TWM479936U - Ventilation and wear-resistant woven fabrics - Google Patents

Description

Breathable woven wear-resistant fabric

This creation is about a breathable woven fabric, especially a breathable woven and wearable fabric that can simultaneously take care of wear resistance and beautiful three-dimensionality.

With the vigorous development of high-tech industry, the textile industry is facing strong competition and transformation pressure. Therefore, it is necessary to continuously upgrade and integrate traditional textile technology and develop new products with high added value to enhance industrial competitiveness. In recent years, people have In addition to the aesthetic requirements, textile products also require a variety of comfort and protection functions. Based on this trend, functional fabrics with multifunctional functions have become popular products in the textile industry.

A conventional woven fabric, such as a multi-arm shuttle looms or a woven shuttle looms, is provided by a warp thread feeding mechanism and a plurality of weft thread feeding mechanisms to provide and convey the yarn, and then the weaving method is used to complete the woven fabric, wherein The dobby machine in the multi-arm shuttle loom can be woven with a simple pattern. If the user wants to weave a complex pattern, the embossing machine in the woven shuttle weaving machine can be used to weave a complicated pattern. However, the general warp thread feeding mechanism It only contains one warp beam feeding wheel to transport the warp. When the received warp yarn diameter is large, the woven fabric becomes more wear-resistant, but the weaving pattern cannot be woven freely. The pattern is rich, and when the warp diameter of the received yarn is small, the woven pattern can become extremely rich, but the cloth becomes less resistant to wear.

In the woven fabric, a plurality of weft thread feeding mechanisms can convey a plurality of weft yarns of material and color to a sword head shuttle, and then the weft yarn is selected by the sword head shuttle and the warp yarn, but Only one warp beam feeding wheel can not exhibit a feeling of thickness difference. On the other hand, the current woven fabric is limited by the way of warp and weft interweaving. The production of fabrics with three-dimensional apertures makes it impossible to extend the range of applications of woven fabrics.

Therefore, the present inventors have created a woven fabric that solves the above problems of being unobtrusive, three-dimensional, abrasion-resistant, and breathable.

In view of the above-mentioned problems of the prior art, the purpose of the present invention is to provide a woven fabric to solve the above problems that the conventional woven fabric cannot simultaneously take into consideration the beauty, the three-dimensionality, the abrasion resistance and the air permeability.

According to the purpose of the present invention, a breathable woven wear-resistant fabric is proposed, comprising: a warp yarn system comprising a plurality of first warp yarns and a plurality of second warp yarns, wherein the plurality of first warp yarns and the plurality of second warp yarn yarns respectively Include a different material or wire diameter; and a weft yarn system comprising a plurality of weft yarns; wherein the plurality of first warp yarns, the plurality of second warp yarns, the plurality of weft yarns, and one of each of the plurality of triangular heald elements are provided first The warp yarn or the second warp yarn first passes through a strengthening process, and the plurality of first warp yarns, the plurality of second warp yarns and the plurality of weft yarns are arranged in a staggered configuration according to a pattern, and the first warp yarn or the second warp yarn is obliquely three-dimensionally arranged. Interlaced on a plurality of weft yarns to form a breathable woven wearable fabric.

More preferably, the strengthening step comprises a twisting process or a sizing process to enhance the abrasion resistance of the plurality of first warp yarns, the plurality of second warp yarns, the plurality of weft yarns, the first warp yarns and the second warp yarns.

More preferably, wherein the plurality of first warp yarns, the plurality of second warp yarns, and the plurality of weft yarns The staggered arrangement of the different materials and the diameter of the yarn makes the woven woven fabric wear a difference in thickness and characteristic pattern.

More preferably, the breathable woven abrasion resistant fabric comprises a woven fabric weaving machine.

More preferably, the woven shuttle looms comprise two warp beam feeding rollers, a plurality of weft thread feeding mechanisms and a plurality of triangular heald elements.

More preferably, the two warp beam feed wheels comprise a double pan head.

More preferably, the shuttle looms further comprise a sword shuttle head receiving a plurality of weft yarns from a plurality of weft thread feeding mechanisms, and transmitting a plurality of weft yarns by the sword shuttle head and corresponding to each of the plurality of triangular heald components. The warp yarns or the second warp yarns, the plurality of first warp yarns, and the plurality of second warp yarns are alternately arranged to form a breathable woven abrasion resistant fabric.

