TWM481542U - External-rotation type of permanent magnetic brushless electric machine - Google Patents
External-rotation type of permanent magnetic brushless electric machine Download PDFInfo
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- TWM481542U TWM481542U TW103202550U TW103202550U TWM481542U TW M481542 U TWM481542 U TW M481542U TW 103202550 U TW103202550 U TW 103202550U TW 103202550 U TW103202550 U TW 103202550U TW M481542 U TWM481542 U TW M481542U
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Description
本新型係一種外轉式永磁無刷電機,尤指一種具有高剛性傳動及支撐結構的外轉式永磁無刷電機。The utility model relates to an externally rotating permanent magnet brushless motor, in particular to an externally rotating permanent magnet brushless motor with high rigidity transmission and support structure.
現有以皮帶傳動的健身器材,例如健身腳踏車,是由使用者以腳踏方式帶動健身車的飛輪,並由混合式煞車裝置使飛輪於旋轉時產生阻力,藉此令使用者於踩踏健身車時可消耗熱量,由於混合式煞車裝置之發電機產生的煞車轉矩僅能提供局部制動力,主要的制動力仍需要額外設置磁滯煞車裝置,因此請參閱圖13與14,為美國發明專利第6084325號「結合發電與渦電流磁阻的制動裝置(Brake device with a combination of power-generating and eddy-current magnetic resistance)」,其係於兩支撐架81間以一傳動軸82樞設一定子83與一轉子84(飛輪),該傳動軸82並與轉子84連接且其中一端是連接至健身器材,該轉子84環設於定子83的相對外側,且轉子84的外側設有一磁滯煞車裝置85,該定子83繞設有多組線圈831,該轉子84是以徑向及環狀方式設有多數永久磁鐵841,兩支撐架81與定子83相對於傳動軸82設有複數個軸承811,以 供傳動軸82受力旋轉時可一併帶動轉子84旋轉;由於混合式煞車裝置不需考量發電制動能力及電能回收,故該健身器材產生的動能大部分是由磁滯煞車裝置85轉換為熱能損失,無法顧及發電電力品質及效率。再者,如圖14所示,該制動裝置於轉矩傳動上,其傳動軸82上的各部件均固設於軸心,各部件於軸向配置上皆具有軸向間隙,當傳動軸82受外力旋轉時,該傳動軸82之軸向應力無法直接且連續地傳遞至轉子84,且用於支撐轉子84之兩個支撐架81及該等軸承811並無法有效吸收軸承間隙產生的扭轉力,造成傳動結構剛性不足的問題,此外,兩個支撐架81間的多數鎖固螺栓86皆是低於傳動軸82的假想中心線,容易因傳動軸82軸心側拉力導致兩支撐架81上半部強度不足而變形,同時會造成兩個支撐架81的該等軸承811因不當受力而有大幅降低壽命的問題。The existing belt-driven fitness equipment, such as an exercise bicycle, is a flywheel that the user drives the exercise bicycle by pedaling, and the hybrid brake device causes the flywheel to generate resistance when rotating, thereby allowing the user to step on the exercise bicycle. The heat can be dissipated. Because the braking torque generated by the generator of the hybrid brake device can only provide partial braking force, the main braking force still needs to be additionally provided with a hysteresis braking device. Therefore, please refer to Figures 13 and 14 for the US invention patent. No. 6084325 "Brake device with a combination of power-generating and eddy-current magnetic resistance", which is connected between the two support frames 81 by a drive shaft 82. And a rotor 84 (flywheel) connected to the rotor 84 and one end of which is connected to the exercise equipment, the rotor 84 is disposed on the opposite outer side of the stator 83, and a hysteresis brake device 85 is disposed on the outer side of the rotor 84. The stator 83 is provided with a plurality of sets of coils 831. The rotors 84 are provided with a plurality of permanent magnets 841 in a radial and annular manner, and the two support frames 81 and the stator 83 are opposite to each other. Shaft 82 is provided with a plurality of bearings 811 to When the transmission shaft 82 is rotated by force, the rotor 84 can be rotated together; since the hybrid brake device does not need to consider the power generation braking capability and the electric energy recovery, the kinetic energy generated by the fitness equipment is mostly converted into thermal energy by the hysteresis braking device 85. Loss, can not take into account the quality and efficiency of power generation. Furthermore, as shown in FIG. 14, the brake device is on the torque transmission, and the components on the transmission shaft 82 are fixed to the shaft center, and each component has an axial clearance in the axial arrangement. When the transmission shaft 82 is provided, When rotated by an external force, the axial stress of the transmission shaft 82 cannot be directly and continuously transmitted to the rotor 84, and the two support frames 81 for supporting the rotor 84 and the bearings 811 cannot effectively absorb the torsional force generated by the bearing clearance. The problem of insufficient rigidity of the transmission structure is caused. In addition, most of the locking bolts 86 between the two support frames 81 are lower than the imaginary center line of the transmission shaft 82, and the two support frames 81 are easily caused by the axial force of the transmission shaft 82. The half strength is insufficient to deform, and at the same time, the bearings 811 of the two support frames 81 have a problem of greatly reducing the life due to improper force.
由前述可知,現有健身器材因其支撐架設計不良,使得各部件間具有間隙且軸向應力無法直接且連續地傳遞,導致整體結構剛性不佳、零件使用壽命降低與能量耗損的問題,實有改進之必要。It can be seen from the foregoing that the existing fitness equipment has poor design of the support frame, so that there is a gap between the components and the axial stress cannot be directly and continuously transmitted, resulting in poor rigidity of the overall structure, reduced service life of the parts and energy consumption. The need for improvement.
