TWM467519U - Evaporative pattern casting structure for motor - Google Patents

Evaporative pattern casting structure for motor Download PDF

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Publication number
TWM467519U
TWM467519U TW102210700U TW102210700U TWM467519U TW M467519 U TWM467519 U TW M467519U TW 102210700 U TW102210700 U TW 102210700U TW 102210700 U TW102210700 U TW 102210700U TW M467519 U TWM467519 U TW M467519U
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Taiwan
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motor
cooling
flow guiding
motor body
foam structure
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TW102210700U
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Chinese (zh)
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Feng-Shen Huang
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Feng-Shen Huang
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Priority to TW102210700U priority Critical patent/TWM467519U/en
Publication of TWM467519U publication Critical patent/TWM467519U/en

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Description

一種馬達消失模結構Motor lost mode structure

本創作係有關於一種馬達消失模結構,尤指一種提供用於鑄造馬達件時無需進行拔模之動作,進而達到有效節省鑄造工時、提升鑄件品質之效果。The present invention relates to a motor lost mold structure, and more particularly to an effect of providing a mold for casting a motor, without the need for drafting, thereby achieving an effective saving of casting man-hours and improving the quality of the casting.

按,一般傳統的鑄造方法(俗稱翻砂),大致上係將模型放至於已填入型砂之適當下的砂箱中,且該砂箱通常係二個以上配合使用,而模型則係被置於二砂箱之間,待模型置入後,施工者繼續以拋砂方式填覆上砂箱將模型完全埋藏於型砂中,過程中施工者需使型砂緊實填至於二砂箱中,且需挖設澆道、流道及透氣孔,待型砂填置完成後,施工者需將二砂箱分離並取出模型(拔模),此時,於取出模型(拔模)的過程中會常發生模穴邊緣崩壞之現象,即使進行修補仍可能留下瑕疪造成精度上的失準,又待取出模型(拔模)後,施工者需再將二分離的模型歸位並進行澆鑄,於澆鑄時,其係使高溫熔融狀態之金屬灌注於砂箱內由型砂所構成之模穴中,如此,於澆鑄完成後待金屬冷卻凝固即可取出埋設於型砂中之鑄件。According to the conventional casting method (commonly known as sand turning), the model is generally placed in a sand box that has been properly filled into the molding sand, and the sand box is usually used in combination with two or more, and the model is placed. Between the two sand boxes, after the model is placed, the constructor continues to fill the upper sand box by sand blasting to completely bury the model in the molding sand. In the process, the constructor needs to fill the sand into the second sand box and need Digging sprues, runners and venting holes. After the sand filling is completed, the constructor needs to separate the two sand boxes and take out the model (drawing). At this time, it often happens during the process of taking out the model (drawing). The phenomenon of collapse of the edge of the cavity, even if repaired, may leave flaws in accuracy, and after the model is removed (drawing), the constructor needs to return the two separate models and cast them. When casting, the metal in the high-temperature molten state is poured into the cavity formed by the molding sand in the sand box, so that the casting embedded in the molding sand can be taken out after the metal is cooled and solidified after the casting is completed.

然,就上述習知之澆鑄過程中,該高溫熔融狀態金屬可能於流動時造成模穴邊緣崩毀,或因高溫造成型砂中的水氣受到蒸發形成水蒸氣對鑄件產生不良影響,進而導致不良品產生,及其鑄件精度、品質難以掌控,實不符合現代工業所追求精準化與品質化之效果;再者,於製造過程中其步驟程序繁多,不僅造成工時倍增與成本增加,實為一大弊端問題。However, in the above-mentioned casting process, the metal in the high-temperature molten state may cause the edge of the cavity to collapse during the flow, or the water vapor in the molding sand is evaporated due to the high temperature to form a water vapor, which adversely affects the casting, thereby causing defective products. The production, and the accuracy and quality of its castings are difficult to control, which is inconsistent with the pursuit of precision and quality by modern industry. Moreover, the number of steps in the manufacturing process is numerous, which not only causes the increase of working hours and the increase of cost, but also Big drawbacks.

