TWM483197U - Electric-propelled anti-skid braking system and anti-skid brake control device - Google Patents
Electric-propelled anti-skid braking system and anti-skid brake control device Download PDFInfo
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- TWM483197U TWM483197U TW103204510U TW103204510U TWM483197U TW M483197 U TWM483197 U TW M483197U TW 103204510 U TW103204510 U TW 103204510U TW 103204510 U TW103204510 U TW 103204510U TW M483197 U TWM483197 U TW M483197U
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Description
本新型是有關於一種電動車的煞車系統與煞車控制裝置,特別是指一電推進式防滑煞車系統與防滑煞車控制裝置。The utility model relates to a brake system and a brake control device for an electric vehicle, in particular to an electric propulsion anti-skid brake system and an anti-skid brake control device.
目前電動四輪車使用的煞車系統有傳統機械鼓式煞車與傳統機械油壓式煞車兩種,但此二種煞車系統在急煞時,易產生輪胎鎖死情況,而有造成車體滑動之危險。有鑑於此,有研究係將傳統引擎車之防鎖死煞車系統運用於電動車,但因為電動四輪車車輛無引擎此一機構,故防鎖死煞車系統動作時的抽負壓工作需改由馬達負責,但因為馬達抽負壓時的力量遠小於引擎的抽負壓力量,因此會產生洩壓延遲現象,而有煞車失靈的危險性。At present, the brake system used in electric four-wheeled vehicles has two kinds of traditional mechanical drum brakes and traditional mechanical hydraulic brakes. However, when the two brake systems are in a hurry, the tires are easily locked, and the brakes of the vehicle body are caused. Danger. In view of this, there is a research department that applies the anti-lock brake system of the traditional engine car to the electric vehicle. However, since the electric four-wheeled vehicle has no engine, the vacuuming operation of the anti-lock brake system needs to be changed. It is the responsibility of the motor, but because the force of the motor when pumping negative pressure is much less than the pumping pressure of the engine, there will be a delay in pressure relief, and there is a danger of brake failure.
另外一種傳統切換式防鎖死煞車系統是將煞車總泵動力源與防鎖死煞車系統的ABS油壓調節動力源二者分開,雖然具有防煞車鎖死功用,但機構複雜不易維修,且不易控制,製造成本亦偏高。Another traditional switch-type anti-lock brake system separates the power source of the brake master cylinder from the ABS oil pressure regulation power source of the anti-lock brake system. Although it has the anti-locking function, the mechanism is complicated and difficult to maintain, and it is not easy to repair. Control and manufacturing costs are also high.
因此,本新型之目的,即在提供一種用以安裝 在電動車,而可平穩快速煞車且具有較佳防滑效果的電推進式防滑煞車系統。Therefore, the purpose of the present invention is to provide a means for installation In the electric vehicle, the electric propulsion anti-skid braking system can be smoothly and quickly braked and has a better anti-slip effect.
本新型之另一目的,即在提供一種用以安裝在電動車,而可控制煞車裝置平穩快速煞車,且具有較佳防滑效果的電推進式防滑煞車控制裝置。Another object of the present invention is to provide an electric propulsion anti-skid brake control device for mounting on an electric vehicle, which can control the brake device to smoothly and quickly brake, and has a better anti-slip effect.
於是,本新型電推進式防滑煞車系統,適用於安裝在一電動車,該電動車具有一前輪單元與一後輪單元,該電推進式防滑煞車系統包含:一煞車裝置,及一防滑煞車控制裝置。該煞車裝置包括一可被操作而對應輸出一煞車訊號的煞車操作器、一連結於該後輪單元並可被驅動而驅使該後輪單元煞車減速的煞車機構,及一連結於該煞車機構並可被啟動而傳動該煞車機構煞車的煞車馬達。該防滑煞車控制裝置包括一可感測該前輪單元之輪速並對應輸出一前輪速訊號的前輪速感測器、一可感測該後輪單元之輪速並對應輸出一後輪速訊號的後輪速感測器,及一煞車控制器,該煞車控制器是訊號連接於該煞車操作器、該前輪速感測器、該後輪速感測器,及該煞車馬達,該煞車控制器可被該煞車訊號觸發,而根據該前輪速訊號與該後輪速訊號計算出該電動車之滑差量,並根據該滑差量大小,控制啟動該煞車馬達的動作電力大小,當該滑差量小於等於一閥值時,該動作電力是與該煞車訊號大小成正比,當該滑差量大於該閥值時,該動作電力是與該煞車訊號乘以一縮小比例後之大小成正比,且該縮小比例是與該滑差量成反比,滑差量越大,該縮小比例越小。Therefore, the novel electric propulsion anti-skid braking system is suitable for being installed in an electric vehicle, the electric vehicle having a front wheel unit and a rear wheel unit, the electric propulsion anti-skid braking system comprising: a braking device and an anti-skid brake control Device. The brake device includes a brake operator operable to output a brake signal, a brake mechanism coupled to the rear wheel unit and drivable to drive the rear wheel unit to decelerate, and a brake mechanism coupled to the brake mechanism A brake motor that can be activated to drive the brake mechanism. The anti-skid brake control device includes a front wheel speed sensor capable of sensing the wheel speed of the front wheel unit and correspondingly outputting a front wheel speed signal, a wheel speed capable of sensing the rear wheel unit, and correspondingly outputting a rear wheel speed signal. a rear wheel speed sensor, and a brake controller, wherein the brake controller is connected to the brake operator, the front wheel speed sensor, the rear wheel speed sensor, and the brake motor, the brake controller Can be triggered by the brake signal, and calculate the slip amount of the electric vehicle according to the front wheel speed signal and the rear wheel speed signal, and according to the slip amount, control the magnitude of the action power for starting the brake motor, when the slip When the difference is less than or equal to a threshold, the operating power is proportional to the size of the brake signal. When the slip amount is greater than the threshold, the operating power is proportional to the magnitude of the braking signal multiplied by a reduced ratio. And the reduction ratio is inversely proportional to the slip amount, and the larger the slip amount, the smaller the reduction ratio.