如前揭所述,現有健身器材因其支撐架設計不良,使得各部件間具有間隙且軸向應力無法直接且連續地傳遞,導致整體結構剛性不佳、零件使用壽命低與能量耗 損的問題,因此本新型主要目的在提供一外轉式永磁無刷電機,主要是將傳動軸上的各部件為彼此相鄰承靠之無軸向間隙傳動結構,並以軸向預壓機制減少軸承間隙而可提高傳動結構的剛性,另兩支持架間的結合件是分佈於支持架的周圍且其中一個以上的結合件是在傳動軸中心點之上方,可減少支持架變形而可提高零件壽命,解決現有健身器材有結構剛性不佳、零件使用壽命低與能量耗損的問題。As mentioned above, the existing fitness equipment has poor design of the support frame, so that there is a gap between the components and the axial stress cannot be directly and continuously transmitted, resulting in poor rigidity of the overall structure, low service life of the parts and energy consumption. The main problem of the present invention is to provide an externally-rotating permanent magnet brushless motor, mainly in which the components on the transmission shaft are adjacent to each other without an axial gap transmission structure, and are axially preloaded. The mechanism reduces the bearing gap and improves the rigidity of the transmission structure. The joint between the other two support frames is distributed around the support frame and one or more of the joint members are above the center point of the transmission shaft, which can reduce the deformation of the support frame. Improve the life of parts and solve the problems of poor structural rigidity, low service life and energy consumption of existing fitness equipment.
為達成前述目的所採取的主要技術手段係令前述外轉式永磁無刷電機主要在一前支持架與一後支持架間設有一飛輪、一定子及一轉子,該飛輪具有一第一面與一第二面,其第一面是呈封閉狀,而第二面是形成內凹狀以供固定轉子,該轉子環設於定子的外側且可相對於定子轉動,其中該前、後支持架上分設有一前軸承座及一後軸承座,該前軸承座的一端是與前支持架連接,其設有一前軸承與一個以上的前墊圈,該前軸承與前墊圈係夾設於前軸承座與飛輪的第一面之間,該後軸承座的一端是與定子連接而另端是與後支架連接,且該後軸承座與飛輪的第二面之間夾設有一波形彈簧、一後軸承與一個以上的後墊圈,該前、後軸承並以一傳動軸穿設其中,且傳動軸是與飛輪連接以令轉子相對定子轉動,又前、後支持架在周圍處設有多 數結合件以相互結合,且其中一個以上結合件是位於傳動軸之中心點的上方。The main technical means adopted for achieving the foregoing purpose is that the externally-rotating permanent magnet brushless motor mainly has a flywheel, a stator and a rotor between a front support frame and a rear support frame, and the flywheel has a first surface. And a second surface, the first surface of which is closed, and the second surface is concavely formed for fixing the rotor, the rotor ring is disposed on the outer side of the stator and is rotatable relative to the stator, wherein the front and rear supports The front frame is provided with a front bearing seat and a rear bearing seat. One end of the front bearing seat is connected with the front support frame, and is provided with a front bearing and one or more front washers. The front bearing and the front washer are clamped in front. Between the bearing seat and the first side of the flywheel, one end of the rear bearing seat is connected to the stator and the other end is connected to the rear bracket, and a wave spring is arranged between the rear bearing seat and the second surface of the flywheel. a rear bearing and more than one rear washer, the front and rear bearings are penetrated by a transmission shaft, and the transmission shaft is connected with the flywheel to rotate the rotor relative to the stator, and the front and rear support frames are provided at the periphery The plurality of coupling members are coupled to each other, and one or more of the coupling members are located above a center point of the transmission shaft.
利用前述元件組成的外轉式永磁無刷電機,係將飛輪、轉子與定子設於前、後支持架上的前、後軸承座間,由傳動軸帶動飛輪而使轉子圍繞定子旋轉,當傳動軸受側向力拉扯時,由於傳動軸上之各部件為彼此相鄰承靠之無軸向間隙傳動結構,並以軸向預壓機制減少軸承間隙,不易產生前、後支持架的彈性變形,可避免前、後軸承座之軸承不當受力及大幅提高剛性,另結合件是分佈於支持架的周圍,且令其中一個以上的結合件位於傳動軸中心點的上方,強化支撐機械結構剛性以減少支持架變形的疑慮而可提高零件壽命,解決現有健身器材有結構剛性不佳、零件使用壽命低與能量耗損的問題。The externally rotating permanent magnet brushless motor composed of the foregoing components is provided with a flywheel, a rotor and a stator between the front and rear bearing seats on the front and rear support frames, and the flywheel is driven by the drive shaft to rotate the rotor around the stator. When the shaft is pulled by the lateral force, since the components on the transmission shaft are adjacent to each other without the axial clearance transmission structure, and the axial preloading mechanism reduces the bearing clearance, the elastic deformation of the front and rear support frames is not easily generated. The bearing of the front and rear bearing housings can be prevented from being improperly stressed and the rigidity is greatly increased. The other coupling members are distributed around the support frame, and one or more of the coupling members are located above the center point of the transmission shaft to strengthen the rigidity of the supporting mechanical structure. The problem of reducing the deformation of the support frame can improve the life of the parts, and solve the problem that the existing fitness equipment has poor structural rigidity, low service life of components and energy consumption.