本創作提供一種馬達消失模結構,指一提供於澆鑄過程中無需拔模之馬達消失模,其特徵在於:該馬達消失模係為發泡塑膠材料所發泡而成,該馬達消失模具有一馬達本體及相對應位於該馬達本體兩端處之導流座體;該馬達本體中央處係設有一貫穿前後端之軸孔,該軸孔與該馬達本體間係設有複數個貫穿前後端且環繞排列之冷卻道;並於該馬達本體外圍處設有至少一輸送座,且該輸送座處設有至少一流道孔並相連通於該馬達本體之冷卻道處;又該相對應之導流座體中央處係設有一貫穿前後端之軸孔;並於該軸孔與該導流座體間一端處係設有複數個向內延伸且環繞排列之導流道;其中該馬達本體之軸孔與該相對應之導流座體所設之軸孔係為共同軸心狀態;其中該馬達本體之複數個冷卻道與該相對應之導流座體所設之複數個導流道係為相對應狀態;其中該發泡塑膠材料係為發泡材顆粒原料;其中該馬達本體與該相對應之導流座體係為一體成型或相互嵌合方式之任一者所呈現;其中該相對應之導流座體所設之複數個導流道係大於該馬達本體之複數個冷卻道,以供進行冷卻時而呈現循環流動之狀 態;其中該相對應之導流座體所設之複數個導流道與該馬達本體之複數個冷卻道於進行冷卻時,其冷卻方式係為液體冷卻或氣體冷卻之任一者方式;其中該相對應之導流座體所設之複數個導流道與該馬達本體之複數個冷卻道於進行冷卻時,係以螺旋式、往復式或直流式之任一者方式進行循環流動之狀態;其中該馬達本體之複數個冷卻道與該相對應之導流座體所設之複數個導流道,係以圓形、橢圓形、方形、長條形或多邊形之任一者或其任一組合式所呈現。The present invention provides a motor lost mold structure, which refers to a motor lost mold which is provided in a casting process without drafting, and is characterized in that: the motor lost mold is foamed by a foamed plastic material, and the motor disappears from the mold and has a motor. The body and the corresponding flow guiding body at the two ends of the motor body; the shaft of the motor body is provided with a shaft hole extending through the front and rear ends, and the shaft hole and the motor body are provided with a plurality of through front and rear ends and surrounding Arranging the cooling passages; and providing at least one conveying seat at the periphery of the motor body, and the conveying seat is provided with at least a first-class hole and communicating with the cooling passage of the motor body; and the corresponding flow guiding seat a shaft hole extending through the front and rear ends is disposed at a center of the body; and a plurality of inwardly extending and circumferentially arranged flow guiding channels are disposed at one end between the shaft hole and the flow guiding body; wherein the motor body has a shaft hole The shaft hole provided by the corresponding flow guiding body is a common axial state; wherein the plurality of cooling passages of the motor body and the plurality of guiding channels provided by the corresponding guiding body are phase Corresponding state; The foamed plastic material is a raw material of foamed material; wherein the motor body and the corresponding flow guiding seat system are presented by one of integral forming or mutual fitting; wherein the corresponding guiding body The plurality of guide channels are larger than the plurality of cooling channels of the motor body for circulating flow when cooling Wherein the plurality of guide channels provided by the corresponding flow guiding body and the plurality of cooling channels of the motor body are cooled, and the cooling mode is either liquid cooling or gas cooling; The plurality of guide channels provided by the corresponding flow guiding body and the plurality of cooling channels of the motor body are circulated in a spiral, reciprocating or direct current manner when cooling is performed. Wherein the plurality of cooling channels of the motor body and the plurality of channels of the corresponding flow guiding body are circular, elliptical, square, elongated or polygonal or any of them Presented in a combination.

本創作之主要目的係在於:提供一種用於鑄造馬達件時無需進行拔模之動作,而達到有效節省鑄造工時、提升鑄件品質之效果。The main purpose of the present invention is to provide an effect for casting a motor part without performing a draft, thereby achieving an effect of effectively saving casting time and improving the quality of the casting.