於是,本新型電推進式防滑煞車控制裝置,適用於安裝在一電動車,而用以控制安裝在該電動車之一煞車裝置進行煞車,該電動車包括一前輪單元、一後輪單元,該煞車裝置包括一可被操作而對應輸出一煞車訊號的煞車操作器、一煞車馬達,及一安裝於該煞車馬達與該後輪單元間並可被該煞車馬達驅動而驅使該後輪單元煞車減速的煞車機構。該電推進式防滑煞車控制裝置包含:一可感測該前輪單元之輪速並對應輸出一前輪速訊號的前輪速感測器、一可感測該後輪單元之輪速並對應輸出一後輪速訊號的後輪速感測器,及一訊號連接於該煞車操作器、該前輪速感測器、該後輪速感測器與該煞車馬達的煞車控制器,該煞車控制器可被該煞車訊號觸發,而根據該前輪速訊號與該後輪速訊號計算出該電動車之滑差量,並根據該滑差量大小,控制啟動該煞車馬達的動作電力大小,當該滑差量小於等於一閥值時,該動作電力是與該煞車訊號大小成正比,當該滑差量大於該閥值時,該動作電力是與該煞車訊號乘以一縮小比例後之大小成正比,且該縮小比例是與該滑差量成反比,滑差量越大,該縮小比例越小。Therefore, the novel electric propulsion anti-skid brake control device is suitable for being installed in an electric vehicle, and is used for controlling a brake device mounted on one of the electric vehicles, wherein the electric vehicle includes a front wheel unit and a rear wheel unit. The brake device includes a brake operator operable to output a brake signal, a brake motor, and a brake motor mounted between the brake motor and the rear wheel unit and driven by the brake motor to drive the rear wheel unit to decelerate Brake mechanism. The electric propulsion type anti-skid brake control device comprises: a front wheel speed sensor capable of sensing the wheel speed of the front wheel unit and correspondingly outputting a front wheel speed signal, and a wheel speed capable of sensing the rear wheel unit and corresponding outputting a rear wheel speed sensor of the wheel speed signal, and a signal connected to the brake operator, the front wheel speed sensor, the rear wheel speed sensor and the brake controller of the brake motor, the brake controller can be The brake signal is triggered, and the slip amount of the electric vehicle is calculated according to the front wheel speed signal and the rear wheel speed signal, and according to the slip amount, the magnitude of the operating power of the brake motor is controlled, when the slip amount is When the threshold value is less than or equal to a threshold value, the operating power is proportional to the size of the braking signal. When the slip amount is greater than the threshold, the operating power is proportional to the magnitude of the braking signal multiplied by a reduction ratio, and The reduction ratio is inversely proportional to the slip amount, and the larger the slip amount, the smaller the reduction ratio.
本新型之功效:透過該防滑煞車控制裝置的結構設計,可根據前輪單元與後輪單元間之滑差量變化,以及該煞車訊號變化,動態調控該煞車裝置的煞車力道,可使該整電動車平順且快速的煞車,不會有急煞的不適感,且可有效改善電動車於煞車過程中的滑動現象,並可縮短煞車時間與距離,是一種創新的煞車控制裝置。The function of the novel: through the structural design of the anti-skid brake control device, the braking force of the braking device can be dynamically adjusted according to the change of the slip between the front wheel unit and the rear wheel unit, and the braking signal can be dynamically adjusted. The car is smooth and fast, no irritating discomfort, and can effectively improve the sliding phenomenon of the electric car during the braking process, and can shorten the braking time and distance. It is an innovative brake control device.
3‧‧‧煞車裝置3‧‧‧ brake device
30‧‧‧煞車操作器30‧‧‧ brake operator
31‧‧‧煞車機構31‧‧‧ brake mechanism
311‧‧‧油壓管路單元311‧‧‧Hydraulic pipe unit
312‧‧‧油壓分配器312‧‧‧Hydraulic distributor
313‧‧‧煞車卡鉗313‧‧‧ brake calipers
314‧‧‧煞車碟盤314‧‧‧煞盘盘
32‧‧‧煞車馬達32‧‧‧ brake motor
4‧‧‧防滑煞車控制裝置4‧‧‧Anti-skid brake control device
42‧‧‧前輪速感測器42‧‧‧Front wheel speed sensor
43‧‧‧後輪速感測器43‧‧‧ Rear wheel speed sensor
44‧‧‧煞車控制器44‧‧‧ brake controller
440‧‧‧第一訊號處理模組440‧‧‧First Signal Processing Module
441‧‧‧防滑動態分析模組441‧‧‧Slip Dynamic Analysis Module
442‧‧‧脈寬調變模組442‧‧‧ Pulse Width Modulation Module
443‧‧‧第二訊號處理模組443‧‧‧Second signal processing module
444‧‧‧開關模組444‧‧‧Switch Module
445‧‧‧傳輸模組445‧‧‧Transmission module
800‧‧‧電子設備800‧‧‧Electronic equipment
900‧‧‧電動車900‧‧‧Electric vehicles
901‧‧‧前輪單元901‧‧‧front wheel unit
902‧‧‧後輪單元902‧‧‧ Rear wheel unit
904‧‧‧車輛電源904‧‧‧Vehicle power supply