10‧‧‧定子10‧‧‧ Stator
11‧‧‧矽鋼片11‧‧‧矽Steel sheet
12‧‧‧線槽12‧‧‧ wire trough
13‧‧‧線圈13‧‧‧ coil
21‧‧‧轉子21‧‧‧Rotor
211‧‧‧穿槽211‧‧‧through slot
22‧‧‧永久磁鐵22‧‧‧ permanent magnet
23‧‧‧飛輪23‧‧‧Flywheel
231‧‧‧軸孔231‧‧‧Axis hole
24‧‧‧傳動軸24‧‧‧ drive shaft
241‧‧‧雙頭圓鍵241‧‧‧Double round key
25‧‧‧螺栓25‧‧‧ bolt
26‧‧‧皮帶輪26‧‧‧ Pulley
31‧‧‧前軸承座31‧‧‧ front bearing housing
311‧‧‧前軸承孔311‧‧‧ front bearing hole
312‧‧‧前軸承312‧‧‧ front bearing
313‧‧‧C型扣313‧‧‧C buckle
314‧‧‧前墊圈314‧‧‧ front washer
315‧‧‧螺絲315‧‧‧ screws
32‧‧‧後軸承座32‧‧‧ rear bearing housing
321‧‧‧後軸承孔321‧‧‧ rear bearing hole
322‧‧‧後軸承322‧‧‧ rear bearing
323‧‧‧波形彈簧323‧‧‧ Wave spring
324‧‧‧後墊圈324‧‧‧After washer
325‧‧‧螺絲325‧‧‧ screws
326‧‧‧螺栓326‧‧‧Bolts
41‧‧‧前支持架41‧‧‧ Front support
411‧‧‧前通孔411‧‧‧ front through hole
412‧‧‧鎖固孔412‧‧‧Lock hole
42‧‧‧後支持架42‧‧‧After support
421‧‧‧後通孔421‧‧‧After through hole
422‧‧‧鎖固孔422‧‧‧Lock hole
43‧‧‧鎖固螺栓43‧‧‧Lock bolts
431‧‧‧螺帽431‧‧‧ nuts
51‧‧‧感測電路板51‧‧‧Sensor board
511‧‧‧感測器511‧‧‧ sensor
81‧‧‧支撐架81‧‧‧Support frame
811‧‧‧軸承811‧‧‧ bearing
82‧‧‧傳動軸82‧‧‧ drive shaft
83‧‧‧定子83‧‧‧ Stator
831‧‧‧線圈831‧‧‧ coil
84‧‧‧轉子84‧‧‧Rotor
841‧‧‧永久磁鐵841‧‧‧ permanent magnet
85‧‧‧磁滯煞車裝置85‧‧‧Magnetic brake device
86‧‧‧鎖固螺栓86‧‧‧Lock bolts
圖1是本新型較佳實施例的立體圖。1 is a perspective view of a preferred embodiment of the present invention.
圖2是本新型較佳實施例的分解圖。Figure 2 is an exploded view of the preferred embodiment of the present invention.
圖3是本新型較佳實施例的局部剖面圖。Figure 3 is a partial cross-sectional view of the preferred embodiment of the present invention.
圖4是本新型較佳實施例的側視圖。Figure 4 is a side elevational view of the preferred embodiment of the present invention.
圖5是本新型較佳實施例之轉子的側視圖。Figure 5 is a side elevational view of the rotor of the preferred embodiment of the present invention.
圖6是本新型較佳實施例之三段式弧邊的示意圖。Figure 6 is a schematic illustration of a three-section arc of the preferred embodiment of the present invention.
圖7是本新型較佳實施例之總諧波失真的比較示意圖。Figure 7 is a schematic diagram showing the comparison of total harmonic distortion of the preferred embodiment of the present invention.
圖8是本新型較佳實施例之頓轉轉矩標么化的比較示意圖 。FIG. 8 is a schematic diagram showing the comparison of the torsion torque standard of the preferred embodiment of the present invention. .
圖9是本新型較佳實施例之共振頻率與振動量的比較示意圖。Figure 9 is a schematic illustration of the comparison of the resonant frequency and the amount of vibration of the preferred embodiment of the present invention.
圖10是本新型較佳實施例之感測器的配置示意圖。FIG. 10 is a schematic diagram showing the configuration of a sensor of the preferred embodiment of the present invention.
圖11是本新型較佳實施例之支持架另一態樣的側視圖。Figure 11 is a side elevational view of another aspect of the support frame of the preferred embodiment of the present invention.
圖12是本新型較佳實施例之支持架再一態樣的側視圖。Figure 12 is a side elevational view of a further embodiment of the support frame of the preferred embodiment of the present invention.
圖13是現有制動裝置的外觀圖。Fig. 13 is an external view of a conventional brake device.
圖14是現有制動裝置的剖面圖。Figure 14 is a cross-sectional view showing a conventional brake device.
關於本新型的一較佳實施例,請參閱圖1至3所示,係於一定子10周緣的外側環設有一可轉動的轉子21,該轉子21中設有多數永久磁鐵22,並於轉子21周緣的外側固設有一飛輪23,該飛輪23與定子10的相對兩外側分設有一前支持架41與一後支持架42,該定子10是與後支持架42相接,該前支持架41相對於飛輪23的一端設有一前軸承座31,該後支持架42相對於定子10的一端設有一後軸承座32,該前軸承座31與後軸承座32間穿設有一傳動軸24,且該傳動軸24是與飛輪23連接。With respect to a preferred embodiment of the present invention, as shown in Figures 1 to 3, a rotatable rotor 21 is provided on the outer ring of the periphery of the stator 10, and a plurality of permanent magnets 22 are disposed in the rotor 21 and are disposed on the rotor. A flywheel 23 is fixed on the outer side of the periphery of the 21, and a front support frame 41 and a rear support frame 42 are respectively disposed on opposite sides of the stator 10. The stator 10 is connected to the rear support frame 42. The front support frame A rear bearing housing 31 is disposed at one end of the flywheel 23, and a rear bearing housing 32 is disposed at one end of the rear bearing bracket 42. A transmission shaft 24 is disposed between the front bearing housing 31 and the rear bearing housing 32. And the transmission shaft 24 is connected to the flywheel 23.
該定子10主要係由多數呈圓形的矽鋼片11疊合而成,各矽鋼片11於其周緣處形成有多數個呈放射狀的線槽12,該等線槽12係供繞設多組線圈13,又各矽鋼片11的表面塗佈有絕緣層,並於最外側之矽鋼片11與線圈13之間夾設有絕緣片(圖中未示);於本較佳實施例中,對於該 等線圈13的繞製方式並不加以限定。The stator 10 is mainly formed by stacking a plurality of circular steel sheets 11 each having a plurality of radially-shaped wire grooves 12 formed at the periphery thereof, and the wire grooves 12 are provided for winding multiple groups. The coil 13 and the surface of each of the silicon steel sheets 11 are coated with an insulating layer, and an insulating sheet (not shown) is interposed between the outermost silicon steel sheet 11 and the coil 13; in the preferred embodiment, The The winding manner of the coil 13 is not limited.