由於本創作之一種馬達消失模結構,指一提供於澆鑄過程中無需拔模之馬達消失模,其特徵在於:該馬達消失模係為發泡塑膠材料所發泡而成,該馬達消失模具有一馬達本體及相對應位於該馬達本體兩端處之導流座體;該馬達本體中央處係設有一貫穿前後端之軸孔,該軸孔與該馬達本體間係設有複數個貫穿前後端且環繞排列之冷卻道;並於該馬達本體外圍處設有至少一輸送座,且該輸送座處設有至少一流道孔並相連通於該馬達本體之冷卻道處;又該相對應之導流座體中央處係設有一貫穿前後端之軸孔;並於該軸孔與該導流座體間一端處係設有複數個向內延伸且環繞排列之導流道,藉此,以提供用於鑄造馬達件時無需進行拔模之動作,進而達到有效節省鑄造工時、提升鑄件品質效果之馬達消失模。Since the motor lost mold structure of the present invention refers to a motor lost mold which is provided in the casting process without drafting, the motor lost mold is foamed by a foamed plastic material, and the motor has a mold disappearing a motor body and a flow guiding body corresponding to the two ends of the motor body; a shaft hole extending through the front and rear ends is disposed at a center of the motor body, and the plurality of penetrating front and rear ends are disposed between the shaft hole and the motor body a cooling channel arranged around the motor; and at least one conveyor seat at the periphery of the motor body, and the conveyor seat is provided with at least a first-class hole and communicates with the cooling channel of the motor body; and the corresponding diversion A shaft hole extending through the front and rear ends is disposed at a central portion of the seat body; and a plurality of inwardly extending and circumferentially arranged flow guiding passages are disposed at one end between the shaft hole and the flow guiding seat body, thereby providing When casting a motor, there is no need to perform a drafting operation, thereby achieving a motor lost mold that effectively saves casting time and improves the quality of the casting.

本創作:This creation:

1‧‧‧馬達消失模1‧‧‧Motor lost mode

11‧‧‧馬達本體11‧‧‧Motor body

111‧‧‧軸孔111‧‧‧Axis hole

112‧‧‧冷卻道112‧‧‧Cooling

113‧‧‧輸送座113‧‧‧Conveyor

1131‧‧‧流道孔1131‧‧‧Channel hole

12‧‧‧導流座體12‧‧ ‧ diversion block

121‧‧‧軸孔121‧‧‧Axis hole

122‧‧‧導流道122‧‧‧drain

第1圖係本創作之立體狀態圖。The first picture is a three-dimensional state diagram of the creation.

第2圖係本創作之立體分解圖。Figure 2 is an exploded view of the creation.

第3圖係本創作進行冷卻之循環流動剖面示意圖。Figure 3 is a schematic diagram of the circulating flow profile of the creation for cooling.

第4圖係本創作之剖面狀態圖。Figure 4 is a cross-sectional state diagram of the creation.