More preferably, the 缇 梭 织 织 更 更 更 更 更 更 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 机构 机构 机构 机构 机构 机构 缇 机构 缇 缇 缇 缇 缇 缇 缇 缇 缇The first warp yarn and the plurality of second warp yarns are formed in a staggered configuration, and a plurality of triangular heddle elements are controlled such that the corresponding first warp yarns or second warp yarns can be woven in a plurality of weft yarns in a three-dimensionally interlaced manner.

More preferably, the 缇 梭 织 织 更 更 更 更 更 更 更 更 更 更 更 控制 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇 缇Perform a staggered arrangement of the yarns.

As described above, the woven fabric of the present invention has the following advantages:

(1) It can produce a three-dimensional pattern. A woven fabric having a thickness difference can be produced by using a plurality of first warp yarns, a plurality of second warp yarns, and a plurality of weft yarns in a staggered arrangement, and a warp yarn and a weaving method of different wire diameters.

(2) A fabric that is breathable can be produced. By controlling the triangular heald element, the warp yarn can be obliquely woven into a plurality of weft yarns, so that the woven fabric has a gas permeable aperture.

(3) The woven and wear-resistant fabric of the present invention can enhance the abrasion resistance of the woven fabric through a strengthening process.

10‧‧‧ Cloth winding shaft

11‧‧‧First warp beam feeding wheel

12‧‧‧Second warp beam feeding wheel

20‧‧‧Multiple weft thread feeding mechanisms

30‧‧‧缇花机构

301‧‧‧Triangle heald components

40‧‧‧Control Module

5‧‧‧ Breathable woven wear-resistant fabric

51‧‧‧ warp yarn

511‧‧‧Multiple first warp yarns

512‧‧‧Multiple second warp yarns

513‧‧‧First warp

514‧‧‧Second warp

52‧‧‧ Weft yarn system

521‧‧‧Multiple weft yarns

61‧‧‧ venting pores

The first picture is a block diagram of the breathable woven wearable fabric of the present invention.

Fig. 2A is a side view of the shuttle looms of the first embodiment of the present invention.

Fig. 2B is a top view of the shuttle looms of the first embodiment of the creation.

Fig. 2C is a front view of the shuttle looms of the first embodiment of the creation.

Figure 3 is a schematic view of the triangular heddle element of the second embodiment of the present invention.

Fig. 4 is a schematic view showing the breathable woven wear-resistant fabric of the third embodiment of the present invention.

In order to understand the technical characteristics, content and advantages of the creation and the effects that can be achieved by the examiner, the author will use the drawings in detail and explain the following in the form of the examples, and the drawings used therein The subject matter is only for the purpose of illustration and supplementary manual. It is not necessarily the true proportion and precise configuration after the implementation of the original creation. Therefore, the proportion and configuration relationship of the attached drawings should not be limited to the scope of patents created in actual implementation. Narration.

The embodiments of the ventilated woven fabric of the present invention will be described below with reference to the related drawings. For ease of understanding, the same components in the following embodiments are denoted by the same reference numerals.

Please refer to Fig. 1, which is a block diagram of the breathable woven wear-resistant fabric of the present invention. As shown in Fig. 1, the breathable woven wear-resistant fabric 5 is composed of a warp yarn system 51 and a weft yarn system 52. The warp yarn system 51 comprises a plurality of first warp yarns 511, a plurality of second warp yarns 512, and a first warp yarn 513 or a second warp yarn 514 provided by a triangular heddle element 301 (not shown). The weft yarn system 52 includes a plurality of weft yarns 521, wherein all of the warp yarns and the weft yarns undergo a strengthening process before weaving, and the strengthening process comprises a twisting process or a sizing process and dyeing to enhance the warp and weft resistance. Grindability and tensile strength.

After the strengthening process, the plurality of first warp yarns 511, the plurality of second warp yarns 512 and the plurality of weft yarns 521 are knitted and formed in a staggered configuration according to a patterned structure, wherein different triangular heald elements 301 are controlled (not shown). In the figure, the corresponding first warp yarn 513 or second warp yarn 514 can be woven in a plurality of weft yarns 521 in a three-dimensional interlaced manner, so that the woven fabric has pores, and the plurality of first warp yarns 511, plural The woven fabrics produced by the second warp yarns 512, the plurality of weft yarns 521, the first warp yarns 513 and the second warp yarns 514 can be used to produce a shoe-like upper, a bag surface or a knee brace, and the like.