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是本新型電推進式防滑煞車系統之一較佳實施例安裝於一電動車的架構示意圖;圖2是該較佳實施例的功能方塊圖;圖3是安裝傳統無迴授煞車系統之電動車之煞車過程的輪速、車速與滑動量變化曲線圖;圖4(A)是安裝傳統切換式防鎖死煞車系統之電動車於10%滑差量閥值時,煞車過程的輪速、車速與滑動量變化曲線圖;圖4(B)是安裝本新型電推進式防滑煞車系統之電動車於10%滑差量閥值時,煞車過程的輪速、車速與滑動量變化曲線圖;圖5(A)是類似圖4(A)之視圖,說明在6%滑差量閥值時之煞車過程的輪速、車速與滑動量變化曲線圖;圖5(B)是類似圖4(B)之視圖,說明在6%滑差量閥值時之煞車過程的輪速、車速與滑動量變化曲線圖;及圖6(A)是類似圖4(A)之視圖,說明在3%滑差量閥值時之煞車過程的輪速、車速與滑動量變化曲線圖;圖6(B)是類似圖4(B)之視圖,說明在3%滑差量閥值時之煞車過程的輪速、車速與滑動量變化曲線圖。Other features and effects of the present invention will be apparent from the following description of the drawings. FIG. 1 is a schematic view showing the structure of a preferred embodiment of the electric propulsion anti-skid braking system installed in an electric vehicle; 2 is a functional block diagram of the preferred embodiment; FIG. 3 is a graph showing changes in wheel speed, vehicle speed and slip amount of a brake process of an electric vehicle equipped with a conventional non-return brake system; FIG. 4(A) is a conventional switch installation. The wheel speed, vehicle speed and sliding amount curve of the electric vehicle in the anti-lock brake system at the 10% slip threshold; Figure 4 (B) is the electric motor installed in the new electric propulsion anti-skid braking system Figure 10 (A) is a view similar to Figure 4 (A), showing the 6% slip threshold when the vehicle is at the 10% slip threshold. The curve of wheel speed, vehicle speed and slippage during the braking process; Figure 5 (B) is a view similar to Figure 4 (B), illustrating the wheel speed, speed and slip of the braking process at the 6% slip threshold The amount change curve; and Fig. 6(A) is a view similar to Fig. 4(A), illustrating the 3% slip threshold Fig. 6(B) is a view similar to Fig. 4(B), showing the wheel speed, vehicle speed and slippage of the braking process at the 3% slip threshold. Change graph.
如圖1、2所示,本新型電推進式防滑煞車系統的較佳實施例,適用於安裝在一電動車900,在本實施例中 ,該電動車900為四輪電動車900,具有一前輪單元901,及一後輪單元902,該前輪單元901與該後輪單元902皆具有二輪體,但是實施時,該電動車900也可以是兩輪式電動車,該前輪單元901與該後輪單元902分別具有一個輪體,且所述電動車900類型不以上述輪體數量為限。As shown in FIGS. 1 and 2, a preferred embodiment of the present electric propulsion anti-skid braking system is suitable for installation in an electric vehicle 900, in this embodiment. The electric vehicle 900 is a four-wheel electric vehicle 900 having a front wheel unit 901 and a rear wheel unit 902. The front wheel unit 901 and the rear wheel unit 902 each have a two-wheel body, but when implemented, the electric vehicle 900 can also It is a two-wheeled electric vehicle, and the front wheel unit 901 and the rear wheel unit 902 respectively have one wheel body, and the type of the electric vehicle 900 is not limited to the number of the above-mentioned wheel bodies.
該電推進式防滑煞車系統包含一安裝於該電動車900且連結於該後輪單元902的煞車裝置3,及一安裝於該電動車900且訊號連接於該煞車裝置3的防滑煞車控制裝置4。The electric propulsion anti-skid braking system includes a braking device 3 mounted on the electric vehicle 900 and coupled to the rear wheel unit 902, and an anti-skid braking control device 4 mounted on the electric vehicle 900 and connected to the braking device 3 .
該煞車裝置3包括一可供操作以進行煞車之煞車操作器30、一與該後輪單元902連結之煞車機構31,及一安裝連結於該煞車機構31之煞車馬達32。該煞車操作器30為電子式煞車器,可根據其被操作變化幅度而產生相對大小之煞車訊號(μ)。在本實施例中,該煞車操作器30為可供踩踏操作之煞車踏板型式,且被踩踏幅度越大,煞車訊號(μ)相對越大,但實施時,該煞車操作器30也可以是供手部握持操作之煞車握把型式,且不以上述類型為限。該煞車馬達32可被啟動而傳動該煞車機構31運作,可驅使該煞車機構31傳動該後輪單元902煞車減速。The brake device 3 includes a brake operator 30 operable to brake, a brake mechanism 31 coupled to the rear wheel unit 902, and a brake motor 32 coupled to the brake mechanism 31. The brake operator 30 is an electronic brake that generates a relative size of the brake signal (μ) depending on the magnitude of its change in operation. In the present embodiment, the brake operator 30 is a brake pedal type that can be stepped on, and the larger the pedaling amplitude is, the larger the brake signal (μ) is, but in practice, the brake operator 30 can also be provided. The hand grip type of the hand grip operation is not limited to the above types. The brake motor 32 can be activated to drive the brake mechanism 31 to operate, and the brake mechanism 31 can be driven to drive the rear wheel unit 902 to decelerate.