首先,請參閱第1圖及第2圖所示,為本創作之「一種馬達消失模結構」;指一提供於澆鑄過程中無需拔模之馬達消失模1;其中:一馬達消失模1,係為發泡塑膠材料所發泡而呈現馬達模型狀;其中該發泡塑膠材料係為發泡材顆粒原料;該馬達消失模1具有一馬達本體11及相對應位於該馬達本體11兩端處之導流座體12;其中該馬達本體11與該相對應之導流座體12係為一體成型或相互嵌合方式之任一者所呈現;又該馬達本體11中央處係設有一貫穿前後端之軸孔111,該軸孔111與該馬達本體11間係設有複數個貫穿前後端且環繞排列之冷卻道112;其中該馬達本體11之複數個冷卻道112係以圓形、橢圓形、方形、長條形或多邊形之任一者或其任一組合式所呈現;並於該馬達本體11外圍處設有至少一輸送座113,且該輸送座113處設有至少一流道孔1131並相連通於該馬達本體11之冷卻道112處,特別一提,其中相連通於該輸送座113處所設之至少一流道孔1131處與該馬達 本體11所設之冷卻道112為非相通狀態;又該相對應之導流座體12中央處係設有一貫穿前後端之軸孔121;並於該軸孔121與該導流座體12間一端處係設有複數個向內延伸且環繞排列之導流道122,該相對應之導流座體12所設之複數個導流道122,係以圓形、橢圓形、方形、長條形或多邊形之任一者或其任一組合式所呈現;又該馬達本體11之軸孔111與該相對應之導流座體12所設之軸孔121係為共同軸心狀態。First of all, please refer to Fig. 1 and Fig. 2, which is a "motor lost mode structure" for the creation; a motor lost mode 1 which is provided during the casting process without drawing; wherein: a motor disappears the die 1, The foamed plastic material is foamed to exhibit a motor model shape; wherein the foamed plastic material is a foam material; the motor lost mold 1 has a motor body 11 and correspondingly located at both ends of the motor body 11 The flow guiding body 12; wherein the motor body 11 and the corresponding flow guiding body 12 are integrally formed or mutually fitted; and the motor body 11 is provided with a through-and-forward a shaft hole 111, the shaft hole 111 and the motor body 11 are provided with a plurality of cooling passages 112 extending through the front and rear ends and arranged in a circle; wherein the plurality of cooling passages 112 of the motor body 11 are circular and elliptical Any one of the square, the strip, or the polygon, or any combination thereof; and at least one transport seat 113 is disposed at a periphery of the motor body 11, and at least the first hole 1131 is disposed at the transport base 113 Connected to the motor body 11 But Road 112, special mention, which communicates to the transport of the base 113 is provided at the premises of at least one runner bore 1131 to the motor The cooling passages 112 of the main body 11 are in a non-communicating state; and a shaft hole 121 extending through the front and rear ends is disposed at a center of the corresponding flow guiding body 12; and between the shaft hole 121 and the guiding body 12 A plurality of inwardly extending and circumferentially arranged flow guiding channels 122 are disposed at one end, and the plurality of guiding channels 122 provided by the corresponding guiding body 12 are circular, elliptical, square, and long The shaft hole 111 of the motor body 11 and the shaft hole 121 of the corresponding flow guiding body 12 are in a common axial state.

藉由以上結構,將本創作之馬達消失模1放至於已填入型砂之適當下的砂箱中進行澆鑄動作,以提供用於鑄造馬達件時無需進行拔模之動作,進而達到有效節省鑄造工時、提升鑄件品質之效果。With the above structure, the motor lost mold 1 of the present invention is placed in a sand box which has been properly filled into the molding sand to perform a casting operation, thereby providing an action for casting the motor member without performing drafting, thereby achieving effective saving of casting. Working hours and improving the quality of castings.

