TWM470715U - Disposable chamfer cutting tool - Google Patents

Disposable chamfer cutting tool Download PDF

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Publication number
TWM470715U
TWM470715U TW102218260U TW102218260U TWM470715U TW M470715 U TWM470715 U TW M470715U TW 102218260 U TW102218260 U TW 102218260U TW 102218260 U TW102218260 U TW 102218260U TW M470715 U TWM470715 U TW M470715U
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TW
Taiwan
Prior art keywords
blade
seat groove
disposable
discarding
tapered
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TW102218260U
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Chinese (zh)
Inventor
Hsin-Tien Chang
Original Assignee
Hsin-Tien Chang
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Priority to TW102218260U priority Critical patent/TWM470715U/en
Publication of TWM470715U publication Critical patent/TWM470715U/en

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Description

捨棄式倒角刀具Discarding chamfering tool

本創作係有關於一種倒角刀具之改良結構,尤其是一捨棄式結構設計之捨棄式倒角刀具。This creation is about an improved structure of a chamfering cutter, especially a discarded chamfering cutter with a disposable design.

一般工件在施以鑽孔後,會再使用一倒角刀具於孔口施以倒角,或者於工件之邊緣施以倒角之加工,以便消除孔口或是工件之毛邊。Generally, after the workpiece is drilled, a chamfering tool is used to chamfer the hole, or a chamfer is applied to the edge of the workpiece to eliminate the hole or the burr of the workpiece.

習用之倒角刀具5,請參閱第十圖所示,包含一刀桿51及一設於刀桿51一端之錐形刀頭52,該錐形刀頭52至少設有一個刀槽521,藉該刀槽521之形成而於刀槽521一側形成一刀刃522,得以切削孔口倒角或是對工件之邊緣進行倒角。The conventional chamfering cutter 5, as shown in the tenth figure, includes a cutter bar 51 and a conical cutter head 52 disposed at one end of the cutter bar 51. The conical cutter head 52 is provided with at least one siping 521. The sipe 521 is formed to form a cutting edge 522 on the side of the sipe 521 for chamfering the cutting hole or chamfering the edge of the workpiece.

然,前述之倒角刀具5之材料係以高速工具鋼(HSS)所製成,且所設之刀槽521係以線切割之加工方式形成,因此刀槽521之加工速度慢且加工費用高昂,直接影響倒角刀具5之製作成本,而加工過程中一旦倒角刀具5之刀刃522崩裂後便必須整把拋棄,無法再使用,因此一般習用之倒角刀具都被當作是消耗品,無法重複使用,突顯材料之浪費及增加生產成本。However, the material of the chamfering cutter 5 described above is made of high speed tool steel (HSS), and the sipe 521 is formed by a wire cutting process, so the processing speed of the sipe 521 is slow and the processing cost is high. , directly affecting the manufacturing cost of the chamfering tool 5, and once the cutting edge 522 of the chamfering tool 5 is cracked during the machining process, it must be discarded and cannot be used any more, so the conventional chamfering tools are regarded as consumables. Can not be reused, highlighting the waste of materials and increasing production costs.

習用高速工具鋼(HSS)所製成之倒角刀具因刀槽之加工成本 高且速度慢,具有製作成本高之缺點,且加工過程中一旦倒角刀具之刀刃崩裂後便必須整把拋棄無法重複使用,不但浪費且增加生產成本。The chamfering tool made by the high speed tool steel (HSS) is processed by the sipe High and slow, it has the disadvantage of high production cost, and once the cutting edge of the chamfering tool is cracked in the process, it must be discarded and cannot be reused, which is not only wasteful but also increases production cost.

本創作捨棄式倒角刀具,包含一刀桿,該刀桿之一端設有一錐形刀具頭,該錐形刀具頭係具一適當角度之錐形體,該錐形刀具頭之錐形表面得以設置至少一個或是一個以上之刀座槽,該刀座槽之底面設有一螺孔,該刀座槽內得以容置一捨棄式刀片,並由一螺絲鎖固,該捨棄式刀片及刀座槽係呈一梯形狀,前端寬度較窄,並逐漸朝後寬度增加,該捨棄式刀片及刀座槽之兩側邊具有一適當角度之斜邊面,該捨棄式刀片之斜邊面與頂面交接邊形成一刀刃。The artificial chamfering cutter comprises a cutter rod, one end of the cutter rod is provided with a conical cutter head, and the conical cutter head has a cone of a suitable angle, and the tapered surface of the conical cutter head is set at least One or more knife seat slots, the bottom surface of the knife seat groove is provided with a screw hole, the knife seat groove is accommodated in a discarding blade, and is locked by a screw, the discarding blade and the knife seat groove system In a trapezoidal shape, the front end has a narrow width and gradually increases in width toward the rear. The sides of the discarding blade and the seat groove have a beveled surface of a proper angle, and the beveled surface of the discarding blade is overlapped with the top surface. A blade is formed on the side.