Please refer to FIGS. 2A-2C, which are side, top and front views of the shuttle looms according to the first embodiment of the present creation. The shuttle shuttle loom mainly comprises a first warp beam feeding wheel 11, a second warp beam feeding wheel 12, a fabric winding shaft 10, a plurality of weft thread feeding mechanisms 20, a stencil mechanism 30 and a control module 40. The first warp beam feeding wheel 11 and the second warp beam feeding wheel 12 are responsible for supplying and conveying a plurality of warp yarns, wherein the warp yarns conveyed by the first warp beam feeding wheel 11 may have different materials, colors and wire diameters. The warp yarns conveyed by the second warp beam feeding wheel 12, and the plurality of weft thread feeding mechanisms 20 respectively supply and transport the weft yarns of different materials, colors and wire diameters to a sword shuttle head, and due to the plurality of weft yarns 521 It consists of weft yarns of different colors, materials and wire diameters. It can also contain a dyeing program to dye individual warp and weft yarns into the desired color, which in turn produces different colors. Sign style.

In addition, the squeezing mechanism 30 of the skein shuttle looms is used for independently controlling the floating and sinking motion of the warp yarns of the first warp beam feeding wheel 11 and the second warp beam feeding wheel 12 during weaving, so that the design can be designed Arbitrarily changing the yarn type, and woven various patterns freely, for example, if the pattern of the user requires one weft yarn to be inserted into the two warp yarns conveyed by the first warp beam feeding wheel 11 and the yarn fed by the second warp beam When a warp yarn is conveyed between the wheels 12, the squeezing mechanism 30 can lift the first warp beam feed wheel 11 so that the weft yarn passes through the first warp beam feed wheel 11 and the second warp beam feed wheel 12, in this way, the user can achieve the desired purpose, and with the staggered arrangement of the coarse and fine yarns, the woven fabric can be presented with a difference in contour, thereby highlighting its characteristics.

Furthermore, the stencil mechanism 30 further includes a plurality of triangular heddle elements 301, and each of the triangular heddle elements 301 can provide a first warp yarn 513 or a second warp yarn 514 which is obliquely interlaced in a plurality of weft yarns 521. In the above, the cloth woven out of the woven fabric has a three-dimensional pore permeable structure.

Further, the user can use a computer host to transmit the pattern data to be woven to the control module 40, and the control module 40 transmits the command to the squeezing mechanism 30 according to the pattern data. The warp yarns of the shaft feed pulley 11 and the second warp beam feed pulley 12 are alternately arranged with the weft yarns of the plurality of weft thread feed mechanisms 20, and finally the woven fabric produced by the fabric is retracted by the fabric 10 Recycling, depending on the design requirements, the first warp beam feeding wheel 11 and the second warp beam feeding wheel 12 of the double pan head can be changed to operate with the loom, wherein the computer main body can control the length of the warp yarns of different lengths to be reached. Produces a three-dimensional sense of the complex changes in the fabric and the thickness of the fabric.

By combining the above mechanism, composition and yarn material, the woven fabric can be conveyed in thick and fine yarn. The wrong structure is characterized by a three-dimensional tactile sensation, and the woven fabric can be made breathable by the warp knitting method provided by the triangular heddle element 301.

It is worth mentioning that the warp and weft yarns used in this creation have undergone a twisting process to enhance the tensile strength and wear resistance, and the resulting breathable woven fabric also has wear resistance characteristics.

Please refer to FIG. 3, which is a schematic view of a triangular heddle element according to a second embodiment of the present invention. As shown in Fig. 3, a plurality of triangular heddle elements 301 may be included in the stencil mechanism 30, and each of the triangular heddle elements 301 is responsible for providing the first warp yarn 513 or the second warp yarn 514 for woven, Figure 3 Part (1) indicates that when the triangular heddle element 301 is not actuated, the first warp yarn 513 or the second warp yarn 514 is placed in the center of the triangular heddle element 301, and when the first warp yarn 513 is to be used. Or when the second warp yarn 514 is moved or woven to the right, the left side portion of the triangular heddle element 301 is lifted, as shown in part (2) of Fig. 3, and vice versa. When the warp yarn 513 or the second warp yarn 514 is moved or woven to the left, the right side portion of the triangular heddle element 301 is lifted.

Please refer to FIG. 4, which is a schematic view of the breathable woven wear-resistant fabric according to the third embodiment of the present invention. As shown in Fig. 4, it is a partial schematic view of a breathable woven wear-resistant fabric 5, which consists of a plurality of first warp yarns 511 and a plurality of second warp yarns 512, and the weft yarn system 52 passes through the plurality of warp yarns 52. The first warp yarn 511 and the plurality of second warp yarns 512, while the first warp yarn 513 or the second warp yarn 514 provided by the triangular heddle element 301 is traversed obliquely between the weft yarn system 52 and the warp yarn system 51, and further A gas permeable aperture 61 provides a breathable aperture through the three-dimensional interlaced weave.