該飛輪23具有一第一面與一第二面,其第一面是呈封閉狀,而第二面形成內凹狀以供容置並固定該轉子21,該轉子21係呈圓環狀以環繞於定子10的外側並相對於該定子10轉動,且該轉子21上形成有以軸向貫穿其前後側壁並隨轉子21外型而呈環狀排列的多數穿槽211,該等穿槽211是呈方形以供容置多數成對的永久磁鐵22,各對永久磁鐵22係呈方形片狀;如圖2所示,該轉子21形成有多數鎖孔以透過多數個螺栓25鎖固於飛輪23,又該飛輪23於其第一面的中心處形成有一軸孔231,該軸孔231係供傳動軸24穿設其中,又該傳動軸24與飛輪23之軸孔231上分別形成凹槽以供一雙頭圓鍵241插接固定。又該傳動軸24於前軸承座31相對另端設有一皮帶輪26,該傳動軸24與皮帶輪26分別形成有凹槽以供另一雙頭圓鍵241插接固定,該皮帶輪26係供外部裝置(如健身器材)輸入旋轉力,以帶動飛輪23與轉子20相對定子10轉動。The flywheel 23 has a first surface and a second surface, the first surface of which is closed, and the second surface is concavely formed for receiving and fixing the rotor 21. The rotor 21 is annular. Surrounding the outer side of the stator 10 and rotating relative to the stator 10, the rotor 21 is formed with a plurality of slots 211 which are axially penetrated through the front and rear side walls thereof and are annularly arranged with the outer shape of the rotor 21, and the through slots 211 It is a square shape for accommodating a plurality of pairs of permanent magnets 22, and each pair of permanent magnets 22 has a square shape; as shown in FIG. 2, the rotor 21 is formed with a plurality of keyholes for locking the flywheel through a plurality of bolts 25. 23, the flywheel 23 is formed at the center of the first surface thereof with a shaft hole 231, wherein the shaft hole 231 is for the transmission shaft 24 to pass through, and the transmission shaft 24 and the shaft hole 231 of the flywheel 23 respectively form a groove. For a pair of round key 241 to be inserted and fixed. Further, the transmission shaft 24 is provided with a pulley 26 at the opposite end of the front bearing housing 31. The transmission shaft 24 and the pulley 26 are respectively formed with grooves for inserting and fixing another double-headed round key 241, and the pulley 26 is provided for external devices. A rotational force is input (such as a fitness equipment) to drive the flywheel 23 and the rotor 20 to rotate relative to the stator 10.
該前軸承座31中央處形成有一前軸承孔311,該前軸承孔311係供設置一前軸承312,該前軸承312係套設於傳動軸24的一端,且於前軸承312與飛輪23的第一面之間進一步設有一C型扣313與一前墊圈314,該C型扣313係抵靠於前軸承孔311的內緣以防止前軸承312發生非預期之軸向位移,該前墊圈314係夾設於前軸承312與 飛輪23之間以填補軸向間隙,該前軸承座31並透過多數個螺絲315鎖固於前支持架41。A front bearing hole 311 is formed in the center of the front bearing housing 31. The front bearing hole 311 is provided with a front bearing 312. The front bearing 312 is sleeved at one end of the transmission shaft 24 and is coupled to the front bearing 312 and the flywheel 23. Further disposed between the first face is a C-shaped buckle 313 and a front washer 314 which abuts against the inner edge of the front bearing hole 311 to prevent unintended axial displacement of the front bearing 312. The front washer 314 is clamped to the front bearing 312 and The flywheels 23 are filled between the flywheels 23, and the front bearing housing 31 is locked to the front support frame 41 by a plurality of screws 315.
該後軸承座32中央處形成有一後軸承孔321,該後軸承孔321係供設置一後軸承322,並於後軸承孔321與後軸承322間夾設一波形彈簧323,該後軸承322係套設於傳動軸24相對於前軸承312的另端,且於後軸承322與飛輪23的第二面之間夾設有一後墊圈324,該後墊圈324同係用以填補軸向間隙,該後軸承座32透過多數個螺絲325鎖固於後支持架42,又該定子11是透過多數個螺栓326鎖固於後軸承座32。A rear bearing hole 321 is formed in the center of the rear bearing housing 32. The rear bearing hole 321 is provided with a rear bearing 322, and a wave spring 323 is interposed between the rear bearing hole 321 and the rear bearing 322. The rear bearing 322 is attached. The sleeve is disposed on the other end of the transmission shaft 24 with respect to the front bearing 312, and a rear washer 324 is interposed between the rear bearing 322 and the second surface of the flywheel 23, and the rear washer 324 is used to fill the axial gap. The rear bearing housing 32 is locked to the rear support frame 42 by a plurality of screws 325, and the stator 11 is locked to the rear bearing housing 32 via a plurality of bolts 326.