本創作惟捨棄式之結構設計,當刀片鈍化或是崩裂後得以更換刀片或是換面使用,刀桿結構得以繼續使用,對使用者而言得以節省成本,該捨棄式刀片及刀座槽係呈梯形狀之設計,捨棄式刀片插置後藉梯形狀達到限制自由度之功能,同時搭配斜邊面之設計,使刀片自由度亦受到限制,再藉由螺絲之鎖固,即能穩固地將刀片固定於刀槽座內,此外該刀座槽之深度為刀片厚度之80%,刀座槽移除之材料比起其他捨棄式倒角刀為少,故刀具之剛性得以提升,抗彎曲應力之剛性更佳,切削之精度及切削能力得以提升等多項進步性及實用性之優點,This creation is a disposable design. When the blade is passivated or cracked, the blade can be replaced or replaced. The shank structure can be used continuously, which saves the cost for the user. The disposable blade and the knives are provided. In the shape of a ladder, the discarding blade can be used to limit the degree of freedom by inserting the ladder shape. At the same time, the design of the beveled surface is used to limit the degree of freedom of the blade, and then the screw can be firmly fixed. The blade is fixed in the slot seat, and the depth of the seat groove is 80% of the thickness of the blade, and the material of the knife seat groove is less than that of other discarded chamfering tools, so the rigidity of the tool is improved and the bending resistance is improved. The rigidity of the stress is better, the precision of cutting and the cutting ability are improved, and many advantages such as advancement and practicability are obtained.

10‧‧‧刀桿10‧‧‧Cutter

20‧‧‧錐形刀具頭20‧‧‧Conical tool head

21‧‧‧刀座槽21‧‧‧Knife slot

211‧‧‧螺孔211‧‧‧ screw holes

22‧‧‧斜邊面22‧‧‧ oblique plane

30‧‧‧捨棄式刀片30‧‧‧Disposable blades

31‧‧‧斜邊面31‧‧‧ oblique plane

32‧‧‧頂面32‧‧‧ top surface

33‧‧‧刀刃33‧‧‧ Blade

40‧‧‧螺絲40‧‧‧ screws

5‧‧‧倒角刀具5‧‧‧Chamfering tools

51‧‧‧刀桿51‧‧‧Cutter

52‧‧‧錐形刀頭52‧‧‧Conical cutter head

521‧‧‧刀槽521‧‧‧ knife slot

522‧‧‧刀刃522‧‧‧blade

第一圖係本創作之立體系統圖The first picture is a three-dimensional system diagram of the creation

第二圖係本創作之組合剖視圖The second picture is a sectional view of the combination of the creation

第三圖係本創作之捨棄式刀片立體圖The third picture is a perspective view of the abandoned blade of this creation.

第四圖係本創作錐形刀具頭60度之使用實施例圖The fourth picture shows the use of the 60-degree embodiment of the tapered tool head.

第五圖係本創作錐形刀具頭90度之使用實施例圖The fifth figure is an example of the use of the 90-degree taper head of this creation.

第六圖係本創作錐形刀具頭120度之使用實施例圖The sixth figure is an example of the use of the tapered tool head 120 degrees.

第七圖係本創作單一刀座槽與捨棄式刀片之使用實施例圖The seventh figure is an example of the use of a single knife slot and a disposable blade.

第八圖係本創作之3個刀座槽與捨棄式刀片之使用實施例圖The eighth figure is an example of the use of the three tool holder slots and the discarding blades of the present invention.

第九圖係本創作之5個刀座槽與捨棄式刀片之使用實施例圖The ninth figure is a diagram of the use of the five tool holder slots and the discarding blades of the present invention.

