述注塑機工作模組接口的數目及種類可以是根據實際情况進行擴展的，以滿足注塑機不同的控制需求。In addition, the injection molding machine working module interface 62 includes any one or more of an HMI (Human Machine Interface) interface, a power meter interface, a temperature sensor interface, an axle card interface, and an I/O card interface. It should be noted that the number and type of the working module interfaces of the injection molding machine may be expanded according to actual conditions to meet different control requirements of the injection molding machine.
需要說明的是，在圖2中，對雲終端6上設置的通信端口及注塑機工作模組接口標示有標號，雲終端7、雲終端8及雲終端9上的相關端口及接口並未進行標識，但該三個雲終端與所述雲終端6結構相同，相關說明請參見雲終端6，在此不做贅述。It should be noted that, in FIG. 2, the communication port and the injection molding machine working module interface provided on the cloud terminal 6 are marked with labels, and the relevant ports and interfaces on the cloud terminal 7, the cloud terminal 8 and the cloud terminal 9 are not performed. The cloud terminal 6 is the same as the cloud terminal 6. For details, refer to the cloud terminal 6.
綜上：本申請提供的實施例採用雲端伺服器控制 注塑機，與現有技術相比，本實施例將原來部署在注塑機上的注塑機控制器放置於雲端伺服器上，雲端伺服器與注塑機通過雲終端相連，所述雲終端進行控制數據的傳輸，而雲端伺服器則進行數據的存儲、控制及計算等功能；雲終端上設計有各種接口，滿足各種接口需要；雲終端與雲端伺服器採用工業乙太網進行連接，滿足注塑機的實時控制要求。需要說明的是，所述雲端伺服器中存儲、控制及計算的實現方式是與現有技術相同，本申請並未做改進。In summary: the embodiment provided by the present application uses cloud server control In the injection molding machine, compared with the prior art, the injection molding machine controller originally deployed on the injection molding machine is placed on the cloud server, and the cloud server is connected to the injection molding machine through the cloud terminal, and the cloud terminal performs control data. Transmission, while the cloud server performs data storage, control and calculation functions; the cloud terminal is designed with various interfaces to meet various interface needs; the cloud terminal and the cloud server are connected by industrial Ethernet to meet the real-time of the injection molding machine. Control requirements. It should be noted that the implementation of the storage, control, and calculation in the cloud server is the same as the prior art, and the application does not improve.
需要說明的是，本說明書中的各個實施例均採用 遞進的方式描述，每個實施例重點說明的都是與其他實施例的不同之處，各個實施例之間相同相似的部分互相參見即可。It should be noted that various embodiments in this specification are adopted. The description of the progressive manner, each embodiment focuses on the differences from the other embodiments, and the same similar parts between the various embodiments can be referred to each other.
對所公開的實施例的上述說明，使所屬之技術領 域具有通常知識者能夠實現或使用本創作。對這些實施例的多種修改對於所屬之技術領域具有通常知識者而言將是顯而易見的，本文中所定義的一般原理可以在不脫離本創作的精神或範圍的情况下，在其它實施例中實現。因此，本創作將不會被限制於本文所示的這些實施例，而是要符合與本文所公開的原理和新穎特點相一致的最寬的範圍。The above description of the disclosed embodiments enables the technology to which it belongs. Domains have the usual knowledge to enable or use this creation. Various modifications to these embodiments are obvious to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. . Therefore, the present invention is not limited to the embodiments shown herein, but the broadest scope consistent with the principles and novel features disclosed herein.
1‧‧‧雲端伺服器1‧‧‧Cloud Server
11、12‧‧‧注塑機控制器11, 12‧‧‧ Injection Molding Machine Controller
2、3、4、5‧‧‧注塑機2, 3, 4, 5‧‧‧ injection molding machine
6、7、8、9‧‧‧雲終端6, 7, 8, 9‧‧ ‧ cloud terminal
61‧‧‧通信端口61‧‧‧Communication port
62‧‧‧注塑機工作模組接口62‧‧‧ Injection molding machine working module interface
Claims (5)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420189590.2U CN203831749U (en) | 2014-04-18 | 2014-04-18 | Control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM488389U true TWM488389U (en) | 2014-10-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| TW103211852U TWM488389U (en) | 2014-04-18 | 2014-07-03 | A control system |
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| Country | Link |
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| CN (1) | CN203831749U (en) |
| TW (1) | TWM488389U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT518614A1 (en) * | 2016-04-14 | 2017-11-15 | Engel Austria Gmbh | forming machine |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114589896A (en) * | 2020-12-03 | 2022-06-07 | 泰科电子(上海)有限公司 | Injection molding machine control system |
-
2014
- 2014-04-18 CN CN201420189590.2U patent/CN203831749U/en not_active Expired - Lifetime
- 2014-07-03 TW TW103211852U patent/TWM488389U/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT518614A1 (en) * | 2016-04-14 | 2017-11-15 | Engel Austria Gmbh | forming machine |
Also Published As
| Publication number | Publication date |
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| CN203831749U (en) | 2014-09-17 |
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