再者,續請參閱第3圖至第4圖所示,本創作指一提供於澆鑄過程中無需拔模之馬達消失模1,該馬達消失模係1為發泡塑膠材料所發泡而成;其中該發泡塑膠材料係為發泡材顆粒原料;又該馬達消失模1具有一馬達本體11及相對應位於該馬達本體11兩端處之導流座體12;其中該馬達本體11與該相對應之導流座體12係為一體成型或相互嵌合方式之任一者所呈現;又該馬達本體11中央處係設有一貫穿前後端之軸孔111,該軸孔111與該馬達本體11間係設有複數個貫穿前後端且環繞排列之冷卻道112;並於該馬達本體11外圍處設有至少一輸送座113,且該輸送座113處設有至少一流道孔1131並相連通於該馬達本體11之冷卻道112處,特別一提,其中相連通於該輸送座113處所 設之至少一流道孔1131處與該馬達本體11所設之冷卻道112為非相通狀態;又該相對應之導流座體12中央處係設有一貫穿前後端之軸孔121;並於該軸孔121與該導流座體12間一端處係設有複數個向內延伸且環繞排列之導流道122;其中該馬達本體11之複數個冷卻道112與該相對應之導流座體12所設之複數個導流道122係為相對應狀態;又該相對應之導流座體12所設之複數個導流道122係大於該馬達本體11之複數個冷卻道112,以供進行冷卻時而呈現循環流動之狀態;其中該相對應之導流座體12所設之複數個導流道122與該馬達本體11之複數個冷卻道112於進行冷卻時,其冷卻方式係為液體冷卻或氣體冷卻之任一者方式;再者,該相對應之導流座體12所設之複數個導流道122與該馬達本體11之複數個冷卻道112於進行冷卻時,係以螺旋式、往復式或直流式之任一者方式進行循環流動而呈現冷卻狀態;又該馬達本體11之複數個冷卻道112與該相對應之導流座體12所設之複數個導流道122,係以圓形、橢圓形、方形、長條形或多邊形之任一者或其任一組合式所呈現,藉此,而構成本創作之馬達消失模1模型狀。Furthermore, please refer to Fig. 3 to Fig. 4, the present invention refers to a motor lost mold 1 which is provided in the casting process without drawing, and the motor lost mold system 1 is foamed by a foamed plastic material. Wherein the foamed plastic material is a foam material; and the motor lost mold 1 has a motor body 11 and a flow guiding body 12 corresponding to the two ends of the motor body 11; wherein the motor body 11 and The corresponding flow guiding body 12 is represented by either one of the integral forming or the mutual fitting manner; and the shaft of the motor body 11 is provided with a shaft hole 111 extending through the front and rear ends, the shaft hole 111 and the motor The body 11 is provided with a plurality of cooling passages 112 extending through the front and rear ends and arranged in a row; and at least one conveying seat 113 is disposed at the periphery of the motor body 11, and at least one of the first-class holes 1131 is connected to the conveying base 113 and connected In particular, the cooling passage 112 of the motor body 11 is connected to the space of the conveyor seat 113. The at least the first hole 1131 is in a non-communication state with the cooling channel 112 of the motor body 11; and the corresponding guide hole 12 is provided with a shaft hole 121 extending through the front and rear ends; A plurality of inwardly extending and circumferentially arranged flow guiding channels 122 are disposed at one end between the shaft hole 121 and the flow guiding body 12; wherein the plurality of cooling channels 112 of the motor body 11 and the corresponding guiding body 12 of the plurality of guide channels 122 are in a corresponding state; and the plurality of guide channels 122 provided by the corresponding flow guiding body 12 are larger than the plurality of cooling channels 112 of the motor body 11 for When the cooling is performed, the state of the circulation flow is exhibited; wherein the plurality of guide channels 122 provided by the corresponding flow guiding body 12 and the plurality of cooling channels 112 of the motor body 11 are cooled, the cooling mode is Any one of liquid cooling or gas cooling; further, when the plurality of guide channels 122 provided by the corresponding flow guiding body 12 and the plurality of cooling channels 112 of the motor body 11 are cooled, Circulating flow in either spiral, reciprocating or direct current The cooling state is presented; the plurality of cooling channels 112 of the motor body 11 and the plurality of air guiding channels 122 provided by the corresponding flow guiding body 12 are circular, elliptical, square, elongated or polygonal. Any one of them or any combination thereof is constructed, thereby constituting the model of the motor lost mode 1 of the present invention.

綜合以上所述,一種馬達消失模結構又未曾見於諸書刊或公開使用,誠符合新型專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱。需陳明者,以上所述乃是本創作之具體實施例及所運用之技術原理,若依本創作之構想所作之改變,其所產生之功能作用仍未超出說明書及圖式所涵蓋之精神時,均應在本創作之範圍內,合予陳明。In summary, a motor lost mode structure has not been seen in various books or publicly used, and it is in line with the requirements of the new patent application, so please ask the Bureau to express the patent and grant the patent as soon as possible. To be clear, the above is the specific embodiment of the creation and the technical principles applied. If the changes made according to the concept of this creation, the functional role produced by it does not exceed the spirit of the manual and the drawings. At the time, it should be combined with Chen Ming within the scope of this creation.

1‧‧‧馬達消失模1‧‧‧Motor lost mode

11‧‧‧馬達本體11‧‧‧Motor body

111‧‧‧軸孔111‧‧‧Axis hole

112‧‧‧冷卻道112‧‧‧Cooling

113‧‧‧輸送座113‧‧‧Conveyor

1131‧‧‧流道孔1131‧‧‧Channel hole

12‧‧‧導流座體12‧‧ ‧ diversion block

121‧‧‧軸孔121‧‧‧Axis hole

122‧‧‧導流道122‧‧‧drain

Claims (9)