第十圖係習用倒角刀具之平面示意圖The tenth figure is a plan view of a conventional chamfering tool

請參閱第一、二圖所示,本創作提供一種捨棄式倒角刀具,包含一刀桿10,以及該刀桿10之一端設有一錐形刀具頭20,該錐形刀具頭20係具一適當角度之錐形體,如30°、45°、60°、90°或是120°等,該錐形刀具頭20之錐形表面得以設置至少一個或是一個以上之刀座槽21,該刀座槽21之底面設有一螺孔211,該刀座槽21內得以容置一捨棄式刀片30,並由一螺絲40鎖固。Referring to the first and second figures, the present invention provides a discarded chamfering tool comprising a tool holder 10, and one end of the tool holder 10 is provided with a conical tool head 20, and the conical tool head 20 is suitably equipped. An angled cone, such as 30°, 45°, 60°, 90° or 120°, etc., the tapered surface of the tapered cutter head 20 is provided with at least one or more seat slots 21, the holder A screw hole 211 is defined in the bottom surface of the slot 21, and a discarding blade 30 is received in the seat groove 21 and locked by a screw 40.

請參閱第三圖所示,前述捨棄式刀片30係呈一梯形狀,前端寬度較窄,並逐漸朝後寬度增加,該捨棄式刀片30之兩側邊各具有一適當角度之斜邊面31,該斜邊面31與兩頂面32交接邊各形成一刀刃33。Referring to the third figure, the discarding blade 30 has a trapezoidal shape with a narrow front end and gradually increases in width toward the rear. The sides of the disposable blade 30 each have an appropriate angle of the beveled surface 31. The beveled surface 31 and the two top surfaces 32 are each formed with a cutting edge 33.

請參閱第一圖所示,前述錐形刀具頭20所設之刀座槽21係呈梯形狀,且由上方逐漸朝下漸縮之梯形狀,且該刀座槽21之兩側具有一適當角度之斜邊面22,該刀座槽21之梯形狀與斜邊面22係與捨棄式刀片30之梯形狀及兩側邊之斜邊面31呈對應形狀。Referring to the first figure, the seat groove 21 provided by the tapered tool head 20 has a trapezoidal shape and is gradually tapered downward from the top, and the both sides of the seat groove 21 have an appropriate shape. The angled beveled surface 22, the trapezoidal shape and the beveled surface 22 of the seat groove 21 are corresponding to the trapezoidal shape of the discarding blade 30 and the beveled surface 31 of the both sides.

本創作之捨棄式刀片30及刀座槽21之形狀係呈狹長的梯形狀,因此該捨棄式刀片30在置入刀座槽21內時,受到梯形之限制而達到軸向定位之功能,另,藉由捨棄式刀片之30側邊具有適當角度之斜邊面31與刀座槽21之斜邊面22之限制達到徑向定位之功能,同時由螺絲40鎖固,使得該捨棄式刀片30能穩固地鎖固於錐形刀具頭20上。The discarding blade 30 and the seat groove 21 of the present invention are in the shape of a long and narrow ladder. Therefore, when the inserting blade 30 is placed in the seat groove 21, it is restricted by the trapezoid to achieve the function of axial positioning. The function of the radial positioning is achieved by the restriction of the beveled surface 31 of the appropriate angle of the 30 sides of the disposable blade and the beveled surface 22 of the seat groove 21, and is locked by the screw 40, so that the disposable blade 30 is It can be firmly locked to the tapered cutter head 20.

請參閱第二圖所示,本創作之刀座槽21之深度為捨棄式刀片30厚度之80%,因此當捨棄式刀片30置入刀座槽21後,該捨棄式刀片30之刀刃33沿著錐形刀具頭20之錐形狀浮凸出刀座槽21之外,藉刀具之旋轉而切削工件,因此該刀座槽21之深度較淺,錐形刀具頭20被移除之材料相對較少,故其剛性相對提升,能承受之應力相對較高。Referring to the second figure, the depth of the seat groove 21 of the present invention is 80% of the thickness of the disposable blade 30. Therefore, when the disposable blade 30 is placed in the seat groove 21, the blade edge 33 of the disposable blade 30 is along. The taper shape of the tapered cutter head 20 is embossed out of the seat groove 21, and the workpiece is cut by the rotation of the cutter, so that the depth of the seat groove 21 is shallow, and the material of the tapered cutter head 20 is relatively removed. Less, so its rigidity is relatively increased, and the stress that can withstand is relatively high.