在本實施例中,該煞車機構31包括一油壓管路單元311、一油壓分配器312、二分別安裝於該後輪單元902的煞車卡鉗313,及二分別安裝於該等煞車卡鉗313之煞車碟盤314等傳統煞車構件,該煞車馬達32可傳動該油壓管路單元311與該油壓分配器312將煞車油輸送至該等煞車 卡鉗313,進而推動該等煞車卡鉗313擠壓該等煞車碟盤314而產生煞車動作。由於該煞車機構31類型眾多,且非本新型改良重點,因此不再詳述,且不以上述結構類型為限。In the present embodiment, the brake mechanism 31 includes a hydraulic pipe unit 311, an oil pressure distributor 312, two brake calipers 313 respectively mounted to the rear wheel unit 902, and two brake calipers 313 respectively mounted on the brake calipers 313. After the conventional brake component such as the disc 314, the brake motor 32 can drive the hydraulic pipeline unit 311 and the hydraulic distributor 312 to transport the brake oil to the brakes. The caliper 313, in turn, pushes the brake calipers 313 to squeeze the brake discs 314 to create a braking action. Since the brake mechanism 31 has many types and is not the focus of the present invention, it will not be described in detail, and is not limited to the above-mentioned structure types.
該防滑煞車控制裝置4包括一安裝於該前輪單元901之前輪速感測器42、一安裝於該後輪單元902之後輪速感測器43,及一訊號連接於該煞車操作器30、該前輪速感測器42、該後輪速感測器43與該煞車馬達32的煞車控制器44。The anti-skid brake control device 4 includes a wheel speed sensor 42 mounted on the front wheel unit 901, a wheel speed sensor 43 mounted on the rear wheel unit 902, and a signal connected to the brake operator 30. The front wheel speed sensor 42, the rear wheel speed sensor 43 and the brake controller 44 of the brake motor 32.
該前輪速感測器42可感測該前輪單元901之輪速大小,並對應輸出一前輪速訊號(V1 )。該後輪速感測器43可感測該後輪單元902之輪速大小,並對應輸出一後輪速訊號(V2 )。由於該前輪速感測器42與該後輪速感測器43皆為習知構件且類型眾多,因此不再詳述。The front wheel speed sensor 42 can sense the wheel speed of the front wheel unit 901 and correspondingly output a front wheel speed signal (V 1 ). The rear wheel speed sensor 43 can sense the wheel speed of the rear wheel unit 902 and correspondingly output a rear wheel speed signal (V 2 ). Since the front wheel speed sensor 42 and the rear wheel speed sensor 43 are both conventional components and of various types, they will not be described in detail.
該煞車控制器44可被該煞車訊號觸發,而接收分析該煞車訊號(μ)、該前輪速訊號(V1 )與該後輪速訊號(V2 ),並根據分析結果控制該煞車馬達32之作動,藉以控制整個該煞車裝置3之煞車方式。The brake controller 44 can be triggered by the brake signal to receive and analyze the brake signal (μ), the front wheel speed signal (V 1 ) and the rear wheel speed signal (V 2 ), and control the brake motor 32 according to the analysis result. The action is taken to control the braking mode of the brake device 3 as a whole.
該煞車控制器44包括一第一訊號處理模組440、一防滑動態分析模組441、一脈寬調變模組442、一第二訊號處理模組443、一開關模組444,及一傳輸模組445。The brake controller 44 includes a first signal processing module 440, a non-slip dynamic analysis module 441, a pulse width modulation module 442, a second signal processing module 443, a switch module 444, and a transmission. Module 445.
該第一訊號處理模組440可對該煞車訊號、該前輪速訊號(V1 )與該後輪速訊號(V2 )先進行濾波等常見之訊號處理,並將處理後之訊號傳送至該防滑動態分析 模組441。該防滑動態分析模組441可接收分析該第一訊號處理模組440處理後之該前輪速訊號(V1 )與該後輪速訊號(V2 ),而分析出該電動車900在煞車過程中的滑差量(λ),並藉此調變該煞車訊號(μ),而對應輸出一煞車命令(γ)。該防滑動態分析模組441可根據(式1)計算出目前該電動車900之滑差量(λ)(%)。The first signal processing module 440 can perform common signal processing such as filtering the brake signal, the front wheel speed signal (V 1 ) and the rear wheel speed signal (V 2 ), and transmit the processed signal to the signal signal. Anti-skid dynamic analysis module 441. The anti-skid dynamic analysis module 441 can receive the front wheel speed signal (V 1 ) and the rear wheel speed signal (V 2 ) processed by the first signal processing module 440, and analyze the electric vehicle 900 during the braking process. The slip amount (λ) in the middle, and thereby modulating the brake signal (μ), and correspondingly outputting a brake command (γ). The anti-skid dynamic analysis module 441 can calculate the slip amount (λ) (%) of the electric vehicle 900 according to (Formula 1).