於本較佳實施例中,該前支持架41係呈片狀且外觀略成T形,該前支持架41於T形的近頂端中央處形成有一前通孔411,該後支持架42亦同呈片狀且外觀略成T形,該後支持架42對應於前支持架41之前通孔411處亦形成有一後通孔421,該前支持架41與後支持架42的周圍分別形成多數鎖固孔412、422,而為多數鎖固螺栓43共同穿設並於鎖固螺栓43的兩端各以一螺帽431相互結合,使前支持架41與後支持架42是等軸距相對;請配合參閱圖4所示,該前支持架41與後支持架42分別於T形近頂端兩側形成有四個鎖固孔412、422並穿設四個鎖固螺栓43及對應的該等螺帽431,其中有兩個鎖固螺栓43及其螺帽431是在傳動軸24或皮帶輪26之中心點A的上方,又至少兩 個鎖固螺栓43及對應的該等螺帽431是位於傳動軸24或皮帶輪26之中心點A的下方,藉此,於前支持架41與後支持架42的角落分別設置鎖固孔412、422及鎖固螺栓43及螺帽431並相互結合後,可強化前支持架41與後支持架42的整體結構強度,提高前支持架41與後支持架42相對結合後的機械結構剛性,不容易產生前支持架41與後支持架42之彈性變形,且可避免前軸承32與後軸承36受到不當的側向力,並減少前、後支持架41、42受力變形的問題。In the preferred embodiment, the front support frame 41 is in the shape of a sheet and has a T-shape. The front support frame 41 is formed with a front through hole 411 at the center of the T-shaped top end. The rear support frame 42 is also formed. The front support frame 42 is formed in a T-shape, and the rear support frame 42 is formed with a rear through hole 421 corresponding to the front support frame 41. The front support frame 41 and the rear support frame 42 respectively form a majority. The locking holes 412 and 422 are coaxially disposed for the plurality of locking bolts 43 and are coupled to each other at both ends of the locking bolt 43 by a nut 431 so that the front support frame 41 and the rear support frame 42 are equiaxed relative to each other. As shown in FIG. 4 , the front support frame 41 and the rear support frame 42 are respectively formed with four locking holes 412 and 422 on the two sides of the T-shaped proximal end, and four locking bolts 43 are disposed. The nut 431 has two locking bolts 43 and a nut 431 thereof above the center point A of the transmission shaft 24 or the pulley 26, and at least two The locking bolts 43 and the corresponding nuts 431 are located below the center point A of the transmission shaft 24 or the pulley 26, whereby the locking holes 412 are respectively disposed at the corners of the front support frame 41 and the rear support frame 42, After the 422 and the locking bolt 43 and the nut 431 are combined with each other, the overall structural strength of the front support frame 41 and the rear support frame 42 can be strengthened, and the mechanical rigidity of the front support frame 41 and the rear support frame 42 can be increased. The elastic deformation of the front support frame 41 and the rear support frame 42 is easily generated, and the front bearing 32 and the rear bearing 36 are prevented from being subjected to an improper lateral force, and the problems of the front and rear support frames 41, 42 being deformed by force are reduced.
該前墊圈314與後墊圈324於幾何作用上其一是填補飛輪23分別與前軸承312及後軸承322之間的不同軸向尺寸間隙,簡化傳動軸24的結構與提高共用性,達到減少製造工序及成本的目的。該皮帶輪26係供外部裝置(如健身器材)輸入旋轉力,以透過傳動軸24帶動飛輪23及轉子21轉動,該皮帶輪26、前軸承312、前墊圈314、飛輪23、後墊圈324與後軸承321均為彼此相鄰承靠之無軸向間隙傳動結構,有利於轉矩及皮帶輪26側拉力之結構應力連續傳遞,搭配後軸承322與後軸承座32間內置之波形彈簧323,作為前軸承312與後軸承322之預壓機制,而強化其軸承組的剛性。The front washer 314 and the rear washer 324 are geometrically configured to fill different axial dimension gaps between the flywheel 23 and the front bearing 312 and the rear bearing 322, respectively, simplifying the structure of the drive shaft 24 and improving the commonality, thereby reducing manufacturing. The purpose of the process and cost. The pulley 26 is for inputting a rotational force by an external device (such as a fitness equipment) to drive the flywheel 23 and the rotor 21 to rotate through the transmission shaft 24, the pulley 26, the front bearing 312, the front washer 314, the flywheel 23, the rear washer 324 and the rear bearing 321 is a non-axial gap transmission structure adjacent to each other, which is beneficial to the continuous transmission of the structural stress of the torque and the side tension of the pulley 26, and the wave spring 323 built in between the rear bearing 322 and the rear bearing housing 32 as the front bearing. The preloading mechanism of 312 and rear bearing 322 strengthens the rigidity of its bearing set.
由上述可知,本新型的技術特徵在於:As can be seen from the above, the technical features of the present invention are:
1.定子10與後軸承座32結合,該後軸承座32內置有 波型彈簧323。1. The stator 10 is coupled to the rear bearing housing 32, and the rear bearing housing 32 has a built-in Wave spring 323.
2.轉子21結合於飛輪23內,飛輪23結合於傳動軸24,飛輪23的第二面依序緊鄰後墊圈324及後軸承322,又後軸承322以軸向鎖固並與後軸承座32結合。2. The rotor 21 is coupled to the flywheel 23, the flywheel 23 is coupled to the drive shaft 24, and the second surface of the flywheel 23 is sequentially adjacent to the rear washer 324 and the rear bearing 322, and the rear bearing 322 is axially locked and coupled to the rear bearing housing 32. Combine.
3.前軸承312結合於前軸承座31,飛輪23的第一面依序緊鄰前墊圈314與前軸承312,該皮帶輪26是以軸向鎖固。3. The front bearing 312 is coupled to the front bearing housing 31, and the first face of the flywheel 23 is sequentially adjacent to the front washer 314 and the front bearing 312, and the pulley 26 is axially locked.
4.前軸承座31結合於前支持架41,後軸承座32結合於後支持架42,前支持架41與後支持架42之間由多個鎖固螺栓43與多個螺帽431鎖固。4. The front bearing block 31 is coupled to the front support frame 41, the rear bearing block 32 is coupled to the rear support frame 42, and the front support frame 41 and the rear support frame 42 are locked by a plurality of locking bolts 43 and a plurality of nuts 431 .