請參閱第一至三圖所示,本創作之捨棄式刀片30具有兩對應設置之刀刃33,當捨棄式刀片30置入刀座槽21後,其一側之刀刃33沿著錐形刀具頭20之錐形狀浮凸出刀座槽21之外,另一側之刀刃33則位於對應邊之刀座槽21內,當刀刃33鈍化或是崩裂後,該捨棄式刀片30翻面,更換另側之刀刃33得以繼續使用,且本創作之刀刃33長度較長,得以適用於孔口尺寸範圍更大之倒角工作。Referring to the first to third figures, the disposable blade 30 of the present invention has two correspondingly disposed blades 33. When the disposable blade 30 is placed in the seat groove 21, the blade 33 on one side thereof follows the tapered cutter head. The tapered shape of 20 is embossed out of the seat groove 21, and the blade 33 on the other side is located in the seat groove 21 of the corresponding side. When the blade 33 is passivated or cracked, the disposable blade 30 is turned over and replaced. The side edge 33 is continuously used, and the blade 33 of the present invention has a relatively long length, and is suitable for chamfering work with a larger aperture size range.

請參閱第四至六圖所示,係本創作錐形刀具頭20角度之實施例,該錐形刀具頭20之角度得以依作業所需設成較常用之60°、90°或是120°等,依加工件之需要進行沉頭孔或是倒角之加工,適用性非常廣泛且變化容易。Referring to the fourth to sixth embodiments, the angle of the tapered tool head 20 is set to be 60°, 90° or 120° according to the operation. Etc., according to the needs of the workpiece, the countersunk hole or chamfering processing, the applicability is very wide and easy to change.

請參閱第七圖所示,係本創作3個刀座槽21使用單一捨棄式刀片30之實施例,其中一側之刀座槽21裝置一捨棄式刀片30,另兩側之刀座槽21則分別容置支撐刃S,藉由該支撐刃S填補該刀座槽21之空缺,於高 速旋轉時得以平衡,同時該支撐刃S得於切削時與切削孔接觸而達到支撐整把倒角刀具之功效,避免單刃切削時過大之應力而使刀具彎曲,影響切削效率及材料移除之尺寸精度;請參閱第八、九圖所示,係本創作具有3個捨棄式刀片30及5個捨棄式刀片30之使用實施例,該刀座槽21與捨棄式刀片30之數量得依據該倒角刀具之尺寸大小及加工使用之條件而改變設計,刀片數量具彈性化之設計,以便能因應使用之環境而改變,使刀具之設計更臻實用。Referring to the seventh figure, the embodiment of the present invention is to use a single discarding blade 30, wherein one side of the holder groove 21 is provided with a disposable blade 30, and the other side of the holder groove 21 is provided. The support blade S is respectively accommodated, and the support blade S fills the gap of the seat groove 21, and is high. Balanced at the time of rapid rotation, and the support blade S is brought into contact with the cutting hole during cutting to achieve the function of supporting the entire chamfering cutter, avoiding excessive stress during single-blade cutting and bending the tool, affecting cutting efficiency and material removal. Dimensional accuracy; please refer to the eighth and ninth figures, which is an embodiment of the use of three disposable blades 30 and five disposable blades 30, and the number of the seat slots 21 and the disposable blades 30 is determined. The chamfering tool is designed to change the size and processing conditions, and the number of blades is flexible so that it can be changed according to the environment in which it is used, making the design of the tool more practical.