λ (%)=((V 1 -V 2 )/V 1 )×100% (式1) λ (%)=(( V 1 - V 2 )/ V 1 )×100% (Equation 1)
該防滑動態分析模組441還設定有一用以比對該滑差量(λ)之閥值(ε),及一用以比對該煞車訊號(μ)大小之最小門檻值。當該煞車訊號(μ)小於該最小門檻值時,會判定該煞車操作器30未被操作,並將該煞車訊號(μ)視為零。當該煞車訊號(μ)大於等於該最小門檻值時,會根據該滑差量(λ)大小來決定輸出之煞車命令(γ)。當該滑差量(λ)小於等於該閥值(ε)時,該防滑動態分析模組441會直接以該煞車訊號(μ)作為該煞車命令(γ),並將該煞車命令(μ)傳送至該脈寬調變模組442;當該滑差量(λ)大於該閥值(ε)時,該防滑動態分析模組441會根據(式2)縮小該煞車訊號(μ),也就是將該煞車訊號(μ)乘以一縮小比例,以作為煞車命令(γ)並輸出至該脈寬調變模組442,該縮小比例為該閥值(ε)與該滑差量(λ)之比值,因為該縮小比例是與該滑差量成反比,所以滑差量(λ)越大時,該縮小比例越小,輸出之該煞車命令(γ)越小。The anti-skid dynamic analysis module 441 is further provided with a threshold (ε) for comparing the slip amount (λ), and a minimum threshold for comparing the size of the brake signal (μ). When the brake signal (μ) is less than the minimum threshold value, it is determined that the brake operator 30 is not operated and the brake signal (μ) is regarded as zero. When the brake signal (μ) is greater than or equal to the minimum threshold value, the output brake command (γ) is determined according to the slip amount (λ). When the slip amount (λ) is less than or equal to the threshold (ε), the anti-skid dynamic analysis module 441 directly uses the brake signal (μ) as the braking command (γ), and the braking command (μ) Transmitted to the pulse width modulation module 442; when the slip amount (λ) is greater than the threshold (ε), the anti-skid dynamic analysis module 441 reduces the brake signal (μ) according to (Formula 2), That is, the braking signal (μ) is multiplied by a reduction ratio as a braking command (γ) and output to the pulse width modulation module 442, and the reduction ratio is the threshold (ε) and the slip amount (λ). The ratio of the reduction is inversely proportional to the amount of slip. Therefore, the larger the slip amount (λ), the smaller the reduction ratio, and the smaller the brake command (γ) output.
γ =μ (ε /λ ) (式2) γ = μ ( ε / λ ) (Equation 2)
在本實施例中,該煞車訊號(μ)為一電壓訊號, 該最小門檻值為0.75V,但實施時不以此為限,可根據不同煞車操作器30調整設定適合之最小門檻值。In this embodiment, the brake signal (μ) is a voltage signal. The minimum threshold value is 0.75V, but the implementation is not limited thereto, and the minimum threshold value suitable for setting can be adjusted according to different brake operators 30.
該傳輸模組445是訊號連接於該防滑動態分析模組441,可供一電子設備800訊號連接,例如供一台電腦訊號連接,可供該電子設備800更改設定該防滑動態分析模組441之各種參數,例如該閥值與該最小門檻值,並可供輸入模擬用之煞車訊號、前輪速訊號與後輪速訊號,以進行模擬測試。The transmission module 445 is connected to the anti-slip dynamic analysis module 441, and can be connected to an electronic device 800 for signal connection, for example, for a computer signal connection, for the electronic device 800 to change and set the anti-slip dynamic analysis module 441. Various parameters, such as the threshold and the minimum threshold, are available for inputting the analog driving signal, the front wheel speed signal and the rear wheel speed signal for the simulation test.
該脈寬調變模組442會將收到之煞車命令(γ)轉變為一脈寬調變訊號(Pulse-width modulation,PWM)輸出,且會根據該煞車命令(γ)大小調變該脈寬調變訊號之工作週期(duty cycle)(%)。當煞車命令(γ)等於零時,表示無煞車訊號,所以工作週期為0%;當該煞車命令(γ)大於零時,該工作週期大於0%,但小於等於100%,且煞車命令越大,工作週期越大。且根據前述各段說明可知,當滑差量大於該閥值時,該煞車命令是等於該煞車訊號乘以該縮小比例,是與該滑差量大小成反比,相對的,該脈寬調變訊號之工作週期會與該滑差量大小成反比,滑差量越大,該煞車命令越小,該工作週期也越小。The pulse width modulation module 442 converts the received braking command (γ) into a pulse-width modulation (PWM) output, and the pulse is modulated according to the braking command (γ) size. Wide duty cycle (duty cycle) (%). When the brake command (γ) is equal to zero, it means no brake signal, so the duty cycle is 0%; when the brake command (γ) is greater than zero, the duty cycle is greater than 0%, but less than or equal to 100%, and the brake command is larger The work cycle is bigger. According to the description of the foregoing paragraphs, when the slip amount is greater than the threshold, the braking command is equal to the braking signal multiplied by the reduction ratio, which is inversely proportional to the sliding amount, and the pulse width modulation is opposite. The duty cycle of the signal is inversely proportional to the amount of slip. The larger the slip amount, the smaller the brake command and the smaller the duty cycle.
該第二訊號處理模組443會對該脈寬調變模組442輸出之該脈寬調變訊號進行訊號處理,然後傳送至該開關模組444,用以驅動該開關模組444交替開啟與關閉,所述訊號處理包括濾波、訊號放大處理等,但不以此為限。在本實施例中,該第二訊號處理模組443是利用光耦合器 進行脈寬調變訊號的放大處理,由於該第二訊號處理模組443對該脈寬調變訊號進行訊號處理的方式眾多,因此不再詳述,且不以上述方式為限。The second signal processing module 443 performs signal processing on the pulse width modulation signal outputted by the pulse width modulation module 442, and then transmits the pulse width modulation signal to the switch module 444 for driving the switch module 444 to be alternately turned on. The signal processing includes filtering, signal amplification processing, and the like, but is not limited thereto. In this embodiment, the second signal processing module 443 utilizes an optical coupler. The amplification processing of the pulse width modulation signal is performed in a manner that the second signal processing module 443 performs signal processing on the pulse width modulation signal, and therefore is not described in detail, and is not limited to the above manner.