5.前支持架41與後支持架42的周圍具有一個以上之的鎖固孔412、422並穿設有鎖固螺栓43及對應的螺帽431,該鎖固孔412、422、鎖固螺栓43及螺帽431是高於傳動軸24的中心點。5. The front support frame 41 and the rear support frame 42 have more than one locking hole 412, 422 around the rear support frame 42 and are provided with a locking bolt 43 and a corresponding nut 431, the locking hole 412, 422, the locking bolt 43 and nut 431 are higher than the center point of the drive shaft 24.
由上述可知,設於傳動軸24上之各部件為彼此相鄰承靠之無軸向間隙傳動結構,並以軸向預壓機制減少軸承間隙,不易產生前支持架41與後支持架42的彈性變形,可避免前、後軸承座31、32之該等軸承不當受力及大幅提高結構剛性,另鎖固螺栓43是分佈於前支持架41與後支持架42的周圍,且有一個以上的鎖固螺栓43是高於傳動軸24的中心點,可減少前支持架41與後支持架42上半部變形的疑慮而可提高零件壽命,解決現有健身器材之 結構剛性不佳、零件使用壽命低與能量耗損的問題。It can be seen from the above that the components provided on the transmission shaft 24 are non-axial clearance transmission structures adjacent to each other, and the bearing clearance is reduced by the axial preloading mechanism, and the front support frame 41 and the rear support frame 42 are not easily generated. The elastic deformation can avoid the improper bearing of the bearings of the front and rear bearing seats 31, 32 and greatly improve the structural rigidity, and the other locking bolts 43 are distributed around the front support frame 41 and the rear support frame 42, and more than one The locking bolt 43 is higher than the center point of the transmission shaft 24, which can reduce the doubts of the deformation of the upper half of the front support frame 41 and the rear support frame 42, thereby improving the life of the component and solving the existing fitness equipment. Poor structural rigidity, low component life and energy loss.
另請參閱圖5與6所示,該定子10之線槽12的槽數與轉子21之其中一個磁極數的比值為6或6的整數比,意即,每對永久磁鐵22的寬度範圍對應6個線槽12,該比值亦可為12、18或24;由於轉子21的每個磁極由一個或成對的永久磁鐵22組成,每個磁極對應6個線槽12之轉子21的外周緣是呈三段式弧邊,包含有一第一弧邊A1、一第二弧邊A2與一第三弧邊A3,以下針對各弧邊的設計方式進行說明。Referring to FIGS. 5 and 6, the ratio of the number of slots of the slot 10 of the stator 10 to the number of poles of the rotor 21 is an integer ratio of 6 or 6, that is, the width range of each pair of permanent magnets 22 corresponds to 6 slots 12, the ratio may also be 12, 18 or 24; since each pole of the rotor 21 is composed of one or a pair of permanent magnets 22, each pole corresponds to the outer circumference of the rotor 21 of the 6 slots 12. It is a three-stage arc edge, and includes a first arc edge A1, a second arc edge A2 and a third arc edge A3. The following describes the design of each arc edge.
如圖5所示,由永久磁鐵22組成之每個磁極兩端之間形成有五條參考線,其分別為第一參考線至第五參考線(L1至L5),該等參考線是以轉子21的中心點CR為基準而向外呈放射狀,其中,該第一參考線L1為轉子21的中心點CR通過定子10之齒梳中心的第十參考點P10及第一弧邊A1的第一參考點P1之向外的延伸線,且視為該轉子21是正對定子10。該第二參考線L2為轉子21的中心點CR與第一參考線L1相距一個定子10齒距D之向外的延伸線。該第三參考線L3為轉子21的中心點CR且與第一參考線L1同樣相距一個定子10齒距D之向外的延伸線,但第三參考線L3與第二參考線L2是不同側。該第四參考線L4為轉子21的中心點CR、定子10之第八參考點P8及其中一永久磁鐵22邊角的第六參考點P6之向外的延伸線。該 第五參考線L5為轉子21的中心點CR、定子10之第九參考點P9及另一永久磁鐵22邊角的第七參考點P7之向外的延伸線。即轉子21的中心點CR相對永久磁鐵22及轉子21外周之三段式弧邊展開的角度,是位於第四參考線L4與第五參考線L5的夾角範圍之內。As shown in FIG. 5, five reference lines are formed between the ends of each of the magnetic poles, which are respectively a first reference line to a fifth reference line (L1 to L5), and the reference lines are rotors. The center point CR of 21 is outwardly radial as a reference, wherein the first reference line L1 is the tenth reference point P10 of the center point CR of the rotor 21 passing through the center of the tooth comb of the stator 10 and the first arc side A1 An outwardly extending line of reference point P1, and the rotor 21 is considered to be facing the stator 10. The second reference line L2 is an outward extension of the center point CR of the rotor 21 from the first reference line L1 by an outer distance D of the stator 10. The third reference line L3 is the center point CR of the rotor 21 and is equally spaced from the first reference line L1 by an outward extension of the pitch 10 of the stator 10, but the third reference line L3 and the second reference line L2 are different sides. . The fourth reference line L4 is an outward extension line of the center point CR of the rotor 21, the eighth reference point P8 of the stator 10, and the sixth reference point P6 of the corner of one of the permanent magnets 22. The The fifth reference line L5 is an outward extension line of the center point CR of the rotor 21, the ninth reference point P9 of the stator 10, and the seventh reference point P7 of the corner of the other permanent magnet 22. That is, the angle at which the center point CR of the rotor 21 is developed with respect to the three-stage arc side of the outer circumference of the permanent magnet 22 and the rotor 21 is within the range of the angle between the fourth reference line L4 and the fifth reference line L5.
轉子21的中心點CR與第一弧邊A1之第一參考點P1的距離為R1,第一參考圓S1之圓心C1與第一弧邊A1之第一參考點P1的距離為R2,第四參考圓S4之圓心C4與轉子21的中心點CR的距離為R3;該第四參考圓S4的半徑等於R1+R2+R3。其中該(R1+R2)/R3≒0.56-0.68。The distance between the center point CR of the rotor 21 and the first reference point P1 of the first arc side A1 is R1, and the distance between the center C1 of the first reference circle S1 and the first reference point P1 of the first arc side A1 is R2, and fourth. The distance from the center C0 of the reference circle S4 to the center point CR of the rotor 21 is R3; the radius of the fourth reference circle S4 is equal to R1+R2+R3. Wherein (R1+R2)/R3≒0.56-0.68.