由前述之說明可以得知本創作提供一種捨棄式結構之倒角刀具,該捨棄式刀片至少具有兩個對應設置之刀刃,轉換方向裝置後得到一新的刃口而能繼續使用,或者更換新的捨棄式刀片,不需整把刀具拋棄,具有節省成本之功效,該捨棄式刀片及刀座槽係呈梯形狀之設計,配合刀片及刀座槽之斜邊面使得刀片之軸向及徑向都能受到限制,再搭配螺絲之鎖固,得將捨棄式刀片穩固地鎖固於刀槽座內;此外該刀座槽之深度為刀片厚度之80%,刀座槽移除之材料比起其他捨棄式倒角刀為少,故刀具之剛性得以提升,抗彎曲應力之剛性更佳,切削之精度及切削能力得以提升等多項進步性及實用性之優點,且本創作刀片及刀座槽之設計為本創作之首創,符合新穎性之規定,呈能符合新型專利之各項規定,援依法提出申請。It can be seen from the foregoing description that the present invention provides a chamfering cutter of a discarding structure, the discarding blade having at least two correspondingly disposed cutting edges, a new cutting edge after the direction changing device can be used continuously, or replaced with a new one. The disposable blade eliminates the need for the entire tool to be discarded, and has the effect of cost saving. The discarding blade and the seat groove are in the shape of a ladder, and the axial and diameter of the blade are matched with the beveled surface of the blade and the seat groove. The orientation can be limited, and the locking of the screw can be firmly locked in the sipe holder; in addition, the depth of the locating groove is 80% of the thickness of the blade, and the material ratio of the shank groove is removed. Since there are few other chamfering cutters, the rigidity of the tool is improved, the rigidity against bending stress is better, the precision of cutting and the cutting ability are improved, and many advantages such as advancement and practicability, and the blade and the holder are created. The design of the slot is the first creation of the creation, in line with the requirements of novelty, it can meet the requirements of the new patent, and apply for it according to law.

惟上述所陳,僅本創作於產業上一較佳之實施例,舉凡依本創作專利範圍所作均等之變化,皆屬本創作專利範圍之範疇。However, the above-mentioned statements are only a preferred embodiment of the present invention, and all changes in the scope of the patents are subject to the scope of the patent.

10‧‧‧刀桿10‧‧‧Cutter

20‧‧‧錐形刀具頭20‧‧‧Conical tool head

21‧‧‧刀座槽21‧‧‧Knife slot

211‧‧‧螺孔211‧‧‧ screw holes

22‧‧‧斜邊面22‧‧‧ oblique plane

30‧‧‧捨棄式刀片30‧‧‧Disposable blades

40‧‧‧螺絲40‧‧‧ screws

Claims (2)

一種捨棄式倒角刀具,包含一刀桿,以及該刀桿之一端設有一錐形刀具頭,該錐形刀具頭係具一適當角度之錐形體,該錐形刀具頭之錐形表面得以設置至少一個或是一個以上之刀座槽,該刀座槽之底面設有一螺孔,該刀座槽內得以容置一捨棄式刀片,並由一螺絲鎖固,捨棄式刀片係呈一梯形狀,前端寬度較窄,並逐漸朝後寬度增加,該捨棄式刀片之兩側邊具有一適當角度之斜邊面,該斜邊面與頂面交接邊形成一刀刃。 A discarded chamfering tool comprising a arbor and a tapered cutter head at one end thereof, the tapered cutter head having a cone of a suitable angle, the tapered surface of the tapered cutter head being configured at least One or more knife seat slots, the bottom surface of the knife seat groove is provided with a screw hole, the blade seat groove is accommodated in a discarding blade, and is locked by a screw, and the discarding blade has a trapezoidal shape. The width of the front end is narrow and gradually increases toward the rear width. The sides of the disposable blade have a beveled surface of a proper angle, and the beveled surface forms a cutting edge with the top surface. 如申請專利範圍第1項所述之捨棄式倒角刀具,其中該刀座槽係呈梯形狀,且由上方逐漸朝下漸縮之梯形狀,且該刀座槽之兩側具有一適當角度之斜邊面,該刀座槽之梯形狀與斜邊面係與捨棄式刀片之梯形狀及兩側邊之斜邊面呈對應形狀。 The discarding chamfering tool of claim 1, wherein the seat groove has a trapezoidal shape and is gradually tapered downward from the top, and the knife seat has an appropriate angle on both sides thereof. The oblique side surface, the trapezoidal shape and the oblique side surface of the knife seat groove have a corresponding shape with the trapezoidal shape of the discarding blade and the oblique side surface of the two sides.
TW102218260U 2013-09-30 2013-09-30 Disposable chamfer cutting tool TWM470715U (en)

Priority Applications (1)

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TW102218260U TWM470715U (en) 2013-09-30 2013-09-30 Disposable chamfer cutting tool

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110802690A (en) * 2019-11-06 2020-02-18 湖北鑫运祥科技发展有限公司 Diamond V-shaped milling cutter and processing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110802690A (en) * 2019-11-06 2020-02-18 湖北鑫运祥科技发展有限公司 Diamond V-shaped milling cutter and processing method
CN110802690B (en) * 2019-11-06 2023-09-29 湖北鑫运祥科技发展有限公司 Diamond V-shaped milling cutter and processing method

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