The breathable woven fabric of the present invention can form a three-dimensional pattern of the cloth surface by combining the yarn types of different wire diameter specifications, and at the same time, the wear resistance and the air permeability of the cloth surface are improved, thereby generating more applications. For example, a general cloth shoe has a partially waterproof cloth surface and a partially permeable cloth surface (ie, a cloth block having a void). Traditionally, the two cloth surfaces must be separately manufactured and then stitched. In the method, the waterproof cloth surface and the air permeable cloth surface can be directly produced together, so that the shoe factory only needs to cut the cloth according to the shape of the shoe surface, and then undergo a simple processing procedure, such as adding a shoelace buttonhole, etc. It can directly press the midsole and the outsole of the shoe to press a molded shoe, which can save the processing materials and the processing materials lost during the complicated processing and processing of the needle upper, which can greatly save the needle equipment and a large amount of Manpower, which in turn reduces total production costs.

The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of this creation shall be included in the scope of the appended patent application.

5‧‧‧ Breathable woven wear-resistant fabric

51‧‧‧ warp yarn

511‧‧‧Multiple first warp yarns

512‧‧‧Multiple second warp yarns

513‧‧‧First warp

514‧‧‧Second warp

52‧‧‧ Weft yarn system

521‧‧‧Multiple weft yarns

Claims (9)

A ventilated woven abrasion resistant fabric comprising: a warp yarn system comprising a plurality of first warp yarns and a plurality of second warp yarns, wherein the plurality of first warp yarns and the plurality of second warp yarn yarns respectively comprise different materials or a wire diameter; and a weft yarn system comprising a plurality of weft yarns; wherein the plurality of first warp yarns, the plurality of second warp yarns, the plurality of weft yarns, and one of the first warp yarns provided by each of the plurality of triangular heddle elements or a second warp yarn is first subjected to a strengthening process, and the plurality of first warp yarns, the plurality of second warp yarns and the plurality of weft yarns are arranged in a staggered configuration according to a pattern, and the first warp yarn or the second warp yarn is An oblique three-dimensional interlacing manner is woven on the plurality of weft yarns to form the breathable woven abrasion resistant fabric. The ventilated woven wear-resistant fabric of claim 1, wherein the reinforcing step comprises a twisting process or a sizing process to reinforce the plurality of first warp yarns, the plurality of second warp yarns, the plurality of weft yarns, The abrasion resistance of the first warp yarn or the second warp yarn. The ventilated woven wear-resistant fabric of claim 1, wherein the plurality of first warp yarns, the plurality of second warp yarns, and the plurality of weft yarns are arranged in a staggered arrangement of yarns of different diameters to make the breathable Woven wear-resistant fabrics produce thickness differences and characteristic patterns. The breathable woven wear-resistant fabric of claim 1, wherein the breathable woven wear-resistant fabric comprises a woven shuttle looms. The woven woven fabric of claim 4, wherein the woven shuttle looms comprise a pair of warp beam feeding rollers, a plurality of weft thread feeding mechanisms and the plurality of triangular healds element. The breathable woven wear-resistant fabric of claim 5, wherein the two warp beam feed wheels comprise a double pan head. The breathable woven wear-resistant fabric of claim 5, wherein the shuttle looms further comprise a sword shuttle receiving the plurality of weft yarns from the plurality of weft thread feeding mechanisms, and transmitting the plurality of weft yarns by the sword shuttle head The plurality of weft yarns are staggered with the first warp yarn or the second warp yarn, the plurality of first warp yarns, and the plurality of second warp yarns corresponding to each of the plurality of triangular heddle elements to form the breathable woven wear-resistant fabric . The breathable woven wear-resistant fabric of claim 5, wherein the woven shuttle looms further comprise a garland mechanism for lifting the plurality of first warp yarns of the two warp beam feed rollers And the plurality of second warp yarns, wherein the plurality of weft yarns can pass through the plurality of first warp yarns and the plurality of second warp yarns to form a staggered configuration, and control the plurality of triangular heddle elements to correspond to the first warp yarn or The second warp yarns can be woven in the plurality of weft yarns in a three-dimensionally interlaced manner. The woven shuttle woven fabric of claim 8 further includes a control module and a computer host, and the computer host organizes the transmission instruction to the control module according to the composition. The control module controls the squeezing mechanism and the plurality of weft thread feeding mechanisms to perform staggered arrangement of the yarns.