該開關模組444是訊號連接於該煞車馬達32與 車輛電源904間,為可接收高頻訊號動作的功率模組,並可被該第二訊號處理模組443處理輸出之脈寬調變訊號驅動,會在該脈寬調變訊號之工作週期期間被觸發開啟(ON),進而根據該脈寬調變訊號反覆地交替開啟(ON)與關閉(OFF),而交替導通該車輛電源904與該煞車馬達32。The switch module 444 is connected to the brake motor 32 and Between the vehicle power supply 904, a power module capable of receiving high-frequency signal action, and being driven by the second signal processing module 443 to output a pulse width modulation signal, during the duty cycle of the pulse width modulation signal It is triggered to be turned on (ON), and then alternately turned ON and OFF according to the pulse width modulation signal, and the vehicle power source 904 and the brake motor 32 are alternately turned on.
一般而言,因為該煞車馬達32的頻宽很低,例如約15Hz,該脈寬調變訊號頻率會遠大於該煞車馬達32頻宽,例如20k Hz,因此,該煞車馬達32會將高頻訊號的訊號做平均,該煞車馬達32被驅動運作時的動作電力會等於車輛電源904的跨電壓乘以該脈寬調變訊號的工作週期,例如該車輛電源904的跨電壓為24V,且該工作週期為50%時,該煞車馬達32會以12V電力動作,所以該開關模組444可根據該高頻脈寬調變訊號之工作週期,調控該煞車馬達32的作動電力,進而控制該煞車馬達32傳動該煞車機構31產生的煞車力道。In general, since the bandwidth of the brake motor 32 is very low, for example, about 15 Hz, the pulse width modulation signal frequency is much larger than the braking motor 32 bandwidth, for example, 20 k Hz. Therefore, the brake motor 32 will have a high frequency. The signal of the signal is averaged, and the operating power when the brake motor 32 is driven is equal to the duty ratio of the vehicle power source 904 multiplied by the duty cycle of the pulse width modulation signal, for example, the cross voltage of the vehicle power source 904 is 24V, and the When the duty cycle is 50%, the brake motor 32 will operate at 12V power, so the switch module 444 can control the operating power of the brake motor 32 according to the working cycle of the high-frequency pulse width modulation signal, thereby controlling the brake. The motor 32 drives the brake force generated by the brake mechanism 31.
也就是說,該煞車控制器44可根據該前輪速訊號與該後輪速訊號計算出該電動車900之滑差量,並根據該滑差量大小,控制啟動該煞車馬達32之動作電力。當該滑差量小於等於該閥值時,該脈寬調變訊號的工作週期是與該煞車訊號大小成正比,所以該煞車馬達32之動作電力 會與該煞車訊號大小成正比,煞車訊號越大,該煞車馬達32傳動該煞車機構31產生之煞車力道越大。當該滑差量大於該閥值時,該脈寬調變訊號的該工作週期是與該煞車訊號乘以一縮小比例後之大小成正比,該縮小比例等於該閥值與該滑差量之比值(ε/λ),所以該縮小比例是與滑差量成反比,該煞車馬達32之動作電力也會與該滑差量成反比,當該滑差量(λ)越大,該縮小比例越小,該脈寬調變訊號的工作週期也越小,相對的,該煞車馬達32之動作電力也就越小,該煞車機構31被驅動產生之煞車力道越小。That is, the brake controller 44 can calculate the slip amount of the electric vehicle 900 based on the front wheel speed signal and the rear wheel speed signal, and control the operation power of the brake motor 32 to be activated according to the slip amount. When the slip amount is less than or equal to the threshold, the duty cycle of the pulse width modulation signal is proportional to the size of the brake signal, so the operating power of the brake motor 32 It will be proportional to the size of the brake signal. The larger the brake signal is, the larger the brake force generated by the brake motor 32 is. When the slip amount is greater than the threshold, the duty cycle of the pulse width modulation signal is proportional to the magnitude of the braking signal multiplied by a reduction ratio, the reduction ratio being equal to the threshold value and the slip amount The ratio (ε/λ), so the reduction ratio is inversely proportional to the slip amount, and the operating power of the brake motor 32 is also inversely proportional to the slip amount, and the smaller the slip amount (λ), the reduction ratio The smaller the duty cycle of the pulse width modulation signal is, the smaller the operating power of the brake motor 32 is, and the smaller the braking force generated by the braking mechanism 31 is.
此外,該煞車控制器44會在煞車過程中,即時根據該前輪速訊號與該後輪速訊號動態分析該滑差量,並根據該煞車訊號變化動態調變該煞車命令,進而調變該脈寬調變訊號之工作週期大小,而即時動態調控該煞車裝置3產生之煞車力道。In addition, the brake controller 44 dynamically analyzes the slip amount according to the front wheel speed signal and the rear wheel speed signal during the braking process, and dynamically adjusts the braking command according to the braking signal change, thereby modulating the pulse. The duty cycle of the wide-adjusted signal is adjusted, and the braking force generated by the braking device 3 is dynamically adjusted in real time.
本新型電推進式防滑煞車系統使用時,當電動車900駕駛人開始踩踏該煞車操作器30以進行煞車時,該煞車操作器30會立即輸出一煞車訊號,於此同時,該防滑動態分析模組441會被該煞車訊號觸發啟動,而開始判斷該煞車訊號是否大於該最小門檻值。When the electric electric propulsion anti-skid braking system is used, when the electric vehicle 900 driver begins to step on the braking operator 30 to perform braking, the braking operator 30 immediately outputs a driving signal, and at the same time, the anti-skid dynamic analysis module The group 441 is triggered by the brake signal to start determining whether the brake signal is greater than the minimum threshold.