第一參考線L1與第四參考圓S4交點為第一參考圓S1的圓心C1,第二參考線L2與第四參考圓S4交點為第二參考圓S2的圓心C2,第三參考線L3與第四參考圓S4交點為第三參考圓S3的圓心C3,又第一參考圓S1、第二參考圓S2與第三參考圓S3具有相同半徑R2。The intersection of the first reference line L1 and the fourth reference circle S4 is the center C1 of the first reference circle S1, the intersection of the second reference line L2 and the fourth reference circle S4 is the center C2 of the second reference circle S2, and the third reference line L3 is The intersection of the fourth reference circle S4 is the center C3 of the third reference circle S3, and the first reference circle S1, the second reference circle S2 and the third reference circle S3 have the same radius R2.
第一參考圓S1之圓周與第二參考圓S2之圓周交點為第一弧邊A1與第二弧邊A2之相鄰第二參考點P2,第一參考圓S1之圓周與第三參考圓S3之圓周交點為第一弧邊A1與第三弧邊A3之相鄰第三參考點P3。第二參考圓S2之圓周與第四參考線L4之交點為第二弧邊A2之第四參考點P4,第三參考圓S3之圓周與第五參考線L5之交點為 第三弧邊A3之第五參考點P5。The circumferential intersection of the circumference of the first reference circle S1 and the second reference circle S2 is the adjacent second reference point P2 of the first arc side A1 and the second arc side A2, the circumference of the first reference circle S1 and the third reference circle S3 The circumferential intersection point is the adjacent third reference point P3 of the first arc side A1 and the third arc side A3. The intersection of the circumference of the second reference circle S2 and the fourth reference line L4 is the fourth reference point P4 of the second arc side A2, and the intersection of the circumference of the third reference circle S3 and the fifth reference line L5 is The fifth reference point P5 of the third arc side A3.
請參閱圖7所示,圖7上方為轉子21未設置三段式弧邊,而圖7下方為轉子21設置三段式弧邊,由圖7可知,該定子10之線圈13產生感應電勢的總諧波失真百分比(Mag)分析可抑制至6.4%,相較未使用三段式弧邊可大幅減少67%的總諧波失真,藉由有效抑制總諧波失真百分比,提高發電之電力品質與效率。Referring to FIG. 7, the top of FIG. 7 is that the rotor 21 is not provided with a three-stage arc, and the bottom of FIG. 7 is provided with a three-stage arc for the rotor 21. As can be seen from FIG. 7, the coil 13 of the stator 10 generates an induced potential. The total harmonic distortion percentage (Mag) analysis can be suppressed to 6.4%, which can reduce the total harmonic distortion by 67% compared with the unused three-section arc edge, and improve the power quality of power generation by effectively suppressing the percentage of total harmonic distortion. With efficiency.
請參閱圖8所示,採用上述三段式弧邊設計(如圖所示之實線),其頓轉轉矩標么值可抑制至0.39,相較未使用三段式弧邊設計(如圖所示之虛線),可大幅減少61%,減少該頓轉轉矩可直接提高使用的舒適性。Please refer to Figure 8, using the above three-stage arc edge design (solid line as shown), the value of the torque can be suppressed to 0.39, compared to the unused three-section arc design (such as The dotted line shown in the figure can be reduced by 61%, and reducing the torque can directly improve the comfort of use.
請參閱圖9所示,於該前支持架41接近前軸承32處進行振動測量,圖9上方為未實施前,圖9下方為實施後,其主要自然共振頻率可由未實施前之46Hz提高至實施後的68Hz,改善48%以上;若以自然共振頻率46Hz下比較振動量,相較未實施前,其振動量可抑制至0.01g/N以下,改善達67%以上,藉此可大幅提高剛性傳動與支持結構的壽命。Referring to FIG. 9 , the front support frame 41 is subjected to vibration measurement near the front bearing 32. The upper part of FIG. 9 is not implemented before, and the lower part of FIG. 9 is implemented, the main natural resonance frequency can be increased from 46 Hz before the implementation. 68 Hz after implementation, improved by more than 48%; if the vibration is compared at a natural resonance frequency of 46 Hz, the vibration amount can be suppressed to 0.01 g/N or less, and the improvement is over 67%, which can be greatly improved. The life of the rigid drive and support structure.
請參閱圖2與10所示,該後支持架42設有一感測電路板51,該感測電路板51設有三個感測器511,該等感測器511係對應設於轉子21側壁之各對永久磁鐵22,以偵測其磁力變化。由於各對永久磁鐵22係以轉子21中 心點之同心圓近似分布,而形成一第一參考切線T1與一第二參考切線T2,其中第一參考切線T1是內切於各對永久磁鐵22,而第二參考切線T2是外切於各對永久磁鐵22,該等感測器511係與各對永久磁鐵22相距一適當軸向距離,並分佈於第一參考切線T1或第二參考切線T2上。As shown in FIG. 2 and FIG. 10, the rear support frame 42 is provided with a sensing circuit board 51. The sensing circuit board 51 is provided with three sensors 511, and the sensors 511 are correspondingly disposed on the sidewall of the rotor 21. Each pair of permanent magnets 22 detects the change in magnetic force. Since each pair of permanent magnets 22 is in the rotor 21 The concentric circles of the heart points are approximately distributed to form a first reference tangent T1 and a second reference tangent T2, wherein the first reference tangent T1 is inscribed in each pair of permanent magnets 22, and the second reference tangent T2 is exogenous to Each pair of permanent magnets 22, the sensors 511 are at an appropriate axial distance from each pair of permanent magnets 22, and are distributed over the first reference tangent T1 or the second reference tangent T2.