一種馬達消失模結構,指一提供於澆鑄過程中無需拔模之馬達消失模,其特徵在於:該馬達消失模係為發泡塑膠材料所發泡而成,該馬達消失模具有一馬達本體及相對應位於該馬達本體兩端處之導流座體;該馬達本體中央處係設有一貫穿前後端之軸孔,該軸孔與該馬達本體間係設有複數個貫穿前後端且環繞排列之冷卻道;並於該馬達本體外圍處設有至少一輸送座,且該輸送座處設有至少一流道孔並相連通於該馬達本體之冷卻道處;又該相對應之導流座體中央處係設有一貫穿前後端之軸孔;並於該導流座體之軸孔與該導流座體間一端處係設有複數個向內延伸且環繞排列之導流道。 A motor lost mold structure refers to a motor lost mold which is provided in a casting process without drafting, and is characterized in that: the motor lost mold is foamed by a foamed plastic material, and the motor disappears with a motor body and a phase Corresponding to the flow guiding body at the two ends of the motor body; the shaft of the motor body is provided with a shaft hole extending through the front and rear ends, and the shaft body and the motor body are provided with a plurality of cooling through the front and rear ends and surrounding arrangement And at least one conveying seat is disposed at a periphery of the motor body, and the conveying seat is provided with at least a first-class hole and communicates with a cooling passage of the motor body; and the corresponding center of the guiding body A shaft hole extending through the front and rear ends is disposed; and a plurality of inwardly extending and circumferentially arranged flow guiding channels are disposed at one end between the shaft hole of the flow guiding body and the flow guiding body. 如請求項1所述之一種馬達消失模結構,其中該馬達本體之軸孔與該相對應之導流座體所設之軸孔係為共同軸心狀態。 A motor lost foam structure according to claim 1, wherein the shaft hole of the motor body and the shaft hole provided by the corresponding flow guiding body are in a common axial state. 如請求項1所述之一種馬達消失模結構,其中該馬達本體之複數個冷卻道與該相對應之導流座體所設之複數個導流道係為相對應狀態。 The motor lost foam structure of claim 1, wherein the plurality of cooling passages of the motor body and the plurality of guide channels provided by the corresponding flow guiding body are in a corresponding state. 如請求項1所述之一種馬達消失模結構,其中該發泡塑膠材料係為發泡材顆粒原料。 A motor lost foam structure according to claim 1, wherein the foamed plastic material is a foam material. 2或3所述之一種馬達消失模結構,其中該馬達本體與該相對應之導流座體係為一體成型或相互嵌合方式之任一者所呈現。A motor lost foam structure according to 2 or 3, wherein the motor body and the corresponding flow guiding seat system are presented in one of an integral form or a mutual fitting manner. 如請求項3所述之一種馬達消失模結構,其中該相對應之導流座體所設之複數個導流道係大於該馬達本體之複數個冷卻道,以供進行冷卻時而 呈現循環流動之狀態。 The motor lost foam structure of claim 3, wherein the plurality of guide channels provided by the corresponding flow guiding body are larger than the plurality of cooling channels of the motor body for cooling Presents the state of circular flow. 如請求項6所述之一種馬達消失模結構,其中該相對應之導流座體所設之複數個導流道與該馬達本體之複數個冷卻道於進行冷卻時,其冷卻方式係為液體冷卻或氣體冷卻之任一者方式。 The motor lost foam structure according to claim 6, wherein the plurality of guide channels provided by the corresponding flow guiding body and the plurality of cooling channels of the motor body are cooled, and the cooling mode is liquid. Any of cooling or gas cooling. 如請求項7所述之一種馬達消失模結構,其中該相對應之導流座體所設之複數個導流道與該馬達本體之複數個冷卻道於進行冷卻時,係以螺旋式、往復式或直流式之任一者方式進行循環流動之狀態。 The motor lost foam structure of claim 7, wherein the plurality of guide channels provided by the corresponding flow guiding body and the plurality of cooling channels of the motor body are cooled, reciprocating The state of the circulating flow in either the mode or the direct current mode. 如請求項3所述之一種馬達消失模結構,其中該馬達本體之複數個冷卻道與該相對應之導流座體所設之複數個導流道,係以圓形、橢圓形、方形、長條形或多邊形之任一者或其任一組合式所呈現。 The motor lost foam structure of claim 3, wherein the plurality of cooling passages of the motor body and the plurality of guide channels provided by the corresponding flow guiding body are circular, elliptical, square, Any one of a long strip or a polygon or any combination thereof.
TW102210700U 2013-06-07 2013-06-07 Evaporative pattern casting structure for motor TWM467519U (en)

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