當該煞車訊號大於該最小門檻值時,該防滑動態分析模組441會根據該前輪速訊號與該後輪速訊號判斷目前該電動車900之滑差量。當該滑差量大於該閥值時,表示目前電動車900之該前輪單元901與該後輪單元902之輪速差較大,車輛出現較大滑動狀態,會將該煞車訊號 乘上該閥值與該滑差量之比值,以作為該煞車命令輸出至該脈寬調變模組442,此時,該脈寬調變模組442輸出之該脈寬調變訊號之工作週期相對較小,致使該煞車馬達32以較小的動作電力運作,所以該煞車機構31產生的煞車力道較小,可藉此先驅使該電動車900之該後輪單元902緩慢平順煞車減速,同時避免該前輪單元901與該後輪單元902出現較大輪速差而產生較大滑動情形。When the brake signal is greater than the minimum threshold, the anti-skid dynamic analysis module 441 determines the current slip amount of the electric vehicle 900 based on the front wheel speed signal and the rear wheel speed signal. When the slip amount is greater than the threshold, it indicates that the wheel speed difference between the front wheel unit 901 and the rear wheel unit 902 of the electric vehicle 900 is large, and the vehicle has a large sliding state, and the brake signal is generated. The ratio of the threshold value to the slip amount is multiplied to output the brake command to the pulse width modulation module 442. At this time, the pulse width modulation module 442 outputs the pulse width modulation signal. The cycle is relatively small, so that the brake motor 32 operates with a small operating power, so that the braking mechanism generated by the braking mechanism 31 is small, and the first rear wheel unit 902 of the electric vehicle 900 can be slowed down by the pioneer. At the same time, the large wheel speed difference between the front wheel unit 901 and the rear wheel unit 902 is avoided to cause a large sliding situation.
在此煞車過程中,該滑差量會逐漸變小,且該煞車操作器30被踩踏幅度逐漸變大時,煞車訊號相對變大,所以傳送至該脈寬調變模組442之煞車命令會相對變大,使得該脈寬調變訊號之工作週期逐漸變大,該煞車裝置3產生的煞車力道相對提高,可藉此動態調整控制該煞車裝置3產生之煞車力道。During the braking process, the slip amount will gradually become smaller, and when the brake operator 30 is gradually stepped larger, the brake signal is relatively larger, so the brake command transmitted to the pulse width modulation module 442 is The working cycle of the pulse width modulation signal is gradually increased, and the braking force generated by the braking device 3 is relatively increased, thereby dynamically adjusting and controlling the braking force generated by the braking device 3.
當該滑差量小於等於該閥值時,表示該前輪單元901與該後輪單元902之輪速差已小於一定程度,電動車900滑動幅度減小,此時,會直接將該煞車訊號作為煞車命令輸出至該脈寬調變模組442,該煞車命令不再受該滑差量影響,所以在相同煞車訊號大小情況下,該脈寬調變訊號之工作週期會相對變大,以致於該煞車馬達32的作動電力相對提高,而可傳動該煞車機構31產生較大之煞車力道,使該電動車900快速煞車停止。When the slip amount is less than or equal to the threshold, it indicates that the wheel speed difference between the front wheel unit 901 and the rear wheel unit 902 is less than a certain degree, and the sliding range of the electric vehicle 900 is reduced. At this time, the brake signal is directly used as The brake command is output to the pulse width modulation module 442, and the brake command is no longer affected by the slip amount. Therefore, in the case of the same brake signal size, the duty cycle of the pulse width modulation signal is relatively large, so that the duty cycle of the pulse width modulation signal is relatively large. The braking power of the brake motor 32 is relatively increased, and the braking mechanism 31 can be driven to generate a large braking force, so that the electric vehicle 900 can quickly stop braking.
藉由上述防滑煞車控制裝置4之煞車設計,可在電動車900車速較快且滑差量較大的煞車初期,將該煞車訊號縮小該縮小比例以作為煞車命令,驅使該煞車裝置3 以相對較小的煞車力道進行煞車,避免電動車出現過大滑動現象,並隨著滑差量的減小,等比例動態提高該煞車命令,而相對提高該煞車裝置3產生之煞車力道。然後,再於該滑差量小於等於該閥值時,直接改以該煞車訊號作為煞車命令以調變該脈寬調變訊號之工作週期,可在相同煞車訊號大小情況下,驅使該煞車裝置3產生較大煞車力道,藉以驅使該電動車900在較短時間內平順煞車,除了不會有車輪煞車鎖死所造成之車體滑動的問題,也可明顯改善急煞的不適感。With the brake design of the anti-skid brake control device 4, the brake signal can be reduced to the reduction ratio as a brake command in the initial stage of the brake of the electric vehicle 900 with a high speed and a large slip amount, and the brake device 3 can be driven. The braking is carried out with a relatively small braking force to avoid excessive sliding of the electric vehicle, and as the slip amount is reduced, the braking command is dynamically increased in proportion, and the braking force generated by the braking device 3 is relatively increased. Then, when the slip amount is less than or equal to the threshold, the brake signal is directly used as a brake command to adjust the duty cycle of the pulse width modulation signal, and the brake device can be driven under the same brake signal size. 3 A large braking force is generated, so as to drive the electric vehicle 900 to smoothly ride the vehicle in a short time, and the problem of the sliding of the vehicle body caused by the locking of the wheel brake can not be improved, and the impatience of the impatience can be obviously improved.