藉此,該等感測器511可感應轉子21之各對永久磁鐵22的軸向漏磁通,並提供轉子20之磁極的參考位置感應資訊,以在不顯著增加產品成本條件下,作為未來高效率發電及市電並聯回收控制的參數依據。Thereby, the sensors 511 can sense the axial leakage flux of each pair of permanent magnets 22 of the rotor 21 and provide reference position sensing information of the magnetic poles of the rotor 20 to serve as a future without significantly increasing product cost. The parameter basis for high-efficiency power generation and mains parallel recovery control.
關於本新型較佳實施例之前支持架41與後支持架42的另一實施態樣,請參閱圖11所示,前支持架41係呈片狀且外觀略成倒L形,該後支持架42亦同呈片狀且外觀略成倒L形,其中一個鎖固螺栓43及該等螺帽431是設於傳動軸24之中心點A的上方,又請參閱圖12所示,該前支持架41與後支持架42之其中兩個鎖固螺栓43及該等螺帽431是設於傳動軸24之中心點A的上方。With respect to another embodiment of the support frame 41 and the rear support frame 42 of the preferred embodiment of the present invention, referring to FIG. 11, the front support frame 41 is in the form of a sheet and has a slightly inverted L shape. The rear support frame 42 is also in the form of a sheet and has a slightly inverted L shape. One of the locking bolts 43 and the nuts 431 are disposed above the center point A of the transmission shaft 24, and as shown in FIG. 12, the front support is provided. Two of the locking bolts 43 of the frame 41 and the rear support frame 42 and the nuts 431 are disposed above the center point A of the transmission shaft 24.
由上述可知,將傳動軸24上的各部件為彼此相鄰承靠之無軸向間隙傳動結構於軸心,並以軸向預壓機制減少各軸承之間的間隙而可提高傳動結構的剛性,另鎖固螺栓43是分佈於前、後支持架41、42的周圍,減少前、後支持架41、42變形而可提高零件壽命,解決現有健身器材有結構剛性不佳、零件使用壽命低與能量耗損的問題。It can be seen from the above that the components on the transmission shaft 24 are adjacent to each other without the axial clearance transmission structure on the shaft center, and the axial preloading mechanism reduces the gap between the bearings to improve the rigidity of the transmission structure. The other locking bolts 43 are distributed around the front and rear support frames 41 and 42 to reduce the deformation of the front and rear support frames 41 and 42 to improve the life of the components, and to solve the problem that the existing fitness equipment has poor structural rigidity and low service life of the components. With the problem of energy loss.
10‧‧‧定子10‧‧‧ Stator
11‧‧‧矽鋼片11‧‧‧矽Steel sheet
12‧‧‧線槽12‧‧‧ wire trough
13‧‧‧線圈13‧‧‧ coil
21‧‧‧轉子21‧‧‧Rotor
211‧‧‧穿槽211‧‧‧through slot
22‧‧‧永久磁鐵22‧‧‧ permanent magnet
23‧‧‧飛輪23‧‧‧Flywheel
231‧‧‧軸孔231‧‧‧Axis hole
24‧‧‧傳動軸24‧‧‧ drive shaft
241‧‧‧雙頭圓鍵241‧‧‧Double round key
25‧‧‧螺栓25‧‧‧ bolt
26‧‧‧皮帶輪26‧‧‧ Pulley
31‧‧‧前軸承座31‧‧‧ front bearing housing
311‧‧‧前軸承孔311‧‧‧ front bearing hole
312‧‧‧前軸承312‧‧‧ front bearing
313‧‧‧C型扣313‧‧‧C buckle
314‧‧‧前墊圈314‧‧‧ front washer
315‧‧‧螺絲315‧‧‧ screws
32‧‧‧後軸承座32‧‧‧ rear bearing housing
321‧‧‧後軸承孔321‧‧‧ rear bearing hole
322‧‧‧後軸承322‧‧‧ rear bearing
323‧‧‧波形彈簧323‧‧‧ Wave spring
324‧‧‧後墊圈324‧‧‧After washer
325‧‧‧螺絲325‧‧‧ screws
326‧‧‧螺栓326‧‧‧Bolts
41‧‧‧前支持架41‧‧‧ Front support
411‧‧‧前通孔411‧‧‧ front through hole
412‧‧‧鎖固孔412‧‧‧Lock hole
42‧‧‧後支持架42‧‧‧After support
421‧‧‧後通孔421‧‧‧After through hole
422‧‧‧鎖固孔422‧‧‧Lock hole
43‧‧‧鎖固螺栓43‧‧‧Lock bolts
431‧‧‧螺帽431‧‧‧ nuts
51‧‧‧感測電路板51‧‧‧Sensor board
511‧‧‧感測器511‧‧‧ sensor
Claims (15)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW103202550U TWM481542U (en) | 2014-02-14 | 2014-02-14 | External-rotation type of permanent magnetic brushless electric machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW103202550U TWM481542U (en) | 2014-02-14 | 2014-02-14 | External-rotation type of permanent magnetic brushless electric machine |
Publications (1)
Publication Number | Publication Date |
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TWM481542U true TWM481542U (en) | 2014-07-01 |
Family
ID=51723679
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW103202550U TWM481542U (en) | 2014-02-14 | 2014-02-14 | External-rotation type of permanent magnetic brushless electric machine |
Country Status (1)
Country | Link |
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TW (1) | TWM481542U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI603577B (en) * | 2016-11-02 | 2017-10-21 | 士林電機廠股份有限公司 | Starter generator detection device improved |
-
2014
- 2014-02-14 TW TW103202550U patent/TWM481542U/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI603577B (en) * | 2016-11-02 | 2017-10-21 | 士林電機廠股份有限公司 | Starter generator detection device improved |
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