以下即就安裝本新型電推進式防滑煞車系統、該傳統切換式防鎖死煞車系統,及該傳統無迴授煞車系統之電動車900的煞車效果分別進行實測比較,測試時,是在乾燥柏油路面進行,並使該等電動車900分別自車速11m/sec(40km/hr)開始煞車至完全停止,評估三個煞車系統之滑差量與煞車距離,並就本新型電推進式防滑煞車系統與傳統切換式防鎖死煞車系統分別在不同滑差量閥值(10%、6%、3%)時的煞車效果進行比較。The following is the actual comparison between the installation of the new electric propulsion anti-skid braking system, the conventional switching anti-lock braking system, and the braking effect of the conventional non-return braking system electric vehicle 900. When testing, it is drying asphalt. The road surface is carried out, and the electric vehicles 900 are braked to a complete stop from the vehicle speed of 11 m/sec (40 km/hr), and the slip amount and the braking distance of the three brake systems are evaluated, and the electric propulsion anti-skid braking system is adopted. Compared with the traditional switched anti-lock brake system, the braking effect is different at different slip thresholds (10%, 6%, 3%).
配合參閱表1與圖3~圖6,該傳統無迴授煞車系統的滑差量面積遠大於本新型的滑差量面積,該傳統切換式防鎖死煞車系統的滑差量面積也大於本新型的滑差量面積,此外,該傳統無迴授煞車系統與該傳統切換式防鎖死煞車系統的煞車距離也都大於本新型之煞車距離。由此可見,本新型在煞車過程中除了較不會造成電動車900滑動外,且所需的煞車距離較短,可在較短時間內將電動車 900煞住停止。Referring to Table 1 and Figure 3 to Figure 6, the slip area of the conventional non-return brake system is much larger than the slip area of the new type. The slip area of the conventional switch type anti-lock brake system is larger than this. The new slip area, in addition, the traditional non-return brake system and the traditional switch anti-lock brake system are also greater than the brake distance of the new type. It can be seen that the present invention can not only cause the electric vehicle 900 to slide in the braking process, but also requires a shorter braking distance, and the electric vehicle can be used in a shorter time. 900 stop and stop.
綜上所述,透過該防滑煞車控制裝置4的結構設計,可自該煞車操作器30被開始操作時,就開始根據前輪單元901與後輪單元902間之滑差量變化,以及該煞車訊號變化,即時動態調控用以控制該開關模組444開啟(ON)與關閉(OFF)之高頻脈寬調變訊號的工作週期大小,可在滑差量較大之煞車初期,使該脈寬調變訊號的工作週期較小,驅使該煞車裝置3產生較小的煞車力道,並於滑差量小於設定之閥值時,在相同煞車訊號情況下,相對提高該工作週期,驅使該煞車裝置3以一較大之煞車力道進行煞車,可使該整電動車900平順且快速的煞車,而不會有急煞的不適感,且實驗證實,可有效改善電動車900 於煞車過程中的滑動現象,並可縮短煞車時間與距離,是一種創新的煞車控制裝置,有助於提高電動車900之安全性與品質,相當方便實用。因此,確實能達成本新型之目的。In summary, through the structural design of the anti-skid brake control device 4, the change in the slip amount between the front wheel unit 901 and the rear wheel unit 902 and the brake signal can be started from the start of the operation of the brake operator 30. The change, the instantaneous dynamic control is used to control the working period of the high-frequency pulse width modulation signal of the switch module 444 being turned on (ON) and turned off (OFF), and the pulse width can be made at the initial stage of the brake with a large slip amount. The duty cycle of the modulation signal is small, which drives the braking device 3 to generate a small braking force, and when the sliding amount is less than the set threshold, the working cycle is relatively increased under the same braking signal to drive the braking device. 3 By braking with a large braking force, the whole electric vehicle 900 can be smoothly and quickly braked without an impatient discomfort, and the experiment proves that the electric vehicle 900 can be effectively improved. The sliding phenomenon during the braking process and shortening the braking time and distance are an innovative braking control device, which helps to improve the safety and quality of the electric vehicle 900, and is quite convenient and practical. Therefore, it is indeed possible to achieve the purpose of the present invention.
惟以上所述者,僅為本新型之較佳實施例而已,當不能以此限定本新型實施之範圍,即大凡依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, that is, the simple equivalent changes and modifications made in accordance with the scope of the present patent application and the contents of the patent specification, All remain within the scope of this new patent.
3‧‧‧煞車裝置3‧‧‧ brake device
30‧‧‧煞車操作器30‧‧‧ brake operator
31‧‧‧煞車機構31‧‧‧ brake mechanism
32‧‧‧煞車馬達32‧‧‧ brake motor
4‧‧‧防滑煞車控制裝置4‧‧‧Anti-skid brake control device
42‧‧‧前輪速感測器42‧‧‧Front wheel speed sensor
43‧‧‧後輪速感測器43‧‧‧ Rear wheel speed sensor
44‧‧‧煞車控制器44‧‧‧ brake controller
440‧‧‧第一訊號處理模組440‧‧‧First Signal Processing Module
441‧‧‧防滑動態分析模組441‧‧‧Slip Dynamic Analysis Module
442‧‧‧脈寬調變模組442‧‧‧ Pulse Width Modulation Module
443‧‧‧第二訊號處理模組443‧‧‧Second signal processing module
444‧‧‧開關模組444‧‧‧Switch Module
445‧‧‧傳輸模組445‧‧‧Transmission module
800‧‧‧電子設備800‧‧‧Electronic equipment
904‧‧‧車輛電源904‧‧‧Vehicle power supply
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI746079B (en) * | 2020-07-22 | 2021-11-11 | 財團法人車輛研究測試中心 | Anti-lock braking system and control method |
CN114056310A (en) * | 2020-08-03 | 2022-02-18 | 财团法人车辆研究测试中心 | Anti-lock brake system and control method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI746079B (en) * | 2020-07-22 | 2021-11-11 | 財團法人車輛研究測試中心 | Anti-lock braking system and control method |
CN114056310A (en) * | 2020-08-03 | 2022-02-18 | 财团法人车辆研究测试中心 | Anti-lock brake system and control method |
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